JPH0375137A - Precoated steel plate - Google Patents

Precoated steel plate

Info

Publication number
JPH0375137A
JPH0375137A JP1210399A JP21039989A JPH0375137A JP H0375137 A JPH0375137 A JP H0375137A JP 1210399 A JP1210399 A JP 1210399A JP 21039989 A JP21039989 A JP 21039989A JP H0375137 A JPH0375137 A JP H0375137A
Authority
JP
Japan
Prior art keywords
powder
coating film
steel plate
film
resin powder
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP1210399A
Other languages
Japanese (ja)
Other versions
JP2808708B2 (en
Inventor
Kaoru Watanabe
馨 渡辺
Toyofumi Fuka
府賀 豊文
Kenji Osawa
大沢 健次
Keiichi Kotani
小谷 敬壱
Hirofumi Asakawa
浅川 弘文
Hiroshi Ishimura
石村 博
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
JFE Engineering Corp
Original Assignee
NKK Corp
Nippon Kokan Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by NKK Corp, Nippon Kokan Ltd filed Critical NKK Corp
Priority to JP1210399A priority Critical patent/JP2808708B2/en
Publication of JPH0375137A publication Critical patent/JPH0375137A/en
Application granted granted Critical
Publication of JP2808708B2 publication Critical patent/JP2808708B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40Additives
    • C09D7/42Gloss-reducing agents

Landscapes

  • Chemical & Material Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Wood Science & Technology (AREA)
  • Organic Chemistry (AREA)
  • Paints Or Removers (AREA)
  • Application Of Or Painting With Fluid Materials (AREA)
  • Laminated Bodies (AREA)

Abstract

PURPOSE:To obtain the precoated steel plate having matte appearance and a cloth like feeling and showing sufficient decorative properties without showing a cool feeling peculiar to a steel plate by providing a film formed from a paint composition containing an elastic resin binder, a crosslinked colored globular resin powder and an inorg. matter powder and an inorg. matter powder to the uppermost layer. CONSTITUTION:A crosslinked colored globular resin powder and an inorg. matter powder are contained in a paint composition formed into a film on the uppermost layer. The mean particle size of the crosslinked colored globular resin powder is 20 - 150mum and the compounding ratio thereof is 30% or more by vol. of the solid of the film. The mean particle size of the inorg. matter powder is 5 - 150mum and the compounding ratio thereof s 5% or more by vol. of the solid of the film. When the mean particle size is below 5 mum, it becomes difficult to improve matte properties, scratch resistance and the touch by the adjustment of the surface roughness of the film. This pre-coated steel plate can be formed by using a cold rolled steel plate, a zinc type plated steel plate or one obtained by applying chemical forming treatment thereto by phosphoric acid or chromate as a base plate.

Description

【発明の詳細な説明】 〔産業上の利用分野〕 この発明は、建築内外装材、家電製品、器物、自動車内
装材等に好適に使用することができるプレコート鋼板に
係り、特には、クロス調のソフト感を有する艶消し性プ
レコート鋼板に関する。
[Detailed Description of the Invention] [Industrial Application Field] The present invention relates to a prepainted steel sheet that can be suitably used for interior and exterior materials of buildings, home appliances, utensils, automobile interior materials, etc. The present invention relates to a matte pre-coated steel sheet having a soft feel.

〔従来の技術〕[Conventional technology]

近年、建築内外装材、家電製品、器物、自動車内装材等
の製品を製造する業界において、より高級感のある艶消
し性プレコート鋼板についての要望が強くなっている。
In recent years, in industries that manufacture products such as interior and exterior materials for buildings, home appliances, utensils, and interior materials for automobiles, there has been a strong demand for more luxurious matte precoated steel sheets.

このような要望に対して、いくつかの艶消し性プレコー
ト鋼板が開発されている。そのような鋼板として、粒径
5ないし20mのシリカ、アルミナ等の無機粉末を含む
塗料を鋼板に適用したものがあり、あるいは粒径5ない
し20μのナイロン、ポリプロピレン等の熱可塑性樹脂
粉末を含む塗料を鋼板に適用したものがある。これらの
うち、無機粉末を含む塗料を適用したプレコート鋼板は
、外観が単に艶消し状になっているにすぎない。質感に
おいては、通常の塗装鋼板と同様であり、鋼板の持つひ
やり感があり、装飾性の点で充分ではない。
In response to such demands, several matte precoated steel sheets have been developed. Examples of such steel plates include coatings containing inorganic powder such as silica and alumina with a particle size of 5 to 20 μm applied to the steel plate, or coatings containing thermoplastic resin powder such as nylon and polypropylene with a particle size of 5 to 20 μm. There is a method that applies this to steel plates. Among these, pre-coated steel sheets coated with paint containing inorganic powder have a merely matte appearance. In terms of texture, it is similar to ordinary painted steel sheets, and has the cool feeling that steel sheets have, and is not sufficient in terms of decorativeness.

これに対して、熱可塑性樹脂粉末を含む塗料を適用した
プレコート鋼板は、半艶消し外観を示し、マット調の質
感があり、無機粉末を含む塗料を適用したプレコート鋼
板に比べてやや優れた高級感を示す。しかしながら、こ
のプレコート鋼板にも鋼板特有のひやり感があり、また
艶消し性の点で不充分である。
On the other hand, pre-coated steel sheets coated with paints containing thermoplastic resin powder have a semi-matte appearance with a matte texture and are slightly superior to pre-coated steel sheets coated with paints containing inorganic powders. Show your feelings. However, this pre-coated steel sheet also has a cool feeling peculiar to steel sheets, and is insufficient in terms of matte properties.

ところで、コンクリート壁面やプラスチック基材用の装
飾塗料として、着色弾性ポリマービーズ(架橋した着色
球状樹脂粉末)と弾性樹脂バインダーを含む塗料が知ら
れている。この塗料は、前記基材に多彩色の艶消し外観
と、クロス調のソフトな感触を与える。
By the way, a paint containing colored elastic polymer beads (crosslinked colored spherical resin powder) and an elastic resin binder is known as a decorative paint for concrete walls or plastic substrates. This paint gives the substrate a multicolored matte appearance and a cloth-like soft feel.

〔発明が解決しようとする課題〕[Problem to be solved by the invention]

そこで、本発明者らは、上記着色弾性ポリマービーズと
弾性樹脂バインダーを含む塗料を鋼板に適用することに
より装飾性の高い優れた高級プレコート鋼板が得られる
ものと考えた。しかしながら、この塗料を鋼板にそのま
ま適用しても、満足のいく艶消し外観を有し、鉄に特有
のひやり感を軽減してクロス調のソフトな感触を有する
プレコート銅板を得ることは困難であることが見出され
た。
Therefore, the present inventors thought that an excellent high-grade precoated steel sheet with high decorativeness could be obtained by applying a paint containing the colored elastic polymer beads and an elastic resin binder to a steel sheet. However, even if this paint is applied directly to a steel plate, it is difficult to obtain a pre-coated copper plate that has a satisfactory matte appearance, reduces the cool feeling characteristic of iron, and has a soft cross-like feel. Something was discovered.

したがって、この発明の目的は、艶消し外観およびクロ
ス調の感触を有し、鋼板特有のひやり感を示すことなく
装飾性が充分なプレコート鋼板を提供することにある。
Therefore, an object of the present invention is to provide a precoated steel sheet that has a matte appearance and a cross-like feel, and has sufficient decorative properties without exhibiting the cool feeling peculiar to steel sheets.

〔課題を解決するための手段〕[Means to solve the problem]

この発明のプレコート鋼板は、弾性樹脂バインダー、架
橋した着色球状樹脂粉末および無機物粉末を含有する塗
料組成物から形成された塗膜を最上層に有するプレコー
ト鋼板であって、前記着色球状樹脂粉末の平均粒子径が
20ないし150n。
The pre-coated steel sheet of the present invention is a pre-coated steel sheet having a coating film formed from a coating composition containing an elastic resin binder, a cross-linked colored spherical resin powder, and an inorganic powder as an uppermost layer, the average of the colored spherical resin powder being Particle size is 20 to 150n.

前記無機物粉末の平均粒子径が5ないし150μであり
、前記着色球状樹脂粉末の配合割合が塗膜固形分の30
容量%以上、前記無機物粉末の配合割合が塗膜固形分の
5容量%以上、および前記着色球状樹脂粉末と無機物粉
末との合計が塗膜固形分の80容量%以下であり、前記
塗膜の表面粗さの最大値が30ないし150g、前記塗
膜における2、5μ以上のピーク数がインチ当り70な
いし250、および前記塗膜の動的弾性率が1×108
ないし2 X 10 ” dyn/ cdであることを
特徴とする。
The average particle diameter of the inorganic powder is 5 to 150μ, and the blending ratio of the colored spherical resin powder is 30μ of the solid content of the coating film.
% by volume or more, the blending ratio of the inorganic powder is 5% by volume or more of the solid content of the coating film, and the total of the colored spherical resin powder and the inorganic powder is 80% by volume or less of the solid content of the coating film, The maximum value of the surface roughness is 30 to 150 g, the number of peaks of 2.5 μ or more in the coating is 70 to 250 per inch, and the dynamic modulus of the coating is 1×10 8
to 2×10” dyn/cd.

以下、この発明をさらに詳細に説明する。This invention will be explained in more detail below.

本発明者らは、架橋した着色球状樹脂粉末と弾性樹脂バ
インダーとを含む装飾塗料を鋼板に適用して、艶消し外
観とクロス調のソフトな感触を有するプレコート鋼板を
得るべく鋭意研究を行った。
The present inventors have conducted intensive research in order to obtain a pre-coated steel sheet with a matte appearance and a soft cross-like feel by applying a decorative paint containing cross-linked colored spherical resin powder and an elastic resin binder to a steel sheet. .

その結果、満足のいくプレコート鋼板を得るために最適
な最上層の塗膜の表面粗さの最大値(RiaX)%2−
5μ以上のピークの1インチ当りの数、および動的弾性
率の値を見出した。それによると、塗膜の表面粗さRs
axが30ないし150μs、2゜5μのピークの数が
70ないし250PPI (ピーク/インチ)、および
動的弾性率がI X 10’ないし2 X 10 ” 
dyn/ cjである場合に、充分な艶消し外観とクロ
ス調のソフト感触とを有する優れたプレコート鋼板が得
られることが判明した。
As a result, the maximum surface roughness (RiaX)%2-
The number of peaks per inch greater than 5μ and the dynamic modulus values were found. According to it, the surface roughness of the coating film Rs
ax is 30 to 150 μs, the number of peaks at 2°5 μ is 70 to 250 PPI (peaks/inch), and the dynamic modulus is I x 10' to 2 x 10''
It has been found that an excellent precoated steel sheet having a sufficiently matte appearance and a cross-like soft feel can be obtained when the steel sheet is dyn/cj.

さらに、このような塗膜を達成するためには、平均粒子
径が20ないし150−の着色球状樹脂粉末に加えて平
均粒子径が5ないし150μの無機物粉末を含有し、前
記着色球状樹脂粉末の配合割合が塗膜固形分の30容量
%以上、前記無機物固形分の配合割合が塗膜固形分の5
容量%以上、および前記着色球状樹脂粉末と無機物粉末
との合計が塗膜固形分の80容量%以下である塗料組成
物の使用が最適であることをも見出した。
Furthermore, in order to achieve such a coating film, in addition to the colored spherical resin powder with an average particle size of 20 to 150 μm, an inorganic powder with an average particle size of 5 to 150 μm is contained, and the colored spherical resin powder is The blending ratio is 30% by volume or more of the solid content of the coating film, and the blending ratio of the inorganic solids is 5% by volume of the solid content of the coating film.
It has also been found that it is optimal to use a coating composition in which the total amount of the colored spherical resin powder and the inorganic powder is 80% by volume or less of the solid content of the coating film.

この発明のプレコート鋼板において、その最上層に塗膜
を形成する塗料組成物には架橋した着色球状樹脂粉末お
よび無機物粉末が含有される。このうち架橋した着色球
状樹脂粉末の平均粒子径は20ないし150μであり、
その配合割合は塗膜固形分の30容量%以上である。平
均粒子径が20trm未満である場合にはクロス調のソ
フトな感触を有する塗膜を得ることが困難であり、15
0mをこえる場合にはごつごつした不均質な塗膜となり
、装飾性が悪くなる傾向にある。また配合割合が30容
量%未満である場合には、艶消し外観を有する塗膜を得
ることが困難になり、光沢を生じるようになるとともに
クロス調のソフトな感触が損なわれる傾向にある。一方
、無機物粉末の平均粒子径は5ないし150μsであり
、その配合割合は塗膜固形分の5容量%以上である。平
均粒子径が5μ未満である場合には塗膜の表面粗さの調
整による艶消し性、耐傷付性、手触り感触等を改善する
ことが困難になり、150xをこえる場合にはごつごつ
した不均質な塗膜となり装飾性が悪くなる傾向にある。
In the precoated steel sheet of the present invention, the coating composition forming the coating film on the uppermost layer contains a crosslinked colored spherical resin powder and an inorganic powder. Among these, the average particle diameter of the crosslinked colored spherical resin powder is 20 to 150μ,
The blending ratio thereof is 30% by volume or more of the solid content of the coating film. If the average particle size is less than 20 trm, it is difficult to obtain a coating film with a soft cross-like feel;
If it exceeds 0 m, the coating film will be rough and non-uniform, and its decorative properties will tend to deteriorate. If the blending ratio is less than 30% by volume, it becomes difficult to obtain a coating film with a matte appearance, which tends to become glossy and lose its cloth-like soft feel. On the other hand, the average particle diameter of the inorganic powder is 5 to 150 μs, and its blending ratio is 5% by volume or more of the solid content of the coating film. If the average particle size is less than 5μ, it will be difficult to improve the matting properties, scratch resistance, texture, etc. by adjusting the surface roughness of the coating, and if it exceeds 150x, it will be rough and uneven. This tends to result in a rough coating and poor decorative properties.

友た、その配合割合が5容量%未満である場合には、超
艶消し外観を有する塗膜を得ることが困難となるととも
に耐傷付性の優れた塗膜を得ることが困難となる。さら
に、上記着色球状樹脂粉末と無機物粉末との合計は塗膜
固形物の80容量%以下である。これらの配合割合が8
0容量%をこえる場合には、塗膜が脆くなるとともにポ
ーラスになり、プレコート鋼板の折曲げ加工の際に塗膜
の割れや剥離が生じやすくなり、耐食性が劣化する傾向
にある。
On the other hand, if the blending ratio is less than 5% by volume, it will be difficult to obtain a coating film with a super matte appearance and also difficult to obtain a coating film with excellent scratch resistance. Further, the total amount of the colored spherical resin powder and the inorganic powder is 80% by volume or less of the solid coating film. The blending ratio of these is 8
If it exceeds 0% by volume, the coating film becomes brittle and porous, and the coating film tends to crack or peel during bending of the pre-coated steel sheet, and its corrosion resistance tends to deteriorate.

上記球状樹脂粉末の材料としては、既知のポリエステル
樹脂、ポリウレタン樹脂、ポリアミド樹脂、アクリル樹
脂およびそれらの変性樹脂などを挙げることができる。
Examples of the material for the spherical resin powder include known polyester resins, polyurethane resins, polyamide resins, acrylic resins, and modified resins thereof.

これらの樹脂粉末は、顔料や染料によって所望の色に着
色され、1種の色で着色されたものを単独で用いること
も、それぞれ異なる色に着色された2種以上のものを混
合して用いることもできる。
These resin powders are colored with pigments or dyes to a desired color, and one type of resin powder can be used alone, or two or more types colored with different colors can be used as a mixture. You can also do that.

また上記無機物粉末の材料としては、シリカ、ホウケイ
酸ソーダガラス、アルミナ、チタニア、グレイアルミナ
、アルミナチタニア、スピネル、ムライト、ジルコニア
・イツトリア、ジルコニア・マグネシウム、ジルコニア
・カルシア、ジルコニア・ムライト、ジルコニア・シリ
カ、ニッケルオキサイド、コバルトブルー タルク、マ
イカ、珪藻土、パーライト、ベントナイト等を挙げるこ
とができる。これらの無機物粉末は、球形、非球形、中
空、多孔質、非多孔質等に加工して用いることができ、
また1種を単独でもしくは2種以上のものを混合して用
いることができる。
The materials for the inorganic powder include silica, borosilicate soda glass, alumina, titania, gray alumina, alumina titania, spinel, mullite, zirconia ittria, zirconia magnesium, zirconia calcia, zirconia mullite, zirconia silica, Examples include nickel oxide, cobalt blue talc, mica, diatomaceous earth, perlite, and bentonite. These inorganic powders can be processed into spherical, non-spherical, hollow, porous, non-porous, etc.
Moreover, one type can be used alone or two or more types can be used in combination.

この発明のプレコート鋼板の最上層に塗膜を形成する塗
料組成物に含有される弾性樹脂バインダーとしては、ポ
リウレタン樹脂、エポキシ樹脂、アクリル樹脂、アクリ
ルウレタン樹脂、ポリエステル樹脂、塩化ビニル樹脂、
酢酸ビニル樹脂、クロロプレン樹脂、およびそれらの変
性樹脂を用いることができる。これらのバインダー樹脂
は、上記着色球状樹脂粉末と互いに強固に密着する。
The elastic resin binder contained in the coating composition for forming a coating film on the uppermost layer of the pre-coated steel sheet of the present invention includes polyurethane resin, epoxy resin, acrylic resin, acrylic urethane resin, polyester resin, vinyl chloride resin,
Vinyl acetate resin, chloroprene resin, and modified resins thereof can be used. These binder resins adhere firmly to the colored spherical resin powder and each other.

上記塗料組成物には、上記着色球状樹脂粉末および弾性
樹脂バインダーの他に、通常の塗料に用いられる種々の
添加物を添加することができる。
In addition to the colored spherical resin powder and elastic resin binder, various additives used in ordinary paints can be added to the paint composition.

そのような添加剤としては、二酸化チタン、タルク、珪
藻土、シリカ、ベントナイト、パーライト、アルミナ、
ベンガラ、炭酸カルシウム、黄色酸化鉄、カーボンブラ
ック、フタロシアニンブルーフタロシアニングリーン、
キナクドンレッド、イソインドリノンイエロー等の体質
顔料または着色顔料、レベリング剤、紫外線吸収剤、酸
化防止剤、帯電防止剤、表面調整剤、ワックス、および
アルミ粉、ステンレス粉、銅粉等の金属粉を挙げること
ができる。
Such additives include titanium dioxide, talc, diatomaceous earth, silica, bentonite, perlite, alumina,
Red iron oxide, calcium carbonate, yellow iron oxide, carbon black, phthalocyanine blue, phthalocyanine green,
Extender pigments or coloring pigments such as quinacdon red and isoindolinone yellow, leveling agents, ultraviolet absorbers, antioxidants, antistatic agents, surface conditioners, waxes, and metal powders such as aluminum powder, stainless steel powder, copper powder, etc. can be mentioned.

艶消し外観およびクロス調のソフトな感触を最良の状態
で得るために、鋼板に対する上記塗料組成物の付着量は
30ないし200g/rfであることが好ましい。
In order to obtain the best matte appearance and cloth-like soft feel, the amount of the coating composition applied to the steel plate is preferably 30 to 200 g/rf.

この発明のプレコート鋼板は、冷延鋼板、亜鉛系メツキ
鋼板、あるいはそれらにリン酸、クロメート等によって
化成処理を施したものを原板として使用することができ
る。また、エポキシ樹脂系塗料やポリエステル樹脂系塗
料などの下塗り層を形成し、上記塗料と鋼板との密着性
を向上させることができる。
For the prepainted steel sheet of the present invention, a cold-rolled steel sheet, a zinc-plated steel sheet, or a material obtained by chemical conversion treatment using phosphoric acid, chromate, etc. can be used as the original sheet. Furthermore, an undercoat layer such as an epoxy resin paint or a polyester resin paint can be formed to improve the adhesion between the paint and the steel plate.

この発明のプレコート鋼板は、これらの鋼板に上記塗料
組成物を、例えば静電エアレススプレー塗装機、ロール
コータ、フローコータ等を用いて塗布することにより製
造することができる。
The precoated steel sheet of the present invention can be produced by applying the above coating composition to these steel sheets using, for example, an electrostatic airless spray coating machine, a roll coater, a flow coater, or the like.

〔実施例〕〔Example〕

以下、この発明の実施例および比較例を挙げて、この発
明をより詳細に説明する。
EXAMPLES Hereinafter, the present invention will be explained in more detail by giving examples and comparative examples of the present invention.

実施例1 バインダーとしてアクリルウレタン樹脂クリヤー塗料(
大日本塗料■製、■トップクリヤー)を用い、このクリ
ヤー塗料中に平均粒子径が45μの架橋した黒色球状ポ
リウレタン樹脂粉末を塗膜固形分の55容量%、および
平均粒子径が25μの硼硅酸ガラス粉末(日本シリカニ
業■製、ニップセルにμm、30)を塗膜固形分の10
容量%の割合で配合、分散させた。上記黒色球状ポリウ
レタン樹脂粉末は、ポリエステルポリオール(日本ポリ
ウレタン工業■製、デスモーフエンに2200) 10
0重皿部、カーボンブラック(三菱化成工業■製、HA
μm、00) 3重量部、およびヘキサメチレンジイソ
シアネート(日本ポリウレタン工業■製、コロネートE
l+)30重量部を混合、分散、反応させて得たもので
ある。
Example 1 Acrylic urethane resin clear paint (
A cross-linked black spherical polyurethane resin powder with an average particle size of 45 μm was added to the clear paint using 55% by volume of the solid content of the coating film, and borosilicate with an average particle size of 25 μm was added to the clear paint. Acid glass powder (manufactured by Nippon Silkani Industry ■, nip cell, μm, 30) was applied to the solid content of the coating film to 10
They were blended and dispersed in volume %. The black spherical polyurethane resin powder is a polyester polyol (Desmorphen 2200 manufactured by Nippon Polyurethane Industries) 10
0 heavy plate part, carbon black (manufactured by Mitsubishi Chemical Corporation, HA
μm, 00) 3 parts by weight, and hexamethylene diisocyanate (manufactured by Nippon Polyurethane Industries, Coronate E)
It was obtained by mixing, dispersing, and reacting 30 parts by weight of 1+).

この塗料組成物(装飾塗料)を酢酸エチル/メチルエチ
ルケトン/キシレンμm、/1/3の組成を有するシン
ナーで適宜希釈し、プライマー塗装鋼板の表面に静電エ
アレススプレー塗装機を用いて塗布量が60に/dとな
るように塗布し、120℃で20分間乾燥した。ここで
用いたブライマー鋼板は、亜鉛メツキ鋼板(板厚0.5
關、亜鉛付着m 60 g / rrr )にクロメー
ト処理を施し、その上にエポキシ変性樹脂塗料(日本油
脂■製、P−40)によるブライマーを5μ厚に塗装し
たものである。上記クロメート処理は、関西ペイント株
製コスマー 150を用い、金属クロム換算付着量が5
0 mg / rrrとなるように行った。
This paint composition (decorative paint) was appropriately diluted with a thinner having a composition of ethyl acetate/methyl ethyl ketone/xylene μm, /1/3, and applied to the surface of a primer-coated steel plate using an electrostatic airless spray coating machine to a coating amount of 60 μm. /d and dried at 120°C for 20 minutes. The braimer steel sheet used here was a galvanized steel sheet (thickness 0.5
The zinc adhesion m 60 g/rrr) was subjected to chromate treatment, and a 5 μm thick brimer was applied thereon using an epoxy modified resin paint (P-40, manufactured by NOF Corporation). For the above chromate treatment, Cosmer 150 manufactured by Kansai Paint Co., Ltd. was used, and the amount of attached metal chromium was 5.
The concentration was adjusted to 0 mg/rrr.

得られた塗膜の表面粗さを、JIS B 0801に準
じて表面粗さ計を用いて測定した結果、最大粗さ(RI
oax)は47μであった。また、2.5−以上のピー
ク数は1インチ当り(PPI)175であった。
The surface roughness of the obtained coating film was measured using a surface roughness meter according to JIS B 0801, and the maximum roughness (RI
oax) was 47μ. Moreover, the number of peaks of 2.5- or more was 175 per inch (PPI).

また、ブライマー塗装鋼板の代わりに厚さ25μのスズ
箔の表面に上記装飾塗料を同一条件で塗装して乾燥させ
、アマルガム法でスズを溶解して装飾塗料塗膜のフリー
フィルムを得た。このフィルムについてパイブロンDD
V−III−EA型試験機(東洋ボールドウィン■製)
を用いて粘弾性挙動を調べたところ、動的弾性率(E′
)は2×1010dyn/cdであった。
In addition, instead of the brimer-coated steel plate, the above decorative paint was applied on the surface of a 25 μm thick tin foil under the same conditions and dried, and the tin was dissolved using the amalgam method to obtain a free film of the decorative paint film. About this film Paibron DD
V-III-EA type testing machine (manufactured by Toyo Baldwin)
When examining the viscoelastic behavior using
) was 2×1010 dyn/cd.

実施例2 実施例1で用いた装飾塗料において、着色球状樹脂粉末
および無機物粉末を次のように変更した。
Example 2 In the decorative paint used in Example 1, the colored spherical resin powder and inorganic powder were changed as follows.

着色球状樹脂粉末としては、平均粒子径30traの架
橋した白色球状ポリウレタン樹脂粉末と実施例1で用い
たものと同じ粒径および組成を有する黒色球状ポリウレ
タン樹脂粉末とを用いた。上記白色球状ポリウレタン樹
脂粉末は、実施例1で用いた黒色球状ポリウレタン樹脂
粉末の組成に加えて、さらに酸化チタン(石原産業■製
、R820)を粉末樹脂固形分中に50重量%含有され
るように配合して着色したものである。白色球状ポリウ
レタン樹脂粉末の配合割合は塗膜固形分の30容量%、
黒色球状ポリウレタン樹脂粉末の配合割合は塗膜固形分
の10容量%とした。また、無機物粉末としては平均粒
子径が55μのシリカ粉末(日本シリカニ業■製、ニッ
プセルSμm、15)を用い、その配合割合を塗膜固形
分の20容量%とした。
As the colored spherical resin powder, a crosslinked white spherical polyurethane resin powder with an average particle size of 30 tra and a black spherical polyurethane resin powder having the same particle size and composition as those used in Example 1 were used. In addition to the composition of the black spherical polyurethane resin powder used in Example 1, the above white spherical polyurethane resin powder contains titanium oxide (manufactured by Ishihara Sangyo ■, R820) at 50% by weight in the solid content of the powder resin. It is colored by blending it with. The blending ratio of white spherical polyurethane resin powder is 30% by volume of the solid content of the coating film.
The blending ratio of the black spherical polyurethane resin powder was 10% by volume of the solid content of the coating film. Further, as the inorganic powder, silica powder (manufactured by Nippon Silikani Industry ■, Nipcel S μm, 15) with an average particle diameter of 55 μm was used, and its blending ratio was 20% by volume of the solid content of the coating film.

得られた装飾塗料を、実施例1と同様のブライマー鋼板
に実施例1と同様の条件で塗装し、乾燥した。得られた
塗膜の表面粗さを実施例1と同様にして測定した結果、
Raax −63−および2゜5tm以上のピーク数は
212(PPI)であった。
The obtained decorative paint was applied to the same braimer steel plate as in Example 1 under the same conditions as in Example 1 and dried. As a result of measuring the surface roughness of the obtained coating film in the same manner as in Example 1,
The number of peaks of Raax -63- and 2°5tm or higher was 212 (PPI).

また、実施例1と同様にして得られた装飾塗料塗膜の動
的弾性率(E−)は6×1×108dyn/cdであっ
た。
Further, the dynamic elastic modulus (E-) of the decorative paint film obtained in the same manner as in Example 1 was 6 x 1 x 108 dyn/cd.

比較例 実施例1で用いたものと同様のクリヤー塗料をバインダ
ーとし、このクリヤー塗料中に実施例1で用いたものと
同様の黒色球状ポリウレタン樹脂粉末および平均粒子径
0.3μの酸化チタン(石原産業■製、R−820)を
配合、分散させた。黒色球状ポリウレタン樹脂粉末の配
合割合は塗膜固形分の5容量%、酸化チタンの配合割合
は塗膜固形分の40容量%とした。
Comparative Example A clear paint similar to that used in Example 1 was used as a binder, and in this clear paint black spherical polyurethane resin powder similar to that used in Example 1 and titanium oxide (Ishihara) with an average particle size of 0.3 μm were added. R-820) manufactured by Sangyo I was blended and dispersed. The blending ratio of the black spherical polyurethane resin powder was 5% by volume of the solid content of the coating film, and the blending ratio of titanium oxide was 40% by volume of the solid content of the coating film.

得られた塗料を、実施例1と同様のプライマー塗装鋼板
に実施例1と同様の条件で塗装し、乾燥した。得られた
塗膜の表面粗さを実施例1と同様に測定した結果、Ra
laxは12μm、2.5μ以上のピーク数は16(P
PI)であった。
The obtained paint was applied to the same primer-coated steel plate as in Example 1 under the same conditions as in Example 1, and dried. As a result of measuring the surface roughness of the obtained coating film in the same manner as in Example 1, Ra
lax is 12 μm, the number of peaks over 2.5 μm is 16 (P
PI).

また、実施例1と同様にして得られた装飾塗料塗膜の動
的弾性率(E″)は8 x 10 ” dyn/cdで
あった。
Further, the dynamic elastic modulus (E'') of the decorative paint film obtained in the same manner as in Example 1 was 8 x 10'' dyn/cd.

上記実施例および比較例で得られたプレコート鋼板の光
沢度、触感、耐傷付性、耐摩耗性および折曲げ加工性を
測定した。その結果を第1表に示す。
The glossiness, feel, scratch resistance, abrasion resistance, and bending workability of the precoated steel sheets obtained in the above Examples and Comparative Examples were measured. The results are shown in Table 1.

なお、第1表において、光沢度としてはグロスメーター
を用いて測定した60″での鏡面反射率、触感としては
手で触れた際の感触、耐傷付性としては10円硬貨を使
用して1kgの加重で塗膜表面を引っ掻いた際の塗膜表
面の傷付の程度、耐摩耗性としてはテーパー摩耗試験機
(C8μm、0)を使用して1kg、1000回の条件
で試験した際の摩耗減量、折曲げ加工性としてはJIS
 G 3312に準じて180’  3Tの折曲げ試験
を行った際の塗膜の割れ、剥離等をそれぞれ示した。
In Table 1, the gloss level is the specular reflectance at 60" measured using a gloss meter, the tactility is the feel when touched with the hand, and the scratch resistance is the specular reflectance measured using a 10 yen coin. The degree of damage to the coating surface when the coating surface is scratched under a load of JIS for weight loss and bending workability
Cracking, peeling, etc. of the coating film when a 180' 3T bending test was conducted in accordance with G 3312 are shown.

〔発明の効果〕〔Effect of the invention〕

以上のように、この発明のプレコート鋼板は十分な艶消
し外観とソフトタッチ感を有し、さらに塗膜に傷や摩耗
が生じに<<、折曲げ加工性も高い。したがって、この
発明のプレコート鋼板は、建築内外装材、家電製品、器
物、自動車内装材等の装飾性および装飾的耐久性が要求
される高級製品用の素材として有利に使用することがで
きる。
As described above, the precoated steel sheet of the present invention has a sufficiently matte appearance and a soft touch feeling, and also has high bending workability without causing scratches or abrasion on the coating film. Therefore, the precoated steel sheet of the present invention can be advantageously used as a material for high-quality products that require decorativeness and decorative durability, such as interior and exterior materials for buildings, home appliances, vessels, and automobile interior materials.

Claims (1)

【特許請求の範囲】[Claims] (1)弾性樹脂バインダー、架橋した着色球状樹脂粉末
および無機物粉末を含有する塗料組成物から形成された
塗膜を最上層に有するプレコート鋼板であって、前記着
色球状樹脂粉末の平均粒子径が20ないし150μm、
前記無機物粉末の平均粒子径が5ないし150μmであ
り、前記着色球状樹脂粉末の配合割合が塗膜固形分の3
0容量%以上、前記無機物粉末の配合割合が塗膜固形分
の5容量%以上、および前記着色球状樹脂粉末と無機物
粉末との合計が塗膜固形分の80容量%以下であり、前
記塗膜の表面粗さの最大値が30ないし150μm、前
記塗膜における2.5μm以上のピーク数がインチ当り
70ないし250、および前記塗膜の動的弾性率が1×
10^8ないし2×10^1^1dyn/cm^2であ
るプレコート鋼板。
(1) A pre-coated steel sheet having a coating film formed from a coating composition containing an elastic resin binder, a crosslinked colored spherical resin powder, and an inorganic powder as the uppermost layer, wherein the colored spherical resin powder has an average particle diameter of 20 to 150μm,
The average particle diameter of the inorganic powder is 5 to 150 μm, and the blending ratio of the colored spherical resin powder is 3% of the solid content of the coating film.
0% by volume or more, the blending ratio of the inorganic powder is 5% by volume or more of the solid content of the coating film, and the total of the colored spherical resin powder and the inorganic powder is 80% by volume or less of the solid content of the coating film, The maximum surface roughness of the coating film is 30 to 150 μm, the number of peaks of 2.5 μm or more in the coating film is 70 to 250 per inch, and the dynamic modulus of the coating film is 1×
Pre-coated steel plate with a density of 10^8 to 2 x 10^1^1 dyn/cm^2.
JP1210399A 1989-08-15 1989-08-15 Pre-coated steel sheet Expired - Fee Related JP2808708B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP1210399A JP2808708B2 (en) 1989-08-15 1989-08-15 Pre-coated steel sheet

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP1210399A JP2808708B2 (en) 1989-08-15 1989-08-15 Pre-coated steel sheet

Publications (2)

Publication Number Publication Date
JPH0375137A true JPH0375137A (en) 1991-03-29
JP2808708B2 JP2808708B2 (en) 1998-10-08

Family

ID=16588678

Family Applications (1)

Application Number Title Priority Date Filing Date
JP1210399A Expired - Fee Related JP2808708B2 (en) 1989-08-15 1989-08-15 Pre-coated steel sheet

Country Status (1)

Country Link
JP (1) JP2808708B2 (en)

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH04330933A (en) * 1991-05-02 1992-11-18 Hideyone Araki Manufacture of lumpy carbon material for purifying water
FR2708875A1 (en) * 1993-08-12 1995-02-17 Schmitt Ind Sarl Method of treating furnishing elements capable of withstanding high stresses
JPH10130571A (en) * 1996-10-25 1998-05-19 Kansai Paint Co Ltd Coating material composition
US7261926B2 (en) * 2001-06-21 2007-08-28 Basf Coatings Ag Solventborne coating substance that can be cured physically, thermally or thermally and by using actinic radiation and use thereof
US7297375B2 (en) * 2000-02-02 2007-11-20 Basf Coatings Ag Aqueous coating material that can be hardened physically, thermally or thermally and with actinic radiation and the utilization thereof
JP2012045929A (en) * 2010-07-26 2012-03-08 Hokkai Can Co Ltd Printing polyester film and printing polyester film coating can body
JP2012121323A (en) * 2010-11-17 2012-06-28 Nippon Steel Corp Chromate-free colored coated metal sheet
WO2014077332A1 (en) * 2012-11-16 2014-05-22 Agcセラミックス株式会社 Fine pigment particles
JP7001214B1 (en) * 2020-07-15 2022-01-19 日本製鉄株式会社 Manufacturing method of pre-coated metal plate, burn prevention cover and pre-coated metal plate

Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH04330933A (en) * 1991-05-02 1992-11-18 Hideyone Araki Manufacture of lumpy carbon material for purifying water
FR2708875A1 (en) * 1993-08-12 1995-02-17 Schmitt Ind Sarl Method of treating furnishing elements capable of withstanding high stresses
JPH10130571A (en) * 1996-10-25 1998-05-19 Kansai Paint Co Ltd Coating material composition
US7297375B2 (en) * 2000-02-02 2007-11-20 Basf Coatings Ag Aqueous coating material that can be hardened physically, thermally or thermally and with actinic radiation and the utilization thereof
US7261926B2 (en) * 2001-06-21 2007-08-28 Basf Coatings Ag Solventborne coating substance that can be cured physically, thermally or thermally and by using actinic radiation and use thereof
JP2012045929A (en) * 2010-07-26 2012-03-08 Hokkai Can Co Ltd Printing polyester film and printing polyester film coating can body
JP2012121323A (en) * 2010-11-17 2012-06-28 Nippon Steel Corp Chromate-free colored coated metal sheet
WO2014077332A1 (en) * 2012-11-16 2014-05-22 Agcセラミックス株式会社 Fine pigment particles
JPWO2014077332A1 (en) * 2012-11-16 2017-01-05 Agcセラミックス株式会社 Pigment fine particles
JP7001214B1 (en) * 2020-07-15 2022-01-19 日本製鉄株式会社 Manufacturing method of pre-coated metal plate, burn prevention cover and pre-coated metal plate

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