JPH0326953A - Manufacture of dew condensation sensor - Google Patents

Manufacture of dew condensation sensor

Info

Publication number
JPH0326953A
JPH0326953A JP16301289A JP16301289A JPH0326953A JP H0326953 A JPH0326953 A JP H0326953A JP 16301289 A JP16301289 A JP 16301289A JP 16301289 A JP16301289 A JP 16301289A JP H0326953 A JPH0326953 A JP H0326953A
Authority
JP
Japan
Prior art keywords
dew condensation
hoop material
lead
lead pins
insulating substrate
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP16301289A
Other languages
Japanese (ja)
Inventor
Hiroshi Takenaka
寛 竹中
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Panasonic Holdings Corp
Original Assignee
Matsushita Electric Industrial Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Matsushita Electric Industrial Co Ltd filed Critical Matsushita Electric Industrial Co Ltd
Priority to JP16301289A priority Critical patent/JPH0326953A/en
Publication of JPH0326953A publication Critical patent/JPH0326953A/en
Pending legal-status Critical Current

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Abstract

PURPOSE:To enhance mass productivity by respectively electrically connecting a plurality of the lead pins connected to a hoop material to the counter electrodes of a plurality of the dew condensation response elements constituted on one insulating substrate and subsequently separating the lead pins from the hoop material and cutting the insulating substrate to separate the same into respective dew condensation response elements. CONSTITUTION:A hoop material 10 having a plurality of lead pins 9a, 9b connected thereto is used to respectively electrically connect the counter electrodes 7a, 7b of a plurality of the dew condensation response elements 5 constituted on one insulating substrate 6 to the lead pins 9a, 9b by soldering and, after washing, the lead pins 9a, 9b are separated from the hoop material 10 and the insulating substrate 6 is cut to be separated into respective dew condensation response elements 5 which are, in turn, packed. Therefore, the process from the mounting of the lead wires of the dew condensation response elements 5 to the washing and packaging of said elements can be automated for continuous production.

Description

【発明の詳細な説明】 産業上の利用分野 本発明は,例えばビデオテープレコーダ( VTR )
一等に用いられ,結露状態を検出する結露センサの製造
方法に関するものである。
[Detailed Description of the Invention] Industrial Application Field The present invention is applicable to, for example, a video tape recorder (VTR).
The present invention relates to a method of manufacturing a dew condensation sensor that is used in primary applications to detect dew condensation.

従来の技術 這年、VTRのシリンダ、自動車の窓ガラス建材、その
睦精密機器などの結露現象によるトラブlレがクローズ
アップされ、この対策として結露センサが開発され実用
化に至っている。最近ではこのVTRが一般家庭に普及
し、小型化・軽量化・低価格化が進むため、小型でしか
も安価な結露七ンサの要望が非常に大きくなってきてい
る。ここで述べる結露センサの製造方法は、このような
背景のもとに考案されたものである。
In recent years, troubles caused by condensation in VTR cylinders, automobile window glass building materials, precision equipment, etc. have been highlighted, and as a countermeasure to this problem, dew condensation sensors have been developed and put into practical use. Recently, VTRs have become popular in general households, and as they have become smaller, lighter, and less expensive, there has been an increasing demand for compact and inexpensive dew condensation sensors. The method for manufacturing a dew condensation sensor described here was devised against this background.

従来の結露センサの構造を特公昭68〜32761号の
発明を例として第3図を参照にして説明する。
The structure of a conventional dew condensation sensor will be explained with reference to FIG. 3, taking the invention of Japanese Patent Publication No. 68-32761 as an example.

第3図は従来の結露センサの部分破砕斜視図である。第
3図にふ・いて、1はア/レミナ基板で一方の表面に一
対の銀の対向電極2a,2b、及び結露感応体3が配置
されている。対向電1i2m,2bには各々リード線4
a,abが学田により接続されている。
FIG. 3 is a partially exploded perspective view of a conventional dew condensation sensor. Referring to FIG. 3, reference numeral 1 denotes an alumina substrate, on one surface of which a pair of silver counter electrodes 2a, 2b and a dew condensation sensitive member 3 are arranged. Lead wires 4 to opposite electrodes 1i2m and 2b, respectively.
a and ab are connected by Gakuden.

以上のように構成された結露センサについて、以下その
動作について説明する。この結露センサは,導電性の炭
素粉と、水分を含むと膨張するアクリル系樹脂を混合し
たペーストを、あらかじめ銀などの対向電極が配置され
たアノレミナ基板1に塗市、焼き付けしたもので、結露
すると樹脂が膨潤し、炭素粒子間の距離が伸びて電気抵
抗値が増7JOするという原祖になっている。この抵抗
値変化金対向電極2a,2b金介してリード線4m,4
bから倹出さぜるものである。
The operation of the dew condensation sensor configured as described above will be described below. This dew condensation sensor is made by applying and baking a paste made of a mixture of conductive carbon powder and acrylic resin that expands when it contains moisture onto an anoremina substrate 1 on which a counter electrode such as silver has been arranged. This causes the resin to swell, increasing the distance between the carbon particles and increasing the electrical resistance by 7JO. This resistance value change gold counter electrodes 2a, 2b lead wires 4m, 4 through gold.
It is something that can be saved from b.

発明が解決しようとする課題 しかしながら上記従来の構成では、リード線を1木ずつ
半田付けするため短いリード線の場合は半田付けが困難
でしばしば製造作業者は火傷を負ってし1っていた。ま
た、リード線は柔らかくくせがあるので半田付け工程の
後もそのリード線金真直ぐに直し、各工程ではセンサ同
志が絡み合うのに注意しなければならず、特に包装工程
ではケースに人が一つ一つ摘まんで入れるなど、自動機
械化への量産性に欠けるという問題金有していた。
Problems to be Solved by the Invention However, in the above-mentioned conventional structure, the lead wires are soldered one by one, so it is difficult to solder short lead wires, and manufacturing workers often suffer burns. In addition, the lead wires are soft and curly, so it is necessary to straighten the lead wires after the soldering process, and be careful not to let the sensors get entangled in each process.Especially in the packaging process, when there is only one person in the case. There was a problem in that it was not suitable for mass production due to automatic mechanization, such as picking one piece and putting it in.

また,リード線の被覆は有機溶剤などの洗浄剤に比較的
弱く,時には被覆が収縮したり変形したりするというこ
ともあり致命的な問題も有していた。
Furthermore, the lead wire coating is relatively susceptible to cleaning agents such as organic solvents, and the coating sometimes shrinks or deforms, which is a fatal problem.

本発明は上記従来の問題点を解決するもので、安価で非
常に張産性に富んだ結露センサを製造することを目的と
する。
The present invention solves the above-mentioned conventional problems, and aims to manufacture a dew condensation sensor that is inexpensive and highly productive.

課題金解決するための手段 上記目的を達或するために、本発明はフープ材に複数個
連結されたリードピンと一つの絶縁基板上に構成された
複数個の結露感応素子の対向電極とを各々電気的に接続
した後,前記リードビンをフープ材から分離し、前記絶
縁基板を切断[一各々の結露感応素子に分離する工程を
有したものである。
Means for Solving the Problems In order to achieve the above object, the present invention provides a method in which a plurality of lead pins connected to a hoop material and a plurality of counter electrodes of a plurality of dew condensation sensitive elements formed on one insulating substrate are connected to each other. After the electrical connection is made, the lead bin is separated from the hoop material, and the insulating substrate is cut (separated into each dew condensation sensitive element).

作用 本発明によって、リードピンを複数個連結されたフープ
材を用い、一つの絶縁基板上に構成された複数個の結露
感応素子の対向電極と前記リードピンとを半田付け等に
より各々′ぼ気的に接続する工程の後、洗浄工程等金完
了し、前記リードビン金フープ材から分離するとともに
前記絶縁基板を切断し各々の結露感応素子に分離し、包
装するので、結露感応素子のリード線取り付けから洗浄
、包装に至るまで連続的に自動機械化することができる
。また、リードピンはフープ材に連結されているので人
が半田付けする場合も火傷もなく作業性良く製造できる
。さらに、耐溶剤性に欠ける柔らかいくせのあるリード
線ではなく、フープ材のような固いリードピン金用いて
いるのでセンサ同志が絡み付くこともなく、有機溶剤に
よる洗浄にも問題なく、包装などの工程で取扱いやすい
構造にできている。従って、安価で非常に量産性に富ん
だM露センサ金製造することができる。
According to the present invention, a hoop material having a plurality of lead pins connected thereto is used, and the opposing electrodes of a plurality of dew condensation sensitive elements configured on one insulating substrate are connected to the lead pins by soldering or the like. After the connection process, the cleaning process, etc. is completed, and the lead bin is separated from the metal hoop material, and the insulating substrate is cut and separated into each condensation sensitive element and packaged, so the cleaning process starts from attaching the lead wires of the condensation sensitive element. , can be automated continuously up to packaging. In addition, since the lead pin is connected to the hoop material, even when soldering is performed by a person, the product can be easily manufactured without causing burns. Furthermore, since we use hard lead pins like hoop material instead of soft, curly lead wires that lack solvent resistance, the sensors do not get entangled with each other, and there is no problem with cleaning with organic solvents, making it suitable for packaging and other processes. It has a structure that is easy to handle. Therefore, M dew sensor gold can be manufactured at low cost and with great mass productivity.

実施例 以下、本発明の一実施例について、図面金参照しながら
説明する。
EXAMPLE Hereinafter, an example of the present invention will be described with reference to the drawings.

第2図は本発明の製造方法で製造される結露センサの斜
視図である。
FIG. 2 is a perspective view of a dew condensation sensor manufactured by the manufacturing method of the present invention.

第2図において6は、アtvミナ基板6、対向電{萌7
a ,7b、結露感応膜8を備えた結露感応素子で、9
a ,sbは、対向KTh7 m , −r bに半田
付けで固定接1読された後フープ材より切断されたリー
ドビンである。
In FIG.
a, 7b, a dew condensation sensitive element equipped with a dew condensation sensitive film 8;
a, sb are lead bins which are fixedly connected to the opposing KTh7m, -rb by soldering and then cut from the hoop material.

以上のように構成された結露センサについて,以下その
動作を説明する。結露状態になった場合、結露感応膜を
構〕戊している樹脂が膨潤し,炭素粒子間の距離が伸び
て電気抵抗値が増加する。この抵抗値変化を対向電極7
a ,7bを介してリードビン91L , 9bから検
出される。リードビン91L,9bは外部回路基板に接
続されることにより電気抵抗値変化が外部に伝えられる
The operation of the dew condensation sensor configured as described above will be explained below. When dew condensation occurs, the resin forming the dew condensation sensitive film swells, the distance between carbon particles increases, and the electrical resistance value increases. This change in resistance value is measured by the counter electrode 7.
It is detected from the lead bins 91L and 9b via a and 7b. The lead bins 91L and 9b are connected to an external circuit board to transmit changes in electrical resistance to the outside.

第1図は、リードピンを複数個連結したフープ材を用い
,結露感応素子上の対向電極への半田付け工程を示した
状態図である。1枚のアlVミナ基板6上に構成された
複数の結露感応素子6の対向電極71L ,7bに、フ
ープ材10に接続されたりードピン91L ,9bを重
ねるようにして設置し、半田付けを連続的に行う。本工
程の後,洗浄工程を経て.さらにリードビン91L ,
9b金フープ材10から分離するとともに、前記アルミ
ナ基板6を切断し各々の結露感応素子6に分離する工程
の後、各々の結露センサの包装工程と、−K自動機械化
ラインで製造する。
FIG. 1 is a state diagram showing a soldering process to a counter electrode on a dew condensation sensitive element using a hoop material in which a plurality of lead pins are connected. The dowel pins 91L, 9b connected to the hoop material 10 are placed on the opposing electrodes 71L, 7b of the plurality of dew condensation sensitive elements 6 constructed on one aluminum Vina substrate 6, and are successively soldered. Do it on purpose. After this process, a cleaning process is performed. Furthermore, lead bin 91L,
9B After separating from the gold hoop material 10 and cutting the alumina substrate 6 to separate it into each dew condensation sensitive element 6, a packaging process of each dew condensation sensor and a -K automated mechanization line are performed.

以上のように本実施例の製造方法によれば、リードビン
91L ,gbを複数個連結されたフープ材10を用い
、結露感応素子6の対向電極7a , ybと前記リー
ドピン9a , 9bが半田付け等により各々電気的に
接続した後、洗浄工程等金完了1〜でから前記リードピ
ン9a , 9bをフープ材1oから分離しかつ各結露
感応素子6に分離して、最後に包装するため、結露感応
素子5のリード線9a,9b取り付けから洗浄、包装に
至る1で連続的に自動機械化することができる。1た、
リードビンga , 9bはフープ材10に連結されて
いるので人が半田付けする場合も火傷もなく作業性良く
製造できる。1たリードピン9a , 9bが対向電販
7a ,7bに半田付けされる際に、結露感応素子6が
複数個連なっているため位置決めしやすく確実な半田付
けが行なえる。よって結露感応素子5の対向電極7a,
7b以外の部分にずれてしまうことはなく、結露感応膜
8を傷めて感度劣化が発生したり、?.田付けによる接
続が不充分なために断線したり、接触抵抗が生じて特性
に影響金与えるなどという不具合を総て解決することと
なる。
As described above, according to the manufacturing method of this embodiment, the hoop material 10 in which a plurality of lead bins 91L, gb are connected is used, and the opposing electrodes 7a, yb of the dew condensation sensing element 6 and the lead pins 9a, 9b are connected by soldering, etc. After electrically connecting each of them, the lead pins 9a and 9b are separated from the hoop material 1o and separated into each condensation sensitive element 6 after the cleaning process is completed, and finally the condensation sensitive element is packaged. The process from attaching the lead wires 9a and 9b in Step 5 to cleaning and packaging can be automated and automated continuously. 1.
Since the lead bins ga and 9b are connected to the hoop material 10, even when soldering is performed by a person, there is no risk of burns and the manufacturing process can be performed with good work efficiency. When the first lead pins 9a and 9b are soldered to the opposing electrical contacts 7a and 7b, since a plurality of dew condensation sensitive elements 6 are connected, positioning is easy and reliable soldering can be performed. Therefore, the counter electrode 7a of the dew condensation sensitive element 5,
It will not shift to parts other than 7b, and it will damage the condensation sensitive film 8 and cause sensitivity deterioration. .. This solves all problems such as wire breakage due to insufficient soldering, contact resistance, and other problems that affect characteristics.

さらに、耐溶剤性に欠ける柔らかいくせのあるリード線
ではなく、フープ材のような固いリードビンを用いてい
るのでセンサ同志が絡み付くこともなく、有機溶剤によ
る洗浄にも問題なく、包装などの工程で取扱いやすい構
造にできている。′また、この製造方法によって生産さ
れる結露センサは、従来のようにリード線が柔らかいた
めビス止め固定用ブラケノトにはりつけて取り付けると
いったことは不要で、固いリードビンで取り付けること
で充分固定することができる使い易い結露センサである
。従って、安価で非常に量産性に富んだ結露センサを製
造することができる。
Furthermore, since we use a hard lead wire like a hoop material instead of a soft, curly lead wire that lacks solvent resistance, the sensors do not get entangled with each other, and there is no problem with cleaning with organic solvents, making it suitable for packaging and other processes. It has a structure that is easy to handle. 'In addition, the dew condensation sensor produced using this manufacturing method does not need to be attached to a screw fixing bracket because the lead wire is soft, as is the case with conventional methods, and can be sufficiently fixed by attaching it with a hard lead bin. It is an easy-to-use dew condensation sensor. Therefore, it is possible to manufacture a dew condensation sensor that is inexpensive and highly suitable for mass production.

定明の効果 以上のように本発明によれば、リードピンを複数個連結
されたフープ材を用い、結露感応素子の対向′五極と前
記リードピンが半田付け等により各々電気的に接続した
後、洗浄工程等を完了してから前記リードビンをフーグ
材から分離し、かつ各結露感応素子に分離して、最後に
包装するため、結露感応素子のリード線取り付けから洗
浄、包装に至るまで連続的自動機械化することができる
As described above, according to the present invention, a hoop material having a plurality of lead pins connected thereto is used, and after the lead pins are electrically connected to the opposing five poles of the dew condensation sensitive element by soldering or the like, After completing the cleaning process, the lead bin is separated from the Hoog material, separated into each condensation sensitive element, and finally packaged, so the process from attaching the lead wire of the condensation sensitive element to cleaning and packaging is continuous and automated. Can be mechanized.

1た,リードビンはフープ材に連結されているので人が
半田付けする場合も火傷もなく作業性良く製造できる。
First, since the lead bin is connected to the hoop material, it can be easily manufactured without causing burns when soldering by a person.

1たリードピンが対向Kmに半田付けされる際に、結露
感応素子が複数個連なっているため位置決めしやすく確
実な半田付けが行なえる。よって結露感応素子の対向電
極以外の部分にずれてしまうことはなく、結露感応膜を
傷めて感度劣化が発生したり、半田付けによる接続が不
充分なために断線したシ、接触抵抗が生じて特性に影響
を与えるなどという不具合を総て解決することとなる。
When the first lead pin is soldered to the opposite Km, since a plurality of dew condensation sensitive elements are connected, positioning is easy and reliable soldering can be performed. Therefore, the condensation sensitive element will not shift to any part other than the opposing electrode, which may damage the condensation sensitive film and cause deterioration in sensitivity, or cause disconnection or contact resistance due to insufficient soldering. This will solve all the problems that affect the characteristics.

また、この製造方法によって生産される結露センサは、
従来のようにリード線が柔らかいためビス止め固定用プ
ラケントにはりつけて取り付けるといったことは不要で
、固いリードビンで取り付けることで充分固定すること
ができる使い易い結露センサである。さらに、耐溶剤性
に欠ける柔らかいくせのあるリード線ではなく、フープ
材のような固いリードビンを用いているので七ンサ同志
が絡み付くこともなく、有園溶剤による洗浄にも開明な
く、包装などの工程で取扱いやすい構造とすることがで
きる。
In addition, the dew condensation sensor produced by this manufacturing method is
Since the lead wire is soft as in the past, there is no need to attach it to a screw fixing bracket, and it is an easy-to-use dew condensation sensor that can be sufficiently fixed by attaching it with a hard lead bin. Furthermore, since a hard lead wire like a hoop material is used instead of a soft and curly lead wire that lacks solvent resistance, the wires do not get entangled with each other, and it is also easy to clean with solvents, making it easy to clean packaging etc. The structure can be easily handled in the process.

従って、安価で非常に量産性に富んだ結露センサを製造
することができる。
Therefore, it is possible to manufacture a dew condensation sensor that is inexpensive and highly suitable for mass production.

【図面の簡単な説明】[Brief explanation of drawings]

第1図はリードピン金複数個連結したフープ材を用い、
結露感応素子上の対向゛E極への半田付け工,程金示し
た斜視図、第2図は本発明の製造方法で製造される結露
センサの斜視図、第3図は従来の結露センサの部分破1
伜斜睨図である。 5・・・・・・結露感応素子、6・・・・・・アルミナ
基板、7a ,7b・・・・・対向電極、8・・・・・
・結露感応膜、91L ,9b・・・・・・リードビン
、10・・・・・・フープ材。
Figure 1 uses a hoop material with multiple lead pins connected.
A perspective view showing the process of soldering to the opposite E electrode on the dew condensation sensing element, FIG. 2 is a perspective view of a dew condensation sensor manufactured by the manufacturing method of the present invention, and FIG. Partial damage 1
This is a perspective view. 5... Condensation sensing element, 6... Alumina substrate, 7a, 7b... Counter electrode, 8...
- Condensation sensitive membrane, 91L, 9b... Lead bin, 10... Hoop material.

Claims (3)

【特許請求の範囲】[Claims] (1)フープ材に複数個連結されたリードピンと一つの
絶縁基板上に構成された複数個の結露感応素子の対向電
極とを各々電気的に接続する工程と、前記リードピンを
フープ材から分離するとともに前記絶縁基板を切断し各
々の結露感応素子に分離する工程とを有した結露センサ
の製造方法。
(1) The step of electrically connecting a plurality of lead pins connected to a hoop material and the counter electrodes of a plurality of dew condensation sensing elements configured on one insulating substrate, and separating the lead pins from the hoop material. A method for manufacturing a dew condensation sensor, comprising the steps of: cutting the insulating substrate to separate each condensation sensing element;
(2)結露検知素子は、アルミナ基板上にアクリル系モ
ノマー樹脂と炭素粉で構成された分散抵抗皮膜からなる
ことを特徴とする請求項1記載の結露センサの製造方法
(2) The method for manufacturing a dew condensation sensor according to claim 1, wherein the dew condensation sensing element is comprised of a dispersed resistance film made of an acrylic monomer resin and carbon powder on an alumina substrate.
(3)対向電極はカーボンと銀とからなり、厚膜印刷に
より形成されてることを特徴とする請求項1記載の結露
センサの製造方法。
(3) The method for manufacturing a dew condensation sensor according to claim 1, wherein the counter electrode is made of carbon and silver and is formed by thick film printing.
JP16301289A 1989-06-26 1989-06-26 Manufacture of dew condensation sensor Pending JPH0326953A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP16301289A JPH0326953A (en) 1989-06-26 1989-06-26 Manufacture of dew condensation sensor

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP16301289A JPH0326953A (en) 1989-06-26 1989-06-26 Manufacture of dew condensation sensor

Publications (1)

Publication Number Publication Date
JPH0326953A true JPH0326953A (en) 1991-02-05

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Family Applications (1)

Application Number Title Priority Date Filing Date
JP16301289A Pending JPH0326953A (en) 1989-06-26 1989-06-26 Manufacture of dew condensation sensor

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JP (1) JPH0326953A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2003021246A1 (en) * 2001-08-31 2003-03-13 Kurabe Industrial Co., Ltd. Capacitive humidity-sensor and capacitive humidity-sensor manufacturing method

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2003021246A1 (en) * 2001-08-31 2003-03-13 Kurabe Industrial Co., Ltd. Capacitive humidity-sensor and capacitive humidity-sensor manufacturing method

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