JPH0379305A - Manufacture of hydraulic inorganic molding - Google Patents
Manufacture of hydraulic inorganic moldingInfo
- Publication number
- JPH0379305A JPH0379305A JP21567289A JP21567289A JPH0379305A JP H0379305 A JPH0379305 A JP H0379305A JP 21567289 A JP21567289 A JP 21567289A JP 21567289 A JP21567289 A JP 21567289A JP H0379305 A JPH0379305 A JP H0379305A
- Authority
- JP
- Japan
- Prior art keywords
- molding material
- tray
- mold
- porous sheet
- hydraulic inorganic
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000004519 manufacturing process Methods 0.000 title claims description 29
- 238000000465 moulding Methods 0.000 title abstract description 7
- 239000012778 molding material Substances 0.000 claims abstract description 123
- 238000003825 pressing Methods 0.000 claims description 31
- 238000000034 method Methods 0.000 claims description 21
- 238000009423 ventilation Methods 0.000 claims description 13
- 238000004898 kneading Methods 0.000 claims description 3
- 239000004677 Nylon Substances 0.000 abstract description 4
- 229920001778 nylon Polymers 0.000 abstract description 4
- 239000002759 woven fabric Substances 0.000 abstract description 3
- 239000000463 material Substances 0.000 description 9
- 239000004568 cement Substances 0.000 description 5
- 230000000694 effects Effects 0.000 description 4
- 230000015572 biosynthetic process Effects 0.000 description 3
- 230000008034 disappearance Effects 0.000 description 3
- 238000001125 extrusion Methods 0.000 description 3
- 239000010440 gypsum Substances 0.000 description 3
- 229910052602 gypsum Inorganic materials 0.000 description 3
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- BZHJMEDXRYGGRV-UHFFFAOYSA-N Vinyl chloride Chemical compound ClC=C BZHJMEDXRYGGRV-UHFFFAOYSA-N 0.000 description 2
- 239000000378 calcium silicate Substances 0.000 description 2
- 229910052918 calcium silicate Inorganic materials 0.000 description 2
- OYACROKNLOSFPA-UHFFFAOYSA-N calcium;dioxido(oxo)silane Chemical compound [Ca+2].[O-][Si]([O-])=O OYACROKNLOSFPA-UHFFFAOYSA-N 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 229920005989 resin Polymers 0.000 description 2
- 239000011347 resin Substances 0.000 description 2
- 229920001875 Ebonite Polymers 0.000 description 1
- BPQQTUXANYXVAA-UHFFFAOYSA-N Orthosilicate Chemical compound [O-][Si]([O-])([O-])[O-] BPQQTUXANYXVAA-UHFFFAOYSA-N 0.000 description 1
- 239000004698 Polyethylene Substances 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 238000007872 degassing Methods 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 230000014759 maintenance of location Effects 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- -1 polyethylene Polymers 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 239000004575 stone Substances 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
- 229920002994 synthetic fiber Polymers 0.000 description 1
- 239000012209 synthetic fiber Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Landscapes
- Press-Shaping Or Shaping Using Conveyers (AREA)
Abstract
Description
【発明の詳細な説明】
本発明は、セメント系、石膏系、珪酸カルシュラム系等
の水硬性無機質成形物を成形素材とする凹凸模様を有す
る成形品の製造方法に関するものである。DETAILED DESCRIPTION OF THE INVENTION The present invention relates to a method for manufacturing a molded article having an uneven pattern using a hydraulic inorganic molded material such as a cement-based, gypsum-based, or calcium silicate-based molding material.
（従来の技術）
従来、セメント系、石膏系、珪酸力ルシュウム系等の水
硬性無機質成形物を成形素材として、例えば第７図に示
すように、出隅側に装飾の凹凸模様Ａを有する建築用コ
ーナー役物を製造するには、特開昭６０−４４３０３号
公報に記載されているように、セメント系の場合はセメ
ントを主材とし、これに珪石や繊維等の添加材を混入し
、更に成形時に可塑変形するに充分な水を加えた組成物
を成形素材として例えば第１図に示す様な押出機１に投
入して混練し、金型２より硬質塩化ビニル樹脂製の受け
皿３上に押し出して成形材料４を製造する。このとき、
受け皿３は成形材料４を載せた状態で、これを支えるロ
ーラーコンベアー５上を、押出速度に対応した速度で移
送され、成形材料４は適宜の寸法で受け皿３ごと切断さ
れる。しかる後、成形材料４を受け皿３ごと、又は受け
皿３より取り出して、第４図に概略を示すようなプレス
機６の下型７上に装入し、以降プレス成形、養生硬化の
工程を経て製造するのである。(Prior art) Conventionally, as shown in FIG. 7, a building having a decorative uneven pattern A on the protruding corner side has been constructed using a hydraulic inorganic molding material such as cement-based, gypsum-based, or rhusium silicate material as a molding material. In order to manufacture corner accessories, as described in Japanese Patent Application Laid-open No. 60-44303, in the case of cement-based materials, cement is used as the main material, and additives such as silica stone and fibers are mixed into it. Furthermore, the composition to which sufficient water is added to plastically deform during molding is put into an extruder 1 as shown in FIG. The molding material 4 is manufactured by extruding the molding material 4. At this time,
The tray 3 loaded with the molding material 4 is transferred on a roller conveyor 5 that supports it at a speed corresponding to the extrusion speed, and the molding material 4 is cut together with the tray 3 into appropriate dimensions. Thereafter, the molding material 4 is taken out with the tray 3 or taken out from the tray 3 and charged onto the lower die 7 of the press 6 as schematically shown in FIG. It is manufactured.
この場合、成形材料４を受け皿３ごとプレス機６に装入
するか、或いは受け皿３から取り出してプレス機６に装
入するかは、成形材料の保形性の善し悪しにより選択さ
れるが、一般には、プレス成形後、養生硬化する際に、
養生室への運搬や収納、養生加工等の工程に於ける作業
性の点から、養生硬化が終了する迄受け皿に載せた侭と
する場合が多い・ よ
（発明が解決し１うとする課題）
ところで、何れにしても上記従来技術の場合、先ず、成
形材料４を押し出して受け皿３上に供給するときに、成
形材料４と受け皿３との間に空気が巻き込まれる。In this case, whether to charge the molding material 4 together with the tray 3 into the press machine 6 or to take it out from the tray 3 and charge it into the press machine 6 is selected depending on the shape retention of the molding material, but generally speaking When curing and hardening after press forming,
From the viewpoint of workability in processes such as transportation to a curing room, storage, and curing processing, it is often left on a tray until curing and hardening are completed. (Problem to be solved by the invention) By the way, in any case, in the case of the above-mentioned prior art, when the molding material 4 is first extruded and supplied onto the tray 3, air is caught between the molding material 4 and the tray 3.
次に、成形材料をプレス機に装入する場合にも同様の問
題が発生する。即ち、成形材料をプレス機に装入するに
際して、成形材料４を受け皿３より取り出して、下型７
上に装入した場合は、該装入時に成形材料４と下型７と
の間に空気が巻き込まれると共に、プレス時成形材料４
と上型６に付設された模様型９との間に空気が巻き込ま
れる。Next, a similar problem occurs when charging the molding material into the press. That is, when charging the molding material into the press machine, the molding material 4 is taken out from the receiving tray 3 and placed in the lower mold 7.
If it is charged from above, air will be drawn in between the molding material 4 and the lower die 7 at the time of charging, and the molding material 4 will be
Air is caught between the pattern mold 9 attached to the upper mold 6 and the pattern mold 9 attached to the upper mold 6.
又、成形材料４を受け皿３上に載置した状態で行った場
合は、プレス時成形材料４と上型６に付設された模様型
９との間に空気が巻き込まれる。In addition, when pressing is performed with the molding material 4 placed on the tray 3, air is caught between the molding material 4 and the pattern mold 9 attached to the upper mold 6 during pressing.
このように空気を巻き込んだ状態では、該巻き込み空気
による気泡のため、成形材料４の下面或いは上面の気泡
に対応する箇所にあばたが発生し、平滑な成形面が得ら
れず、外観上の品質が劣ると言う問題があり、例えば前
述の役物の場合、該あばたは成形品の裏面に発生するの
で、これを他の壁材に積層しても充分な接着性が得られ
ないという問題があり、更に上面即ち模様が刻設される
面では、気泡に対応する箇所は該気泡の為に模様が薄く
（浅く）なったり、消失したりする傾向にあり、品質に
悪影響を及ぼすという問題がある。In this state where air is drawn in, the air bubbles caused by the drawn-in air cause pockmarks to occur on the bottom or top surface of the molding material 4 at locations corresponding to the bubbles, making it impossible to obtain a smooth molding surface and impairing the quality of the appearance. For example, in the case of the above-mentioned accessories, the pock occurs on the back side of the molded product, so even if it is laminated to other wall materials, there is a problem that sufficient adhesion cannot be obtained. Furthermore, on the upper surface, that is, the surface on which the pattern is engraved, the pattern tends to become thinner (shallower) or disappear in areas corresponding to the air bubbles, which has a negative effect on quality. be.
一方、成形材料４を受け皿を経由せず、直接下型上に装
入した場合、或いは受け皿３上に載置する手段として特
に押出機から直接受けるのではなく、別途製造した成形
材料を手作業で受け皿３上に載置しても、同じように成
形材料４と下型７或いは受け皿３との間に空気を巻き込
むと共に、プレスする際に、成形材料４と上型６に付設
された模様型９との間に空気が巻き込まれる。このよう
に発生した巻き込み空気により発生する問題は、上記と
同様である。On the other hand, when the molding material 4 is charged directly onto the lower mold without passing through the receiving tray, or when the molding material 4 is placed on the receiving tray 3 instead of being directly received from an extruder, the separately manufactured molding material is manually charged. Even if it is placed on the tray 3, air will be drawn in between the molding material 4 and the lower mold 7 or the tray 3, and the pattern attached to the molding material 4 and the upper mold 6 will be removed during pressing. Air is caught between the mold 9 and the mold 9. The problems caused by the entrained air thus generated are the same as those described above.
本発明の１及び２は、押出機で成形素材を混練しながら
金型より成形材料を押し出すと共に、押し出された成形
材料を受け皿に供給し、次いで該成形材料をプレスする
水硬性無機質成形品の製造方法において、受け皿上に成
形材料が供給載置される際の受け皿上と成形材料との間
に於ける巻き込み空気による諸問題を解決し、品質の優
れた成形品を得ることを目的としてなされたものであり
、本発明の３乃至５は、成形材料の製造方法の如何に係
わらず、受け皿に成形材料を載置し、或いはＨせずして
プレス機に装入し、プレスした後取り出して、養生硬化
する水硬性無機質成形品の製造方法に於いて、成形材料
と受け皿との間、又は下型上に装入された成形材料と下
型との間、更に成形材料と上型との間等の巻き込み空気
による悪影響を排除し、品質の優れた成形品を得ること
を目的とするものである。1 and 2 of the present invention are hydraulic inorganic molded products in which the molding material is extruded from a mold while being kneaded by an extruder, the extruded molding material is supplied to a receiving tray, and then the molding material is pressed. In the manufacturing method, the purpose is to solve various problems caused by air trapped between the tray and the molding material when the molding material is supplied and placed on the tray, and to obtain molded products of excellent quality. 3 to 5 of the present invention, regardless of the method of manufacturing the molding material, the molding material is placed on a tray or loaded into a press without H, and taken out after being pressed. In the method for producing hydraulic inorganic molded products that cure and harden, there is The purpose of this is to eliminate the adverse effects of air trapped between the molds and the like, and to obtain molded products of excellent quality.
（課題を解決する為の手段）
本発明の要旨は、本発明の１は、押出機で成形素材を混
練しながら金型より成形材料を押し出すと共に、押し出
された成形材料を受け皿上に供給し、次いで該成形材料
をプレスすることを特徴とする水硬性無機質成形品の製
造方法に於いて、上面に多孔性シートを載置した受け皿
を用いることを特徴とする水硬性無機質成形品の製造方
法であり、本発明の２は 、押出機で成形素材を混練し
ながら金型より成形材料を押し出すと共に、押し出され
た成形材料を受け皿上に供給し、次いで該成形材料をプ
レスすることを特徴とする水硬性無機質成形品の製造方
法に於いて、通気孔を有する受け皿を用いることを特徴
とする水硬性無機質成形品の製造方法であり、本発明の
３は、成形材料をそのままプレス機に装入し、プレスし
た後養生硬化することを特徴とする水硬性無機質成形品
の製造方法に於いて、成形材料の上側もしくは下側に多
孔性シートを介在させてプレスすることを特徴とする水
硬性無機質成形品の製造方法であり、本発明の４は、受
け皿に載置された成形材料を、受け皿と共にプレス機に
装入し、プレスした後養生硬化することを特徴とする水
硬性無機質成形品の製造方法に於いて、成形材料の上側
もしくは下側に多孔性シートを介在させてプレスするこ
とを特徴とする水硬性無機質成形品の製造方法であり、
本発明の５は、受け皿に載置された成形材料を、受け皿
と共にプレス機に装入し、プレスした後養生硬化するこ
とを特徴とする水硬性無機質成形品の製造方法に於いて
、通気孔を設けた受け皿を用いることを特徴とする水硬
性無機質成形品の製造方法である。(Means for Solving the Problems) The gist of the present invention is to extrude the molding material from a mold while kneading the molding material with an extruder, and supply the extruded molding material onto a receiving tray. A method for producing a hydraulic inorganic molded article, which comprises: then pressing the molding material; The second aspect of the present invention is characterized in that the molding material is extruded from a mold while being kneaded by an extruder, and the extruded molding material is supplied onto a receiving tray, and then the molding material is pressed. 3 of the present invention is a method for manufacturing a hydraulic inorganic molded product, which is characterized by using a tray having ventilation holes, and the third aspect of the present invention is a method for manufacturing a hydraulic inorganic molded product, which is characterized by using a tray having ventilation holes. In the method for producing a hydraulic inorganic molded product, which is characterized by curing and curing after pressing, the hydraulic inorganic molded product is characterized by pressing with a porous sheet interposed above or below the molding material. 4 of the present invention is a method for manufacturing an inorganic molded product, and the fourth aspect of the present invention is a hydraulic inorganic molded product, characterized in that the molding material placed on a tray is charged into a press together with the tray, and after being pressed, the material is cured and hardened. A method for producing a hydraulic inorganic molded article, which is characterized in that a porous sheet is interposed above or below the molding material and pressed,
5 of the present invention is a method for manufacturing a hydraulic inorganic molded product, which is characterized in that the molding material placed on the tray is charged into a press machine together with the tray, and after being pressed, the molding material is cured and hardened. This is a method for manufacturing a hydraulic inorganic molded product, which is characterized by using a saucer provided with.
本発明の１．３及び４において用いる多孔性シートとし
ては、各種織布、金網が挙げられ、成形素材の種類、成
形材料の粒径、成形材料全体の大きさ等によって適当な
ものが適宜選択使用され得るが、ケバ立ちのないもの、
離型性の良いものが好ましく、ナイロン、ポリエチレン
等の合成繊維製のものが好適である。目金は、４０〜６
０メツシユ／ｉｎの範囲のものが好ましく、６０メツシ
ユ／ ｉｎを越えると所期の脱気効果が得られず、逆に
４０メツシユ／ ｉｎに満たない場合は、成形材料中に
埋没する傾向にある。Examples of the porous sheet used in 1.3 and 4 of the present invention include various woven fabrics and wire meshes, and an appropriate one is selected depending on the type of molding material, the particle size of the molding material, the overall size of the molding material, etc. Can be used, but does not have frills,
Those with good mold release properties are preferred, and those made of synthetic fibers such as nylon and polyethylene are preferred. Eyes are 40-6
A value in the range of 0 meshes/in is preferable; if it exceeds 60 meshes/in, the desired degassing effect cannot be obtained, and conversely, if it is less than 40 meshes/in, it tends to be buried in the molding material. .
本発明の２及び５に於いて用いる受け皿に設けられる通
気孔は、孔径が２Φｍｍ以下とするのが良く、これより
大きいと、離型が困難になると共に、目詰まりを起こし
、次に使用する迄に除去することが必要になる。又孔の
数は多い程良く、しかも均一に分布しているのが良い。The vent hole provided in the tray used in 2 and 5 of the present invention is preferably set to have a hole diameter of 2Φmm or less; if it is larger than this, it becomes difficult to release the mold, and it also becomes clogged, and the hole diameter is not more than 2Φmm. It will be necessary to remove it by then. Also, the larger the number of holes, the better, and it is better if they are evenly distributed.
本発明の１及び２において用いる受け皿は、通常、長尺
の硬質塩化ビニル樹脂製のものを、押し出し速度に同調
しながらローラーコンベアー上を移送するが、プレス機
に装入する為に所定の長さに成形材料と共に切断される
。従って、プレス後の使用済の受け皿を本発明の１及び
２においても使用することが可能である。The trays used in 1 and 2 of the present invention are usually made of long hard vinyl chloride resin and are transported on a roller conveyor in synchronization with the extrusion speed. It is then cut together with the molding material. Therefore, it is possible to use the used tray after pressing also in the first and second aspects of the present invention.
本発明の４及び５に於いて、受け皿に成形材料を載置す
る手段としては、本発明の１及び２のように、押出機で
連続的に成形材料を押し出しながら該押し出し速度に同
調して受け皿を成形材料の下方に移送しつつ、該受け皿
で受ける方法が効率的であるが、必ずしもこれに限定さ
れず、予め短尺にされた成形材料を多く用意して、−個
づつ受け皿に載置してもよい。In 4 and 5 of the present invention, the means for placing the molding material on the tray is as in 1 and 2 of the present invention, by continuously extruding the molding material with an extruder and synchronizing with the extrusion speed. An efficient method is to transfer the molding material below the molding material and receive the molding material in the tray, but it is not necessarily limited to this method, and the method is to prepare a large number of short molding materials in advance and place them one by one on the tray. You may.
本発明の２及び５に於いて、通気孔を設けた受け皿の上
に本発明の１，３及び４で用いる多孔性シートを介在さ
せても良く、かくすることにより、受け皿の通気孔が成
形材料で目詰まりするのを防止することが出来る。In 2 and 5 of the present invention, the porous sheet used in 1, 3, and 4 of the present invention may be interposed on the tray provided with ventilation holes, so that the ventilation holes of the tray are formed. This can prevent clogging with materials.
本発明の４及び５における受け皿に載置された成形材料
を得る手段として、本発明の１及び２で得られたものを
その侭転用するのが好ましく、例えば、本発明の１で得
られたものは、受け皿の上に多孔性シートを介在させて
成形材料が載置されており、そのまま本発明の４に於け
るプレス前の成形材料に使用出来る。又、本発明の２で
通気孔を有する受け皿で受けた成形材料は、その侭、本
発明の５で用いる受け皿に載置された成形材料として使
用出来るのである。As a means for obtaining the molding material placed on the tray in 4 and 5 of the present invention, it is preferable to divert the material obtained in 1 and 2 of the present invention, for example, the molding material obtained in 1 of the present invention. The molding material is placed on the tray with a porous sheet interposed therebetween, and can be used as it is as the molding material before pressing in the fourth aspect of the present invention. Furthermore, the molding material received in the tray having ventilation holes in the second aspect of the present invention can be used as the molding material placed on the tray used in the fifth aspect of the present invention.
（作用）
本発明の１及び２は、上面に多孔性シートを載置した受
け皿、又は通気孔を設けた受け皿を用いるので、押し出
された成形材料と受け皿との間に巻き込まれた空気は、
成形材料が受け皿上に載せられたときに、多孔性シート
の孔、或いは受け皿の通気孔から流出する。(Function) Since the first and second aspects of the present invention use a tray on which a porous sheet is placed or a tray provided with ventilation holes, the air caught between the extruded molding material and the tray is
When the molding material is placed on the tray, it flows out through the holes in the porous sheet or the vents in the tray.
本発明の３乃至５は、成形材料をプレスする際に受け皿
と共に、或いは受け皿を介さずしてプレス機に装入する
に際して、成形材料の上側もしくは下側に多孔性シート
を介在させるか、又は通気孔を設けた受け皿を用いるの
で、プレスの際に、成形材料と上型もしくは下型、又は
成形材料と受け皿との間に巻き込まれた空気は、多孔性
シート或いは受け皿の通気孔から流出する。3 to 5 of the present invention, when pressing the molding material, when charging the molding material into the press together with the tray or without using the tray, a porous sheet is interposed above or below the molding material, or Since a tray with ventilation holes is used, during pressing, air caught between the molding material and the upper or lower mold, or between the molding material and the tray, flows out through the vents in the porous sheet or tray. .
（実施例）
以下に、本発明の実施例を図面を参照しながら詳細に説
明する。(Example) Hereinafter, an example of the present invention will be described in detail with reference to the drawings.
第１図は、セメント系、石膏系、珪酸カルシュラム系等
の水硬性無機質成形物からなる成形素材を用いて、本発
明製造方法に於ける成形材料を製造する工程迄の装置の
一例であって１は押出機、２はその前端に取りつけられ
た金型であり、押出機１の図示しないホッパーに成形材
料を投入し、スクリューで混練しながら金型２より押し
出すと共に、一方、同じ方向から連続的に硬質塩化ビニ
ル樹脂製長尺の受け皿３を、ローラーコンベアー５を用
いて移送しつつ、金型２より押し出された成形材料４を
その上に受け、成形材料４の製造速度に同調して送り出
す。FIG. 1 is an example of an apparatus up to the step of manufacturing a molding material in the manufacturing method of the present invention using a molding material made of a hydraulic inorganic molded material such as cement, gypsum, or calcium silicate. 1 is an extruder, and 2 is a mold attached to the front end of the extruder 1. The molding material is put into a hopper (not shown) of the extruder 1, and is extruded from the mold 2 while being kneaded by a screw. While conveying a long tray 3 made of hard vinyl chloride resin using a roller conveyor 5, the molding material 4 extruded from the mold 2 is received thereon, and the molding material 4 is synchronized with the manufacturing speed of the molding material 4. send out.
受け皿３の上には、ナイロン製織布からなる多孔性シー
ト８が予め載置されており、上記成形材料４を受け皿３
で受ける際に受け皿３と成形材料４との間に空気を巻き
込んでも、多孔性シート８から流出する。第１図及び第
２図では、上面に多孔性シートを載置した受け皿を用い
る本発明の１の実施例を示したが、本発明の２の実施例
では、多孔性シートの代わりに、通気孔を設けた受け皿
を用いる点が相違するのみである。A porous sheet 8 made of nylon fabric is placed on the tray 3 in advance, and the molding material 4 is placed on the tray 3.
Even if air is drawn in between the tray 3 and the molding material 4 when it is received by the porous sheet 8, it will flow out from the porous sheet 8. 1 and 2 show the first embodiment of the present invention using a tray with a porous sheet placed on the top surface, but in the second embodiment of the present invention, a regular plate is used instead of the porous sheet. The only difference is that a saucer with pores is used.
かくして得られた長尺の成形材料４を、多孔性シート８
及び受け皿３ごと定尺に切断し、第２図に示すように、
短尺の受け皿３上に載置された同じく短尺の成形材料４
を得る。The elongated molding material 4 thus obtained is formed into a porous sheet 8.
And cut the saucer 3 to a regular length, as shown in Fig. 2.
A similarly short molding material 4 placed on a short tray 3
get.
第３図〜第６図は本発明製造方法でのプレス成形工程に
於いて用いる装置の一例を示すものであって、第３図は
、本発明の４の実施例を示し、プレス機の下型７上に、
成形材料４を受け皿３ごと装入するに際し、ナイロン製
織布からなる多孔性シート８を受け皿３上に介在させる
。本発明の３の実施例は、受け皿３を介在せしめない点
が相違するのみである。Figures 3 to 6 show an example of an apparatus used in the press forming process in the manufacturing method of the present invention. On mold 7,
When charging the molding material 4 together with the tray 3, a porous sheet 8 made of nylon woven fabric is interposed on the tray 3. The third embodiment of the present invention differs only in that the receiving tray 3 is not interposed.
しかして、９は下面に模様が刻設された模様型であり、
ｌＯは模様型９をその下側に設けた上型６の一部材であ
る押圧板である。Therefore, 9 is a pattern type with a pattern engraved on the bottom surface,
1O is a pressing plate which is a part of the upper die 6 on which the pattern die 9 is provided on the lower side.
第４図は、本発明４及び５の実施例を示すものであって
、上型６は第１上型１１と第２上型１２との間にスプリ
ングＳを介装すると共に、第１上型１１から下方に突出
した押圧部１３．１４を第２上型１２に貫通させている
。FIG. 4 shows an embodiment of the present invention 4 and 5, in which the upper mold 6 has a spring S interposed between the first upper mold 11 and the second upper mold 12, and Pressing portions 13 and 14 projecting downward from the mold 11 are passed through the second upper mold 12.
又、この第２上型１２の中央部から下方に突設した押圧
部１５と前記押圧部１３．１４との間に押圧板１０．１
０を連結し、該押圧板１０．１０が押圧部１５との連結
部を中心に上下方向に開閉可能にしている。Further, a pressing plate 10.1 is provided between the pressing portion 15 projecting downward from the center of the second upper die 12 and the pressing portion 13.14.
0 are connected to each other, and the press plate 10.10 can be opened and closed in the vertical direction centering on the connection part with the press part 15.
更に、この押圧板１０．１０の内側面及び押圧部１５の
下面に、硬質ゴム性のシートからなる模様型９を連続し
た状態で貼着して構成している。Further, a pattern 9 made of a hard rubber sheet is continuously adhered to the inner surface of the pressing plate 10.10 and the lower surface of the pressing portion 15.
下型７上に成形材料４を載置してプレスするとき、押圧
板１０．１０はスプリングＳ、押圧部１３．１４と押圧
板１０．１０との間に設けられたリンク１６．１６の作
用により第５図に示すように上型６が下型７上に降下し
たときに成形材料４の傾斜面に対応して均等な加圧力で
押圧するようになされている。押圧が終われば再び第４
図の状態に復元し、プレス成形が完了する。この後の工
程は、受け皿ごと下型より脱型して養生工程を行う為の
部屋まで移動するのが通常である。When the molding material 4 is placed on the lower mold 7 and pressed, the pressing plate 10.10 is activated by the action of the spring S and the link 16.16 provided between the pressing part 13.14 and the pressing plate 10.10. Thus, as shown in FIG. 5, when the upper mold 6 descends onto the lower mold 7, it presses the molding material 4 with an even pressing force corresponding to the inclined surface thereof. Once the pressure is finished, press the fourth button again.
The state is restored to the state shown in the figure, and press forming is completed. In the subsequent process, the tray is usually removed from the lower mold and moved to a room for the curing process.
本発明の３の実施例のプレス工程は、上記に於いて受け
皿３を用いない点のみが相違する。The pressing process of the third embodiment of the present invention differs only in that the receiving tray 3 is not used in the above process.
第６図は、本発明の５の実施例を示し、多孔性シート８
の代わりに、通気孔１７を多数規則的な間隔を隔てて設
けた受け皿３を用いるのであって、模様型９成形材料４
及び受げ皿３の位置関係を示すものである。この例では
通気孔１７の孔径は２゜０〜１．５ｍｍである。FIG. 6 shows a fifth embodiment of the present invention, in which a porous sheet 8
Instead, a tray 3 is used in which a large number of ventilation holes 17 are provided at regular intervals, and the pattern mold 9 has molding material 4.
and the positional relationship of the saucer 3. In this example, the diameter of the vent hole 17 is 2.0 to 1.5 mm.
しかして、多孔性シート８の場合と同様に、受け皿３上
に成形材料４を載置した際に、空気の巻き込みがあって
も、その通気孔１７がら流出させることができる。Therefore, as in the case of the porous sheet 8, even if air is trapped when the molding material 4 is placed on the tray 3, it can be allowed to flow out through the ventilation holes 17.
（発明の効果）
本発明の１及び２は、上面に多孔性シートを載置した受
け皿、又は通気孔を設けた受け皿を用いるので、押し出
された成形材料と受け皿との間に巻き込まれた空気は、
成形材料が受け皿上に載せられたときに、多孔性シート
の孔、或いは受け皿の通気孔から流出する。従って、成
形材料の表面にあばたが生じたり、模様が消失したりす
るのを防止でき、品質の優れたものが得られる。(Effects of the Invention) In the first and second aspects of the present invention, since a tray with a porous sheet placed on the upper surface or a tray with ventilation holes is used, air is caught between the extruded molding material and the tray. teeth,
When the molding material is placed on the tray, it flows out through the holes in the porous sheet or the vents in the tray. Therefore, it is possible to prevent the formation of pock marks on the surface of the molding material and the disappearance of the pattern, and to obtain a product of excellent quality.
本発明の３は、成形材料をプレスする際に、受け皿を介
さずしてプレス機に装入し、且つ成形材料の上側もしく
は下側に多孔性シートを介在させるので、成形材料が下
型上に装入されるときに成形材料と下型との間に空気が
巻き込まれても、多孔性シートから流出する。又、プレ
ス成形するときに成形材料と上型との間に巻き込んだ空
気も、同じく多孔性シートから流出する。従って、成形
材料の表面にあばたが生じたり、模様が消失したりする
のを防止でき、品質の優れたものが得られる。In the third aspect of the present invention, when pressing the molding material, the molding material is charged into the press machine without using a tray, and a porous sheet is interposed above or below the molding material, so that the molding material does not reach the top of the lower mold. Even if air is caught between the molding material and the lower mold when it is charged into the mold, it will flow out from the porous sheet. Furthermore, air trapped between the molding material and the upper mold during press molding also flows out from the porous sheet. Therefore, it is possible to prevent the formation of pock marks on the surface of the molding material and the disappearance of the pattern, and to obtain a product of excellent quality.
本発明の４又は５は、成形材料をプレスする際に受け皿
と共に、プレス機に装入するに際して、成形材料の上側
もしくは下側に多孔性シートを介在させるか、又は通気
孔を設けた受け皿を用いるので、プレスの際に、成形材
料と上型、又は成形材料と受け皿との間に巻き込まれた
空気は、多孔性シート或いは受け皿の通気孔から流出す
る。従って、成形材料の表面にあばたが生じたり、模様
が消失したりするのを防止でき、品質の優れたものが得
られる。In the fourth or fifth aspect of the present invention, when the molding material is pressed together with a receiving tray, a porous sheet is interposed above or below the molding material, or a receiving tray provided with ventilation holes is provided. During pressing, the air trapped between the molding material and the upper mold, or between the molding material and the tray, flows out through the vents in the porous sheet or the tray. Therefore, it is possible to prevent the formation of pock marks on the surface of the molding material and the disappearance of the pattern, and to obtain a product of excellent quality.
図面の簡単な説明
第１図は本発明製造方法において、成形材料を製造する
までの工程を示す図、第２図は同上で短尺に切断された
成形材料を受け皿とともに示す図、第３〜６図はプレス
成形工程を示す図であって、第３．６図は下型、成形材
料、模様型、上型等の配設関係を示す斜視図、第４図は
プレス前又はプレス後の型開状態を示す正面図、第５図
はプレス時の型閉場対を示す正面図、第７図は本発明製
造方法により得られたところの出隅側に装飾の凹凸模様
Ａを有する建築用コーナー役物の使用例を示す斜視図で
ある。BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a diagram showing the steps up to manufacturing a molding material in the manufacturing method of the present invention, FIG. 2 is a diagram showing the same as above together with a tray for the molding material cut into short lengths, and FIGS. 3 to 6 The figure shows the press molding process, and Figure 3.6 is a perspective view showing the arrangement of the lower mold, molding material, pattern mold, upper mold, etc., and Figure 4 shows the mold before or after pressing. FIG. 5 is a front view showing the open state, FIG. 5 is a front view showing the pair of mold closing areas during pressing, and FIG. 7 is an architectural corner having a decorative uneven pattern A on the protruding corner side obtained by the manufacturing method of the present invention. FIG. 3 is a perspective view showing an example of how the accessory is used.
ｌ・・押出機、３・ ６・・上型、７・・ ９・・模様型、１７ ・受け皿、４・・成形材料、 下型、８・・多孔性シート、 ・・通気孔l...extruder, 3. 6. Upper mold, 7. 9. Pattern type, 17 ・Saucer, 4...Molding material, Lower mold, 8... porous sheet, ・・Vent hole
Claims (1)
を押し出すと共に、押し出された成形材料を受け皿上に
供給し、次いで該成形材料をプレスすることを特徴とす
る水硬性無機質成形品の製造方法に於いて、上面に多孔
性シートを載置した受け皿を用いることを特徴とする水
硬性無機質成形品の製造方法。 ２、押出機で成形素材を混練しながら金型より成形材料
を押し出すと共に、押し出された成形材料を受け皿上に
供給し、次いで該成形材料をプレスすることを特徴とす
る水硬性無機質成形品の製造方法に於いて、通気孔を有
する受け皿を用いることを特徴とする水硬性無機質成形
品の製造方法。 ３、成形材料をそのままプレス機に装入し、プレスした
後養生硬化することを特徴とする水硬性無機質成形品の
製造方法に於いて、成形材料の上側もしくは下側に多孔
性シートを介在させてプレスすることを特徴とする水硬
性無機質成形品の製造方法。 ４、受け皿に載置された成形材料を、受け皿と共にプレ
ス機に装入し、プレスした後養生硬化することを特徴と
する水硬性無機質成形品の製造方法に於いて、成形材料
の上側もしくは下側に多孔性シートを介在させてプレス
することを特徴とする水硬性無機質成形品の製造方法。 ５、受け皿に載置された成形材料を、受け皿と共にプレ
ス機に装入し、プレスした後養生硬化することを特徴と
する水硬性無機質成形品の製造方法に於いて、通気孔を
設けた受け皿を用いることを特徴とする水硬性無機質成
形品の製造方法。[Claims] 1. The method is characterized by extruding the molding material from a mold while kneading the molding material with an extruder, supplying the extruded molding material onto a receiving tray, and then pressing the molding material. A method for producing a hydraulic inorganic molded article, the method comprising using a tray on which a porous sheet is placed. 2. A hydraulic inorganic molded product characterized by extruding the molding material from a mold while kneading the molding material with an extruder, supplying the extruded molding material onto a receiving tray, and then pressing the molding material. A method for producing a hydraulic inorganic molded article, the method comprising using a tray having ventilation holes. 3. In a method for producing a hydraulic inorganic molded product characterized by charging the molding material as it is into a press and curing and curing after pressing, a porous sheet is interposed above or below the molding material. A method for producing a hydraulic inorganic molded product, the method comprising pressing the product using a press. 4. In a method for producing a hydraulic inorganic molded product, which is characterized in that the molding material placed on the tray is charged into a press machine together with the tray, and after being pressed and cured, the molding material is placed on the upper or lower side of the molding material. A method for producing a hydraulic inorganic molded product, which comprises pressing with a porous sheet interposed on the side. 5. In a method for manufacturing a hydraulic inorganic molded product, the molding material placed on the tray is charged into a press machine together with the tray, and after being pressed, the molding material is cured and cured, wherein the tray is provided with ventilation holes. A method for producing a hydraulic inorganic molded article, characterized by using.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP21567289A JPH0379305A (en) | 1989-08-21 | 1989-08-21 | Manufacture of hydraulic inorganic molding |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP21567289A JPH0379305A (en) | 1989-08-21 | 1989-08-21 | Manufacture of hydraulic inorganic molding |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JPH0379305A true JPH0379305A (en) | 1991-04-04 |
Family
ID=16676257
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP21567289A Pending JPH0379305A (en) | 1989-08-21 | 1989-08-21 | Manufacture of hydraulic inorganic molding |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH0379305A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2002248632A (en) * | 2001-02-23 | 2002-09-03 | Nitto Kako Kk | Method for manufacturing pattern-containing rubber sheet |
| EP1491307A1 (en) * | 2002-03-28 | 2004-12-29 | Ngk Insulators, Ltd. | Method of drying honeycomb formed body |
-
1989
- 1989-08-21 JP JP21567289A patent/JPH0379305A/en active Pending
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2002248632A (en) * | 2001-02-23 | 2002-09-03 | Nitto Kako Kk | Method for manufacturing pattern-containing rubber sheet |
| JP4513216B2 (en) * | 2001-02-23 | 2010-07-28 | 日東化工株式会社 | Method for producing patterned rubber sheet |
| EP1491307A1 (en) * | 2002-03-28 | 2004-12-29 | Ngk Insulators, Ltd. | Method of drying honeycomb formed body |
| EP1491307A4 (en) * | 2002-03-28 | 2007-01-10 | Ngk Insulators Ltd | Method of drying honeycomb formed body |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| US3872199A (en) | Method of manufacturing a foamed urethane structural product having high and low density portions | |
| US4607061A (en) | Building material for building elements, and a method and a system for manufacturing said elements | |
| JPH0798337B2 (en) | Molds for deep drawing of sheets and casting of materials | |
| JPH0379305A (en) | Manufacture of hydraulic inorganic molding | |
| JPH05318423A (en) | Production of pattern-containing molded object | |
| KR101843148B1 (en) | Plastic concrete blocks of concrete advantage of this mold and mold manufacturing methods | |
| JPH03162911A (en) | Device and method for removing molding from die | |
| JP3075597B2 (en) | Method for producing molded article made of hydraulic inorganic substance | |
| JP4566353B2 (en) | Manufacturing method for homogeneous corner members and outer corner members for ceramic outer wall materials | |
| JPH06315927A (en) | Method for providing recessed and projected pattern to surface of ceramic planar material | |
| JPH0760728A (en) | Molding of three-dimensional molded object | |
| JPH0558885B2 (en) | ||
| JPH03178404A (en) | Manufacture of building accessory | |
| JPH0299301A (en) | Manufacture of inorganic molded product | |
| JPH0635131B2 (en) | Manufacturing method of reinforced cement board | |
| JPH0976218A (en) | Manufacture of molded form | |
| JPH10305413A (en) | Manufacture of hydraulic inorganic molding | |
| JPS6127203A (en) | Press molding device for semi-dry type cement group material | |
| JPS5947643B2 (en) | Manufacturing method for plastic material laminated extrusion molded products | |
| JPS5850984Y2 (en) | Aggregate press-in device for inorganic kneaded material extrusion molding device | |
| JPS61179704A (en) | Manufacture of inorganic molded shape | |
| JPS5979724A (en) | Method of patterning inorganic extrusion molded product | |
| JPS589730B2 (en) | Method for manufacturing tiles with draining ridges and device for forming the draining ridges | |
| JPH02184582A (en) | Production of lightweight building material | |
| JP2004338277A (en) | Method for bending plate-like molding |