JPH0416545A - Oxidation resistance graphite granulation matter for refractory - Google Patents

Oxidation resistance graphite granulation matter for refractory

Info

Publication number
JPH0416545A
JPH0416545A JP2120489A JP12048990A JPH0416545A JP H0416545 A JPH0416545 A JP H0416545A JP 2120489 A JP2120489 A JP 2120489A JP 12048990 A JP12048990 A JP 12048990A JP H0416545 A JPH0416545 A JP H0416545A
Authority
JP
Japan
Prior art keywords
graphite
boron carbide
pitch
refractories
oxidation resistance
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP2120489A
Other languages
Japanese (ja)
Inventor
Kazuhiko Kobayashi
和彦 小林
Takeshi Osawa
剛 大澤
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Osaka Kasei Co Ltd
Original Assignee
Osaka Kasei Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Osaka Kasei Co Ltd filed Critical Osaka Kasei Co Ltd
Priority to JP2120489A priority Critical patent/JPH0416545A/en
Publication of JPH0416545A publication Critical patent/JPH0416545A/en
Pending legal-status Critical Current

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  • Compositions Of Oxide Ceramics (AREA)

Abstract

PURPOSE:To provide the graphite granulation matter which greatly improves the high-temp. oxidation resistance and corrosion resistance of refractories by coating graphite powder with pitch dispersed with boron carbide powder or carbonizable thermoplastic resin. CONSTITUTION:The surfaces of the graphite particles are completely coated by using the pitch previously uniformly dispersed with the boron carbide powder or the carbonizable thermoplastic resin, such as phenolic resin and these particles are mixed with the refractory material. The boron carbide is uniformly dispersed in the surface of the graphite which is an object to be coated in this way. The antioxidant effect of the graphite is considered to be enhanced by the resulted presence of both in tight contact with each other and the suppression of the contact of the graphite and oxygen. The pitches and the boron carbide are melted in the refractories by the high temp. at the time of use and are penetrated in the aggregate; further, the pitch and resin are carbonized to secure firm carbon bonds, which act as the binder of the graphite and the aggregate.

Description

【発明の詳細な説明】 [産業上の利用分野] 本発明は耐火物用耐酸化性黒鉛造粒物に関し、特に高温
耐酸化性を向上させる目的で、不定形または定形の耐火
物に添加される黒鉛造粒物に関するものである。
[Detailed Description of the Invention] [Industrial Application Field] The present invention relates to oxidation-resistant graphite granules for refractories, which are added to amorphous or regular refractories for the purpose of improving high-temperature oxidation resistance. The present invention relates to graphite granules.

[従来の技術] 耐火物は鉄鋼業をはじめとする高温高熱装置産業にとっ
て不可欠のものであり、高温耐酸化性や耐食性の優劣が
生産コストを大きく左右する。特に鉄鋼業は耐火物総使
用量の大半を占めており、例えば定形耐火物としてはマ
グネシア・カーボン煉瓦が転炉に、アルミナ・カーボン
煉瓦がトピートカーや連続鋳造用ノズルに用いられ、ま
た不定形耐火物としてはマグネシアやドロマイト等と炭
素質材料のバインダーで構成された造粒物が転炉補修用
に供されている。
[Prior Art] Refractories are essential for high-temperature equipment industries such as the steel industry, and the quality of high-temperature oxidation resistance and corrosion resistance greatly influences production costs. In particular, the steel industry accounts for the majority of the total amount of refractories used.For example, as shaped refractories, magnesia carbon bricks are used in converters, alumina carbon bricks are used in topito cars and continuous casting nozzles, and monolithic refractories are used in Granules made of magnesia, dolomite, etc. and a carbonaceous material binder are used for converter repair.

また近年ではスラグや溶湯の浸透を防止するという耐食
性向上の目的で黒鉛を配合したマグネシア・カーボン煉
瓦やアルミナ・カーボン煉瓦等の耐火物が開発され、更
に該耐火物の高温耐酸化性の向上を目的として、マグネ
シア・カーボン系やアルミナ・カーボン系のマトリック
スに炭化ホウ素を添加混合して耐火物を構成する方法が
提供されている。
In addition, in recent years, refractories such as magnesia carbon bricks and alumina carbon bricks containing graphite have been developed for the purpose of improving corrosion resistance by preventing the penetration of slag and molten metal. For this purpose, a method has been proposed in which a refractory is formed by adding boron carbide to a magnesia-carbon matrix or an alumina-carbon matrix.

しかしながら鉄鋼産業等を中心とする技術の高度化が進
むにつれて、より一層過酷な条件に耐え得る耐火物が要
求されている。
However, as technology becomes more sophisticated, mainly in the steel industry, there is a demand for refractories that can withstand even harsher conditions.

[発明が解決しようとする11!!!]本発明は上記事
情に着目してなされたものであフて、耐火物と混合した
際に優れた高温耐酸化性を示す黒鉛造粒物を提供しよう
とするものである。
[Inventions to solve 11! ! ! ] The present invention has been made in view of the above circumstances, and it is an object of the present invention to provide graphite granules that exhibit excellent high-temperature oxidation resistance when mixed with refractories.

[課題を解決するための手段] 上記目的を達成した本発明の黒鉛造粒物とは、黒鉛粉末
を、炭化ホウ素粉末を分散させたピッチまたは炭化性熱
可塑性樹脂によってコーティングしてなることを要旨と
するものである。
[Means for Solving the Problems] The graphite granules of the present invention that achieve the above objects are obtained by coating graphite powder with pitch or carbonizable thermoplastic resin in which boron carbide powder is dispersed. That is.

[作用] マグネシアやアルミナ等の耐火物と黒鉛、炭化ホウ素、
ピッチ若しくはフェノール樹脂を混練して成形した耐火
物は優れた高温耐酸化性を示すことが知られている。上
記耐火物の構成4分において黒鉛は、炭素材の中でも熱
的及び化学的に最も安定な構造を有していると共に、撥
水性が強いので、高温の溶融スラグや溶銑の浸食から耐
火物を保護する上で極めて有用な材料である。但し黒鉛
は600℃付近から酸化が始まり、それ以上の高温にな
ると消失してしまう。そこで炭化ホウ素を添加して混合
すれば黒鉛と酸素の接触を可及的に抑制して、黒鉛の酸
化を防止し、耐火物の高温耐酸化性を高めることがで台
るものである。
[Action] Refractories such as magnesia and alumina, graphite, boron carbide,
It is known that refractories formed by kneading pitch or phenolic resin exhibit excellent high-temperature oxidation resistance. In the composition of the refractory described above, graphite has the most thermally and chemically stable structure among carbon materials, and has strong water repellency, so it protects the refractory from erosion by high-temperature molten slag and hot metal. It is an extremely useful material for protection. However, graphite begins to oxidize at around 600°C and disappears at higher temperatures. Therefore, if boron carbide is added and mixed, contact between graphite and oxygen can be suppressed as much as possible, oxidation of graphite can be prevented, and the high-temperature oxidation resistance of refractories can be improved.

しかしながら上記耐火物は従来の耐火物よりも高い耐酸
化性を示すものの、次の様な問題があり改善の余地を残
している。即ち炭化ホウ素の添加による耐酸化性向上効
果は、黒鉛と炭化ホウ素が緊密に接触して存在すること
により始めて発揮されるものであるが、上記耐火物はカ
サ密度が異なる材料を混合したものであることから、各
成分は偏在し易く均一な分散が難しいだけでなく、炭化
ホウ素が、目的である黒鉛の表面ばかりでなく、それ以
外の部分にも分散してしまい、効果を薄めるものと考え
られる。
However, although the above-mentioned refractories exhibit higher oxidation resistance than conventional refractories, they still have the following problems and leave room for improvement. In other words, the effect of improving oxidation resistance due to the addition of boron carbide is first exhibited when graphite and boron carbide are in close contact with each other, but the above refractory is a mixture of materials with different bulk densities. Therefore, not only are each component likely to be unevenly distributed and uniform dispersion is difficult, but boron carbide is also dispersed not only on the surface of graphite, which is the target, but also on other parts, weakening the effect. It will be done.

そこで本発明者らは上記問題を解決すべく鋭意研究を重
ねた結果、予め炭化ホウ素粉末を均一に分散させたピッ
チを用いて黒鉛粒子の表面を完全にコーティングし、こ
れを耐火材料に混合すると耐酸化性が著しく高くなるこ
とを見い出し、本発明を完成させた。尚上記ピッチに代
えてフェノール樹脂等をバインダーとして用いても同様
の耐火物が得られることを見い出した。
Therefore, the inventors of the present invention conducted extensive research to solve the above problem, and found that the surface of graphite particles was completely coated with pitch in which boron carbide powder was uniformly dispersed, and this was mixed into the refractory material. It was discovered that oxidation resistance was significantly increased, and the present invention was completed. It has also been found that a similar refractory can be obtained by using a phenol resin or the like as a binder in place of the pitch described above.

以下本発明の詳細な説明する。The present invention will be explained in detail below.

本発明は黒鉛の種類を限定するものではなく、例えば天
然又は人造の鱗状黒鉛、土状黒鉛や製鋼工程から発生す
るキッシュグラファイト等が挙げられる。
The present invention does not limit the type of graphite, and examples include natural or artificial scaly graphite, earthy graphite, and quiche graphite generated from the steel manufacturing process.

ピッチ類や炭化性熱可塑性樹脂は使用時の高熱によって
耐火物中で溶融して骨材間に浸透し、更に炭化され強固
なカーボンボンドとなり黒鉛と骨材の結合材として働く
Pitch and carbonizable thermoplastic resin melt in the refractory due to the high heat during use, penetrate between the aggregates, and are further carbonized to form a strong carbon bond that acts as a binding material between graphite and aggregates.

本発明はピッチ類の種類についても限定するものではな
く、コールタールピッチ、木タールピッチ、ロジンピッ
チ、アスファルトピッチ、石油ピッチ等の他、各種工程
ピッチ等様々なものが挙げられるが、軟化点は80℃以
上のものが好ましく、100℃以上のものがより好まし
い、これはピッチ類の軟化点が80℃未満の場合では常
温でも造粒後に粘着性を示して混練が不均一になること
があったり、固化して取扱いに支障を及ぼす恐れがある
からである。
The present invention is not limited to the types of pitches, and examples include various pitches such as coal tar pitch, wood tar pitch, rosin pitch, asphalt pitch, petroleum pitch, and various process pitches, but the softening point is 80 ℃ or higher is preferable, and 100℃ or higher is more preferable. This is because if the softening point of the pitch is lower than 80℃, it may show stickiness after granulation even at room temperature and the kneading may become uneven. This is because there is a risk that it will solidify and cause problems in handling.

また本発明に関わる炭化性熱可塑性樹脂は、高温加熱に
より炭化する残炭性の熱可塑性樹脂であればその種類を
限定するものではなく、フェノール樹脂やフラン樹脂等
が例示できる。尚上記フェノール樹脂としては、ノボラ
ック型およびレゾール型のいずれのフェノール樹脂であ
ってもよく、また種々の置換基により変性されたものや
、尿素樹脂、メラミン樹脂、エポキシ樹脂などの他の構
成4分によって変性されたものであってもよいが、硬化
剤を含まない熱可塑性のものであることが必要である。
Further, the carbonizable thermoplastic resin according to the present invention is not limited to any type as long as it is a carbonizable thermoplastic resin that can be carbonized by high-temperature heating, and examples thereof include phenol resins and furan resins. The above-mentioned phenol resin may be either a novolac type or a resol type phenol resin, and it may also be one modified with various substituents, or other compositions such as urea resin, melamine resin, and epoxy resin. Although it may be modified by, it is necessary to be a thermoplastic material that does not contain a curing agent.

更に上記ピッチ類や炭化性熱可塑性樹脂に代えて、セル
ロース、ジビニルベンゼン重合物及びポリアクリロニト
リル等の熱処理により炭素化するポリマーを用いてもよ
い。
Furthermore, in place of the above-mentioned pitches and carbonizable thermoplastic resins, polymers that are carbonized by heat treatment, such as cellulose, divinylbenzene polymers, and polyacrylonitrile, may be used.

本発明に用いる炭化ホウ素としては粒度100〜500
メツシユのものが好ましく、300メツシュ程度に粉砕
調整されたものがより好ましい。炭化ホウ素は黒鉛の酸
化を防ぐ作用を有するものであるが、本発明に係る炭化
ホウ素(84C)は、約400tで酸化され始めてガラ
ス状の酸化ホウ素(B20s )となり、黒鉛の表面を
溶融状態で被覆し、黒鉛と周辺の酸素が接触しないよう
に遮断して黒鉛の酸化を抑制するものと考えられる。
The boron carbide used in the present invention has a particle size of 100 to 500.
A mesh material is preferable, and a material pulverized to about 300 mesh is more preferable. Boron carbide has the effect of preventing the oxidation of graphite, but the boron carbide (84C) according to the present invention begins to oxidize at about 400 tons and becomes glassy boron oxide (B20s), leaving the surface of graphite in a molten state. It is thought that the oxidation of the graphite is suppressed by coating the graphite to prevent contact between the graphite and surrounding oxygen.

尚炭化ホウ素と類似の効果を示すことが期待される無機
化合物としては、窒化ホウ素や炭化硅素等が挙げられる
が、これらの酸化温度は1000℃以上であるため、黒
鉛が酸化される前に保護するという機能が働き難い。
Inorganic compounds that are expected to exhibit similar effects to boron carbide include boron nitride and silicon carbide, but since the oxidation temperature of these is 1000°C or higher, it is necessary to protect the graphite before it is oxidized. This function is difficult to function.

本発明は製造方法によっても限定されるものではないが
、以下に代表的な製法を示す。
Although the present invention is not limited by the manufacturing method, typical manufacturing methods are shown below.

まずピッチ類または炭化性熱可塑性樹脂を軟化点以上の
温度に加熱して溶融し、炭化ホウ素粉末を加えて混合し
、均一分散させる。
First, pitch or carbonizable thermoplastic resin is heated to a temperature above its softening point to melt it, and boron carbide powder is added and mixed to uniformly disperse it.

次にこの溶融ピッチ組成物または溶融樹脂組成物と、粉
状黒鉛とをミキサーで加熱しつつ混練し、黒鉛表面を十
分コーティングして造粒する。
Next, this molten pitch composition or molten resin composition and powdered graphite are kneaded while being heated in a mixer, and the graphite surface is sufficiently coated and granulated.

この場合炭化ホウ素が分散されたピッチ類または炭化性
熱可塑性樹脂を一度冷却して固化し、粉砕して得た組成
物粉末を粉状黒鉛に加えてミキサーで混合しつつ加熱溶
融混練して造粒物を得る方法であってもよい。
In this case, the pitch or carbonizable thermoplastic resin in which boron carbide is dispersed is once cooled and solidified, and the resulting composition powder is added to powdered graphite and mixed with a mixer while being heated, melted and kneaded. It may also be a method of obtaining granules.

またピッチ類又は炭化性熱可塑性樹脂の使用量は黒鉛に
対して10〜30重量%、より好ましくは12〜20重
量%である。これは上記使用量が黒鉛に対して10重量
%未満では黒鉛の被覆効果が不十分となって高い耐酸化
性が得られず、一方30重量%以上であると黒鉛の量が
相対的に減少して耐火物の耐酸化性が不十分になるから
である。
The amount of pitches or carbonizable thermoplastic resin used is 10 to 30% by weight, more preferably 12 to 20% by weight based on graphite. This is because if the amount used is less than 10% by weight of graphite, the coating effect of graphite will be insufficient and high oxidation resistance will not be obtained, whereas if it is more than 30% by weight, the amount of graphite will be relatively reduced. This is because the oxidation resistance of the refractory becomes insufficient.

ざらに炭化ホウ素の使用量は黒鉛に対して3〜20重量
%が好ましく、より好ましくは5〜15重量%である。
The amount of boron carbide used is preferably 3 to 20% by weight, more preferably 5 to 15% by weight based on graphite.

[実施例] 軟化点145℃のコールタールピッチ15部に、300
メツシユ以下の炭化ホウ素粉末15部を250℃で溶融
分散させ、冷却後1mm以下に粉砕した。50メツシユ
以下、純度99重量%の天然燐状黒鉛70部と上記の粉
砕物をよく混合し、次に160〜220℃に加熱しなが
ら混練し、冷却した後2■以下に篩分けして、15重量
%の炭化ホウ素を含有する本発明の黒鉛造粒物を得た。
[Example] To 15 parts of coal tar pitch with a softening point of 145°C, 300
15 parts of boron carbide powder of a size smaller than a mesh was melted and dispersed at 250°C, cooled, and then ground to a size of 1 mm or smaller. 50 mesh or less, 70 parts of natural phosphorous graphite with a purity of 99% by weight and the above pulverized product are thoroughly mixed, then kneaded while heating to 160 to 220 ° C. After cooling, sieved to a size of 2 cm or less, A graphite granule of the present invention containing 15% by weight of boron carbide was obtained.

上記黒鉛造粒物20部とマグネシア80部を混合し、バ
インダーとしてフェノール樹脂を加えて成形し、200
℃で熱処理した後20n+m角に切り出し本発明試験片
とした。該試験片を1400℃の電気炉中で2時間加熱
した後、酸化層の厚みを測定した。結果はN1表に示す
20 parts of the above graphite granules and 80 parts of magnesia were mixed, phenol resin was added as a binder and molded.
After heat treatment at ℃, the sample was cut into 20n+m square pieces to obtain test pieces of the present invention. After heating the test piece in an electric furnace at 1400° C. for 2 hours, the thickness of the oxidized layer was measured. The results are shown in Table N1.

また前記黒鉛造粒物20部の代りに、鱗状黒鉛20部又
は鱗状黒鉛17部と炭化ホウ素3部とを用いた以外は上
記本発明試験片と同様にして酸化層の厚みを測定した。
Further, the thickness of the oxidized layer was measured in the same manner as the test piece of the present invention, except that 20 parts of flaky graphite or 17 parts of flaky graphite and 3 parts of boron carbide were used instead of 20 parts of the graphite granules.

結果は第1表に併記する。The results are also listed in Table 1.

弔 表 第1表から本発明に係る試験片は耐酸化性が非常に優れ
ていることがわかる。
It can be seen from Table 1 that the test pieces according to the present invention have very excellent oxidation resistance.

これに対し比較例1は炭化ホウ素を含有しない耐火物で
あり、耐酸化性に劣る。また比較例2は本発明試験片と
同量の炭化ホウ素を含有しているが単に各成分を混合し
たものである為耐酸化性が不十分である。
On the other hand, Comparative Example 1 is a refractory that does not contain boron carbide and has poor oxidation resistance. Comparative Example 2 contains the same amount of boron carbide as the test piece of the present invention, but it has insufficient oxidation resistance because it is simply a mixture of each component.

[発明の効果] 本発明は以上の様に構成されているので、耐火物の高温
耐酸化性および耐食性を大幅に改善する黒鉛造粒物の提
供ができることとなり、高温高熱装置産業における経済
性の向上に大きく寄与することが可能となった。
[Effects of the Invention] Since the present invention is configured as described above, it is possible to provide a graphite granule that significantly improves the high-temperature oxidation resistance and corrosion resistance of refractories, thereby improving economic efficiency in the high-temperature equipment industry. This made it possible to make a significant contribution to improvement.

手続補正書 平成 (自発) 2年 石丁マ9日Procedural amendment Heisei (spontaneous) 2nd year Ishichoma 9th

Claims (1)

【特許請求の範囲】[Claims] (1)黒鉛粉末を、炭化ホウ素粉末を分散させたピッチ
または炭化性熱可塑性樹脂によってコーティングしたも
のであることを特徴とする耐火物用耐酸化性黒鉛造粒物
(1) Oxidation-resistant graphite granules for refractories, characterized in that graphite powder is coated with pitch or carbonizable thermoplastic resin in which boron carbide powder is dispersed.
JP2120489A 1990-05-09 1990-05-09 Oxidation resistance graphite granulation matter for refractory Pending JPH0416545A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2120489A JPH0416545A (en) 1990-05-09 1990-05-09 Oxidation resistance graphite granulation matter for refractory

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2120489A JPH0416545A (en) 1990-05-09 1990-05-09 Oxidation resistance graphite granulation matter for refractory

Publications (1)

Publication Number Publication Date
JPH0416545A true JPH0416545A (en) 1992-01-21

Family

ID=14787454

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2120489A Pending JPH0416545A (en) 1990-05-09 1990-05-09 Oxidation resistance graphite granulation matter for refractory

Country Status (1)

Country Link
JP (1) JPH0416545A (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH04124056A (en) * 1990-09-13 1992-04-24 Shinagawa Refract Co Ltd Carbon-containing refractory
US8921470B2 (en) 2007-05-11 2014-12-30 Toyo Tire & Rubber Co., Ltd. Rubber composition for adhering steel cord

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH04124056A (en) * 1990-09-13 1992-04-24 Shinagawa Refract Co Ltd Carbon-containing refractory
US8921470B2 (en) 2007-05-11 2014-12-30 Toyo Tire & Rubber Co., Ltd. Rubber composition for adhering steel cord

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