JPH0336203A - Manufacture of cylinder block having double structure - Google Patents

Manufacture of cylinder block having double structure

Info

Publication number
JPH0336203A
JPH0336203A JP1167959A JP16795989A JPH0336203A JP H0336203 A JPH0336203 A JP H0336203A JP 1167959 A JP1167959 A JP 1167959A JP 16795989 A JP16795989 A JP 16795989A JP H0336203 A JPH0336203 A JP H0336203A
Authority
JP
Japan
Prior art keywords
cylinder
cylinder block
powder
sintering
ferrous
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP1167959A
Other languages
Japanese (ja)
Inventor
Kazuhide Inohara
猪原 一英
Yoshikiyo Tanaka
義清 田中
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Komatsu Ltd
Original Assignee
Komatsu Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Komatsu Ltd filed Critical Komatsu Ltd
Priority to JP1167959A priority Critical patent/JPH0336203A/en
Publication of JPH0336203A publication Critical patent/JPH0336203A/en
Pending legal-status Critical Current

Links

Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F05INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
    • F05CINDEXING SCHEME RELATING TO MATERIALS, MATERIAL PROPERTIES OR MATERIAL CHARACTERISTICS FOR MACHINES, ENGINES OR PUMPS OTHER THAN NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES
    • F05C2201/00Metals
    • F05C2201/04Heavy metals
    • F05C2201/0469Other heavy metals
    • F05C2201/0475Copper or alloys thereof
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F05INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
    • F05CINDEXING SCHEME RELATING TO MATERIALS, MATERIAL PROPERTIES OR MATERIAL CHARACTERISTICS FOR MACHINES, ENGINES OR PUMPS OTHER THAN NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES
    • F05C2253/00Other material characteristics; Treatment of material
    • F05C2253/12Coating

Landscapes

  • Reciprocating Pumps (AREA)
  • Details Of Reciprocating Pumps (AREA)
  • Powder Metallurgy (AREA)

Abstract

PURPOSE:To manufacture a cylinder block having excellent wear resistance and seizing resistance at a low cost by inserting a ferrous round body having expandability into a Cu series green compact cylinder inserted in piston hole in ferrous cylinder block main body and sintering. CONSTITUTION:Plural piston holes are arranged around axial center 2 of the cylinder block main body 1 composed of ferrous raw material. In this piston hole, the Cu series green compact cylinder 4 is inserted. In this cylinder 4, the ferrous or Cu series column 5 or cylinder 6 having expandability is inserted and they are sintered. By expanding the round body 5, 6 at the time of sintering, contacting pressure of the above Cu series compact cylinder 4 surface and the ferrous raw material 1 surface are increased, and mutual sintering and diffusion are executed to join them. After that, the above round body 5, 6 is machined and removed. By this method, the cylinder block having double structure and excellent strength, seizing resistance and wear resistance is obtd. at a low cost.

Description

【発明の詳細な説明】 (産業上の利用分野) 本発明は抽圧ポンプやモータに使用されるシリンダブロ
ックの製造方法に係り、特に焼結材を用いた二重構造の
シリンダブロックの製造方法に関する。
Detailed Description of the Invention (Field of Industrial Application) The present invention relates to a method for manufacturing a cylinder block used in an extraction pump or a motor, and in particular a method for manufacturing a double-structured cylinder block using sintered material. Regarding.

(従来の技術〉 従来から抽圧ポンプやモータに使用されているシリンダ
ブロックは、軸心の周りに多数のシリンダを設け、その
シリンダ内にそれぞれビスI〜ンを嵌合して、これらビ
スl−ンの頭部を一個の斜板に取り付け、ピストンを往
復動させるようにL7たものである。
(Prior art) Cylinder blocks conventionally used in extraction pumps and motors are provided with a large number of cylinders around the axis, and screws are fitted into each of the cylinders. - The head of the piston is attached to a single swash plate, and the piston is reciprocated by L7.

このような抽圧シリンダフロックにはつぎのような製造
方法かある。例え!よ、軽負荷のシリンダブロックでは
第5図に示すようにA(FC−3Cu−0,7C)、B
 (Fc−1,5Cu−1,、OC)、C(Fc−1,
5Cu−1,QC)の三つの各材質の部品を組み合わせ
、焼結ど同時にCuを溶浸して内部の気孔を埋め接合を
行い、強度アップと摺動性を改善した素材を機械加工L
、複雑形状を作り出すものである。
There are several manufacturing methods for such extraction cylinder flocks as follows. example! For a lightly loaded cylinder block, A (FC-3Cu-0,7C) and B are shown in Figure 5.
(Fc-1,5Cu-1,,OC), C(Fc-1,
5Cu-1, QC) are combined, sintered and at the same time infiltrated with Cu to fill the internal pores and bonded.The material is machined to increase strength and improve sliding properties.
, to create complex shapes.

これに対して一般のシリンダブロックでは低合金溶製材
を熱処理し、バルンプレー1−どなる球面部、および多
数のピストン穴部を加工して、その穴部に高力銅合金を
鋳造溶着、ろう付けにより一層とした素材を機械加工し
て複雑形状を作りだしている。
On the other hand, in a general cylinder block, a low-alloy melted material is heat-treated, a spherical surface and a large number of piston holes are machined, and a high-strength copper alloy is cast, welded, and brazed into the holes. Complex shapes are created by machining a single layer of material.

(発明が解決しようとする課題) しかしながら一般のシリンダブロックでは、溶製材から
全加工、しかも高精度加工であるため加工費が高く、焼
結晶にCu溶浸したものは強度と耐焼付性、および耐摩
耗性に問題があった。
(Problems to be Solved by the Invention) However, in general cylinder blocks, the entire process is made from ingot material and high precision processing is required, so the processing cost is high. There was a problem with wear resistance.

また摺動部に形成するCu系層を焼結により製作しよう
とすると、焼結時にCu系圧粉体収縮量が大きいために
剥離が起こり、Cu系焼結層をビスl〜ン穴内側に作っ
て耐摩耗性と耐焼付性を付与することができなかった。
Furthermore, when attempting to manufacture the Cu-based layer to be formed on the sliding part by sintering, peeling occurs due to the large amount of contraction of the Cu-based green compact during sintering, and the Cu-based sintered layer is placed inside the screw hole. However, it was not possible to create and impart wear resistance and seizure resistance.

本発明はこれに鑑み油潤滑下での高速摺動において著し
い耐摩耗性と耐焼付性が要求されるシリンダブロックを
焼結技術を用いて低コストに製造することのできる焼結
による二重構造のシリンダブロックの製造方法を提供す
ることを目的としてなされたものである。
In view of this, the present invention has developed a double structure using sintering technology that allows cylinder blocks to be manufactured at low cost using sintering technology, which requires remarkable wear resistance and seizure resistance during high-speed sliding under oil lubrication. The purpose of this invention is to provide a method for manufacturing a cylinder block.

(課題を解決するための手段) 上記目的を達成するため本発明1はFe系素材からなる
シリンダブロック本体の軸心の周りに設けた複数個のピ
ストン穴に、摺動性を有するCu系圧粉体円筒を挿入し
、該円筒内に膨張性のFe系およびCu系円形体を挿入
して、焼結時に該圧粉体円筒を該シリンタブロック本体
に接合すると共に、圧粉体円筒内の該Fe系円形体を加
工j7て除去することを特徴とする。
(Means for Solving the Problems) In order to achieve the above object, the present invention 1 provides a sliding Cu-based pressure in a plurality of piston holes provided around the axis of a cylinder block body made of an Fe-based material. A powder cylinder is inserted, an expandable Fe-based and Cu-based circular body is inserted into the cylinder, and the green powder cylinder is joined to the cylinder block body during sintering, and the inside of the green powder cylinder is The feature is that the Fe-based circular body is removed by processing j7.

(実施例) 以下、本発明を第1図乃至第4図に示す実施例を参照し
て説明する。
(Example) The present invention will be described below with reference to the example shown in FIGS. 1 to 4.

本発明にかかる二重構造のシリンダブロックの製造方法
は、Fe系素材からなるシリンダブロック本体1の軸心
2の周りに設けた複数個のビスlヘン穴3に、摺動性を
有するCu系圧粉体円筒4を挿入l2、該円筒4内には
膨張性のFe系およびCU系圧粉体円形体(円柱51円
筒6、または鋼管)を挿入して、焼結時に該圧粉体円筒
4を該シリンダブロック本体1に接合するど共に、圧粉
体円筒4内の該Fe系円形体を加工して除去し製作する
方法である。
The method for manufacturing a double-structured cylinder block according to the present invention involves inserting a sliding Cu-based cylinder block into a plurality of screw holes 3 provided around the axis 2 of a cylinder block body 1 made of an Fe-based material. A powder compact cylinder 4 is inserted l2, an expandable Fe-based and CU-based powder compact circular body (column 51 cylinder 6, or steel pipe) is inserted into the cylinder 4, and the compact powder cylinder is heated during sintering. 4 to the cylinder block body 1, and at the same time, the Fe-based circular body inside the powder compact cylinder 4 is processed and removed.

そして焼結時にCu系層とFe素材の接合を確保するた
めに、Cu系圧粉体円筒の内側に膨張性の成分調整され
たFe系およびCu系圧粉体円柱または円筒、あるいは
鋼管を挿入して、焼結時の膨張によりCu系層表面とF
e系素材表面の接触圧を増大させ、相互管の焼結・拡散
を図るようにしたものである。
Then, in order to ensure the bonding between the Cu-based layer and the Fe material during sintering, a Fe-based and Cu-based compacted powder cylinder or cylinder, or a steel pipe whose expansivity has been adjusted, is inserted inside the Cu-based compacted powder cylinder. Then, due to expansion during sintering, the Cu-based layer surface and F
The contact pressure on the surface of the e-based material is increased to promote sintering and diffusion of mutual tubes.

なお、Cu系、Fe系圧粉体が縦長で充分な成形密度を
得ることができないと、充分な接触圧が得られないので
、Cu系圧粉体円筒、Fe系およびCu系圧粉体円柱ま
たは円筒は分割して製作し、成形密度を上げるようにし
た方がよい。
Note that if the Cu-based and Fe-based green compacts are vertically long and sufficient compaction density cannot be obtained, sufficient contact pressure cannot be obtained. Alternatively, it is better to manufacture the cylinder in parts to increase the molding density.

つぎに2つの実施例について説明する。Next, two embodiments will be described.

[実施例1]:バックアツプ材がFe系の場合シリンダ
ブロック本体1のFe系素材は100メツシユ以下のC
r−Mo系低合金鋼粉(KIP4100V川鉄)、黒鉛
KS−6(ロンザ製〉をFe−0,8Mn−lCr−0
,3Mo−0,6Cとした混合粉に0.05wt%のケ
ロシンを添加して充分均一に混合し、成形圧4.5to
n/cnrでCIP戒形底形250°CX 11−1真
空焼結後、N2ガスで急冷し、ピストン穴3は直径19
”口05深さ60 m、 rnに加工した。
[Example 1]: When the back-up material is Fe-based, the Fe-based material of the cylinder block body 1 has a C of 100 mesh or less.
Fe-0,8Mn-lCr-0 r-Mo based low alloy steel powder (KIP4100V Kawatetsu) and graphite KS-6 (manufactured by Lonza)
, 3Mo-0,6C, 0.05 wt% kerosene was added to the mixed powder, mixed thoroughly and uniformly, and the molding pressure was 4.5 to
After vacuum sintering, the piston hole 3 has a diameter of 19
Processed to ``mouth 05 depth 60 m, rn.

ピストン穴3の内面層となるC u −S n青銅系焼
結材は、200メツシユ以下のS n粉1 ]、 w 
t%、Pが0.8wヒ%となるように250メツシツ以
下の燐鉄粉(Fe−27wI、%p>、20゜メツシュ
以下のpb粉3 w t%、残りが200メツシユ以下
の電解銅粉からなる混合粉に0.05wt%のケロシン
を添加して充分均一に混合した。
The Cu-Sn bronze sintered material that becomes the inner surface layer of the piston hole 3 is Sn powder 1 of 200 mesh or less], w
Phosphorous iron powder (Fe-27wI, %p>, 3 wt% of PB powder with a mesh size of 20 degrees or less, the remainder being electrolytic copper of less than 200 meshes so that P is 0.8w%) 0.05 wt % of kerosene was added to the mixed powder consisting of powder and mixed thoroughly and uniformly.

また、バックアツプ材となるFe系焼結材は60メツシ
ユ以下の鉄粉(KIP30A−60川鉄)、黒鉛KS−
6(oンザ製)、25oメツシユ以下の燐鉄粉(F e
 −’27 w シ%P)、250メツシユ以下のF 
e −B (2]、 W t%B〉をFeIC−0,3
P−0,15Bどした混合粉に0゜05 w t%のケ
ロシンを添加して充分均一に混合した。
In addition, the Fe-based sintered materials used as back-up materials include iron powder of 60 mesh or less (KIP30A-60 River Iron), graphite KS-
6 (manufactured by Onza), phosphorous iron powder (F e
-'27w%P), F less than 250 meshes
e −B (2), W t%B〉 as FeIC-0,3
0.05 wt % of kerosene was added to the P-0, 15B mixed powder and mixed thoroughly and uniformly.

Cu系圧粉体円筒4は外径l 9−0.10 =内径]
3+:05高さ20mmのものを成形圧2ton/c/
でプレス底形し、Fe系圧粉体円柱5は外径13−8!
、高さ20 rn mのものを成形圧5Lon/cm’
てプレス底形し、Fe系素材のシリンダブロック本体1
の穴3に各々3ケずつ入れ、AXカス雰囲気中で900
°C×45分の焼結を行っノこ。焼結後の界面組織を第
3図に示す。
The Cu-based green compact cylinder 4 has an outer diameter l9-0.10 = inner diameter]
3+:05 Molding pressure of 20mm height 2ton/c/
The bottom of the press is shaped, and the Fe-based compact cylinder 5 has an outer diameter of 13-8!
, a molding pressure of 5Lon/cm' with a height of 20 rn m
The cylinder block body 1 is made of Fe-based material.
Insert 3 pieces into each hole 3 and heat at 900°C in an AX atmosphere
Perform sintering for 45 minutes at °C. Figure 3 shows the interfacial structure after sintering.

また、500 Ll連続運転デスl−したところ、表1
に示すように優れた摺動性、耐摩耗性を示した。
In addition, after 500 Ll continuous operation, Table 1
As shown in Figure 2, it exhibited excellent sliding properties and wear resistance.

表  1 実体ポンプ500I■連続運1販デスト結果(曲屈38
0 kg/ cm’ )  単位mrnこの場合、耐久
テストパターンは圧力P(kg/cm”)、回転数N 
(r p rn ) 、容量q(cc/re■)1泊温
”「< °c >を変え、つぎの4種のテストを合計5
001−1行った。但し斜板角20° (最大)そのテ
スト結果を第4図に示す。
Table 1 Real pump 500I ■ Consecutive luck 1 sale death result (bending 38
0 kg/cm') Unit mrn In this case, the durability test pattern is pressure P (kg/cm'), rotation speed N
(r p rn ), capacity q (cc/re), overnight temperature "< °c >, and the following four tests were conducted for a total of 5 times.
001-1 went. However, the swash plate angle is 20° (maximum). The test results are shown in Figure 4.

「実施例2]:バックアツプ材がCu系の場合シリンダ
フロック本体1のFe系素材は実施例1と同様に製造し
た。
"Example 2": When the back-up material is Cu-based The Fe-based material of the cylinder flock body 1 was manufactured in the same manner as in Example 1.

そしてビス1〜ン穴3の内面層となるCu−8n青銅系
焼結材は200メツシユ以下のS n粉1wし%、Pが
0.8wt%となるように250メツシユ以下の燐鉄粉
(Fe−27wt%P)、200メッシコ、以下のpb
粉3 w t%、残りが200メツシユ以下の電解銅粉
からなる混合粉に0.05 w t%のケロシンを添加
し、充分均一に混合した。また、バックアツプ材どなる
Cu系焼結材は、200メツシユ以下のS n粉12w
し%、残りが200メツシユ以下の電M’f銅粉からな
る混合粉に0.05wt%のケ1コシンを添加し、充分
J句−に混合した。
The Cu-8n bronze sintered material that becomes the inner layer of screws 1 to holes 3 contains 1w% of Sn powder of 200 mesh or less, and phosphorous iron powder of 250 mesh or less so that P is 0.8wt%. Fe-27wt%P), 200 meshco, pb below
0.05 wt % of kerosene was added to a mixed powder consisting of 3 wt % powder and the remaining 200 mesh or less of electrolytic copper powder, and the mixture was thoroughly and uniformly mixed. In addition, the Cu-based sintered material used as back-up material is Sn powder 12w with a mesh size of 200 or less.
0.05 wt % of kerosene was added to a mixed powder consisting of electric M'f copper powder with a balance of 200 mesh or less, and the mixture was thoroughly mixed.

Cu系圧粉体円筒4は外径19−0.1[]、内径13
 +o、 os、高さ20 rn rnのものを成形2
1.on/cm”でプレス成形し、Cu系圧粉体円柱5
は外径13−00、高さ20mmのものを成形圧4Lo
n/cmで底形し、Fe系素材のピストン穴3に各3ケ
ずつ入れ、AXガス雰囲気中で900°CX /1.5
分の焼結を行ったところ、実施例1と同様の界面組織を
示した。
The Cu-based compacted powder cylinder 4 has an outer diameter of 19-0.1[] and an inner diameter of 13
+ o, os, height 20 rn rn molded 2
1. on/cm" to form a Cu-based green compact cylinder 5.
The molding pressure is 4Lo for an outer diameter of 13-00 and a height of 20mm.
n/cm, put 3 pieces each into the piston holes 3 made of Fe-based material, and heated them at 900°CX/1.5 in an AX gas atmosphere.
When sintering was performed for 10 minutes, the same interface structure as in Example 1 was obtained.

なお、前記シリンダブロック1のピストン穴3の素材は
、F e系圧粉体、焼結体の何れてあってもよい。
The material of the piston hole 3 of the cylinder block 1 may be either Fe-based green compact or sintered material.

(発明の効果) 本発明は以上説明したように、Fe系素材からなるシリ
ンダブロック本体の軸心の周りに設けた複数個のピスト
ン穴に、摺動性を有するCu系圧粉体円筒を挿入+、、
該円筒内に膨張性のFe系およびCu系円形体を挿入し
て、焼結時に該圧粉体円筒を該シリンタブロック本体に
接合すると共に、圧粉体円筒内の該Fe系円形体を加ニ
1シて除去するようにj−たから、従来のようにピスト
ン穴部の摺動部に形成するCu系層を焼結により製作し
ようとすると、焼結時にCu系圧粉体の収縮量が大きい
ために起こる剥離により、耐摩耗性や耐焼付性を付与で
きなかったが、本発明によればこうした欠点は全て解消
され、しかも低コストで製造することかできる。
(Effects of the Invention) As explained above, the present invention has a sliding Cu-based powder cylinder inserted into a plurality of piston holes provided around the axis of a cylinder block body made of an Fe-based material. +,,
An expandable Fe-based and Cu-based circular body is inserted into the cylinder, and during sintering, the compacted powder cylinder is joined to the cylinder block body, and the Fe-based circular body inside the compacted powder cylinder is Since the Cu-based layer formed on the sliding part of the piston hole is manufactured by sintering as in the conventional method, the amount of shrinkage of the Cu-based green compact during sintering will increase. However, the present invention eliminates all of these drawbacks and can be manufactured at low cost.

【図面の簡単な説明】[Brief explanation of drawings]

第1図は本発明にかかる二重構造のシリンダブ0ツクの
製造方法により製造l−た完成品の断面図を示し、第2
図は第1図の製造過程を示す一実施例を示し、(a)は
Cu系圧粉体円筒に円柱のFe系圧粉体をtip人した
状態の断面図、(b )は同じく円筒のFe系圧粉体を
41人した状態の断面図、第3図は金属組織を示す図面
に代わる写真、第4図は耐久テスl〜パターンによるベ
ンチテストの結果を示すグラフ、第5図は従来の軽負荷
シリンタブロックの製造過程を示す断面図である。 1・・・シリンダブロック本体、2・・・軸心、3・・
ピストン穴、4・・・Cu系圧粉体円筒、5・・・Fe
系またはCu系円柱、6・・・同円筒。
FIG. 1 shows a cross-sectional view of a finished product manufactured by the double-structured cylinder block manufacturing method according to the present invention;
The figure shows an example of the manufacturing process shown in Fig. 1, in which (a) is a cross-sectional view of a cylindrical Fe-based powder compact inserted into a Cu-based powder compact cylinder, and (b) is a sectional view of the same cylindrical compact. A cross-sectional view of the Fe-based powder compact with 41 people applied to it, Figure 3 is a photograph that replaces the drawing showing the metallographic structure, Figure 4 is a graph showing the results of the bench test using the durability test 1 pattern, and Figure 5 is the conventional FIG. 3 is a cross-sectional view showing the manufacturing process of a light-load cylinder block. 1... Cylinder block body, 2... Shaft center, 3...
Piston hole, 4...Cu-based compacted powder cylinder, 5...Fe
type or Cu type cylinder, 6... the same cylinder.

Claims (1)

【特許請求の範囲】[Claims] Fe系素材からなるシリンダブロック本体の軸心の周り
に設けた複数個のピストン穴に、摺動性を有するCu系
圧粉体円筒を挿入し、該円筒内に膨張性のFe系および
Cu系円形体を挿入して、焼結時に該圧粉体円筒を該シ
リンダブロック本体に接合すると共に、圧粉体円筒内の
該Fe系円形体を加工して除去することを特徴とする二
重構造のシリンダブロックの製造方法。
A sliding Cu-based powder cylinder is inserted into a plurality of piston holes provided around the axis of a cylinder block body made of Fe-based material, and expandable Fe-based and Cu-based powder cylinders are inserted into the cylinder. A double structure characterized in that a circular body is inserted and the compacted powder cylinder is joined to the cylinder block main body during sintering, and the Fe-based circular body inside the compacted powder cylinder is processed and removed. manufacturing method for cylinder blocks.
JP1167959A 1989-06-29 1989-06-29 Manufacture of cylinder block having double structure Pending JPH0336203A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP1167959A JPH0336203A (en) 1989-06-29 1989-06-29 Manufacture of cylinder block having double structure

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP1167959A JPH0336203A (en) 1989-06-29 1989-06-29 Manufacture of cylinder block having double structure

Publications (1)

Publication Number Publication Date
JPH0336203A true JPH0336203A (en) 1991-02-15

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Family Applications (1)

Application Number Title Priority Date Filing Date
JP1167959A Pending JPH0336203A (en) 1989-06-29 1989-06-29 Manufacture of cylinder block having double structure

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Country Link
JP (1) JPH0336203A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5948549A (en) * 1995-04-19 1999-09-07 Komatsu Ltd. Sinter joining method and sintered composite member produced by same

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5948549A (en) * 1995-04-19 1999-09-07 Komatsu Ltd. Sinter joining method and sintered composite member produced by same

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