JPH04166336A - Decorative plate and its manufacture - Google Patents
Decorative plate and its manufactureInfo
- Publication number
- JPH04166336A JPH04166336A JP2295011A JP29501190A JPH04166336A JP H04166336 A JPH04166336 A JP H04166336A JP 2295011 A JP2295011 A JP 2295011A JP 29501190 A JP29501190 A JP 29501190A JP H04166336 A JPH04166336 A JP H04166336A
- Authority
- JP
- Japan
- Prior art keywords
- paper
- impregnated paper
- melamine resin
- surface roughness
- decorative
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000004519 manufacturing process Methods 0.000 title claims description 17
- 229920000877 Melamine resin Polymers 0.000 claims abstract description 27
- 230000003746 surface roughness Effects 0.000 claims abstract description 19
- 229920005992 thermoplastic resin Polymers 0.000 claims abstract description 15
- JDSHMPZPIAZGSV-UHFFFAOYSA-N melamine Chemical compound NC1=NC(N)=NC(N)=N1 JDSHMPZPIAZGSV-UHFFFAOYSA-N 0.000 claims description 17
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 claims description 8
- 238000000034 method Methods 0.000 claims description 8
- 239000003086 colorant Substances 0.000 claims description 4
- 239000004640 Melamine resin Substances 0.000 abstract description 9
- 239000005011 phenolic resin Substances 0.000 abstract description 2
- 239000002932 luster Substances 0.000 abstract 3
- KXGFMDJXCMQABM-UHFFFAOYSA-N 2-methoxy-6-methylphenol Chemical compound [CH]OC1=CC=CC([CH])=C1O KXGFMDJXCMQABM-UHFFFAOYSA-N 0.000 abstract 1
- 238000010276 construction Methods 0.000 abstract 1
- 229920001568 phenolic resin Polymers 0.000 abstract 1
- 239000000463 material Substances 0.000 description 5
- 239000012188 paraffin wax Substances 0.000 description 4
- 229920001296 polysiloxane Polymers 0.000 description 4
- 229920005989 resin Polymers 0.000 description 4
- 239000011347 resin Substances 0.000 description 4
- 229910001220 stainless steel Inorganic materials 0.000 description 4
- 239000010935 stainless steel Substances 0.000 description 4
- 239000011248 coating agent Substances 0.000 description 3
- 238000000576 coating method Methods 0.000 description 3
- 230000004313 glare Effects 0.000 description 3
- 238000002788 crimping Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000005530 etching Methods 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 239000004743 Polypropylene Substances 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 150000007974 melamines Chemical class 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- -1 polypropylene Polymers 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
Landscapes
- Laminated Bodies (AREA)
Abstract
Description
【発明の詳細な説明】
（産業上の利用分野）
本発明は化粧板及びその製造方法に関し、詳細には、光
沢度が５°以下で、面粗度が７〜２０μＲｍａｘである
化粧板、及び離型性を有する熱可塑性樹脂フィルムが積
層された加工紙を使用する化粧板の製造方法に関する′
。DETAILED DESCRIPTION OF THE INVENTION (Field of Industrial Application) The present invention relates to a decorative board and a method for manufacturing the same, and in particular, a decorative board with a gloss level of 5° or less and a surface roughness of 7 to 20 μRmax; Relating to a method for producing a decorative board using processed paper laminated with a thermoplastic resin film having mold releasability
.
（従来の技術）・
従来より、化粧板については、メラミン樹脂含浸紙、色
彩或いは模様等が施されたパターン紙、及びフェノール
樹脂含浸紙等を熱圧着機により熱圧着することにより、
化粧層か形成されて成るものが多かった。(Prior art) - Traditionally, decorative boards have been made by bonding melamine resin-impregnated paper, patterned paper with colors or patterns, phenol resin-impregnated paper, etc. using a thermocompression bonding machine.
Many of them were made up of a decorative layer.
ところが、この場合、メラミン樹脂含浸紙等により化粧
層が形成された化粧板は、その表面か極めて平滑なため
面粗度が小さく、光の反射により、見る方向によっては
非常に眩しく、また光沢度が大きいので所謂テカリ（白
っぽく見える）感があったりして外観上も好ましくなか
った。However, in this case, the decorative board on which the decorative layer is formed from melamine resin-impregnated paper, etc. has a very smooth surface, so the surface roughness is small, and due to the reflection of light, it is very dazzling depending on the viewing direction, and the gloss level is low. Because of the large size, there was a so-called shine (white appearance), which was not desirable in terms of appearance.
上記の実状に鑑み、熱圧着するときに熱圧着機とメラミ
ン樹脂含浸紙との間に、表面が凹凸形状を有する樹脂等
が含浸された賦型物を挟入したり、熱圧着機の圧着面上
に配置する加圧板（主にステンレス板を使用）の表面に
凹凸形状を形設することにより、化粧板の表面に凹凸形
状の化粧層を形成させ、面粗度を大きくすると共に光沢
度を小さくするというものが提案された。In view of the above-mentioned circumstances, when performing thermocompression bonding, a molded article impregnated with resin or the like having an uneven surface may be inserted between the thermocompression bonding machine and the melamine resin-impregnated paper, or a thermocompression bonding machine may By forming an uneven shape on the surface of the pressure plate (mainly made of stainless steel plate) placed on the surface, a decorative layer with an uneven shape is formed on the surface of the decorative board, increasing the surface roughness and increasing the gloss. It was proposed to reduce the
（発明が解決しようとする課題）
しかしながら、上記の表面が凹凸形状の樹脂等が含浸さ
れた賦型物を熱圧着機とメラミン樹脂含浸紙との間に挟
入したり、加圧板の表面に凹凸形状を形設して熱圧着す
るという従来のものは、以下の欠点があった。(Problem to be Solved by the Invention) However, the above-mentioned molded article impregnated with a resin or the like having an uneven surface is inserted between a thermocompression bonding machine and melamine resin-impregnated paper, or the surface of the pressure plate is The conventional method in which uneven shapes are formed and thermocompression bonded has the following drawbacks.
まず、樹脂等が含浸された賦型物を使用するものは、離
型性の面で問題かあり、熱圧着時に賦型物の一部か化粧
層に転移されることが多く、そうなると化粧板としては
不具合品と成る。また、ステンレス等の加圧板の表面に
エツチング等で凹凸形状を形成した賦型板を使用するの
は、表面加工に限界があり光沢度や面粗度を調整するこ
とか困難である。First, products that use molded materials impregnated with resin etc. have problems in terms of mold releasability, and a portion of the molded material is often transferred to the decorative layer during thermo-compression bonding, and if this happens, the decorative board As such, it is a defective product. In addition, when using a press plate made of stainless steel or the like with an uneven shape formed on the surface by etching or the like, there is a limit to surface processing, and it is difficult to adjust gloss and surface roughness.
そして、加圧板の表面に凹凸形状を形設（主にエツチン
グ処理による）するものは、通常加圧板目体が大きな表
面積を有することもあって高価に成り、実用性に欠ける
。In addition, those in which uneven shapes are formed on the surface of the pressure plate (mainly by etching) are expensive and lack practicality, partly because the pressure plate has a large surface area.
そこで、案出されたのか本発明であり、その目的とする
ところは、光の反射による眩しさやテカリか抑制された
化粧板を提供することにある。そしてもう一つの目的は
、この化粧板を容易かつ確実に製造することかできる安
価な製造方法を提供することにある。Therefore, the present invention has been devised, and its purpose is to provide a decorative board that suppresses glare and shine caused by light reflection. Another object is to provide an inexpensive manufacturing method that allows the decorative laminate to be manufactured easily and reliably.
（課題を解決するための手段）
上記の目的を達成するために本発明の採った手段につい
て、実施例に対応する第１図〜第４図に用いた符号を付
して以下に説明する。(Means for Solving the Problems) The means taken by the present invention to achieve the above object will be described below with reference numerals used in FIGS. 1 to 4 corresponding to the embodiments.
即ち、請求項１に係る化粧板の構成は、［化粧層（２１
）が形成された化粧板において、前記化粧層（２１）の
表面は、光沢度が５°以下で、面粗度か７〜２０μＲｍ
ａｘであることを特徴とする化粧板（１００）ｊ
を内容とする。That is, the structure of the decorative board according to claim 1 includes [decorative layer (21
), the surface of the decorative layer (21) has a gloss level of 5° or less and a surface roughness of 7 to 20 μRm.
The content is a decorative board (100) j characterized by being ax.
そして、請求項２に係る化粧板の製造方法の構成は、
「メラミン樹脂含浸紙（２０）と、色彩や模様等が施さ
れたパターン紙（３０）と、フェノール樹脂含浸紙（４
０）とを積層し、これらを熱圧着する化粧板（１００）
の製造方法において、
離型性を有する熱可塑性樹脂フィルム（１１）が積層さ
れた加工紙（１０）を、前記メラミン樹脂含浸紙（２０
）上に、前記熱可塑性樹脂フィルム（１０）面が当接す
るように重ね合わせ、これらを熱圧着してメラミン樹脂
含浸紙（２０）上に化粧層（２１）を形成させることを
特徴とする化粧板（１００）の製造方法」を内容とする
。The composition of the method for manufacturing a decorative board according to claim 2 is as follows: ``Melamine resin-impregnated paper (20), patterned paper (30) with colors, patterns, etc., and phenol resin-impregnated paper (4).
Decorative board (100) in which 0) is laminated and bonded by thermocompression.
In the manufacturing method, a processed paper (10) laminated with a thermoplastic resin film (11) having mold releasability is added to the melamine resin-impregnated paper (20).
), the thermoplastic resin film (10) is placed on top of the paper so that the surfaces of the thermoplastic resin film (10) are in contact with each other, and these are thermocompressed to form a decorative layer (21) on the melamine resin-impregnated paper (20). ``Method for manufacturing plate (100)''.
（発明の作用）
上記の手段により、請求項１に係る化粧板にあっては、
第１図に示す如く、その化粧層（１０）の表面は、光沢
度が５°以下で面粗度が７〜２０μＲｍａｘにしてあり
、これにより、光の反射による眩しさやテカリの発生が
抑制される。(Action of the invention) By the above means, in the decorative board according to claim 1,
As shown in Figure 1, the surface of the decorative layer (10) has a gloss level of 5 degrees or less and a surface roughness of 7 to 20 μRmax, thereby suppressing the occurrence of glare and shine due to light reflection. Ru.
ここで、光沢度が５°以下で、面粗度が７〜２０μＲｍ
ａ ｘにしである理由について以下に説明する。Here, the gloss level is 5° or less and the surface roughness is 7 to 20 μRm.
The reason why a x is the same will be explained below.
つまり、光沢度が５°を越えると、テカリが発生し易く
、そうなると外観上好ましくないのである。In other words, when the gloss level exceeds 5°, shine tends to occur, which is unfavorable in terms of appearance.
また、面粗度が７μＲｍａｘ未満では、光の反射率が高
く、眩しく成る。さらに２０μＲｍａｘを越えると、粗
すぎて表面風合いが良くないのである。Furthermore, if the surface roughness is less than 7 μRmax, the reflectance of light is high and it becomes dazzling. Furthermore, if it exceeds 20 μRmax, the surface texture will be too rough and the texture will not be good.
そして、化粧板（１００）の外観をスェード調に表現す
るには、化粧層（２１）の表面の光沢度か３°くらいで
、面粗度が１２〜１６の範囲が望ましい。In order to express the appearance of the decorative board (100) in a suede-like appearance, it is desirable that the surface gloss of the decorative layer (21) be about 3 degrees and the surface roughness be in the range of 12 to 16.
次に、請求項２に係る化粧板の製造方法にあっては、第
２図から第４図に示す如く、離型性を有する熱可塑性樹
脂フィルム（１１）が積層された加工紙（１０）と、こ
の加工紙（１０）の熱可塑性樹脂フィルム（１１）面が
当接するように重ね合わされたメラミン樹脂含浸紙（２
０）と、色彩や模様等が施されたパターン紙（３０）と
、フェノール樹脂含浸紙（４０）とを積層し、これらを
熱圧着して接着作用により一体化する。Next, in the method for manufacturing a decorative board according to claim 2, as shown in FIGS. 2 to 4, a processed paper (10) on which a thermoplastic resin film (11) having mold release properties is laminated and melamine resin-impregnated paper (2), which are stacked so that the thermoplastic resin film (11) side of the processed paper (10) is in contact with the other.
0), a patterned paper (30) decorated with colors and patterns, and a phenol resin-impregnated paper (40) are laminated, and these are bonded together by thermocompression and integrated by adhesive action.
この熱圧着されたメラミン樹脂含浸紙（２０）面より加
工紙（ｌＯ）を剥離する場合、同加工紙（１０）に積層
された離型性を有する熱可塑性樹脂フィルム（１１）と
メラミン樹脂含浸紙（２０）面とが当接されているので
、このフィルム（１１）の離型作用により容易に剥離さ
れる。When peeling the processed paper (lO) from the thermocompression-bonded melamine resin-impregnated paper (20), a thermoplastic resin film (11) with releasability laminated on the processed paper (10) and a melamine resin-impregnated Since it is in contact with the paper (20) surface, it is easily peeled off by the release action of this film (11).
そして、メラミン樹脂含浸紙（２０）上に、加工紙（ｌ
Ｏ）表面の凹凸形状が形設された化粧層（２１）を形成
する。Then, on the melamine resin impregnated paper (20), the processed paper (l
O) Forming a decorative layer (21) having an uneven surface.
さらに、熱圧着されて透明に固化したメラミン樹脂含浸
紙（２０）を透き通して、この下に一体化されているパ
ターン紙の色彩や模様が前記凹凸形状が形設された化粧
層（２１）と和合する。Furthermore, the melamine resin-impregnated paper (20) that has been thermocompressed and solidified to be transparent is transparent, and the color and pattern of the patterned paper that is integrated underneath is visible through the decorative layer (21) in which the uneven shape is formed. harmonize with
なお、加工紙（１０）には、第５図に示す如く、パラフ
ィンとシリコーンが表面に塗布等されて被覆物（１２）
を形成したもの等を採用しても良く、この場合には、シ
リコーンが熱圧着後のメラミン樹脂含浸紙（２０）との
離型作用をする。また、パラフィンは、熱圧着時に溶け
てメラミン樹脂含浸紙（２０）上や加工紙（ｌＯ）上で
流動して拡がり、離型作用をすると共に、前記熱可塑性
樹脂フィルム（１１）に相当する役割も果たしているも
のと考えられる。As shown in FIG. 5, the processed paper (10) is coated with paraffin and silicone to form a coating (12).
In this case, silicone acts to release the melamine resin-impregnated paper (20) after thermocompression bonding. In addition, paraffin melts during thermocompression bonding, flows and spreads on the melamine resin-impregnated paper (20) and processed paper (1O), and acts as a release agent, as well as playing a role corresponding to the thermoplastic resin film (11). It is thought that this also plays a role.
即ち、この加工紙（ｌＯ）は、熱圧着時に化粧板（１０
０）表面に凹凸形状が形設される程度の凹凸形状を表面
に有し、さらにこの上に離型作用を有すると共に、熱圧
着時に可塑性を有する被覆材が積層されたものであれば
良いと考えられるのである。That is, this processed paper (lO) was bonded to a decorative board (10
0) It is sufficient that the surface has an uneven shape to the extent that an uneven shape is formed on the surface, and a coating material that has a mold release effect and is plastic during thermocompression bonding is laminated thereon. It is conceivable.
（実施例）
以下図面について本発明の実施例に係る化粧板及びその
製造方法について製造方法を中心に詳細に説明するが、
これは代表的なものを示したものであり本実施例によっ
て本発明が限定されるものではない。(Example) The decorative board and the manufacturing method thereof according to the example of the present invention will be explained in detail below with reference to the drawings, focusing on the manufacturing method.
This example shows a typical example, and the present invention is not limited to this example.
大］Ｌ倒」２
第２図に示す如く、厚さ４市の表面が平滑なステンレス
板（５０）の下に、第４図に示す如く、厚さ０．１１ｍ
ｍのポリプロピレン樹脂フィルム（１１）を積層した加
工紙（１０） （リンチック株式会社製のラミネート紙
ＦＰ８０ＴＰＤ−Ｆ）を配置し、これより下に向けて
、厚さ０．０６ｍｍのメラミン樹脂含浸紙（２０）、細
がな斑点模様を有する厚さ０．１ｍｍのパターン紙（３
０）、そして厚さ０．２ｍｍの複数のフェノール樹脂含
浸紙（４０）の順で積層する。2 As shown in Fig. 2, under the smooth stainless steel plate (50) with a thickness of 4 cm, as shown in Fig. 4, a 0.11 m thick
Processed paper (10) (laminated paper FP80TPD-F manufactured by Lintic Co., Ltd.) laminated with polypropylene resin film (11) of 20), patterned paper with a thickness of 0.1 mm (3
0), and a plurality of phenol resin-impregnated papers (40) each having a thickness of 0.2 mm are laminated in this order.
次に、これらを、熱圧着機（６０） （表面温度１６５
℃）により圧着（圧力８０ｋｇ／ｃｍ’）して一体化す
る。Next, these are bonded using a thermocompression bonding machine (60) (surface temperature 165
℃) to integrate by crimping (pressure: 80 kg/cm').
そして、この熱圧着したものを冷却した後、加工紙（１
０）をメラミン樹脂含浸紙（２０）より剥離し、これに
より第１図に示す如く、前記パターン紙（３０）の細か
な斑点模様と和合してスェード調の外観を呈する化粧層
（２１）が形成された化粧板（１００）を製造するので
ある。After cooling the thermocompression bonded material, process paper (1
0) is peeled off from the melamine resin-impregnated paper (20), thereby forming a decorative layer (21) that blends in with the fine speckled pattern of the patterned paper (30) and exhibits a suede-like appearance, as shown in FIG. The formed decorative board (100) is manufactured.
友搭■遣
第２図に示す如く、厚さ３ ｍｍの表面が平滑なステン
レス板（５０）の下に、第５図に示す如く、パラフィン
とシリコーンとが塗布された被覆物（１２）を形成した
厚さ０．０５ｍｍの加工紙（１０） （ジノムラ化学工
業株式会社製）を配置し、これより下に向けて厚さ０．
０６ｍｍのメラミン樹脂含浸紙（２０）、厚さ０．１５
ｍｍの木目のパターン紙（３０）、厚さ０．１８ｍｍの
複数のフェノール樹脂含浸紙（４０）の順で積層する。As shown in Fig. 2, a coating (12) coated with paraffin and silicone was placed under a 3 mm thick stainless steel plate (50) with a smooth surface, as shown in Fig. 5. The formed processed paper (10) (manufactured by Jinomura Chemical Industry Co., Ltd.) with a thickness of 0.05 mm is placed, and a layer of 0.05 mm thick is placed below this.
06mm melamine resin impregnated paper (20), thickness 0.15
A wood grain pattern paper (30) with a thickness of 0.18 mm and a plurality of phenol resin-impregnated papers (40) with a thickness of 0.18 mm are laminated in this order.
次に、これらを熱圧着機（６０） （表面温度１６０℃
）により圧着（圧力９０ｋｇ／ｃｍ２）して−体化する
。Next, these are bonded using a thermocompression machine (60) (surface temperature: 160°C)
) to form a body by crimping (pressure 90 kg/cm2).
そして、この熱圧着したものを、実施例１と同様に化粧
層（２１）が形成された化粧板（１００）を製造するの
である。Then, a decorative board (100) on which a decorative layer (21) is formed is manufactured from this thermocompression bonded material in the same manner as in Example 1.
及五五１
第３図に示す如く、厚さ１．５ｍｍの表面が平滑なスチ
ールベルト（７０）を有する連続加熱加圧成形機（８０
）により、上下のスチールベルト（７０）の間に、第５
図に示した加工紙（１０）を一番上に配置し、これより
下に向けて厚さ０．１８ｍｍのメラミン樹脂を含浸した
無地のパターン紙（３０）、厚さ０．１８ｍｍの複数の
フェノール樹脂含浸紙（４０）の順で挿入し、表面温度
１７０℃、圧力５０ｋｇ／ａｍ”で連続的に一体化する
。551 As shown in Figure 3, a continuous heating and pressure forming machine (80
) between the upper and lower steel belts (70).
The processed paper (10) shown in the figure is placed on top, and below this are plain patterned paper (30) impregnated with melamine resin with a thickness of 0.18 mm, and multiple pieces of patterned paper (30) with a thickness of 0.18 mm. The phenol resin-impregnated paper (40) was inserted in this order, and the sheets were continuously integrated at a surface temperature of 170°C and a pressure of 50 kg/am''.
そして、この熱圧着した後、加工紙（１０）を剥離して
実施例１．２と同様に化粧層（２１）が形成された化粧
板（１００）を製造するのである。After this thermocompression bonding, the processed paper (10) is peeled off to produce a decorative board (100) on which a decorative layer (21) is formed in the same manner as in Example 1.2.
このように実施例１から３より得られた化粧板（１００
）の化粧層（２１）の表面について、光沢度及び面粗度
を測定したところ、以下の結果が得られた。The decorative boards (100
) The glossiness and surface roughness of the surface of the decorative layer (21) were measured, and the following results were obtained.
なお、光沢度については、ＣＨＥＭＩＥ社（西ドイツ）
製の光沢度計を用い、入射角６０°にて測定し、面粗度
については、小坂株式会社製のサーフコーダー５ＥＰ−
３０Ｄを用い、マニュアルに従って測定した。In addition, regarding the gloss level, CHEMIE (West Germany)
Surface roughness was measured using a gloss meter manufactured by Kosaka Co., Ltd. at an incident angle of 60°.
Measurement was performed using 30D according to the manual.
（以下余白）
（発明の効果）
以上説明した通り本発明の請求項１に係る化粧板にあっ
ては、
化粧層の表面は、光沢度が５°以下で、面粗度が７〜２
０μＲｍａｘにしであるので、光の反射による眩しさや
、テカリが抑制される。(Hereinafter referred to as a margin) (Effect of the invention) As explained above, in the decorative board according to claim 1 of the present invention, the surface of the decorative layer has a gloss level of 5° or less and a surface roughness of 7 to 2.
Since it is set to 0 μRmax, glare and shine caused by light reflection are suppressed.
次に、請求項２に係る化粧板の製造方法にあっては、
メラミン樹脂含浸紙と、ツクターン紙と、フェノール樹
脂含浸紙とを積層し、これらを熱圧着する製造工程にお
いて、熱可塑性樹脂フイルム力（積層された加工紙を、
このメラミン樹脂含浸紙上（こ、同フィルム面が当接す
るように重ね合わせるだ番すで所望の化粧層を形成させ
ることができ、従って製造が容易に行える。Next, in the method for manufacturing a decorative board according to claim 2, in the manufacturing process of laminating melamine resin-impregnated paper, Tsukutan paper, and phenol resin-impregnated paper and bonding them by thermocompression, a thermoplastic resin film is force (the laminated processed paper,
A desired decorative layer can be formed on this melamine resin-impregnated paper by stacking the sheets so that the film surfaces are in contact with each other, and therefore manufacturing can be easily performed.
そして、加工紙は離型性を有するので、メラミン樹脂含
浸紙より確実に剥離すること力（でき、良好な化粧層を
形成することかできる。Furthermore, since processed paper has release properties, it can be released more reliably than paper impregnated with melamine resin, and a good decorative layer can be formed.
また、加工紙を選択することにより化粧層の表面を変化
させることができ、例えばスェード調のような外観を現
出させることができる。In addition, by selecting a processed paper, the surface of the decorative layer can be changed, and for example, a suede-like appearance can be created.
さらには、加工紙は、一般に市販されて（為るものでも
使用することができ、従来の製造方法と比べて比較的安
価に所望の光沢度や面粗度を有する化粧板を製造するこ
とができる。Furthermore, processed paper can be used even if it is commercially available, and decorative laminates with desired gloss and surface roughness can be manufactured relatively inexpensively compared to conventional manufacturing methods. can.
第１図は本発明の実施例に係る化粧板の拡大断面図、第
２図及び第３図は同化粧板の製造方法を示す工程の正面
図、第４図は熱可塑性樹脂フィルムが積層された加工紙
の斜視図、第５図は第４図に示した加工紙とは別の実施
例に係る加工紙の斜視図である。
符 号 の 説 明
１０・・・加工紙、１１・・・熱可塑性樹脂フィルム、
１２・・・パラフィンとシリコーンとが塗布された被覆
物、２０・・・メラミン樹脂含浸紙、２１・・・化粧層
、３０・・・パターン紙、４０・・・フェノール樹脂含
浸紙、１００・・・本発明の実施例に係る化粧板。
以 上FIG. 1 is an enlarged cross-sectional view of a decorative board according to an embodiment of the present invention, FIGS. 2 and 3 are front views showing a process for manufacturing the same decorative board, and FIG. 4 is a laminated thermoplastic resin film. FIG. 5 is a perspective view of a processed paper according to another embodiment from the processed paper shown in FIG. Explanation of symbols 10... Processed paper, 11... Thermoplastic resin film,
12... Cover coated with paraffin and silicone, 20... Melamine resin impregnated paper, 21... Decorative layer, 30... Pattern paper, 40... Phenol resin impregnated paper, 100... - A decorative board according to an example of the present invention. that's all
Claims (1)
の表面は、光沢度が５°以下で、面粗度が７〜２０μＲ
ｍａｘであることを特徴とする化粧板。 ２）、メラミン樹脂含浸紙と、色彩や模様等が施された
パターン紙と、フェノール樹脂含浸紙とを積層し、これ
らを熱圧着する化粧板の製造方法において、 離型性を有する熱可塑性樹脂フィルムが積層された加工
紙を、前記メラミン樹脂含浸紙上に、前記熱可塑性樹脂
フィルム面が当接するように重ね合わせ、これらを熱圧
着してメラミン樹脂含浸紙上に化粧層を形成させること
を特徴とする化粧板の製造方法。[Claims] 1) In a decorative board on which a decorative layer is formed, the surface of the decorative layer has a gloss level of 5° or less and a surface roughness of 7 to 20 μR.
A decorative board characterized by being max. 2) A method for manufacturing a decorative board in which melamine resin-impregnated paper, patterned paper with colors or patterns, etc., and phenol resin-impregnated paper are laminated and bonded together by thermocompression, in which a thermoplastic resin with mold releasability is used. The processed paper on which the film is laminated is superimposed on the melamine resin-impregnated paper so that the thermoplastic resin film surface is in contact with the paper, and these are thermocompressed to form a decorative layer on the melamine resin-impregnated paper. A method for manufacturing decorative laminates.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2295011A JP3060236B2 (en) | 1990-10-30 | 1990-10-30 | Decorative plate and manufacturing method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2295011A JP3060236B2 (en) | 1990-10-30 | 1990-10-30 | Decorative plate and manufacturing method thereof |
Related Child Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP28236499A Division JP3163395B2 (en) | 1990-10-30 | 1999-10-04 | Decorative board |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH04166336A true JPH04166336A (en) | 1992-06-12 |
| JP3060236B2 JP3060236B2 (en) | 2000-07-10 |
Family
ID=17815182
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP2295011A Expired - Lifetime JP3060236B2 (en) | 1990-10-30 | 1990-10-30 | Decorative plate and manufacturing method thereof |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JP3060236B2 (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2009119720A (en) * | 2007-11-15 | 2009-06-04 | Sumitomo Bakelite Co Ltd | Decorative plate and manufacturing method of decorative plate |
| CN103707612A (en) * | 2013-12-27 | 2014-04-09 | 重庆星星套装门（集团）有限责任公司 | Production technology of melamine edge band |
| JP2016164242A (en) * | 2015-03-06 | 2016-09-08 | 住友ベークライト株式会社 | Melamine decorative material and manufacturing method of melamine decorative material |
| CN110696115A (en) * | 2019-09-12 | 2020-01-17 | 佛山市天湘家居装饰有限公司 | Artificial board decorative surface radiography processing technology |
-
1990
- 1990-10-30 JP JP2295011A patent/JP3060236B2/en not_active Expired - Lifetime
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2009119720A (en) * | 2007-11-15 | 2009-06-04 | Sumitomo Bakelite Co Ltd | Decorative plate and manufacturing method of decorative plate |
| CN103707612A (en) * | 2013-12-27 | 2014-04-09 | 重庆星星套装门（集团）有限责任公司 | Production technology of melamine edge band |
| JP2016164242A (en) * | 2015-03-06 | 2016-09-08 | 住友ベークライト株式会社 | Melamine decorative material and manufacturing method of melamine decorative material |
| CN110696115A (en) * | 2019-09-12 | 2020-01-17 | 佛山市天湘家居装饰有限公司 | Artificial board decorative surface radiography processing technology |
Also Published As
| Publication number | Publication date |
|---|---|
| JP3060236B2 (en) | 2000-07-10 |
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