JPH04110297U - heating matte - Google Patents

heating matte

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Publication number
JPH04110297U
JPH04110297U JP1484291U JP1484291U JPH04110297U JP H04110297 U JPH04110297 U JP H04110297U JP 1484291 U JP1484291 U JP 1484291U JP 1484291 U JP1484291 U JP 1484291U JP H04110297 U JPH04110297 U JP H04110297U
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JP
Japan
Prior art keywords
spiral groove
conductive wire
resin sheet
heating mat
resin
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP1484291U
Other languages
Japanese (ja)
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JP2513877Y2 (en
Inventor
伸介 増田
分二 上村
Original Assignee
積水化学工業株式会社
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Application filed by 積水化学工業株式会社 filed Critical 積水化学工業株式会社
Priority to JP1991014842U priority Critical patent/JP2513877Y2/en
Publication of JPH04110297U publication Critical patent/JPH04110297U/en
Application granted granted Critical
Publication of JP2513877Y2 publication Critical patent/JP2513877Y2/en
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Abstract

(57)【要約】 【目的】 渦巻溝12内の導電線2と渦巻溝12を横断
する導電線2の端部との間で短絡が生じない加熱マット
を提供する。 【構成】 熱可塑性樹脂を素材とした樹脂シート1の片
面に渦巻溝12が形成され、該渦巻溝12の内部に加熱
要素としての導電線2が挿着され、該導電線2の一端部
が渦巻溝12の内側端から渦巻溝12を横断して渦巻溝
12の外側に引き出されている加熱マットにおいて、前
記樹脂シート1に、前記渦巻溝12を横断する導電線2
の端部を支持する絶縁性突起3を設けた。
(57) [Summary] [Objective] To provide a heating mat in which no short circuit occurs between the conductive wire 2 in the spiral groove 12 and the end of the conductive wire 2 crossing the spiral groove 12. [Structure] A spiral groove 12 is formed on one side of a resin sheet 1 made of thermoplastic resin, a conductive wire 2 as a heating element is inserted into the spiral groove 12, and one end of the conductive wire 2 is inserted into the spiral groove 12. In the heating mat that is drawn out from the inner end of the spiral groove 12 across the spiral groove 12 to the outside of the spiral groove 12, a conductive wire 2 that crosses the spiral groove 12 is attached to the resin sheet 1.
An insulating protrusion 3 is provided to support the end of the insulating protrusion 3.

Description

【考案の詳細な説明】[Detailed explanation of the idea]

【0001】0001

【産業上の利用分野】[Industrial application field]

本考案は、合成樹脂製のガス管や水道管等の管路の途中に溶着接合される分岐 溶着継手に用いられる加熱マットに関する。 This invention is a branch that is welded and joined in the middle of synthetic resin gas pipes, water pipes, etc. This invention relates to a heating mat used for welded joints.

【0002】0002

【従来の技術】[Conventional technology]

従来、分岐溶着継手に用いられる加熱マットとしては、例えば、特開昭58− 65624号公報に記載されているようなものが知られている。 Conventionally, heating mats used for branch welding joints include, for example, The one described in Japanese Patent No. 65624 is known.

【0003】 この従来の加熱マットは、樹脂シートの片面に形成された渦巻溝の内部に導電 線が挿着され、該導電線の一端が渦巻溝の内側端から渦巻溝を横断して渦巻溝の 外側に引き出されたものであった。0003 This traditional heating mat has a conductive inside spiral grooves formed on one side of the resin sheet. A wire is inserted, and one end of the conductive wire crosses the spiral groove from the inner end of the spiral groove. It was brought out to the outside.

【0004】0004

【考案が解決しようとする課題】[Problem that the idea aims to solve]

しかしながら、このような従来の加熱マットにあっては、導電線の一端が渦巻 溝を横断しているために、渦巻溝内の導電線が溝から外れてとび出したりすると 、そのとび出した部分が渦巻溝を横断する導電線の一端部と接触して通電時に短 絡を起こす場合がある。そして、導電線が短絡を生じるとその周辺の樹脂が過度 に過熱されるため、分岐溶着継手に使用した場合、溶着不良発生の原因になる。 尚、渦巻溝を深くして渦巻溝内の導電線と渦巻溝を横断する導電線の端部との距 離をかせぐという手段も考えられるが、そうすると、樹脂シートを厚くする必要 があるためにコスト面で不利であると共に、分岐溶着継手の成形時に過熱マット をコアに沿わせて曲げる等の作業が行ない難い。また、渦巻溝を深くすると導電 線を挿入する作業も困難になるという問題が生じる。 However, in such conventional heating mats, one end of the conductive wire is swirled. If the conductive wire inside the spiral groove comes off the groove and sticks out because it crosses the groove. , the protruding part contacts one end of the conductive wire that crosses the spiral groove, causing a short circuit when energized. It may cause a collision. When a short circuit occurs in a conductive wire, the resin around it becomes excessively When used in branch welded joints, it can cause welding failure. In addition, by deepening the spiral groove, the distance between the conductive wire inside the spiral groove and the end of the conductive wire crossing the spiral groove can be increased. One possibility is to increase the distance, but then it would be necessary to make the resin sheet thicker. In addition to being disadvantageous in terms of cost due to It is difficult to perform tasks such as bending the material along the core. In addition, if the spiral groove is deep, it will become conductive. A problem arises in that the work of inserting lines becomes difficult.

【0005】 本考案は、上記従来の問題に着目し、渦巻溝内の導電線と渦巻溝を横断する導 電線の端部との間で短絡が生じない加熱マットを提供することを目的としている 。[0005] The present invention focuses on the above-mentioned conventional problem, and the present invention focuses on the conductive wire inside the spiral groove and the conductor that crosses the spiral groove. The purpose is to provide a heating mat that does not cause short circuits with the ends of electric wires. .

【0006】[0006]

【課題を解決するための手段】[Means to solve the problem]

上記目的を達成するために、本考案の加熱マットでは、分岐溶着継手に埋設さ れる加熱マットであって、熱可塑性樹脂を素材とした樹脂シートの片面に渦巻溝 が形成され、該渦巻溝の内部に加熱要素としての導電線が挿着され、該導電線の 一端部が渦巻溝の内側端から渦巻溝を横断して渦巻溝の外側に引き出されている 加熱マットにおいて、前記樹脂シートに、前記渦巻溝を横断する導電線の端部を 支持する絶縁性突起を設けた構成とした。 In order to achieve the above purpose, the heating mat of the present invention has a It is a heating mat with spiral grooves on one side of a resin sheet made of thermoplastic resin. is formed, a conductive wire as a heating element is inserted inside the spiral groove, and the conductive wire is heated. One end is pulled out from the inner end of the spiral groove, across the spiral groove, and to the outside of the spiral groove. In the heating mat, the ends of the conductive wires that cross the spiral grooves are attached to the resin sheet. The structure includes an insulating protrusion for support.

【0007】[0007]

【作用】[Effect]

本考案の加熱マットでは、樹脂シートに、渦巻溝を横断する導電線の端部を支 持する絶縁性突起が設けられているので、渦巻溝内の導電線が渦巻溝からとび出 たとしても、そのとび出した部分と渦巻溝を横断する導電線の一端部は絶縁性突 起によって離間されているので絶縁状態が維持される。 In the heating mat of this invention, the end of the conductive wire that crosses the spiral groove is supported on the resin sheet. Since the insulating protrusion is provided to hold the conductive wire inside the spiral groove, it will not protrude from the spiral groove. Even if the protruding part and one end of the conductive wire that crosses the spiral groove are insulating protrusions, The insulation state is maintained because they are separated by the spring.

【0008】[0008]

【実施例】【Example】

以下、本考案の実施例を図面により詳述する。まず、図1〜図3に基づいて第 1実施例の構成を説明する。図1は本実施例の加熱マットを示す平面図、図2は 図1のII−II断面図で、図中1は樹脂シート、2は導電線、3は絶縁性突起であ る。 Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings. First, based on Figures 1 to 3, The configuration of one embodiment will be explained. Figure 1 is a plan view showing the heating mat of this example, and Figure 2 is In the II-II cross-sectional view of Figure 1, 1 is a resin sheet, 2 is a conductive wire, and 3 is an insulating protrusion. Ru.

【0009】 前記樹脂シート1は、熱可塑性樹脂であるポリエチレン樹脂を素材とし、方形 状に形成されている。この樹脂シート1の中央部には、孔11が形成されており 、また、樹脂シート1の片面には、ほぼ全面に亘るように孔11を取り巻いて渦 巻溝12が形成されている。尚、樹脂シート1の材質は熱可塑性の樹脂であれば よく、ポリエチレン樹脂以外に、ポリプロピレン樹脂、ポリ塩化ビニル樹脂、ポ リブデン樹脂、ABS樹脂等を使用してもよい。[0009] The resin sheet 1 is made of polyethylene resin, which is a thermoplastic resin, and has a rectangular shape. It is formed in the shape of A hole 11 is formed in the center of this resin sheet 1. Moreover, on one side of the resin sheet 1, there is a swirl surrounding the hole 11 so as to cover almost the entire surface. A winding groove 12 is formed. In addition, if the material of the resin sheet 1 is thermoplastic resin, In addition to polyethylene resin, polypropylene resin, polyvinyl chloride resin, and polyethylene resin are often used. Liveden resin, ABS resin, etc. may also be used.

【0010】 導電線2は、加熱要素となるもので、前記樹脂シート1の渦巻溝12の内部に 挿着されており、一端部は渦巻溝12の外側端からターミナルピン15に接続さ れ、他端部は渦巻溝12の内側端から渦巻溝12を横断して渦巻溝12の外側に 引き出されてターミナルピン16に接続されている。尚、導電線2には、鉄クロ ム、ニクロム、クロメル、銅ニッケル、銅マンガンニッケル等の一般抵抗用線材 を使用することができる。そして、その導電線2の線径は0.3〜1.5mmの ものが好ましく、その場合、樹脂シート1に形成する渦巻溝12は、深さが導電 線2の線径の1.2〜3倍、幅が導電線2の線径より0.01〜0.03mm程 度広くすることが好ましい。0010 The conductive wire 2 serves as a heating element and is placed inside the spiral groove 12 of the resin sheet 1. One end is connected to the terminal pin 15 from the outer end of the spiral groove 12. The other end extends from the inner end of the spiral groove 12 across the spiral groove 12 to the outside of the spiral groove 12. It is pulled out and connected to the terminal pin 16. In addition, the conductive wire 2 is made of iron black. General resistance wire materials such as aluminum, nichrome, chromel, copper nickel, copper manganese nickel, etc. can be used. The wire diameter of the conductive wire 2 is 0.3 to 1.5 mm. In that case, the spiral grooves 12 formed in the resin sheet 1 have a depth that is conductive. 1.2 to 3 times the wire diameter of wire 2, and the width is about 0.01 to 0.03 mm than the wire diameter of conductive wire 2. It is preferable to widen the range.

【0011】 更に、前記導電線2が樹脂シート1の渦巻溝12からとび出さないようにする ために導電線2を渦巻溝12内に挿入した後、渦巻溝12の上からヒータを当て る等して樹脂シート1の表面を少しだけ溶融し、導電線2と樹脂シート1を溶着 してもよい。尚、樹脂シート1を溶融する手段としては、ヒーターの他に、高周 波や超音波を使用することもできる。[0011] Furthermore, the conductive wire 2 is prevented from protruding from the spiral groove 12 of the resin sheet 1. After inserting the conductive wire 2 into the spiral groove 12, a heater is applied from above the spiral groove 12. Melt the surface of the resin sheet 1 a little by melting, etc., and weld the conductive wire 2 and the resin sheet 1. You may. In addition, as a means for melting the resin sheet 1, in addition to a heater, a high frequency Waves or ultrasound can also be used.

【0012】 絶縁性突起3は、樹脂シート1の渦巻溝12の上に形成されており、渦巻溝1 2を横断する導電線2の端部を支持している。この絶縁性突起3は、導電線2を 渦巻溝12に装着した後であり、かつ、導電線2の端部をターミナルピン15, 16に接続するより前に渦巻溝12の上に形成する。尚、絶縁性突起3に導電線 2の端部を支持させる場合には、絶縁性突起3が完全に固化する前に絶縁性突起 3の上に導電線2を載せるようにし、その際、導電線2に張力を与え、導電線2 が絶縁性突起3の上部に少し食い込むようにする。0012 The insulating protrusion 3 is formed on the spiral groove 12 of the resin sheet 1. The end of the conductive wire 2 that crosses the conductive wire 2 is supported. This insulating protrusion 3 connects the conductive wire 2. This is after the conductive wire 2 is attached to the spiral groove 12, and the end of the conductive wire 2 is connected to the terminal pin 15, It is formed on the spiral groove 12 before connecting to the spiral groove 16. In addition, there is a conductive wire on the insulating protrusion 3. If the end of the insulating protrusion 3 is to be supported, the insulating protrusion 3 must be completely solidified. The conductive wire 2 is placed on top of the conductive wire 2, and at that time, tension is applied to the conductive wire 2, and the conductive wire 2 so that it bites into the upper part of the insulating protrusion 3 a little.

【0013】 また、絶縁性突起3は、加熱装置によって溶融させた熱可塑性樹脂を押出し機 (例えば、ノズル径1mm、押出量1〜20kg/h)で樹脂シート1上に落し て形成されている。この場合、溶融させる樹脂として樹脂シート1を射出成形し た時に残る中空ゲートを使用すると経済的である。尚、絶縁性突起3の材料は合 成樹脂であればよいが、樹脂シート1と同色の同材料が好ましい。[0013] In addition, the insulating protrusion 3 is made by extruding thermoplastic resin melted by a heating device. (for example, nozzle diameter 1 mm, extrusion rate 1 to 20 kg/h) onto the resin sheet 1. It is formed by In this case, the resin sheet 1 is injection molded as the resin to be melted. It is economical to use a hollow gate that remains when the In addition, the material of the insulating protrusion 3 is Any synthetic resin may be used, but the same material with the same color as the resin sheet 1 is preferable.

【0014】 また、絶縁性突起3の位置は、樹脂シート1の孔11からの距離L1が、渦巻 部30の幅Lの0.2倍から0.5倍の範囲(0.2L≦L1≦0.5L)内に なるように設定されている。[0014] Further, the position of the insulating protrusion 3 is such that the distance L1 from the hole 11 of the resin sheet 1 is Within the range of 0.2 to 0.5 times the width L of the portion 30 (0.2L≦L1≦0.5L) It is set to be.

【0015】 以上説明したように本実施例の加熱マットでは、樹脂シート1の渦巻溝12を 横断する導電線2の端部を、樹脂シート1に形成した絶縁性突起3に支持させて いるので、渦巻溝12内の導電線2が渦巻溝12からとび出たとしても、そのと び出した部分と渦巻溝12を横断する導電線2の一端部は絶縁性突起3によって 離間されているので絶縁状態が維持される。従って、通電時に渦巻溝12内の導 電線2と渦巻溝12を横断する導電線2の端部との間で短絡が生じるのを防止す ることができる。[0015] As explained above, in the heating mat of this embodiment, the spiral grooves 12 of the resin sheet 1 are The ends of the conductive wires 2 that cross are supported by insulating protrusions 3 formed on the resin sheet 1. Therefore, even if the conductive wire 2 inside the spiral groove 12 protrudes from the spiral groove 12, the One end of the conductive wire 2 that crosses the protruding portion and the spiral groove 12 is connected by an insulating protrusion 3. Since they are spaced apart, an insulated state is maintained. Therefore, the conduction inside the spiral groove 12 when energized To prevent a short circuit from occurring between the electric wire 2 and the end of the conductive wire 2 that crosses the spiral groove 12. can be done.

【0016】 図5は、溶着分岐サドルを示した断面図で、加熱マットMはこの溶着分岐継手 Sのサドル部10の内周部に埋設して使用するものである。従って、加熱マット Mに使用する絶縁性突起3の高さHは、絶縁性を確保するために2mm以上とし 、かつ絶縁性突起3が製品の表面に現れないようにするためにできるだけサドル 部10の肉厚Tの0.9倍以下に設定する。また、絶縁性突起3aの外径Dは渦 巻溝12の幅Lの0.3倍またはそれ以下(D≦0.3L)に設定することが好 ましい。それは、絶縁性突起3の外径Dが大きすぎると、樹脂シート1を溶着分 岐サドルSのサドル部10の内周に沿って湾曲させる際に、この絶縁性突起3の 部分だけが平たくなってしまうからである。[0016] Figure 5 is a sectional view showing the welded branch saddle, and the heating mat M is attached to this welded branch joint. It is used by being embedded in the inner peripheral part of the saddle part 10 of the S. Therefore, the heating mat The height H of the insulating protrusion 3 used for M should be 2 mm or more to ensure insulation. , and the saddle as much as possible to prevent the insulating protrusion 3 from appearing on the surface of the product. The thickness is set to 0.9 times or less of the wall thickness T of the portion 10. In addition, the outer diameter D of the insulating protrusion 3a is It is preferable to set it to 0.3 times the width L of the winding groove 12 or less (D≦0.3L). Delicious. If the outer diameter D of the insulating protrusion 3 is too large, the resin sheet 1 will be welded. When bending the saddle portion 10 of the branched saddle S along the inner circumference, the insulating protrusion 3 This is because only the part becomes flat.

【0017】 以上、本考案の実施例を図面により詳述してきたが、具体的な構成はこの実施 例に限られるものではなく、本考案の要旨を逸脱しない範囲における設計の変更 等があっても本考案に含まれる。例えば、実施例では樹脂シートの形状を方形状 にしたが、円形や楕円形、多角形等にしてもよい。また、絶縁性突起の平面形状 は円形状に限らず、楕円形状等にしてもよい。更に、加熱マットは、溶着分岐サ ドル以外に、例えば溶着分岐サービスチー等に使用することができる。[0017] Above, the embodiment of the present invention has been described in detail with reference to the drawings, but the specific configuration is as follows. This is not limited to examples, and changes in design within the scope of the gist of the present invention. Even if there is such a thing, it is included in this invention. For example, in the example, the shape of the resin sheet is rectangular. However, it may also be circular, oval, polygonal, etc. In addition, the planar shape of the insulating protrusion is not limited to a circular shape, but may be an elliptical shape or the like. Additionally, the heating mat has a welding branch service. In addition to dollars, it can be used, for example, for welding branch service chips.

【0018】[0018]

【考案の効果】[Effect of the idea]

以上説明したように、本考案の加熱マットにあっては、渦巻溝内の導電線が渦 巻溝からとび出たとしても、そのとび出した部分と渦巻溝を横断する導電線の一 端部は絶縁性突起によって絶縁状態が維持されているので、通電時に渦巻溝内の 導電線と渦巻溝を横断する導電線の端部との間で短絡が生じるのを防止すること ができるという効果が得られる。 As explained above, in the heating mat of the present invention, the conductive wire in the spiral groove is Even if it protrudes from the spiral groove, the protruding part and the part of the conductive wire that crosses the spiral groove are The ends are kept insulated by insulating protrusions, so when electricity is applied, the inside of the spiral groove is To prevent a short circuit from occurring between the conductive wire and the end of the conductive wire that crosses the spiral groove. This has the effect of being able to.

【図面の簡単な説明】[Brief explanation of drawings]

【図1】本考案実施例の加熱マットを示す平面図であ
る。
FIG. 1 is a plan view showing a heating mat according to an embodiment of the present invention.

【図2】図1のII−II断面図である。FIG. 2 is a sectional view taken along line II-II in FIG. 1;

【図3】分岐溶着サドルを示す断面図である。FIG. 3 is a sectional view showing a branch welding saddle.

【符号の説明】[Explanation of symbols]

M 加熱マット 1 樹脂シート 12 渦巻溝 2 導電線 3 絶縁性突起 S 溶着分岐サドル(溶着分岐継手) M heating mat 1 Resin sheet 12 Spiral groove 2 Conductive wire 3 Insulating protrusion S Welded branch saddle (welded branch joint)

Claims (1)

【実用新案登録請求の範囲】[Scope of utility model registration request] 【請求項1】 分岐溶着継手に埋設される加熱マットで
あって、熱可塑性樹脂を素材とした樹脂シートの片面に
渦巻溝が形成され、該渦巻溝の内部に加熱要素としての
導電線が挿着され、該導電線の一端部が渦巻溝の内側端
から渦巻溝を横断して渦巻溝の外側に引き出されている
加熱マットにおいて、前記樹脂シートに、前記渦巻溝を
横断する導電線の端部を支持する絶縁性突起を設けたこ
とを特徴とした加熱マット。
1. A heating mat embedded in a branch welding joint, comprising a resin sheet made of thermoplastic resin with a spiral groove formed on one side, and a conductive wire as a heating element inserted into the spiral groove. In a heating mat in which one end of the conductive wire is drawn out from the inner end of the spiral groove, across the spiral groove, and pulled out to the outside of the spiral groove, the end of the conductive wire that crosses the spiral groove is attached to the resin sheet. A heating mat characterized by having insulating protrusions that support the parts.
JP1991014842U 1991-03-14 1991-03-14 Heating mat Expired - Lifetime JP2513877Y2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP1991014842U JP2513877Y2 (en) 1991-03-14 1991-03-14 Heating mat

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP1991014842U JP2513877Y2 (en) 1991-03-14 1991-03-14 Heating mat

Publications (2)

Publication Number Publication Date
JPH04110297U true JPH04110297U (en) 1992-09-24
JP2513877Y2 JP2513877Y2 (en) 1996-10-09

Family

ID=31902214

Family Applications (1)

Application Number Title Priority Date Filing Date
JP1991014842U Expired - Lifetime JP2513877Y2 (en) 1991-03-14 1991-03-14 Heating mat

Country Status (1)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2022088842A (en) * 2020-12-03 2022-06-15 株式会社西村鐵工所 Disk type dryer

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0119061A1 (en) * 1983-03-09 1984-09-19 Victaulic Plc Improvements in or relating to weldable pipe fittings
JPH01121794U (en) * 1988-02-10 1989-08-17
JPH0262379A (en) * 1988-08-29 1990-03-02 Kanebo Ltd Kink preventive for yarn
JPH02238929A (en) * 1988-11-21 1990-09-21 Central Plastics Co Electric heating element for melting thermoplastic material

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0119061A1 (en) * 1983-03-09 1984-09-19 Victaulic Plc Improvements in or relating to weldable pipe fittings
JPH01121794U (en) * 1988-02-10 1989-08-17
JPH0262379A (en) * 1988-08-29 1990-03-02 Kanebo Ltd Kink preventive for yarn
JPH02238929A (en) * 1988-11-21 1990-09-21 Central Plastics Co Electric heating element for melting thermoplastic material

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2022088842A (en) * 2020-12-03 2022-06-15 株式会社西村鐵工所 Disk type dryer

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