JPH0357625A - Three-dimensional molding device - Google Patents

Three-dimensional molding device

Info

Publication number
JPH0357625A
JPH0357625A JP1192207A JP19220789A JPH0357625A JP H0357625 A JPH0357625 A JP H0357625A JP 1192207 A JP1192207 A JP 1192207A JP 19220789 A JP19220789 A JP 19220789A JP H0357625 A JPH0357625 A JP H0357625A
Authority
JP
Japan
Prior art keywords
polymerization initiator
stage
resin
cured
inkjet head
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP1192207A
Other languages
Japanese (ja)
Other versions
JP2699563B2 (en
Inventor
Mitsuo Yamane
山根 満夫
Takashi Kawaguchi
隆 川口
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Brother Industries Ltd
Original Assignee
Brother Industries Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Brother Industries Ltd filed Critical Brother Industries Ltd
Priority to JP1192207A priority Critical patent/JP2699563B2/en
Publication of JPH0357625A publication Critical patent/JPH0357625A/en
Application granted granted Critical
Publication of JP2699563B2 publication Critical patent/JP2699563B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Abstract

PURPOSE:To easily mold a precise three-dimensional body having a special shape such as a hollow substance at low cost in a short time by ejecting both the different or the same material and a polymerization initiator on a stage through a plurality of ink jetting heads and curing the mixture while laminating it. CONSTITUTION:The pumps 12, 13 and the ink jetting heads 18, 19 are actuated on the basis of the command sent from a controlled computer 11. Both twin pack setting type resin A35 and a polymerization initiator A36 are injected respectively and cured while laminating them on a stage 24. In the meantime, an X-Y-direction transfer controlling device 22 and a Z-direction transfer controlling device 23 are actuated on the basis of a command sent from the controlling computer 11. Both the twin pack setting type resin A35 and the composite initiator A36 are cured while these are three-dimensionally laminated. The concecutive shaping work is performed by repeating the same operation.

Description

【発明の詳細な説明】 [産業上の利用分野] 本発明は、3次元成形装置に関し、更に詳細には二岐硬
化型樹脂と重合開始剤をインクジェット方式により噴出
し、積層させながら硬化させ、目的とする3次元戊形物
を成形する3次元成形装置に関するものである。
Detailed Description of the Invention [Industrial Application Field] The present invention relates to a three-dimensional molding device, and more specifically, a bifurcated curing resin and a polymerization initiator are ejected using an inkjet method, and are cured while being laminated. The present invention relates to a three-dimensional molding device for molding a target three-dimensional object.

[従来技術] 従来、樹脂成形品を得る装置としては、射出成形機によ
るものと、切削機により削り出しするもののばか第6図
に示されるように、制御コンピューター(6つ)からの
情報に基づき、X−Y方向移動制御装置(67)と、Z
方向移動制御装置(68)が作動し、同時にレーザー光
源(66)よりレーザー光線(65)が照射され、樹脂
液槽(63)内の光硬化型樹脂WR(61)に等高線が
描かれ、前記レーザ光線(65)が当った等高線部分の
みが硬化し、この後テーブル(62)が一段降下し、同
様の操作が行なわれ硬化物(54)が成形される装置が
ある。
[Prior Art] Conventionally, as a device for obtaining a resin molded product, there is one that uses an injection molding machine and one that uses a cutting machine to cut the product. , an XY direction movement control device (67), and a Z
The directional movement control device (68) is activated, and at the same time a laser beam (65) is irradiated from the laser light source (66), contour lines are drawn on the photocurable resin WR (61) in the resin liquid tank (63), and the laser beam There is an apparatus in which only the contour line portion hit by the light beam (65) is cured, and then the table (62) is lowered one step and the same operation is performed to mold the cured product (54).

[発明が解決しようとする課題コ しかしながら、射出成形機によるものは、樹脂モールド
用の金型を先に製作しなければならず、その製作時間と
費用がかかってしまい、殊に最近の多品種少量生産に対
応しようとすると、多くの金型を用意する必要が生じさ
らに多くの時間と費用がかかってしまう。またランナ一
部分などムダとなる材料も多く、中空の物体等の特殊な
形状の成形は可能である。さらに色換え等の材料変更に
時間がかかる。
[Problems to be Solved by the Invention] However, when using an injection molding machine, a mold for the resin mold must be manufactured first, which takes time and cost, especially in the case of the recent wide variety of products. If you try to handle small-volume production, you will need to prepare many molds, which will require more time and cost. In addition, there is a lot of wasted material, such as parts of the runner, and it is possible to mold special shapes such as hollow objects. Furthermore, it takes time to change materials such as changing colors.

切削機によるものは、切削を材料に対し行うため、切り
クズを大量に出し、その結果としてスクラップ材料がた
いへん多くなり、製品コストが高くなってしまう。また
成形に時間がかかるため、大量生産に向かないといった
ような欠点もある。
Since cutting machines cut the material, they produce a large amount of chips, resulting in a large amount of scrap material and high product costs. Another drawback is that it takes time to mold, making it unsuitable for mass production.

一方、第6図に示した装置は、光硬化型樹脂が液状で樹
脂液槽に入っており、それにレーザー光線を照射して硬
化させるといったような構造をとっている。そのため単
一の材料でしか成形ができない。仮に或形途中で前記材
料を変更しようとすれば、前記樹脂液槽中の前記光硬化
型樹脂をすべて入れ換えねばならず、洗浄等の操作を必
要とする為、時間と費用がかかる。特に色換えの際には
色が混ざってしまう可能性が大きい。さらに、前記光硬
化型樹脂の重合を制御することは困難であり、前記レー
ザー光が照射されなかった箇所まで重合が進んでしまう
可能性も大きい。
On the other hand, the apparatus shown in FIG. 6 has a structure in which the photocurable resin is in liquid form in a resin liquid tank, and is cured by irradiating it with a laser beam. Therefore, it can only be molded using a single material. If one were to change the material during the process, the entire photocurable resin in the resin bath would have to be replaced, which would require cleaning and other operations, which would be time consuming and costly. In particular, when changing colors, there is a high possibility that colors will be mixed. Furthermore, it is difficult to control the polymerization of the photocurable resin, and there is a high possibility that the polymerization will proceed to areas that are not irradiated with the laser beam.

本発明は、上述した問題点を解決するためになされたも
のであり、複数の異なる材料を用いても、短時間にかつ
低費用で更には容易に中空物体等の特殊な形状を有する
精密な3次元物体を成形可能な、3次元成形装置を提供
することを目的としている。
The present invention was made in order to solve the above-mentioned problems, and even if a plurality of different materials are used, it is possible to easily produce precision objects with special shapes such as hollow objects in a short time and at low cost. It is an object of the present invention to provide a three-dimensional molding device capable of molding a three-dimensional object.

[課題を解決するための手段コ この目的を達成するために本発明の3次元成形装置は、
複数の異なる材料と重合開始剤を小滴状にして噴射し、
ステージ上で3次元成形するための複数のインクジェッ
トヘットが複数の方向へ向けて位置し、成形途中に前記
材料を変更した場合、後から噴射された材料と重合開始
剤が前に成形された材料へ流れたり、混ざったりしない
よう前記インクジェットヘッドが前記ステージの下側に
位置し、下から上へ前記材料を噴出する構造とを備えて
いる。
[Means for solving the problem] In order to achieve this object, the three-dimensional molding apparatus of the present invention has the following features:
Multiple different materials and polymerization initiators are sprayed in small droplets,
When multiple inkjet heads for three-dimensional molding are positioned in multiple directions on a stage and the material is changed during molding, the material injected later and the polymerization initiator may be mixed with the previously molded material. The inkjet head is located below the stage so as not to flow or mix with the material, and has a structure that ejects the material from the bottom to the top.

[作用] 上記の構成を有する本発明の3次元成形装置は、前記ス
テージの下側に位置する前記複数のインクジェットヘッ
ドより異なる又は同一の材料と重合開始剤を前記ステー
ジ上へ噴出し、積層させながら硬化させることにより3
次元物体が成形される。
[Function] The three-dimensional molding apparatus of the present invention having the above configuration ejects different or the same material and polymerization initiator onto the stage from the plurality of inkjet heads located below the stage, and stacks the same material and polymerization initiator onto the stage. By curing while
A dimensional object is formed.

[実施例] 以下、本発明を具体化したー実施例を図面を参照して説
明する。
[Example] Hereinafter, examples embodying the present invention will be described with reference to the drawings.

最初に第1図を参照して本装置全体の構成を説明する。First, the overall configuration of this device will be explained with reference to FIG.

本装置は、制御コンビューター(11)と垂直方向二液
硬化型樹脂A用ポンプ(12)垂直方向重合開始剤A用
ボンプ(13)と、水平方向二液硬化型樹脂A用ポンプ
(14)、水平方向重合開始剤A用ポンブ(15)と、
二液硬化型樹脂Aタンク(16)と、重合開始剤Aタン
ク(17)と、垂直方向二液硬化型樹脂A用インクジェ
ットヘッド(18)と、垂直方向重合開始剤A用インク
ジェットヘッド(19)と、水平方向二液硬化型樹脂A
用インクジェットヘッド(20)と、水平方向重合開始
剤A用インクジェットヘッド(21)と、X−Y方向移
動制御装置(22)と、2方向移動制御装置(23)と
、ステージ(24)と、垂直方向二液硬化型樹脂B用ボ
ンブ(25)と、垂直方向重合開始剤B用ボンブ(26
)と、水平方向二液硬化型樹脂B用ポンプ(27)と、
水平方向重合開始剤B用ボンプ(28)と、二液硬化型
樹脂Bタンク(2つ)と、重合開始剤Bタンク(30)
と、垂直方向二液硬化型樹脂B用インクジェットヘッド
(31)と、垂直方向重合開始剤B用インクジェットヘ
ッド(32)と、水平方向二液硬化型樹脂B用インクジ
ェットヘッド(33)と、水平方向重合開始剤B用イン
クジェットヘッド(34)とから構成されている。
This device consists of a control computer (11), a vertical two-component curing resin A pump (12), a vertical polymerization initiator A pump (13), and a horizontal two-component curing resin A pump (14). , a pump for horizontal polymerization initiator A (15),
Two-component curable resin A tank (16), Polymerization initiator A tank (17), Vertical two-component curable resin A inkjet head (18), Vertical polymerization initiator A inkjet head (19) and horizontal two-component curing resin A.
an inkjet head (20) for horizontal polymerization initiator A, an inkjet head (21) for horizontal direction polymerization initiator A, an X-Y direction movement control device (22), a two-way movement control device (23), and a stage (24). Bomb for vertical two-component curing resin B (25) and bomb for vertical polymerization initiator B (26)
), a horizontal two-component curing resin B pump (27),
Horizontal polymerization initiator B pump (28), two-component curing resin B tanks (2), and polymerization initiator B tank (30)
, a vertical two-part curable resin B inkjet head (31), a vertical polymerization initiator B inkjet head (32), a horizontal two-part curable resin B inkjet head (33), and a horizontal inkjet head (33) for two-part curable resin B. It consists of an inkjet head (34) for polymerization initiator B.

次に第1図、第2図、第3図、第4図、第5図を参照し
て本実施例の装置の動作を説明する。最初に今回或形し
ようとする物体の形状の情報が、第1図の制御コンピュ
ーター(11)へ入力される。
Next, the operation of the apparatus of this embodiment will be explained with reference to FIGS. 1, 2, 3, 4, and 5. First, information about the shape of the object to be shaped this time is input to the control computer (11) shown in FIG.

次に前記制御コンピューター(11)からの指令に基づ
き、前記ポンプ(12)と(13)と前記インクジェッ
トヘッド(18)、(19)とが作動し、前記タンク(
16)と(17)中に入っている前記二液硬化型樹脂A
(35)と重合開始剤A (36)が前記インクジェッ
トヘッド(18)と(19)よりそれぞれ噴射される。
Next, based on a command from the control computer (11), the pumps (12) and (13) and the inkjet heads (18) and (19) are operated, and the tank (
16) and (17) The two-component curing resin A contained in
(35) and polymerization initiator A (36) are jetted from the inkjet heads (18) and (19), respectively.

そして前記ステージ(24)へ積層しながら硬化する。Then, it is cured while being stacked on the stage (24).

この間前記制御コンピューター(11)から指令に基づ
き、前記X−Y方向移動制御装置(22)と前記Z方向
移動装置(23)が作動し続け、前記二液硬化型樹脂A
(35)と複合開始剤A (36)が立体的に積層しな
がら硬化して第2図に示された形状となる。
During this time, the X-Y direction movement control device (22) and the Z direction movement device (23) continue to operate based on instructions from the control computer (11), and the two-component curing resin A
(35) and composite initiator A (36) are three-dimensionally stacked and cured to form the shape shown in FIG.

次は、前記ボンブ(14)と(15)と前記インクジェ
ットヘッド(20)と(21)が作動し、前記二液硬化
型樹脂A(35)と重合開始剤(36)が前の段階と同
様の操作により積層、硬化して第3図の状態となった。
Next, the bombs (14) and (15) and the inkjet heads (20) and (21) operate, and the two-component curing resin A (35) and polymerization initiator (36) are activated as in the previous step. By this operation, the layers were laminated and cured, resulting in the state shown in FIG.

次は、前記ポンプ(25)と(26)と前記インクジェ
ットヘッド(31)と(32)が作動し、前記タンク(
29)と(30)中に入っている前記二液硬化型樹脂B
 (37)と重合開始剤B (38)が前記ステージに
積層硬化して第4図の状態となった。
Next, the pumps (25) and (26) and the inkjet heads (31) and (32) operate, and the tank (
29) and the two-component curing resin B contained in (30)
(37) and polymerization initiator B (38) were laminated and cured on the stage to form the state shown in FIG.

次も同様に、今度はインクジェットヘッド(33)と(
34)と前記ボンブ(27)と(28)が作動し、前記
二液硬化型樹脂B(37)と重合開始剤(38)がステ
ージに積層硬化して第5図の状態となり今回の一連の整
形作業が終了する。
Next, do the same thing, this time with the inkjet head (33) and (
34) and the bombs (27) and (28) are activated, and the two-component curing resin B (37) and polymerization initiator (38) are layered and cured on the stage, resulting in the state shown in Figure 5. The shaping work is completed.

さて本実施例に用いた二液硬化型樹脂は、あらかじめコ
バルトの脂肪酸塩やジメチルアニリンなどの反応促進剤
が加えられている不飽和ポリエステル樹脂であり、重合
開始剤はメチルエチルケントベルオキシド、過酸化ベン
ゾイルなどのラジカル開始剤を用いた。
The two-component curable resin used in this example is an unsaturated polyester resin to which a reaction accelerator such as a cobalt fatty acid salt or dimethylaniline has been added in advance, and the polymerization initiator is methyl ethyl kent peroxide or polymerization initiator. A radical initiator such as benzoyl oxide was used.

なお本発明は以上詳述した実施例に限定されるものでは
なく、その趣旨を逸脱しない範囲において種々の変更を
加えることができる。例えば、インクジェットヘッドを
増やせば、一度にさらに多くの材料で成形することがで
きる。前記制御コンピューター(11)にCADICA
MICAHのシステムを導入すればさらに成形のスピー
ドアップ化とデザインの質的向上を押し進めることも可
能である。
Note that the present invention is not limited to the embodiments detailed above, and various changes can be made without departing from the spirit thereof. For example, by increasing the number of inkjet heads, more materials can be molded at once. CADICA to the control computer (11)
By introducing the MICAH system, it is possible to further speed up molding and improve the quality of design.

[発明の効果] 以上詳述したことから明らかなように本発明によれば、
複数のインクジェットノズルを備えているので、成形途
中から材料を偏光して整形を続けることも容易であり、
また下側にあるインクジェットヘッドより上側にあるス
テージヘニ液硬化型樹脂と重合開始剤を噴射するように
構成されているので、途中から変更した材料が前の材料
と混ざる可能性が極端に低くなり、そのため材料のたれ
等のほとんどない高精度の成形が可能であり、さらに前
記二液硬化型樹脂と重合開始剤は小滴状で噴射されるの
で樹脂の重合の制御も容易である。
[Effects of the Invention] As is clear from the detailed description above, according to the present invention,
Since it is equipped with multiple inkjet nozzles, it is easy to polarize the material during molding and continue shaping.
In addition, since the structure is such that the liquid-curing resin and polymerization initiator are injected from the stage above the inkjet head located below, the possibility that materials changed midway through will mix with the previous material is extremely low. Therefore, highly accurate molding with almost no material sag is possible, and since the two-component curing resin and polymerization initiator are sprayed in the form of small droplets, the polymerization of the resin can be easily controlled.

【図面の簡単な説明】[Brief explanation of drawings]

第1図から第5図までは本発明を具体化した実施列を示
すもので、第1図は、本実施例が適用された装置図、第
2図は、本実施例の実施途中の第1段階図、第3図は、
本実施例の実施途中の第2段階図、第4図は、本実施例
の実施途中の第3段階図、第5図は、本実施例の実施終
了状態図である。 また第6図は、従来の3次元成形装置図である。 図中、18〜21、31〜34はインクジェットヘッド
、24はステージ、22.23は制御手段、35〜38
は二液硬化型樹脂である。 特許出願 ブラザー工業株式会社 取締役社長 安井義博
1 to 5 show embodiments embodying the present invention. FIG. 1 is a diagram of a device to which this embodiment is applied, and FIG. 2 is a diagram of a device in the middle of implementation of this embodiment. The 1st stage diagram and the 3rd diagram are
FIG. 4 is a diagram showing the second stage during implementation of this embodiment, FIG. 4 is a diagram showing the third stage during implementation of this embodiment, and FIG. 5 is a diagram showing the completed implementation of this embodiment. Moreover, FIG. 6 is a diagram of a conventional three-dimensional molding apparatus. In the figure, 18-21, 31-34 are inkjet heads, 24 is a stage, 22.23 is a control means, 35-38
is a two-component curing resin. Patent application Brother Industries, Ltd. President Yoshihiro Yasui

Claims (1)

【特許請求の範囲】 1、二液硬化型樹脂と、重合開始剤をそれぞれ小滴とし
て噴射する複数のインクジェットヘッドと、前記インク
ジェットヘッドより、噴射した前記二液硬化型樹脂と重
合開始剤が積層しながら硬化するステージと、前記二液
硬化型樹脂と重合開始剤の噴出方向や噴出量を相対的に
変化させる制御手段とを備えることを特徴とする3次元
成形装置。 2、前記インクジェットヘッドが、前記ステージに対し
垂直方向と水平方向に位置することを特徴とする請求項
1記載の3次元成形装置。 3、前記インクジェットヘッドが前記ステージの下面側
に位置されることを特徴とする請求項1又は2記載の3
次元成形装置。 4、前記インクジェットヘッドと前記ステージの両方、
もしくは一方がX・Y・Zの各方向に相対移動可能に配
置されることを特徴とする請求項1、2又は3記載の3
次元成形装置。
[Claims] 1. A plurality of inkjet heads that eject a two-component curable resin and a polymerization initiator as small droplets, and the two-component curable resin and polymerization initiator sprayed from the inkjet heads are laminated. A three-dimensional molding apparatus comprising: a stage for curing the two-component curing resin and a polymerization initiator; and a control means for relatively changing the ejection direction and ejection amount of the two-component curing resin and the polymerization initiator. 2. The three-dimensional molding apparatus according to claim 1, wherein the inkjet head is positioned vertically and horizontally with respect to the stage. 3. 3 according to claim 1 or 2, wherein the inkjet head is located on the lower surface side of the stage.
Dimensional shaping equipment. 4. Both the inkjet head and the stage,
3. Or, one of them is arranged so as to be relatively movable in each of the X, Y, and Z directions.
Dimensional shaping equipment.
JP1192207A 1989-07-25 1989-07-25 3D molding equipment Expired - Lifetime JP2699563B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP1192207A JP2699563B2 (en) 1989-07-25 1989-07-25 3D molding equipment

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP1192207A JP2699563B2 (en) 1989-07-25 1989-07-25 3D molding equipment

Publications (2)

Publication Number Publication Date
JPH0357625A true JPH0357625A (en) 1991-03-13
JP2699563B2 JP2699563B2 (en) 1998-01-19

Family

ID=16287446

Family Applications (1)

Application Number Title Priority Date Filing Date
JP1192207A Expired - Lifetime JP2699563B2 (en) 1989-07-25 1989-07-25 3D molding equipment

Country Status (1)

Country Link
JP (1) JP2699563B2 (en)

Cited By (8)

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JP2005041219A (en) * 2003-07-18 2005-02-17 Hewlett-Packard Development Co Lp Solid free-form fabricating system and manufacturing method of three-dimensional object
JP2005067197A (en) * 2003-08-25 2005-03-17 Hewlett-Packard Development Co Lp Method and system for solid freeform fabrication using non-reactive powder
US7129166B2 (en) 1997-10-14 2006-10-31 Patterning Technologies Limited Method of forming an electronic device
JP2006337687A (en) * 2005-06-01 2006-12-14 Sharp Corp Method and apparatus for manufacturing electrophotographic photoreceptor
US7323634B2 (en) 1998-10-14 2008-01-29 Patterning Technologies Limited Method of forming an electronic device
JP2017030253A (en) * 2015-07-31 2017-02-09 株式会社リコー Three-dimensional molding apparatus
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US6164850A (en) * 1996-06-04 2000-12-26 Speakman; Stuart 3D printing and forming of structures
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JP2005041219A (en) * 2003-07-18 2005-02-17 Hewlett-Packard Development Co Lp Solid free-form fabricating system and manufacturing method of three-dimensional object
JP2005067197A (en) * 2003-08-25 2005-03-17 Hewlett-Packard Development Co Lp Method and system for solid freeform fabrication using non-reactive powder
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JP2019517933A (en) * 2016-04-07 2019-06-27 スリーディー システムズ インコーポレーテッド Thiol-ene ink for 3D printing
US11090835B2 (en) 2016-04-07 2021-08-17 3D Systems, Inc. Thiol-ene inks for 3D printing

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