JPH0337431A - Brake pad - Google Patents

Brake pad

Info

Publication number
JPH0337431A
JPH0337431A JP17144789A JP17144789A JPH0337431A JP H0337431 A JPH0337431 A JP H0337431A JP 17144789 A JP17144789 A JP 17144789A JP 17144789 A JP17144789 A JP 17144789A JP H0337431 A JPH0337431 A JP H0337431A
Authority
JP
Japan
Prior art keywords
metal plate
metal
sintered
layer
insulating material
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP17144789A
Other languages
Japanese (ja)
Inventor
Koji Fukutome
福留 孝治
Azuma Iketani
池谷 東
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Sumitomo Electric Industries Ltd
Toyo Carbon Co Ltd
Original Assignee
Sumitomo Electric Industries Ltd
Toyo Carbon Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Sumitomo Electric Industries Ltd, Toyo Carbon Co Ltd filed Critical Sumitomo Electric Industries Ltd
Priority to JP17144789A priority Critical patent/JPH0337431A/en
Publication of JPH0337431A publication Critical patent/JPH0337431A/en
Pending legal-status Critical Current

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  • Braking Arrangements (AREA)

Abstract

PURPOSE:To obtain a brake pad of a sintered metal having excellent frictional characteristic and mechanical strength by providing a heat insulating layer formed by thermally spraying a heat resistant insulating material between a metal plate and a sintered metal friction material layer provided on the metal plate. CONSTITUTION:As the base material of a heat resistant insulating material 3, a Ni-Cr alloy is thermally sprayed on a metal plate 2, and zirconia to which calcia is added is thermally sprayed thereon. Then, the Ni-Cr alloy is further thermally sprayed to form a composite thermal spray layer, and a frictional material green compact mainly containing copper powder, to which metal powders such as tin, nickel, iron lead, magnasese, and silicone and friction regulating material powders such as silica, graphite, CaF2, and MoS2 are mixed followed by pressure molding at ordinary temperature, is laid as a sintered metal friction material on the surface of the composite thermal spray layer, and sintered at about 900 deg.C in a reductive atmosphere at a pressure of about 10 kg/cm<2> for about 4 hours to bind the both. As the heat resistant insulating material layer is not exposed, the mechanical strength is high, allowing the easy manufacture at low cost.

Description

【発明の詳細な説明】 (産業上の利用分野) 本発明はブレーキ・パッドに係わるものであって、より
詳しくは主として車両等のディスクブレーキ装置等に用
いられるブレーキ・パッドで焼結金属を摩擦ライニング
として用いてなるブレーキ・パッドに係わるものである
DETAILED DESCRIPTION OF THE INVENTION (Field of Industrial Application) The present invention relates to brake pads, and more specifically, the present invention relates to brake pads that are mainly used in disc brake devices of vehicles etc. This relates to brake pads used as linings.

(従来の技術) 焼結金属を摩擦ライニングとして用いてなるブレーキ・
パッドは他の例えば樹脂を結合材として用いる摩擦ライ
ニングからなるブレーキ・パッドに比べて、耐熱性が高
く、又、摩擦係数が安定しており、耐摩耗性もすぐれて
いることから自動車をはしめ各種の車両その他の機械等
に広く使用されている。これらブレーキ・パッドの多く
はブレーキ液等の液圧を用いたピストン等で押付は制御
しており、芯金と呼ばれる金属板の片面にのみ焼結金属
摩擦材料を焼結した片面のブレーキ・パッドでは金属板
の裏面を直接油圧ピストンで押4−Jける場合がある。
(Prior technology) A brake system using sintered metal as a friction lining.
Compared to other types of brake pads, such as friction linings that use resin as a binding material, pads have higher heat resistance, a stable coefficient of friction, and excellent wear resistance, so they are used in various applications such as those used to tighten automobiles. Widely used in vehicles and other machinery. In most of these brake pads, the pressing is controlled by a piston or the like using hydraulic pressure such as brake fluid, and the brake pads are one-sided brake pads with a sintered metal friction material sintered only on one side of a metal plate called a core metal. In some cases, the back side of the metal plate is pushed directly with a hydraulic piston.

この様な使用方法の場合には、焼結金属摩擦材料および
金属板の熱伝導性が良好なため、摩擦面よりの摩擦熱が
周囲、特に上記ブレーキ液等の温度上昇をもたらすとい
う不都合があった。
In the case of such usage, since the sintered metal friction material and the metal plate have good thermal conductivity, there is a disadvantage that the frictional heat from the friction surface causes the temperature of the surroundings, especially the brake fluid, etc., to rise. Ta.

これを解決するために従来はブレーキ・パッドとピスト
ンとの接触する面に、断熱材をそのまま又は鉄板を裏に
当てかいビス止めしたりカシメたり、又接着祠で接着す
る等の方法が講じられ、最近では作業の簡便さおよび機
械的強度の点からセラミクス等の耐熱性断熱材料を溶射
することが行われている。
In order to solve this problem, conventional methods have been used, such as placing an insulating material on the contact surface between the brake pad and the piston, or placing an iron plate on the back, fixing it with screws, caulking it, or gluing it with an adhesive. Recently, heat-resistant heat insulating materials such as ceramics have been sprayed for ease of operation and mechanical strength.

(発明が解決しようとする課題) しかし、金属板のピストン側の面に設けられた溶射層は
、ピストンとの接触を繰り返すうちに摩耗し、或いは亀
裂が入り更には剥離する場合がある等機械的強度の点で
改良の余地がある。本発明者等はかかるブレーキ・バン
ドの機械的強度の向上なる課題を解決すべく鋭意検討し
た結果、セラミクス等耐熱性断熱材料の溶射層を金属板
と焼結金属摩擦材料層の間に設けることにより、機械的
強度に優れたブレーキ・パッドが得られることを見出し
、又かかるブレーキ・パッドは金属板にめっきを施す等
工夫を加えずとも、焼結金属摩擦材料を強固に結着せし
めることができ、従来品より容易に製造可能であること
を見出し、本発明に到達した。
(Problem to be Solved by the Invention) However, the sprayed layer provided on the surface of the metal plate on the piston side may wear out or crack and even peel off during repeated contact with the piston. There is room for improvement in terms of strength. As a result of intensive studies to solve the problem of improving the mechanical strength of brake bands, the present inventors have decided to provide a sprayed layer of heat-resistant heat insulating material such as ceramics between the metal plate and the sintered metal friction material layer. They have discovered that a brake pad with excellent mechanical strength can be obtained by using the method, and that such a brake pad can firmly bond the sintered metal friction material without adding any special measures such as plating the metal plate. The inventors have discovered that the present invention can be manufactured more easily than conventional products.

即ち、本発明の目的は、摩擦特性および機械的強度に優
れ、且つより簡単に製造可能な焼結金属を摩擦ライニン
グとしてなるブレーキ・パッドを提供することにある。
That is, an object of the present invention is to provide a brake pad whose friction lining is made of a sintered metal that has excellent frictional properties and mechanical strength and can be manufactured more easily.

(課題を解決する為の手段) しかして、かかる本発明の目的は、金属板と該金属板上
に設けられた焼結金属材料祠料層の間に耐熱性断熱材料
を溶射してなる断熱層を設けたことを特徴とするブレー
キ・パッドにより容易に遠戚される。
(Means for Solving the Problems) Therefore, the object of the present invention is to provide heat insulation formed by thermally spraying a heat-resistant heat insulating material between a metal plate and a sintered metal material abrasive layer provided on the metal plate. It is easily related to brake pads characterized by a layered structure.

(作用) 以下、本発明の詳細な説明する。(effect) The present invention will be explained in detail below.

本発明に用いられる金属板はブレーキ・パッドとして使
用しても変形、破損等を起さない金属板であれば、いず
れの金属板をも使用しろるので特定されるものではない
が、多くの利点から通常は鋼板が用いられる。
The metal plate used in the present invention is not specified as any metal plate can be used as long as it does not cause deformation or damage when used as a brake pad, but there are many metal plates. Steel plates are usually used due to their advantages.

従来の、金属板上に焼結金属摩擦材料を直に結着せしめ
てなるブレーキ・バンドの場合には焼結金属摩擦材料と
の焼結性および耐熱性断熱材料との接着強度をより良く
するために、該@板の表面にめっき等の方法で銅もしく
はニッケル或いはこれらの合金の薄層を設けたものが好
適に用いられていたが、本発明の場合にばかかる薄層を
設ける必要はない。
In the case of conventional brake bands made by bonding a sintered metal friction material directly onto a metal plate, the sinterability with the sintered metal friction material and the adhesive strength with the heat-resistant heat insulating material are improved. For this reason, it has been preferable to use a thin layer of copper, nickel, or an alloy thereof provided on the surface of the plate by a method such as plating, but in the case of the present invention, it is not necessary to provide such a thin layer. do not have.

耐熱性断熱材料としてはブレーキ・パッドの使用中にそ
の温度に耐え分解・溶融・飛散しない+J料であり、且
つ金属板より熱伝導の悪い材料であり、例えばアルくす
系、ジルコニヤ系等のセラ5クス材料等がある。
Heat-resistant heat insulating materials include +J materials that can withstand the temperatures during use of brake pads and do not decompose, melt, or scatter, and also have poorer thermal conductivity than metal plates, such as alumina-based, zirconia-based, etc. There are 5x materials, etc.

これらの耐熱性断熱材料としては、従来金属板ノヒスト
ン側の面に溶射されていた材料がいずれも使用でき、溶
射の態様も従来技術をそのまま適用できる。
As these heat-resistant heat insulating materials, any material that has conventionally been thermally sprayed on the surface of the metal plate on the nohistone side can be used, and the conventional technology can be applied as is to the thermal spraying method.

本発明でいう焼結金属摩擦材料としては、従来ブレーキ
・パッド用に用いられてきた公知の焼結金属材料がいず
れも用い得るが、中でも銅または鉄の少なくとも一方を
主成分とし、これに錫、亜鉛、鉛などを添加成分とした
銅系、鉄系、鋼鉄混合系等のいずれかが好ましく、いず
れの場合も原料金属粉または合金粉に必要に応して摩擦
・摩耗調整剤として黒鉛、シリカ、ムライト等を加えた
原料粉を焼結するとよい。
As the sintered metal friction material referred to in the present invention, any known sintered metal material conventionally used for brake pads can be used, but among them, at least one of copper or iron is the main component, and tin is used as the main component. , copper-based, iron-based, steel mixed-based, etc., with added ingredients such as zinc, lead, etc. are preferable, and in any case, graphite, graphite, or It is preferable to sinter raw material powder to which silica, mullite, etc. are added.

本発明ブレーキ・パッドを製造するには、前記金属板に
まず、前記耐熱性断熱材料を溶射する。
To manufacture the brake pad of the present invention, the heat-resistant heat insulating material is first thermally sprayed onto the metal plate.

溶射の方法としてはプラズマ溶射、ガス火炎溶射その他
の方法のいずれでもよいが、溶射層と金属板との接着方
耽りみてプラズマ溶射法が最適である。
The spraying method may be plasma spraying, gas flame spraying, or other methods, but the plasma spraying method is most suitable depending on the bonding method between the sprayed layer and the metal plate.

前記耐熱性断熱材料は前記金属板上に直接溶射すること
もできるが、該金属板表面に予めステンレス系、モリブ
デン系又はニッケルクローム系等の金属粉末を溶射し、
下地層を形成しておくと、該断熱材料がより強固に金属
板に接着される。又、該断熱性材料を溶射してなる層の
上面にも前記下地層に用いるのと同様の金属粉末を溶射
しておくと、焼結金属摩擦材料との焼結性がより良くな
り好ましい。溶射は必ずしも金属板の全面に施す必要は
なく、その上に焼結金属摩擦材料Nを設ける部分にだけ
施せば充分で、溶射を施さない部分は適宜マスキングし
て溶射すればよい。
The heat-resistant heat insulating material can be sprayed directly onto the metal plate, but it is also possible to spray a metal powder such as stainless steel, molybdenum, or nickel chrome on the surface of the metal plate in advance,
By forming the base layer, the heat insulating material is more firmly adhered to the metal plate. It is also preferable to spray the same metal powder as that used for the base layer on the upper surface of the layer formed by thermally spraying the heat insulating material, as this will improve the sinterability with the sintered metal friction material. Thermal spraying does not necessarily need to be applied to the entire surface of the metal plate; it is sufficient to apply the thermal spraying only to the portions on which the sintered metal friction material N is to be provided, and the portions that are not to be thermally sprayed may be appropriately masked and thermally sprayed.

続いて、上記の通り金属板上に溶射された耐熱性断熱材
料層上で、予め加圧成形等により成形しである前記の焼
結金属摩擦材料用の原料粉の成形棒を、必要に応して加
圧しつつ還元性雰囲気下で焼結すれば、本発明ブレーキ
・パッドが容易に製造できる。
Next, the molded rod of the raw material powder for the sintered metal friction material, which has been previously molded by pressure molding or the like, is placed on the heat-resistant heat insulating material layer thermally sprayed onto the metal plate as described above. The brake pad of the present invention can be easily produced by sintering in a reducing atmosphere while applying pressure.

(実施例) 以下、本発明を実施例により更に詳細に説明するが、本
発明はその要旨を超えない限り下記実施例により限定さ
れるものではない。
(Examples) Hereinafter, the present invention will be explained in more detail with reference to Examples, but the present invention is not limited to the following Examples unless the gist thereof is exceeded.

鋼板に下地材としてNi−Cr合金を50μmの厚さに
溶射しこれにカルジャを4%添加したジルコニヤを厚さ
300μmとなる様に溶射後更にNi−Cr合金を10
μmの厚さに溶射した複合溶射層を形成しこの表面に銅
粉を主成分とし錫、ニッケル、鉄、鉛、マンガン、珪素
等の金属粉及びシリカ、黒鉛、CaF2、MoS2等の
摩擦調整打粉を配合し常温にて加圧成形した摩擦材料圧
粉体をかさね、900°Cで還元性雰囲気中で10kg
 / cm 2の圧力をかけて約4時間焼結して両者を
結着せしめたところ、実用に適したブレーキ・パッドが
容易に製造できた。
A Ni-Cr alloy was sprayed to a thickness of 50 μm as a base material on a steel plate, and then zirconia containing 4% Karja was sprayed to a thickness of 300 μm, followed by an additional 10 μm of Ni-Cr alloy.
A composite sprayed layer is formed to a thickness of μm, and the surface is coated with copper powder as the main component, metal powders such as tin, nickel, iron, lead, manganese, silicon, etc., and friction adjustment powders such as silica, graphite, CaF2, MoS2, etc. 10 kg of friction material compacts are blended and pressure-molded at room temperature in a reducing atmosphere at 900°C.
When the two were sintered under a pressure of /cm 2 for about 4 hours to bind them together, a brake pad suitable for practical use could be easily produced.

(発明の効果) 本発明のブレーキ・バンドは、その断熱効果は従来品同
様良好であって、耐熱性断熱材層が露出していない為に
機械的強度が大きく信頼性が高い、又芯金として用いる
金属板にめっき等を施す必要がなく、従来品より安価で
且つ容易に製造可能である等多大な工業的利益を提供す
るものである。
(Effects of the Invention) The brake band of the present invention has a good insulation effect similar to conventional products, has high mechanical strength and high reliability because the heat-resistant insulation layer is not exposed, and has a core metal. It is not necessary to perform plating on the metal plate used as a metal plate, and it is cheaper and easier to manufacture than conventional products, offering great industrial benefits.

【図面の簡単な説明】[Brief explanation of drawings]

第1図は、本発明ブレーキ・パッドの一例を説明する図
面であって、第1図(a)、(b)、(C)はそれぞれ
上面説明図、該上面説明図中のAA′線に沿う断面説明
図および背面説明図である。 第2図は、金属板の一方の面に焼結金属摩擦材料層を、
他方の面に断熱材料層を設けてなる従来のブレーキ・パ
ッドの一例を説明する図面であって、第2図(a)、(
b)、(C)はそれぞれ上面説明図、該上面説明図中B
B′線に沿う断面説明図および背面説明図である。 ■・・・焼結金属摩擦材料、2・・・金属板、3・・・
耐熱性断熱材料。
FIG. 1 is a diagram illustrating an example of the brake pad of the present invention, and FIGS. 1(a), (b), and (C) are top explanatory views, respectively, and lines AA' in the top views are They are a cross-sectional explanatory view and a back explanatory view. Figure 2 shows a layer of sintered metal friction material on one side of a metal plate.
2(a) and (2) are drawings illustrating an example of a conventional brake pad having a heat insulating material layer provided on the other surface; FIG.
b) and (C) are top explanatory views, respectively, and B in the top view explanatory views
FIG. 2 is a cross-sectional explanatory view and a back view taken along line B'. ■... Sintered metal friction material, 2... Metal plate, 3...
Heat resistant insulation material.

Claims (1)

【特許請求の範囲】[Claims]  金属板と該金属板上に設けられた焼結金属摩擦材料層
の間に耐熱性断熱材料を溶射してなる断熱層を設けたこ
とを特徴とするブレーキ・パッド。
A brake pad characterized in that a heat insulating layer formed by thermally spraying a heat resistant heat insulating material is provided between a metal plate and a sintered metal friction material layer provided on the metal plate.
JP17144789A 1989-07-03 1989-07-03 Brake pad Pending JPH0337431A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP17144789A JPH0337431A (en) 1989-07-03 1989-07-03 Brake pad

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP17144789A JPH0337431A (en) 1989-07-03 1989-07-03 Brake pad

Publications (1)

Publication Number Publication Date
JPH0337431A true JPH0337431A (en) 1991-02-18

Family

ID=15923279

Family Applications (1)

Application Number Title Priority Date Filing Date
JP17144789A Pending JPH0337431A (en) 1989-07-03 1989-07-03 Brake pad

Country Status (1)

Country Link
JP (1) JPH0337431A (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB2419927A (en) * 2004-10-12 2006-05-10 Miba Frictec Gmbh Brake shoe for a disc brake
CN110565080A (en) * 2019-09-25 2019-12-13 南阳理工学院 composite coating applied to copper-based brake pad and preparation method thereof

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS6196226A (en) * 1984-10-16 1986-05-14 Toyota Motor Corp Sintered friction board

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS6196226A (en) * 1984-10-16 1986-05-14 Toyota Motor Corp Sintered friction board

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB2419927A (en) * 2004-10-12 2006-05-10 Miba Frictec Gmbh Brake shoe for a disc brake
CN110565080A (en) * 2019-09-25 2019-12-13 南阳理工学院 composite coating applied to copper-based brake pad and preparation method thereof
CN110565080B (en) * 2019-09-25 2021-04-30 南阳理工学院 Composite coating applied to copper-based brake pad and preparation method thereof

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