JPH04161443A - Vinyl chloride plastisol composition - Google Patents

Vinyl chloride plastisol composition

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Publication number
JPH04161443A
JPH04161443A JP2289355A JP28935590A JPH04161443A JP H04161443 A JPH04161443 A JP H04161443A JP 2289355 A JP2289355 A JP 2289355A JP 28935590 A JP28935590 A JP 28935590A JP H04161443 A JPH04161443 A JP H04161443A
Authority
JP
Japan
Prior art keywords
vinyl chloride
weight
parts
pts
plastisol composition
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP2289355A
Other languages
Japanese (ja)
Inventor
Itsuro Tsutsui
筒井 逸郎
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Aisin Chemical Co Ltd
Original Assignee
Aisin Chemical Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Aisin Chemical Co Ltd filed Critical Aisin Chemical Co Ltd
Priority to JP2289355A priority Critical patent/JPH04161443A/en
Publication of JPH04161443A publication Critical patent/JPH04161443A/en
Pending legal-status Critical Current

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Abstract

PURPOSE:To provide the subject composition giving coatings plastically not deformed even when cured at high temperatures and useful for chipping-resistant coatings and body sealers for automobiles by compounding a vinyl chloride resin, a blocked isocyanate, a plasticizer, etc., in a specific compounding ratio. CONSTITUTION:A vinyl chloride plastisol composition comprises (A) 100 pts.wt. of vinyl chloride resin in which at least 50 pts. wt. of the resin has plural OH groups in the molecule, (B) 3-15 pts.wt. of a blocked isocyanate, and (C) 80-130 pts.wt. of a plasticizer (e.g. dioctyl phthalate), and (D) 100-150 pts.wt. of a filler (e.g. calcium carbonate or talc).

Description

【発明の詳細な説明】[Detailed description of the invention] 【産業上の利用分野】[Industrial application field]

本発明は車両の耐チツピング塗料やポディシーラとして
好適な塩化ビニル系プラスチゾル組成物に関するもので
ある。
The present invention relates to a vinyl chloride-based plastisol composition suitable as a chipping-resistant paint or podicealer for vehicles.

【従来の技術】[Conventional technology]

自動車のボディ等には電@塗装が施された鋼板が使用さ
れている。その表面には耐チツピング塗料層が設けられ
、中塗りや上塗りの塗料が重ねられる。耐チツピング塗
料層は、小石等の衝突による衝撃を緩和、吸収して上層
の塗料剥離を防止するためのものである。また、鋼板の
接合部や継目部には間隙をシールして鋼板の防水性や防
塵性、防錆性を確保するシーリング材が塗布、充填され
る。その上には中塗りや上塗りの塗料が重ねて塗布され
る。 これら耐チツピング塗料やシーリング材、中塗り塗料お
よび上塗り塗料は、塗布の都度または複数層−緒に焼付
けられるが、焼付は温度が規定の温度よりも高温側にふ
れると中塗りや上塗り等の上層塗膜に亀裂(ワレ)が生
じるという問題がある。 この現象は、耐チツピング塗料やシーリング材に用いら
れる塩化ビニル系プラスチゾル組成物と上層塗膜との熱
に対する性質が大きく異なるためと推定される。塩化ビ
ニル系プラスチゾル組成物は熱可塑性で高温になるほど
外部応力によって塑性変形し易くなる性質がある。上層
塗膜には高温になるほど大きく収縮する性質がある。 例えば、熱収縮のない鉄板上に中塗りや上塗り塗料を直
接塗布して焼付けた場合、塗料は鉄板に強固に畜着して
平面方向には収縮せず、内部応力(内部歪)が残存する
ものの割れることはない。 これに対し、高温で可塑化した塩化ビニル系プラスチゾ
ル組成物層上の塗膜は、平面方向にも容易に収縮して割
れてしまう。 このような問題は、特開昭60−96634号公報に開
示されているように、幹部にビスフェノールA基をもつ
有機化合物を耐熱われ性向上剤として添加すれば解決可
能である。しかし、このプラスチゾルは剪断接着力が低
下したり塗膜がべたつ(ことがあった。
Electrically coated steel plates are used in the bodies of automobiles. A chipping-resistant paint layer is provided on the surface, and intermediate and top coats are applied. The chipping-resistant paint layer is for mitigating and absorbing impacts caused by collisions with pebbles, etc., and preventing peeling of the upper layer paint. In addition, a sealing material is applied and filled at the joints and joints of the steel plates to seal gaps and ensure the waterproof, dustproof, and rustproof properties of the steel plates. On top of that, intermediate and top coats of paint are applied in layers. These chipping-resistant paints, sealants, intermediate coats, and top coats are baked each time they are applied, or in multiple layers. There is a problem that cracks occur in the paint film. This phenomenon is presumed to be due to the fact that the vinyl chloride plastisol composition used for chipping-resistant paints and sealants and the upper coating film have greatly different heat resistance properties. Vinyl chloride-based plastisol compositions are thermoplastic and have the property that the higher the temperature, the more easily they become plastically deformed by external stress. The upper coating film has the property of shrinking more as the temperature increases. For example, if an intermediate coat or top coat is applied directly to a non-heat-shrinkable steel plate and baked, the paint adheres firmly to the steel plate and does not shrink in the plane direction, leaving internal stress (internal strain). Nothing will break. On the other hand, the coating film on the vinyl chloride plastisol composition layer plasticized at high temperature easily shrinks and cracks in the planar direction as well. Such problems can be solved by adding an organic compound having a bisphenol A group in the trunk as a heat resistance improving agent, as disclosed in JP-A No. 60-96634. However, this plastisol sometimes had poor shear adhesion and a sticky coating.

【発明が解決しようとする課題] 本発明は前記の課題を解決するためなされたもので、塩
化ビニル系プラスチゾル組成物の表面に重ねて塗装した
中塗りや上塗り塗料を、比較的高温で焼付けた場合でも
、表面の塗膜が割れることのない塩化ビニル系プラスチ
ゾル組成物を提供することを目的とする。 【課題を解決するための手段】 上記の問題を解決するためなされた本発明の塩化ビニル
系プラスチゾル組成物は、塩化ビニル系樹脂100重量
部と、ブロックイソシアネート3〜15重量部と、可塑
剤80〜130重量部と、充填剤100〜150重量部
とを含んでいる。塩化ビニル系樹脂のうち少なくとも5
0重量部は、一分子に複数のOH基を有するものである
。 塩化ビニル系樹脂は、例えば日本ゼオン■製のゼオンG
−121(商品名)やゼオンG−51(商品名)が使用
できる。 一分子に複数のOH基を有する塩化ビニル系樹脂として
は、例えば、三菱化成ビニル■製のビニ力 P−300
(商品名)やビニ力 P−10(1(商品名)がある。 ブロックイソシアネートは、硬化剤として添加するもの
で、例えば、三菱化成ビニル■製のアゾスター851(
商品名)やアゾスター751(商品名)が使用可能であ
る。 可塑剤としては、例えば、ジオクチルフタレート、ジブ
チルフタレート、ジオクチルフタレート、ジイソデシル
フタレート、ジノニルフタレートのような一般的なもの
を使用することが出来る。 充填剤としては、例えば、炭酸カルシウム、タルク、ク
レイ、シリカ、有機ベントナイトが使用可能である。 これらの他、耐チッピング材やシーリング材の材料とし
て一般に用いられる材料を必要に応じて添加しても構わ
ない。 なお、ブロックイソシアネート量は、塩化ビニル系樹脂
100重量部に対して3〜15重量部に設定する。3重
量部以下のときは焼付けによるプラスチゾル組成物の硬
化が不十分で、上層の塗膜に亀裂が入ることがある。1
5重量部以上加えても、それ以上の耐ワレ性向上は望め
ず、コスト面で不利になる。また、プラスチゾル組成物
が硬くなりすぎて耐チツピング層やシーリング材として
の特性が損なわれる。 可塑剤の量は塩化ビニル系樹脂100重量部に対して8
0〜130重量部であることが好ましい。80重量部以
下のときは硬化物が硬くなりすぎ、耐チツピング層やシ
ーリング材としての特性が損なわれる。130重量部以
上のときは温間弾性率低下により耐ワレ性が低下する。 充填剤量は塩化ビニル系樹脂100重量部に対して10
0〜150重量部に設定することが望ましい。100重
量部以下のときはチクソ性が低下し、塗装の際にたれ易
(なる。150重量部以上のときは硬化物の物性が低下
してしまう。 また、塩化ビニル系樹脂の総量100重量部のうち少な
くとも50重量部は、一分子に複数のOH基を有してい
るものを使用する。一分子に複数のOH基を有する塩化
ビニル系樹脂量が50重量部未満のときは、プラスチゾ
ル組成物の硬化が不十分で、上層の塗膜に亀裂が入るこ
とがある。
[Problems to be Solved by the Invention] The present invention has been made to solve the above-mentioned problems, and the present invention has been made in order to solve the above-mentioned problems. An object of the present invention is to provide a vinyl chloride-based plastisol composition in which the coating film on the surface does not crack even when the surface coating is damaged. [Means for Solving the Problems] The vinyl chloride plastisol composition of the present invention, which was made to solve the above problems, contains 100 parts by weight of a vinyl chloride resin, 3 to 15 parts by weight of a blocked isocyanate, and 80 parts by weight of a plasticizer. ~130 parts by weight and 100-150 parts by weight of filler. At least 5 of vinyl chloride resins
0 parts by weight means that one molecule has a plurality of OH groups. Examples of vinyl chloride resin include Zeon G manufactured by Nippon Zeon ■.
-121 (trade name) and Zeon G-51 (trade name) can be used. As a vinyl chloride resin having multiple OH groups in one molecule, for example, Vinyryoku P-300 manufactured by Mitsubishi Kasei Vinyl■
(trade name) and Vinyryoku P-10 (1 (trade name). Block isocyanate is added as a hardening agent. For example, Azostar 851 (trade name) manufactured by Mitsubishi Kasei Vinyl■
(trade name) and Azostar 751 (trade name) can be used. As the plasticizer, common ones such as dioctyl phthalate, dibutyl phthalate, dioctyl phthalate, diisodecyl phthalate, and dinonyl phthalate can be used. As fillers, for example, calcium carbonate, talc, clay, silica, and organic bentonite can be used. In addition to these materials, materials commonly used for chipping-resistant materials and sealing materials may be added as necessary. The amount of blocked isocyanate is set to 3 to 15 parts by weight based on 100 parts by weight of the vinyl chloride resin. When the amount is less than 3 parts by weight, the plastisol composition is insufficiently cured by baking, and the upper coating film may crack. 1
Even if 5 parts by weight or more is added, no further improvement in cracking resistance can be expected, which is disadvantageous in terms of cost. Furthermore, the plastisol composition becomes too hard, impairing its properties as a chipping-resistant layer or a sealing material. The amount of plasticizer is 8 parts by weight for 100 parts by weight of vinyl chloride resin.
It is preferably 0 to 130 parts by weight. When the amount is less than 80 parts by weight, the cured product becomes too hard and its properties as a chipping-resistant layer and a sealing material are impaired. When the amount is 130 parts by weight or more, cracking resistance decreases due to a decrease in warm elastic modulus. The amount of filler is 10 parts by weight for 100 parts by weight of vinyl chloride resin.
It is desirable to set it to 0 to 150 parts by weight. When the amount is less than 100 parts by weight, the thixotropy decreases and it tends to sag during painting. When it is more than 150 parts by weight, the physical properties of the cured product decrease. In addition, the total amount of vinyl chloride resin is 100 parts by weight. At least 50 parts by weight of the vinyl chloride resin having multiple OH groups per molecule is used.When the amount of vinyl chloride resin having multiple OH groups per molecule is less than 50 parts by weight, the plastisol composition The product may not cure sufficiently and cracks may appear in the upper coating.

【作用] 本発明の塩化ビニル系プラスチゾル組成物は、焼付けによりOH基を有するポリ塩化ビニル系樹脂と硬化剤とが適度に架橋反応して温間弾性率が向上し、高温で焼付けた場合でも外部応力によって塑性変形しにくい。そのため上層塗膜の収縮が抑制されて割れが防止される。 【実施例】[Effect] In the vinyl chloride plastisol composition of the present invention, when baked, the polyvinyl chloride resin having OH groups and the curing agent undergo a moderate crosslinking reaction, improving the warm elastic modulus. Resistant to plastic deformation. Therefore, shrinkage of the upper coating film is suppressed and cracking is prevented. 【Example】

以下、本発明の詳細な説明する。 実施例1〜3(本発明を適用する例)および比較例1〜
3(本発明を適用以外の例)に使用する塩化ビニル系プ
ラスチゾル組成物は下記の物質を混合して調製する。 塩化ビニル系プラスチゾル組成物の材料組成・複数のO
H基を有する塩化ビニル樹脂三菱化成ビニル四製、P−
300 ・塩化ビニル樹脂 日本ゼオン■製、G−121 日本ゼオン■製、G−51 ・硬化剤 ブロックイソシアネート 三菱化成ビニル■製、アゾスター851・可塑剤 ジオクチルフタレート(DOPI ・充填剤 竹原化学工業噛製、重質炭酸カルシウム・耐熱割れ性向
上剤(比較例のみに使用)エポキシ系樹脂 旭電化工業■、Ep−4100[ビスA)・その他 ミネラルスピリット 第1表に各実施例および比較例に使用する物質名と組成
比を示す。 なお、硬化剤として添加する三菱化成ビニル■製、アゾ
スター851は、総量の 1/6がブロックイソシアネ
ート(硬化剤)で、5/6がジオクチルフタレート(可
塑剤)である。第1表のジオクチルフタレートの欄には
、アゾスター851中のジオクチルフタレートと、別に
添加したジオクチルフタレートとの合計量を記載しであ
る。 プラスチゾル組成物の調製 上記の物質を第1表の組成比に従い、減圧装置付ニーダ
を用いて30分間混合した後60分間脱泡し、塩化ビニ
ル系プラスチゾル組成物を得た。 プラスチゾル組成物の評価 ・塗膜ワレ試験 カチオン電着塗装を施した 10100X300、厚さ
0.8+amの鋼板に上記で調整したプラスチゾルを1
5X25hm、厚さ3+++mのリボン状に塗設した後
、へケを用いてプラスチゾルの半分(15X12F++
+m)をその長手方向に扇形に押し広げる。熱風循環乾
燥機にて95℃、8分間の予備乾燥を行なった後、表面
に上塗り塗料(メラミンアルキッド樹脂系塗料)を塗装
し、熱風循環乾燥機を用いて第1表に示す条件で焼付け
た。焼付は終了後、上塗り塗装面のワレの有無を目視で
1察した。ワレがないものを可(○)、少しでもワレが
あるものを不可(×)とした。 ・剪断接着力試験 カチオン電着塗装を施した100X250111、厚さ
1■■の鋼板を2枚用意する。第1図に示すように一方
の鋼板2の端部近傍に、スペーサ4として離型処理した
厚さ1fflllの鋼板を25+n+a離間して平行に
2枚配置し、その間に上記で調製したプラスチゾル5を
多めに塗設した後、もう1枚の鋼板3の端部を重ねて直
線状に合わせ、クリップ6で挟んで固定する。固定され
た2枚の鋼板2・3を、熱風循環乾燥機を用いて第1表
に示す条件で焼付けた後。 20℃環境にて放冷する。20〜24時間経過後、クリ
ップ6とスペーサ4を取り外し、鋼板2と3との間から
はみ出した硬化済のプラスチゾル5を鋭利な刃物で取り
除き1w4板接看体を得る。このとき接着面に応力が加
わらないように注意する。 次に、鋼板接着体の両端部を支持体7とともに引張り試
験機の保持具に固定し、20℃環境下で引張り速度50
mm/分で長平方向に引張り、最大荷重を測定する。剪
断接着力は次式 によって求めた。 ・塗膜のベタツキ試験 カチオン電@塗装が施された70x15(lnm、厚さ
0.8+mの鋼板に上記で調製したプラスチゾルを50
X100mm、厚さl+na+になるように塗布する。 熱風循環乾燥機にて95℃、8分間の予備乾燥を行なっ
た後、その表面に上塗り塗料(メラミンアルキッド樹脂
系塗料)を塗装し、熱風循環乾燥機を用いて140℃で
20分間焼付けた。焼付は終了後常温まで放冷した後、
指触にてベタツキの有無を観察した。ベタツキがないも
のを可(○)、ベタツキのあるものを不可(X)とした
。 第1表に試験結果を示す c以下余白)
The present invention will be explained in detail below. Examples 1 to 3 (examples to which the present invention is applied) and comparative examples 1 to 3
The vinyl chloride plastisol composition used in Example 3 (example other than application of the present invention) is prepared by mixing the following substances. Material composition of vinyl chloride plastisol composition/Multiple O
Vinyl chloride resin with H group manufactured by Mitsubishi Kasei Vinyl 4, P-
300 - Vinyl chloride resin made by Nippon Zeon ■, G-121 Made by Nippon Zeon ■, G-51 - Curing agent blocked isocyanate made by Mitsubishi Kasei Vinyl ■, Azostar 851 - Plasticizer dioctyl phthalate (DOPI) - Filler Takehara Chemical Industry Co., Ltd. Heavy calcium carbonate/Heat cracking resistance improver (used only in comparative examples) Epoxy resin Asahi Denka Kogyo ■, Ep-4100 [Bis A)/Other mineral spirits Substances used in each example and comparative example in Table 1 The name and composition ratio are shown. In addition, 1/6 of the total amount of Azostar 851 manufactured by Mitsubishi Kasei Vinyl ■, which is added as a hardening agent, is blocked isocyanate (hardening agent) and 5/6 is dioctyl phthalate (plasticizer). The column of dioctyl phthalate in Table 1 shows the total amount of dioctyl phthalate in Azostar 851 and dioctyl phthalate added separately. Preparation of Plastisol Composition The above substances were mixed for 30 minutes using a kneader equipped with a vacuum device according to the composition ratios shown in Table 1, and then defoamed for 60 minutes to obtain a vinyl chloride plastisol composition. Evaluation of plastisol composition and coating film cracking test Plastisol prepared above was applied to a 10100 x 300, 0.8+ am thick steel plate coated with cationic electrodeposition.
After coating in a ribbon shape of 5 x 25 hm and thickness of 3+++ m, use a spatula to coat half of the plastisol (15 x 12 F++
+m) in a fan shape in its longitudinal direction. After preliminary drying at 95°C for 8 minutes in a hot air circulation dryer, a top coat (melamine alkyd resin paint) was applied to the surface and baked under the conditions shown in Table 1 using a hot air circulation dryer. . After baking was completed, the presence or absence of cracks on the top coated surface was visually inspected. Items with no cracks were rated acceptable (○), and items with even the slightest cracks were rated unacceptable (x). - Shear adhesion test Prepare two steel plates of 100 x 250111 and 1 mm thick with cationic electrodeposition coating. As shown in FIG. 1, near the end of one steel plate 2, two steel plates with a thickness of 1fflll that have been subjected to mold release treatment are placed as spacers 4 in parallel with a distance of 25+n+a, and the plastisol 5 prepared above is placed between them. After a large amount of coating is applied, the ends of another steel plate 3 are overlapped and aligned in a straight line, and fixed with clips 6. After baking the two fixed steel plates 2 and 3 using a hot air circulation dryer under the conditions shown in Table 1. Allow to cool in a 20°C environment. After 20 to 24 hours have elapsed, the clip 6 and spacer 4 are removed, and the hardened plastisol 5 protruding from between the steel plates 2 and 3 is removed with a sharp knife to obtain a 1w4 plate contact body. At this time, be careful not to apply stress to the adhesive surface. Next, both ends of the steel plate bonded body were fixed to the holder of a tensile tester together with the support 7, and the tensile speed was 50 in an environment of 20°C.
Pull in the longitudinal direction at mm/min and measure the maximum load. The shear adhesive strength was determined by the following formula. - Paint film stickiness test 50% of the plastisol prepared above was applied to a 70x15 (lnm, 0.8 + m thick) steel plate coated with cationic electrolyte.
Coat so that the size is 100mm and the thickness is l+na+. After preliminary drying at 95°C for 8 minutes in a hot air circulation dryer, a top coat (melamine alkyd resin paint) was applied to the surface and baked at 140°C for 20 minutes using a hot air circulation dryer. After baking is finished, let it cool to room temperature,
The presence or absence of stickiness was observed by touching with fingers. Those with no stickiness were evaluated as acceptable (○), and those with stickiness were evaluated as unacceptable (X). Table 1 shows the test results (margins below c)

【発明の効果】【Effect of the invention】

以上詳細に説明したように本発明の塩化ビニル系プラス
チゾル組成物は、高温で焼付けた場合でも外部応力によ
って塑性変形することがなく、上層に重ねて塗布した塗
料が熱収縮して割れることがない。また、剪断強度が優
れていることに加え、上層の塗膜がべたつくこともない
。そのため、車両塗装の耐チツピング塗料や車両ボディ
鋼板のシーリング材として有効である。
As explained in detail above, the vinyl chloride plastisol composition of the present invention does not undergo plastic deformation due to external stress even when baked at high temperatures, and the paint applied as an upper layer does not shrink and crack due to heat. . In addition to having excellent shear strength, the upper coating film does not become sticky. Therefore, it is effective as a chipping-resistant paint for vehicle painting and as a sealant for vehicle body steel plates.

【図面の簡単な説明】[Brief explanation of drawings]

第1図は剪断接着力試験に使用する鋼板接着体の説明図
である。 2・3・・・鋼板    4・・−スペーサ5・・・プ
ラスチゾル  6・・・クリップ7・・・支持体 第1図
FIG. 1 is an explanatory diagram of a steel plate bonded body used in the shear adhesion test. 2, 3... Steel plate 4...-Spacer 5... Plastisol 6... Clip 7... Support figure 1

Claims (1)

【特許請求の範囲】[Claims] 1、塩化ビニル系樹脂100重量部と、ブロックイソシ
アネート3〜15重量部と、可塑剤80〜130重量部
と、充填剤100〜150重量部とを含み、前記塩化ビ
ニル系樹脂のうち少なくとも50重量部は、一分子に複
数のOH基を有していることを特徴とする塩化ビニル系
プラスチゾル組成物。
1. Contains 100 parts by weight of vinyl chloride resin, 3 to 15 parts by weight of blocked isocyanate, 80 to 130 parts by weight of plasticizer, and 100 to 150 parts by weight of filler, and at least 50 parts by weight of the vinyl chloride resin. Part 1 is a vinyl chloride plastisol composition having a plurality of OH groups in one molecule.
JP2289355A 1990-10-26 1990-10-26 Vinyl chloride plastisol composition Pending JPH04161443A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2289355A JPH04161443A (en) 1990-10-26 1990-10-26 Vinyl chloride plastisol composition

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2289355A JPH04161443A (en) 1990-10-26 1990-10-26 Vinyl chloride plastisol composition

Publications (1)

Publication Number Publication Date
JPH04161443A true JPH04161443A (en) 1992-06-04

Family

ID=17742131

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2289355A Pending JPH04161443A (en) 1990-10-26 1990-10-26 Vinyl chloride plastisol composition

Country Status (1)

Country Link
JP (1) JPH04161443A (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2010260991A (en) * 2009-05-11 2010-11-18 Aisin Chem Co Ltd Interlayer chipping-resistant material composition
CN112592678A (en) * 2019-10-01 2021-04-02 帕卡辉旭股份有限公司 Vinyl chloride sol type ultraviolet curing sealing material

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2010260991A (en) * 2009-05-11 2010-11-18 Aisin Chem Co Ltd Interlayer chipping-resistant material composition
CN112592678A (en) * 2019-10-01 2021-04-02 帕卡辉旭股份有限公司 Vinyl chloride sol type ultraviolet curing sealing material
CN112592678B (en) * 2019-10-01 2022-06-28 帕卡辉旭股份有限公司 Vinyl chloride sol type ultraviolet curing sealing material

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