JPH0360413A - Production of carbon material - Google Patents

Production of carbon material

Info

Publication number
JPH0360413A
JPH0360413A JP1192591A JP19259189A JPH0360413A JP H0360413 A JPH0360413 A JP H0360413A JP 1192591 A JP1192591 A JP 1192591A JP 19259189 A JP19259189 A JP 19259189A JP H0360413 A JPH0360413 A JP H0360413A
Authority
JP
Japan
Prior art keywords
carbon
coating
coating film
ceramics
composite material
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP1192591A
Other languages
Japanese (ja)
Other versions
JP3007936B2 (en
Inventor
Seiichi Kamimura
上村 誠一
Yoshiho Hayata
早田 喜穂
Taiji Ido
井土 泰二
Yukinori Hisate
幸徳 久手
Takeshi Kono
岳史 河野
Toshio Hirai
平井 敏雄
Makoto Sasaki
真 佐々木
Masayuki Shinno
正之 新野
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
National Aerospace Laboratory of Japan
Eneos Corp
Original Assignee
National Aerospace Laboratory of Japan
Nippon Oil Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by National Aerospace Laboratory of Japan, Nippon Oil Corp filed Critical National Aerospace Laboratory of Japan
Priority to JP1192591A priority Critical patent/JP3007936B2/en
Priority to US07/558,703 priority patent/US5093156A/en
Priority to DE69007568T priority patent/DE69007568T2/en
Priority to EP90308252A priority patent/EP0410781B1/en
Publication of JPH0360413A publication Critical patent/JPH0360413A/en
Application granted granted Critical
Publication of JP3007936B2 publication Critical patent/JP3007936B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Classifications

    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B41/00After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
    • C04B41/009After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone characterised by the material treated
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B41/00After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
    • C04B41/45Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements
    • C04B41/52Multiple coating or impregnating multiple coating or impregnating with the same composition or with compositions only differing in the concentration of the constituents, is classified as single coating or impregnation
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B41/00After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
    • C04B41/80After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone of only ceramics
    • C04B41/81Coating or impregnation
    • C04B41/89Coating or impregnation for obtaining at least two superposed coatings having different compositions
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C16/00Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
    • C23C16/22Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the deposition of inorganic material, other than metallic material
    • C23C16/26Deposition of carbon only
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C30/00Coating with metallic material characterised only by the composition of the metallic material, i.e. not characterised by the coating process
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/00241Physical properties of the materials not provided for elsewhere in C04B2111/00
    • C04B2111/00405Materials with a gradually increasing or decreasing concentration of ingredients or property from one layer to another

Abstract

PURPOSE:To improve oxidation and cracking resistances by forming a second coating film of ceramics on a carbon-based first coating film formed on the surface of a carbon-carbon composite material and varying the thermal properties of the carbon in the first coating film. CONSTITUTION:A carbon-based first coating film is formed on the surface of a carbon carbon composite material by vapor phase decomposition. A second coating film of ceramics or ceramics combined with carbon is formed on the first coating film by vapor phase decomposition and the thermal and/or mechanical properties of the carbon in the first coating film are continuously or discontinuously varied. A carbon material having superior oxidation resistance and hardly causing cracking even under thermal load is obtd.

Description

【発明の詳細な説明】 産業上の利用分野 本発明は耐酸化性を有する炭素材料の製造法に関する。[Detailed description of the invention] Industrial applications The present invention relates to a method for producing a carbon material having oxidation resistance.

従来の技 および解決しようとする課題炭素/炭素複合
材料は、不活性雰囲気下では1000℃以上の高温にお
いても高強度、高弾性率を維持し、かつ熱膨張率が小さ
い等の性質を有する材料であり、航空宇市機器の部品、
ブレーキ、炉材等への利用が期待されている。
Conventional techniques and issues to be solved Carbon/carbon composite materials are materials that maintain high strength and high modulus of elasticity even at high temperatures of 1000°C or higher in an inert atmosphere, and have low coefficient of thermal expansion. and Aerospace equipment parts,
It is expected to be used for brakes, furnace materials, etc.

しかしながら空気中では500℃程度から酸化消耗を受
ける欠点がある。
However, it has the disadvantage that it is subject to oxidative consumption from about 500°C in air.

このため炭素/炭素複合材料の表面にセラミックスの被
膜を付与することにより耐酸化性を改良すg試みが行わ
れているが、基材となる炭素/炭素複合材料とセラミッ
クスの熱膨張の度合が異なるため、その界面における剥
離あるいは被膜のクラックなどが発生し、本来の機能を
十分に発揮するに至っていないのが現状である。
For this reason, attempts have been made to improve the oxidation resistance by applying a ceramic coating to the surface of carbon/carbon composite materials, but the degree of thermal expansion between the base carbon/carbon composite material and the ceramics As a result, peeling or cracking of the coating occurs at the interface, and the current situation is that the original function is not fully demonstrated.

本発明者らは、炭素/炭素複合材料の耐酸化性を改良す
る方法について研究した結果、炭素1i1i10〜70
VOL%および炭T:質マトリックス5〜90VOL%
から構成され、かつ開孔空隙率が10〜55%である炭
素/炭素複合材料の開孔空隙部に気相分解により炭素お
よび/またはセラミックスを沈積充填し、続いてこの充
填物の表面に気相分解によりセラミックスまたはセラミ
ックスおよび炭素の再考を沈積被覆することを特徴とす
る耐酸化性を有する炭素/炭素複合材籾の製造法を見い
だし、特願昭63−76006号として出願した。
As a result of research on methods for improving the oxidation resistance of carbon/carbon composite materials, the present inventors found that carbon 1i1i10-70
VOL% and charcoal T: quality matrix 5-90VOL%
Carbon and/or ceramics are deposited and filled into the open pores of a carbon/carbon composite material made of A method for producing carbon/carbon composite rice grains having oxidation resistance characterized by coating ceramics or a reconsideration of ceramics and carbon by phase decomposition was discovered and filed as Japanese Patent Application No. 76006/1983.

本発明者らは、さらに優れた耐酸化性を有する炭素材料
の製造法について鋭意研究を重ねた結果、本発明の完成
に至った。
The present inventors have completed the present invention as a result of intensive research into a method for producing a carbon material having even better oxidation resistance.

すなわち本発明は、炭素/炭素複合材料の表面に、主と
して炭素よりなる第1被膜を気相分解により形成させ、
ついでセラミックスあるいはセラミックスと炭素の再考
よりなる第2被膜を気相分解により形成させ、かつ該第
1被膜内において炭素の熱物性あるいは機械物性の少な
(ともひとつを連続的にあるいは非連続的に変化させて
いることを特徴とする炭素材料の製造法に関する。
That is, the present invention forms a first film mainly composed of carbon on the surface of a carbon/carbon composite material by vapor phase decomposition,
Next, a second coating made of ceramics or a reconsideration of ceramics and carbon is formed by vapor phase decomposition, and within the first coating, the thermophysical properties or mechanical properties of carbon are changed continuously or discontinuously. The present invention relates to a method for producing a carbon material, characterized in that:

以下に本発明を詳述する。The present invention will be explained in detail below.

本発明の炭素材料の基材となる炭素/炭素複合材料とは
、炭素&a維と炭素質マトリックス等から構成される材
料をいう。
The carbon/carbon composite material serving as the base material of the carbon material of the present invention refers to a material composed of carbon & a fibers, a carbonaceous matrix, and the like.

炭素taI&の割合は通常10〜70vo1%、好まし
くは20〜60vo1%である。
The proportion of carbon taI& is usually 10 to 70 vol%, preferably 20 to 60 vol%.

上記の炭素/炭素複合材料を構成する炭素m維としては
、ピッチ系、ポリアクリロニトリル系あるいはレーヨン
系等の種々の炭素m維を用いることができ、特にピッチ
系炭素繊維が、耐酸化性を高め易く、好適である。
As the carbon fibers constituting the above carbon/carbon composite material, various carbon fibers such as pitch-based, polyacrylonitrile-based, or rayon-based carbon fibers can be used. In particular, pitch-based carbon fibers have improved oxidation resistance. Easy and suitable.

前記炭素繊維は、通常500〜25000本の繊維束と
して用いる。
The carbon fibers are usually used in the form of a fiber bundle of 500 to 25,000 fibers.

さらに、一方向積層物、2次元織物あるいはその積層物
、3次元織物、マット状威形物、フェルト状成型物など
炭素繊維を2次元あるいは3次元の成形体としたものを
用いてもよく、特に、3次元織物が好ましい。
Furthermore, two-dimensional or three-dimensional molded bodies of carbon fibers such as unidirectional laminates, two-dimensional fabrics or their laminates, three-dimensional fabrics, mat-like objects, and felt-like molded objects may also be used. In particular, three-dimensional fabrics are preferred.

炭素質マトリックスとしては、例えば、炭素質ピッチ、
フェノール樹脂、フランIa!IIIなどの炭化により
得られるもの、あいろは炭化水素の気相熱分解によるも
のむどが挙げられ、特に炭素質ピッチの炭化により得ら
れろものが好適である。
Examples of the carbonaceous matrix include carbonaceous pitch,
Phenolic resin, Furan Ia! Examples include those obtained by carbonization such as III, and those obtained by vapor phase thermal decomposition of blue hydrocarbons, and those obtained by carbonization of carbonaceous pitch are particularly preferred.

上記の炭素質ピッチとしては、石炭系あるいは石油系の
ピッチが使用でき、特に軟化点が100〜400℃、好
ましくは150〜350℃であるピッチが望ましい。
As the above-mentioned carbonaceous pitch, coal-based or petroleum-based pitch can be used, and pitch having a softening point of 100 to 400°C, preferably 150 to 350°C is particularly desirable.

さらに、上記の炭素質ピッチとしては、光学的に等方性
のピッチあるいは異方性のピッチを、単独または混合し
て使用でき、特に好ましくは光学異方性相の含有量が6
0〜10[1%、最も好ましくは80−100%である
光学異方性ピッチの使用が望ましい。
Further, as the above-mentioned carbonaceous pitch, optically isotropic pitch or anisotropic pitch can be used alone or in combination, and it is particularly preferable that the content of the optically anisotropic phase is 6.
It is desirable to use an optically anisotropic pitch of 0-10[1%, most preferably 80-100%.

本発明の基材となる炭素/炭素複合材料の製造法は特に
限定されず、公知の方法が用いられろ。
The method for producing the carbon/carbon composite material that is the base material of the present invention is not particularly limited, and any known method may be used.

例えば、炭素質ピッチ、フェノール樹脂、フラン樹脂な
どを炭素繊維の織物あるいは成型物などに含浸した後、
常圧下、加圧下あるいはプレス下で炭化して得られろ。
For example, after impregnating a carbon fiber fabric or molded product with carbon pitch, phenolic resin, furan resin, etc.
It can be obtained by carbonization under normal pressure, pressure, or press.

含浸は、炭素質ピッチなどを真空下で加熱、溶融するこ
とにより達成される。
Impregnation is achieved by heating and melting carbonaceous pitch or the like under vacuum.

常圧下の炭化は、不活性ガス雰囲気下400〜2000
℃において実施することができる。また、加圧下の炭化
は、不活性ガスにより50〜10000kg/e+/に
等方加圧し、400〜2000℃において実施すること
ができる。また、プレス下の炭化は、ホットプレスなど
により10〜500kg/cIlの一軸加圧下、400
〜2000℃において実施することができる。
Carbonization under normal pressure is 400 to 2000 in an inert gas atmosphere.
It can be carried out at ℃. Moreover, carbonization under pressure can be carried out at 400 to 2000° C. by isostatically pressurizing the material to 50 to 10,000 kg/e+/ with an inert gas. In addition, carbonization under press is performed under uniaxial pressure of 10 to 500 kg/cIl using a hot press, etc.
It can be carried out at a temperature of -2000°C.

また、HIP (熱間静水圧加圧)装置を用いて炭化を
行うこともできる。
Carbonization can also be carried out using a HIP (hot isostatic pressing) device.

HIP装置におけろ加圧熱処理の条件は、不活性ガスに
よりSo〜10000kg/cd、好ましくは200〜
2000kg/adに加圧し、100〜3000℃、好
ましくは400〜2000℃において実施することが出
来る。圧媒ガスとしては、アルゴン、窒素ヘリウムなど
の不活性ガスが使用出来る。加圧炭化に続く常圧下の炭
化あるいは黒鉛化は、不活性ガス雰囲気下400〜30
00℃において実施することが出来ろ。
The conditions for pressure heat treatment in the HIP device are So~10000kg/cd, preferably 200~100kg/cd using an inert gas.
It can be carried out at a pressure of 2000 kg/ad and at a temperature of 100 to 3000°C, preferably 400 to 2000°C. As the pressure medium gas, inert gas such as argon, nitrogen helium, etc. can be used. Carbonization or graphitization under normal pressure following pressure carbonization is performed under an inert gas atmosphere at a temperature of 400 to 30
It can be carried out at 00°C.

本発明では、上記の方法により製造された炭素/炭素複
合材料の表面に、まず主として炭素より成る第1被膜を
気相分解法により形威し、かつ該第1被膜内において炭
素の熱物性あるいは機械物性の少なくともひとつを連続
的又は非連続的に変化させる。
In the present invention, a first film mainly composed of carbon is first formed on the surface of the carbon/carbon composite material produced by the above method by a vapor phase decomposition method, and the thermophysical properties of carbon are At least one mechanical property is changed continuously or discontinuously.

ここで、上記熱物性とは、熱膨張係数あるいは熱伝導率
などを示し、熱物性を変化させるとは好ましくは熱膨張
係数を変化させろことをいう。
Here, the above-mentioned thermal physical properties refer to the coefficient of thermal expansion or thermal conductivity, and changing the thermal physical properties preferably means changing the coefficient of thermal expansion.

このとき第1被膜の中で、炭素/炭素複合材料の表面付
近、すなわち第1被膜の最内層の熱膨張係数が第2被膜
付近、すなわち第1被膜の最外層の炭素の熱膨張係数よ
り小さいことが好ましい。具体的には、第1被膜の中で
最内層から最外層にかけて炭素の熱膨張係数が連続的又
は非連続的に大きくなっていることが望ましい。
At this time, in the first coating, the coefficient of thermal expansion near the surface of the carbon/carbon composite material, that is, the innermost layer of the first coating is smaller than the coefficient of thermal expansion of carbon near the second coating, that is, the outermost layer of the first coating. It is preferable. Specifically, it is desirable that the coefficient of thermal expansion of carbon increases continuously or discontinuously from the innermost layer to the outermost layer in the first coating.

また、上記機械物性とは、ヤング率、強度、破断伸度な
どを示し、機械物性を変化させろとは好ましくはヤング
率を変化させることをいう。
Further, the above-mentioned mechanical properties refer to Young's modulus, strength, elongation at break, etc., and changing mechanical properties preferably means changing Young's modulus.

このとき第1被膜の中で、炭素/炭素複合材料の表面付
近、すなわち第1被膜の最内層の炭素のヤング率が第2
被膜付近、すなわち第1被膜の最外層の炭素のヤング率
より大きい方が好ましい。
At this time, in the first coating, the Young's modulus of carbon near the surface of the carbon/carbon composite material, that is, the innermost layer of the first coating, is the second.
It is preferable that the Young's modulus is larger than the Young's modulus of carbon near the coating, that is, in the outermost layer of the first coating.

具体的には、第1被膜の中で最内層から最外層にかけて
炭素のヤング率が連続的又は非連続的に小さくなってい
ることが望ましい。
Specifically, it is desirable that the Young's modulus of carbon decreases continuously or discontinuously from the innermost layer to the outermost layer in the first coating.

そして上記のように、炭素よりなる第1被膜内において
これらの熱物性あるいは機械物性の少なくともひとつを
変化させろためには、熱分解炭素の構造あるいは組織を
変化させることによって達成できる。ここでいう熱分解
炭素のHIt造とは例えばX線回折、高分解能電子顕微
鏡あるいはラマンスペクトルなどによIII識別できる
ような結晶レベルの構造をさす。
As described above, changing at least one of these thermophysical properties or mechanical properties within the first coating made of carbon can be achieved by changing the structure or organization of the pyrolytic carbon. Here, the HIt structure of pyrolytic carbon refers to a crystal-level structure that can be identified by, for example, X-ray diffraction, high-resolution electron microscopy, or Raman spectroscopy.

また熱分解炭素の組織とは、例えば光学顕黴鑓あるいは
走査型電子[徴鏡において識別できるようなミクロンオ
ーダーの微細組織、配向などをさす。
Furthermore, the structure of pyrolytic carbon refers to, for example, a fine structure and orientation on the micron order that can be discerned using an optical microscope or a scanning electron microscope.

本発明の第1被膜の製造法について以下に詳述する。The method for producing the first film of the present invention will be described in detail below.

本発明の第1被膜は気相分解法により形成されるが、気
相分解により主として炭素よりなるものを沈積する方法
は、通常CVD (Chemica! Vapor D
eposition)と呼ばれて、具体的には熱CVD
、プラズマCVD等が挙げられる。
The first coating of the present invention is formed by a vapor phase decomposition method, but the method of depositing a material mainly composed of carbon by vapor phase decomposition is usually CVD (Chemica! Vapor D).
specifically called thermal CVD
, plasma CVD, and the like.

第1被膜を気相分解法、いわゆるCVD法による炭素の
沈積により生成させろ場合、熱分解ガスとしては、炭化
水素、好ましくは炭素数1〜6の炭化水素、具体的には
、メタン、天然ガス、プロパン、ブタン、ベンゼン、ア
セチレン等が用いられる。
When the first film is produced by carbon deposition using a vapor phase decomposition method, so-called CVD method, the pyrolysis gas is a hydrocarbon, preferably a hydrocarbon having 1 to 6 carbon atoms, specifically, methane, natural gas, etc. , propane, butane, benzene, acetylene, etc. are used.

また、これらのガス中に、希釈のためにN、Ar、 )
ls。
In addition, these gases contain N, Ar, ) for dilution.
ls.

Ne、 Kr、 Xe、 Rn等の不活性ガス、あるい
は水素を混合するとともできる。
It can also be produced by mixing inert gases such as Ne, Kr, Xe, and Rn, or hydrogen.

熱分解ガスの供給速度は、反応に用いろ炉の大きさある
いは構造等により適宜決定される。
The supply rate of the pyrolysis gas is appropriately determined depending on the size or structure of the filter furnace used for the reaction.

第1被膜内の炭素の熱物性あるいは機械物性の少なくと
も1つを連続的または非連続的に変化させるには、熱分
解条件のうち、例えば温度、圧力、熱分解ガス供給速度
、原料の希釈比の少なくとも1つを、連続的または非連
続的に変化させることにより達成できろ。
In order to continuously or discontinuously change at least one of the thermophysical properties or mechanical properties of the carbon in the first coating, the thermal decomposition conditions such as temperature, pressure, pyrolysis gas supply rate, dilution ratio of the raw material, etc. This can be achieved by continuously or discontinuously changing at least one of the following.

このとき、第1被膜の沈積開始時には、異方性の高い炭
素を生成させ、炭素の沈積の進行とともに、沈積炭素の
異方性を、連続的もしくは非連続的に低下させ、炭素の
沈積終了時付近では異方性の低い炭素もしくは等方的な
炭素とする。
At this time, at the start of deposition of the first film, highly anisotropic carbon is generated, and as the carbon deposition progresses, the anisotropy of the deposited carbon is reduced continuously or discontinuously, and the carbon deposition is completed. Carbon with low anisotropy or isotropic carbon is used around the time.

ここで、異方性の高い炭素とは通常、沈積平面上のa軸
方向の熱膨張係数が、−1,X10’〜2X1.o  
(1/℃)のものをいう。
Here, highly anisotropic carbon usually has a thermal expansion coefficient in the a-axis direction on the deposition plane of -1.X10' to 2X1. o
(1/℃).

また、異方性の低い炭素もしくは等方的な炭素とは、熱
膨張係数が、2.5X10 〜5X10  (1/’C
)のものをいう。
In addition, carbon with low anisotropy or isotropic carbon has a thermal expansion coefficient of 2.5X10 to 5X10 (1/'C
).

具体的には、異方性の高い炭素を生成するには、前記の
気相分解法の条件を満たし、かつ温度が通常1000〜
2500℃、好ましくは1100〜2000℃、さらに
より好ましくは1100〜1600℃であることが望ま
しく、同時に圧力が01〜100100n、好ましくは
0.1〜50 ral(g、さらにより好ましくは0.
1〜30 mHgであることが望ましい。
Specifically, in order to generate carbon with high anisotropy, the conditions for the gas phase decomposition method described above must be met, and the temperature is usually 1,000 to 1,000 ℃.
It is desirable that the temperature is 2500°C, preferably 1100-2000°C, even more preferably 1100-1600°C, and at the same time the pressure is 01-100100n, preferably 0.1-50 ral (g, even more preferably 0.
It is desirable that it is 1-30 mHg.

ついで、生成する炭素の異方性を連続的もしくは非連続
的に低下させるためには、圧力を上昇させる方法および
藁度を下げる方法のうちのいずれか一方を用いろことに
より行うことができ、特に再考を変化させる方法が好適
である。
Next, in order to continuously or discontinuously reduce the anisotropy of the generated carbon, it can be done by using either a method of increasing the pressure or a method of decreasing the straw content, In particular, a method of changing reconsideration is suitable.

このとき、炭素の沈積開始以降沈積終了時の条件は、圧
力が沈積開始圧力以上、760mm Hz以下、好まし
くは沈積開始圧力以上、6001m H&以下が望まし
く、温度が800℃以上沈積開始温度以下、好ましくは
850℃以上沈積開始温度以下が望ましく、かつ、圧力
上昇または温度低下の少なくとも一方が実施されている
ことが必要である。
At this time, the conditions from the start of carbon deposition to the end of the deposition are such that the pressure is above the deposition starting pressure and below 760 mm Hz, preferably above the deposition starting pressure and below 6001 mH&, and the temperature is preferably above 800°C and below the deposition starting temperature. It is desirable that the temperature is 850° C. or higher and lower than the deposition start temperature, and at least one of pressure increase and temperature decrease is required.

第1被膜の厚さは、目的に応じて任意に選択できるもの
であり、特に制限されないが、通常01μ−〜5閣程度
が好ましい。
The thickness of the first coating can be arbitrarily selected depending on the purpose and is not particularly limited, but it is usually preferably about 0.1μ to 5μ.

沈積に要する時間も、被膜の厚さに応じて任意にとり得
るものであり特に制限されないが、通常01分〜100
0時間程度が望ましい。
The time required for deposition can also be taken arbitrarily depending on the thickness of the film and is not particularly limited, but it is usually 0.1 to 100 minutes.
Approximately 0 hours is desirable.

本発明にわいて、第2被膜は、第1被膜の上に気相熱分
解により形成される、セラミックスあるいはセラミック
スと炭素の再考から成る被膜である。気相分解によりセ
ラミックスあるいはセラミックスと炭素の再考から成る
ものを沈積する方法は通常CV D (Chemica
l Vapor Deposition)と呼ばれ、具
体的には熱CVD、プラズマCVD等が挙げられる。
In the present invention, the second coating is a coating made of ceramics or a combination of ceramics and carbon, which is formed on the first coating by vapor phase pyrolysis. The method of depositing ceramics or compositions of ceramics and carbon by vapor phase decomposition is usually CV D (Chemica
1 Vapor Deposition), and specific examples include thermal CVD and plasma CVD.

CVDにより炭素および/またはセラミックスを沈積す
る場合、セラミックスとしては、SiC,ZrC,Ti
C,HfC。
When depositing carbon and/or ceramics by CVD, the ceramics include SiC, ZrC, Ti
C, HfC.

B、C,NbC,WC,TiB2.BNあるいはSi3
N、などがあげられ、中でもSiC,ZrC,TiCお
よびHfCが好ましい。またこれらのセラミックスと炭
素とを同時に沈積させろこともできろ。
B, C, NbC, WC, TiB2. BN or Si3
Among them, SiC, ZrC, TiC and HfC are preferred. It is also possible to deposit these ceramics and carbon simultaneously.

炭素を得るための熱分解ガスとしては炭化水素、好まし
くは炭素数1〜6の炭化水素、具体的には、メタン、天
然ガス、プロパン、ベンゼン等が用いられろ。またセラ
ミックスを得ろための熱分解ガスとしては、ハロゲン化
物、水素化物、有機金属化合物等あるいはこれらと前記
炭化水素ガスや水素、不活性ガスとの混合物が用いられ
る。具体的には、SICには5ic14.CH,5iC
13,ZrCにはZrCl4. TiCにはTC14,
HfCにはHfC1,が使用できろ。
As the pyrolysis gas for obtaining carbon, hydrocarbons, preferably hydrocarbons having 1 to 6 carbon atoms, specifically methane, natural gas, propane, benzene, etc. may be used. Further, as the pyrolysis gas for obtaining ceramics, halides, hydrides, organometallic compounds, etc., or mixtures of these with the above-mentioned hydrocarbon gases, hydrogen, and inert gases are used. Specifically, SIC has 5ic14. CH,5iC
13, ZrC contains ZrCl4. TC14 for TiC,
HfC1 can be used for HfC.

反応条件は、まず温度は800〜2300℃、好ましく
は1000〜2000℃、圧力は05〜7 B 0 n
ni Hg 、好ましくIよ50〜7BOmmH1が望
ましい。
The reaction conditions are: first, the temperature is 800 to 2300°C, preferably 1000 to 2000°C, and the pressure is 05 to 7 B 0 n
ni Hg, preferably 50 to 7 BOmmH1.

原料ガス供給速度は、反応に用いろ炉の大きさあるいは
構造によって適宜決定されろ。
The raw material gas supply rate should be appropriately determined depending on the size or structure of the furnace used for the reaction.

沈積に要する時間は、第2被膜が所定の厚さになるまで
任意に実施できる。通常0.1分〜100時間程度が望
ましい。
The time required for the deposition can be set arbitrarily until the second coating reaches a predetermined thickness. Usually about 0.1 minute to 100 hours is desirable.

第2被膜の厚さは、目的に応じて任意に決定されるもの
であり特に制限されないが、通常01μ111〜5而程
度であることが望ましい。
The thickness of the second coating is arbitrarily determined depending on the purpose and is not particularly limited, but it is usually desirably about 01μ111 to 5μ.

実施例 以下に実施例をあげ、本発明を具体的に説明するが、本
発明はこれらに制限されるものではない。
EXAMPLES The present invention will be specifically explained with reference to Examples below, but the present invention is not limited thereto.

(実施例1) 直径10ミクロンのピッチ系炭素talfi2000本
をZ軸方向に、また同じ繊維4000本をXおよびY軸
方向に用いた直交3次元織物を強化繊維とし、石油ピッ
チをマトリックスの原料とする炭素/炭素複合材料の表
面に熱CVDにより平板方向の熱膨張係数が0.5x 
10  (/℃)を有する炭素の被膜を合成し、また最
外層に熱膨張係数が4 X 10−’ (/’e)を有
する炭素の被膜を合成して、その間の熱膨張係数を連続
的に変化させた。これを加熱炉中におき、前記第1被膜
の上に圧力50Torr、原料ガス5IC14+CH4
+H2、温度1400℃の条件で熱CVDによりSiC
を沈積し第2被覆した。
(Example 1) An orthogonal three-dimensional fabric using 2000 pitch-based carbon talfi fibers with a diameter of 10 microns in the Z-axis direction and 4000 same fibers in the X and Y-axis directions was used as the reinforcing fiber, and petroleum pitch was used as the raw material for the matrix. The thermal expansion coefficient in the flat direction is 0.5x by thermal CVD on the surface of the carbon/carbon composite material.
A carbon film with a thermal expansion coefficient of 4 x 10-'(/'e) was synthesized as the outermost layer, and the thermal expansion coefficient between them was continuously adjusted. changed to. This was placed in a heating furnace, and a pressure of 50 Torr was applied to the first coating, and a raw material gas of 5IC14+CH4
+H2, SiC by thermal CVD at a temperature of 1400℃
A second coating was applied.

得られたものを走査電子顕微鏡で観察したところ、炭素
/炭素複合材料の表佃にCVDによる炭素が沈着してお
り、表面にlf CV l)によるSiCの沈着がみら
れtコ。
When the obtained material was observed with a scanning electron microscope, it was found that carbon due to CVD was deposited on the surface of the carbon/carbon composite material, and SiC due to CVD was deposited on the surface.

炭素/炭素複合材料と第1被膜との界面、第1被膜内、
第2被膜内およびこれらの界面のいずれにおいてもクラ
ック、剥離などIi認められなかった。
The interface between the carbon/carbon composite material and the first coating, within the first coating,
No cracks, peeling, etc. were observed within the second coating or at any of these interfaces.

(実施例2) 直径10ミクロンのピッチ系炭素m維2000本をZ軸
方向に、また同じ繊維4000本をXおよびY軸方向に
用いた直交3次元織物を強化繊維とし、石油ピッチをマ
トリックスの原料とする炭素/炭素複合材料の表面に熱
CVDにより平板方向のヤング率が27 X 10’k
gf/mm2を有する炭素の被膜を合成し、また最外層
にヤング率が1. IX 10’kgf/mm2を有す
る炭素の被膜を合成して、その間のヤング率を連続的に
変化させた。これを加熱炉中におき、前記第1被膜の上
に圧力5Torr、原料ガy、 CH,S iCl、+
 H2、温度1350℃の条件で熱CVDによりSiC
を沈積し第2被覆した。
(Example 2) An orthogonal three-dimensional fabric using 2000 pitch-based carbon fibers with a diameter of 10 microns in the Z-axis direction and 4000 of the same fibers in the X and Y-axis directions was used as the reinforcing fiber, and petroleum pitch was used as the matrix. The Young's modulus in the planar direction is 27 x 10'k by thermal CVD on the surface of the carbon/carbon composite material used as the raw material.
gf/mm2 was synthesized, and the outermost layer had a Young's modulus of 1. A carbon film having an IX of 10' kgf/mm2 was synthesized, and the Young's modulus was continuously varied therebetween. This was placed in a heating furnace, and the raw material gas, CH, SiCl, +
SiC by thermal CVD under the conditions of H2 and temperature 1350℃
A second coating was applied.

得られたものを走査電子顕微鏡で観察したところ、炭素
/炭素複合材料の表面にCVDによる炭素が均一に沈着
しており、表面にはCVDによる3iCの沈着がみられ
た。炭素/炭素複合材料と第1被膜との界面、第1被膜
内、第2被膜内およびこれらの界面のいずれにおいても
クラック、剥離などは認められなかった。
When the obtained material was observed with a scanning electron microscope, it was found that carbon by CVD was uniformly deposited on the surface of the carbon/carbon composite material, and 3iC was deposited on the surface by CVD. No cracks, peeling, etc. were observed at the interface between the carbon/carbon composite material and the first coating, within the first coating, within the second coating, or at any of these interfaces.

[発明の効果] 本発明の方法により得られる炭素材料は#4酸化性に優
れろのみでなく、熱負荷条件下においてもクラックなど
の発生が起こり難く広範囲の用途が期待できる材料であ
る。
[Effects of the Invention] The carbon material obtained by the method of the present invention not only has excellent #4 oxidation properties, but also is difficult to generate cracks even under heat load conditions, and is a material that can be expected to have a wide range of uses.

Claims (1)

【特許請求の範囲】[Claims] (1)炭素/炭素複合材料の表面に、主として炭素より
なる第1被膜を気相分解により形成させ、ついでセラミ
ックスあるいはセラミックスと炭素の再考よりなる第2
被膜を気相分解により形成させ、かつ該第1被膜内にお
いて炭素の熱物性あるいは機械物性の少なくともひとつ
を連続的にあるいは非連続的に変化させていることを特
徴とする炭素材料の製造法。
(1) Form a first film mainly made of carbon on the surface of the carbon/carbon composite material by vapor phase decomposition, and then form a second film made of ceramics or a reconsideration of ceramics and carbon.
1. A method for producing a carbon material, characterized in that a film is formed by vapor phase decomposition, and at least one of thermal and mechanical properties of carbon is changed continuously or discontinuously within the first film.
JP1192591A 1989-07-27 1989-07-27 Manufacturing method of carbon material Expired - Lifetime JP3007936B2 (en)

Priority Applications (4)

Application Number Priority Date Filing Date Title
JP1192591A JP3007936B2 (en) 1989-07-27 1989-07-27 Manufacturing method of carbon material
US07/558,703 US5093156A (en) 1989-07-27 1990-07-26 Process for preparing carbon material
DE69007568T DE69007568T2 (en) 1989-07-27 1990-07-27 Process for the production of a carbon material.
EP90308252A EP0410781B1 (en) 1989-07-27 1990-07-27 Process for preparing carbon material

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP1192591A JP3007936B2 (en) 1989-07-27 1989-07-27 Manufacturing method of carbon material

Publications (2)

Publication Number Publication Date
JPH0360413A true JPH0360413A (en) 1991-03-15
JP3007936B2 JP3007936B2 (en) 2000-02-14

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US (1) US5093156A (en)
EP (1) EP0410781B1 (en)
JP (1) JP3007936B2 (en)
DE (1) DE69007568T2 (en)

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US5093156A (en) 1992-03-03
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DE69007568D1 (en) 1994-04-28
JP3007936B2 (en) 2000-02-14
EP0410781A1 (en) 1991-01-30

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