JPH04209616A - Production of polyurethane foam - Google Patents

Production of polyurethane foam

Info

Publication number
JPH04209616A
JPH04209616A JP2340591A JP34059190A JPH04209616A JP H04209616 A JPH04209616 A JP H04209616A JP 2340591 A JP2340591 A JP 2340591A JP 34059190 A JP34059190 A JP 34059190A JP H04209616 A JPH04209616 A JP H04209616A
Authority
JP
Japan
Prior art keywords
polyurethane foam
weight
parts
foam
flame retardant
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP2340591A
Other languages
Japanese (ja)
Inventor
Shigeo Kuga
茂夫 久我
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Toyo Quality One Corp
Original Assignee
Toyo Rubber Chemical Industrial Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Toyo Rubber Chemical Industrial Co Ltd filed Critical Toyo Rubber Chemical Industrial Co Ltd
Priority to JP2340591A priority Critical patent/JPH04209616A/en
Publication of JPH04209616A publication Critical patent/JPH04209616A/en
Pending legal-status Critical Current

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  • Manufacture Of Porous Articles, And Recovery And Treatment Of Waste Products (AREA)
  • Compositions Of Macromolecular Compounds (AREA)
  • Polyurethanes Or Polyureas (AREA)

Abstract

PURPOSE:To produce a polyurethane foam of improved flame retardancy without detriment to its properties by mixing a polyether polyol with a condensed phosphoric ester flame retardant, expandable graphite, an organic isocyanate, etc., and foaming the resulting mixture. CONSTITUTION:A composition is obtained by mixing 100 pts.wt. polyurethane polyol with 8 pts.wt. or above condensed phosphoric ester, 10-50 pts.wt. expandable graphite, an organic isocyanate, a polymerization catalyst such as a tin or amine catalyst, a blowing agent such as water or methylene chloride, a foam stabilizer such as a silicone oil, and optionally a pigment or other additives. This composition is agitated and expanded to obtain a polyurethane foam.

Description

【発明の詳細な説明】 (産業上の利用分野) この発明はポリリウレタンフォームの製造方法で、特に
難燃性軟質ポリリウレタンフォームの製造方法に関する
DETAILED DESCRIPTION OF THE INVENTION (Industrial Application Field) The present invention relates to a method for producing polyurethane foam, and more particularly to a method for producing flame-retardant flexible polyurethane foam.

(従来の技術) 従来から、軟質ポリリウレタンフォームの難燃化方法に
は各種のものが知られているが、これを大別すると、分
子内にリン、l\ロゲンなどを有するポリオールを原料
に用いる反応型、いったん発泡成形されたポリリウレタ
ンフォームに、各種無機質難燃化剤を含浸させる浸漬型
、発泡成形に際し原料中に難燃化剤を配合する添加型の
3種となる◎この中の添加型をみると、各種の難燃剤を
用いるものが以前から提案されている。本出願人も先に
炭素繊維を用いるもの(特願昭49−80905)、塩
素化パラフィンと酸化アンチモンを併用するもの(特願
昭48−143729)などを提案したか、そのほかに
も各種の無機物を用いるものが知られている。
(Prior art) Various methods have been known for making flexible polyurethane foam flame retardant. There are three types: the reactive type used, the immersion type in which the polyurethane foam that has been foam-molded is impregnated with various inorganic flame retardants, and the additive type in which the flame retardant is blended into the raw material during foam molding. Looking at additive types, those using various flame retardants have been proposed for some time. The present applicant had previously proposed a method using carbon fiber (Japanese Patent Application No. 80905-1982), a method using a combination of chlorinated paraffin and antimony oxide (Patent Application No. 143729-1977), and various other inorganic materials. It is known to use

一般に、ポリリウレタンフォームの中でも特に軟質フオ
ームに難燃化剤を添加してこれを難燃化する場合は、そ
の製造技術とともにフオームの反発弾性などの低下を出
来るだけ回避することが、これに付随して解決すべき問
題として生じていた。
In general, when adding a flame retardant to a particularly flexible polyurethane foam to make it flame retardant, it is important to avoid reducing the rebound resilience of the foam as much as possible in addition to the manufacturing technology. This has arisen as a problem that needs to be solved.

(発明が解決しようとする課題) コノ発明は、軟質難燃性ポリリウレタンフォームを、製
造原料に膨脹性黒煙を難燃剤として添加する方法で得よ
うとするもので、しかも得られたポリリウレタンフォー
ムの物性の低下を出来るたけ損なわないようにしたもの
である。
(Problems to be Solved by the Invention) The present invention aims to obtain a flexible flame-retardant polyurethane foam by a method of adding expanding black smoke as a flame retardant to manufacturing raw materials, and moreover, the obtained polyurethane foam is This is done to avoid deterioration of the physical properties of the foam as much as possible.

(課題を解決するための手段) この発明は、ポリエーテルポリオール100重量部に対
し、縮合リン酸エステル系難燃剤を8重量部以上と、膨
張性黒煙を10〜50重量部と、有機イソシアネート、
その他アミン触媒、錫触媒、シリコーン油、さらに必要
に応じて顔料、その他の添加剤を添加、混合して発泡さ
せることを特徴とするポリリウレタンフォームの製造方
法である。
(Means for Solving the Problems) This invention provides 100 parts by weight of polyether polyol, 8 parts by weight or more of a condensed phosphate flame retardant, 10 to 50 parts by weight of expanding black smoke, and an organic isocyanate. ,
This method of producing polyurethane foam is characterized by adding and mixing an amine catalyst, a tin catalyst, a silicone oil, and if necessary, a pigment and other additives, followed by foaming.

以下に、この発明をさらに説明する。This invention will be further explained below.

この発明においては、難燃化剤を除く原料の選択、発泡
工程などについては従来公知の方法に従うものである。
In this invention, the selection of raw materials except for the flame retardant, the foaming process, etc. follow conventionally known methods.

即ち、原料としては下記のものを選択し、発泡工程には
ワンショット法、プレポリマー法を採用すればよい。
That is, the following materials may be selected as raw materials, and the one-shot method or prepolymer method may be adopted for the foaming process.

(a)  ポリエーテルポリオール (b)  トリレンジイソシアネート、4,4ジフエニ
ルメタンジイソシアネートなどの有機イソシアネート、 (c)  錫系触媒、アミン系触媒に代表される重合触
媒 (d)  水、メチレンクロライド等の発泡剤、(e)
 ンリコーンオイル等の整泡剤、(f)  顔料その他
の充填剤、 この発明は、上記のポリウレタン発泡体の原料の中に、
ポリエーテルポリオール100重量部に対して、難燃化
剤として膨脹性黒鉛を10〜50重量部、好ましくは1
5〜30重量部、縮合リン酸エステルを8部以上添加混
合するものである。
(a) Polyether polyol (b) Organic isocyanate such as tolylene diisocyanate and 4,4 diphenylmethane diisocyanate (c) Polymerization catalyst represented by tin catalyst and amine catalyst (d) Water, methylene chloride, etc. blowing agent, (e)
Foam stabilizer such as silicone oil, (f) Pigment and other fillers, This invention provides that among the raw materials for the polyurethane foam,
10 to 50 parts by weight, preferably 1 part by weight of expandable graphite as a flame retardant per 100 parts by weight of polyether polyol.
5 to 30 parts by weight and 8 or more parts of condensed phosphoric acid ester are added and mixed.

ここで用いる膨脹性黒鉛は、例えば特開昭54−382
92号で開示されている方法で製造されたもので、例え
ば200℃以上の温度で加熱することによって、急速に
数十倍から数百倍に膨脹するものである。膨脹性黒鉛の
配合比が10重量部未満でも難燃効果はあるが十分では
なく、またこれか50重量部を超えるとこれを添加した
とき液体の粘度か著しく上昇し、この撹拌混合が困難と
なる。また、縮合リン酸エステルの添加量が8重量部未
満であると十分な難燃性を期待することは出来ない。こ
の好ましい配合比は8〜30重量部である。
The expandable graphite used here is, for example, disclosed in JP-A-54-382.
It is manufactured by the method disclosed in No. 92, and rapidly expands several tens to hundreds of times when heated at a temperature of 200° C. or higher, for example. Even if the compounding ratio of expandable graphite is less than 10 parts by weight, the flame retardant effect is achieved, but it is not sufficient; if it exceeds 50 parts by weight, the viscosity of the liquid increases significantly when it is added, making stirring and mixing difficult. Become. Furthermore, if the amount of condensed phosphoric acid ester added is less than 8 parts by weight, sufficient flame retardance cannot be expected. This preferred blending ratio is 8 to 30 parts by weight.

本願発明は、上記の膨脹性黒鉛を原料中に配合したこと
によって、ポリリウレタンフォームが火炎などの熱を受
けるとこれが急速に数十倍から数百倍に膨脹し、別に配
合した縮合リン酸と相俟って、優れた難燃効果を発揮す
る。このものの難燃性は、UL難燃規格、航空機クツシ
ョン難燃規格などに合格する難燃グレードの高いものと
なる。
In the present invention, by blending the above-mentioned expandable graphite into the raw material, when the polyurethane foam is exposed to heat such as flame, it rapidly expands from several tens to hundreds of times, and when the polyurethane foam is exposed to heat such as flame, it rapidly expands, and when combined with condensed phosphoric acid, which is separately blended. Together, they exhibit excellent flame retardant effects. The flame retardance of this material is of a high flame retardant grade that passes UL flame retardant standards, aircraft cushion flame retardant standards, etc.

実施例1 分子量4500.OH価36の ポリエーテルポリオール(V − 4701、三菱化成ダウ社製品)  100 重量部縮
合リン酸エステル(UF504、 大へ化学社商品名)        20   〃エキ
スパンダプルグラファイト  251t水      
                    2.5=ジ
エタノールアミン         1.5”トリエチ
レンジアミン       0.1  l/ジブチルチ
ンジラウレート     0.35/lシリコーン油 
          1.5  //トリレンジイソシ
アネート    37,5 〃上記原料の中、あらかし
めポリエーテルポリオールに、縮合リン酸エステル及び
エキスパンダプルクラファイトを十分混合撹拌し、これ
に残りの配合原料を混合して、ワンショット法に従って
軟−質ウレタンフオームを製造した。この軟質ウレタン
フオームは、密度0. 050 g/cn+’で均一な
気泡を有していた。引張強さは0 、 9 kg / 
cm 2、永久歪み8%、反撥弾性は50%で、通常の
ポリリウレタンフォームと比較して殆ど遜色がながった
Example 1 Molecular weight 4500. Polyether polyol with OH number 36 (V-4701, Mitsubishi Kasei Dow Co., Ltd. product) 100 parts by weight Condensed phosphoric acid ester (UF504, Daihe Kagaku Co., Ltd. product name) 20 Expander pull graphite 251 t water
2.5=diethanolamine 1.5” triethylenediamine 0.1 l/dibutyltin dilaurate 0.35/l silicone oil
1.5 //Tolylene diisocyanate 37,5 〃Among the above raw materials, thoroughly mix and stir the warmed polyether polyol, condensed phosphate ester and expander pulcrarite, and mix the remaining raw materials to this, A flexible urethane foam was produced according to the one-shot method. This soft urethane foam has a density of 0. 050 g/cn+' and had uniform bubbles. Tensile strength is 0.9 kg/
cm 2 , permanent set of 8%, and rebound resilience of 50%, which was almost comparable to normal polyurethane foam.

このものを耐火性試験、FAR25−853(b)に従
って試験したところ下記の通りであった。
This product was tested for fire resistance according to FAR25-853(b) and the results were as follows.

実施例2 分子量3000.OH価56の ポリエーテルポリオール(MN3050に三井東圧社製
品)      100 重量部縮合リン酸エステル(
UP504) エキスパンダプルグラファイト 25   〃水   
                    4.5−’
トリエチレンジアミン      0,111ジエタノ
ールアミン        0.2 〃ジブチルチンジ
ラウレート    0.3 /lシリコーン油    
      1.411リレンジイソシアネート   
 59.0  〃上記原料の中、ポリエーテルポリオー
ルに、縮合リン酸エステル及びエキスパンダプルグラフ
ァイトを十分混合撹拌した後、これに残りの配合原料を
混合して、ワンショット法に従って軟質ウレタンフオー
ムを製造した。この軟質ウレタンフオームは、密度0.
030 g/cm3で均一な気泡を有していた。引張強
さは1.0kg/clT12、永久歪み8%、反撥弾性
は45%で、通常のポリリウレタンフォームと比較して
殆ど遜色かなかった。
Example 2 Molecular weight 3000. Polyether polyol with an OH value of 56 (MN3050, manufactured by Mitsui Toatsu) 100 parts by weight Condensed phosphate ester (
UP504) Expander pull graphite 25 Water
4.5-'
Triethylenediamine 0,111 Diethanolamine 0.2 Dibutyltin dilaurate 0.3 /l Silicone oil
1.411 lylene diisocyanate
59.0 Among the above raw materials, polyether polyol, condensed phosphate ester and expandable graphite are sufficiently mixed and stirred, and then the remaining raw materials are mixed to produce a soft urethane foam according to the one-shot method. did. This soft urethane foam has a density of 0.
030 g/cm3 and had uniform bubbles. The tensile strength was 1.0 kg/clT12, the permanent set was 8%, and the rebound resilience was 45%, which was almost comparable to ordinary polyurethane foam.

(発明の効果) 本発明によれば以上の通り、膨脂性黒鉛と縮合リン酸エ
ステルを原料中に難燃化剤として添加したので、これが
加熱されると膨脂性黒鉛が加熱されて急速に膨張し、カ
サの大きな塊状となって防火壁を構成してこの部分で熱
の伝達を遮断することになる。あわせて、縮合リン酸エ
ステルがその燃焼を回避する役割を果たすことになる。
(Effects of the Invention) According to the present invention, as described above, the swelling graphite and condensed phosphate ester are added to the raw materials as flame retardants, so when this is heated, the swelling graphite is heated and expands rapidly. However, it becomes a large lump of umbrella and forms a firewall, blocking the transfer of heat. At the same time, the condensed phosphoric acid ester plays a role in avoiding its combustion.

本願発明では、上記の膨脂性黒鉛の配合比はポリエーテ
ルポリオール100重量部に対し10〜50重量部と比
較的少なく、大量添加によるフオーム体の物性低下が回
避できる上に、非常時の加熱時にはこの黒鉛のカサが大
きくなって熱の伝達をよく防ぐという双方に好ましい作
用を果たすものとなる。
In the present invention, the blending ratio of the above-mentioned expandable graphite is relatively small at 10 to 50 parts by weight per 100 parts by weight of polyether polyol, and it is possible to avoid deterioration of the physical properties of the foam due to addition of a large amount. The bulk of this graphite becomes larger, which effectively prevents heat transfer, which has a favorable effect on both sides.

その結果、本発明によれば、フオーム体の反撥弾性など
の物性を損なうことなくポリリウレタンフォームの難燃
化を達成することが出来る。
As a result, according to the present invention, it is possible to make polyurethane foam flame retardant without impairing the physical properties of the foam body, such as its rebound properties.

Claims (1)

【特許請求の範囲】[Claims] ポリエーテルポリオール100重量部に対し、縮合リン
酸エステル系難燃剤を8重量部以上と、膨脹性黒煙を1
0〜50重量部と、有機イソシアネート、その他アミン
触媒、錫触媒、シリコーン油、さらに必要に応じて顔料
、その他の添加剤を添加、混合して発泡させることを特
徴とするポリリウレタンフォームの製造方法。
For 100 parts by weight of polyether polyol, 8 parts by weight or more of condensed phosphate flame retardant and 1 part by weight of expanding black smoke.
0 to 50 parts by weight, an organic isocyanate, other amine catalysts, tin catalysts, silicone oil, and if necessary, pigments and other additives are added and mixed and foamed. .
JP2340591A 1990-11-30 1990-11-30 Production of polyurethane foam Pending JPH04209616A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2340591A JPH04209616A (en) 1990-11-30 1990-11-30 Production of polyurethane foam

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2340591A JPH04209616A (en) 1990-11-30 1990-11-30 Production of polyurethane foam

Publications (1)

Publication Number Publication Date
JPH04209616A true JPH04209616A (en) 1992-07-31

Family

ID=18338457

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2340591A Pending JPH04209616A (en) 1990-11-30 1990-11-30 Production of polyurethane foam

Country Status (1)

Country Link
JP (1) JPH04209616A (en)

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2001025324A1 (en) * 1999-10-07 2001-04-12 Huntsman International Llc Process for making rigid and flexible polyurethane foams containing a fire-retardant
JP2002144438A (en) * 2000-11-16 2002-05-21 Toyo Quality One Corp Method for manufacturing fireproofing thermal expansion urethane sheet and fireproofing thermal expansion urethane sheet
KR100586612B1 (en) * 2005-03-16 2006-06-07 주식회사 세림티티시 Manufacture method of flexible polyurethane foams containing graphite
WO2006125258A1 (en) * 2005-05-24 2006-11-30 Pacific Brands Household Products Pty Ltd Low resilience flame retardant polyurethane foam
US20220017772A1 (en) * 2019-02-11 2022-01-20 Dow Global Technologies Llc Fire resistant polyurethane coating composition and a fire-resistant product comprising the same

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2001025324A1 (en) * 1999-10-07 2001-04-12 Huntsman International Llc Process for making rigid and flexible polyurethane foams containing a fire-retardant
US6765035B2 (en) 1999-10-07 2004-07-20 Huntsman International Llc Process for making rigid and flexible polyurethane foams containing a fire-retardant
JP2002144438A (en) * 2000-11-16 2002-05-21 Toyo Quality One Corp Method for manufacturing fireproofing thermal expansion urethane sheet and fireproofing thermal expansion urethane sheet
KR100586612B1 (en) * 2005-03-16 2006-06-07 주식회사 세림티티시 Manufacture method of flexible polyurethane foams containing graphite
WO2006125258A1 (en) * 2005-05-24 2006-11-30 Pacific Brands Household Products Pty Ltd Low resilience flame retardant polyurethane foam
US20220017772A1 (en) * 2019-02-11 2022-01-20 Dow Global Technologies Llc Fire resistant polyurethane coating composition and a fire-resistant product comprising the same

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