JPH032523B2 - - Google Patents

Info

Publication number
JPH032523B2
JPH032523B2 JP56075119A JP7511981A JPH032523B2 JP H032523 B2 JPH032523 B2 JP H032523B2 JP 56075119 A JP56075119 A JP 56075119A JP 7511981 A JP7511981 A JP 7511981A JP H032523 B2 JPH032523 B2 JP H032523B2
Authority
JP
Japan
Prior art keywords
seat
shape
cushion body
cover material
seat support
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
JP56075119A
Other languages
Japanese (ja)
Other versions
JPS57190513A (en
Inventor
Eiji Kato
Koichi Abe
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Inoac Corp
Original Assignee
Inoue MTP KK
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Inoue MTP KK filed Critical Inoue MTP KK
Priority to JP7511981A priority Critical patent/JPS57190513A/en
Publication of JPS57190513A publication Critical patent/JPS57190513A/en
Publication of JPH032523B2 publication Critical patent/JPH032523B2/ja
Granted legal-status Critical Current

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  • Chair Legs, Seat Parts, And Backrests (AREA)

Description

【発明の詳細な説明】 (産業上の利用分野) この発明はいす等の座席クツシヨン体の製造方
法に関し、特には座席支持体、クツシヨン材およ
びカバー材を所定形状に一体かつ一時に賦形接合
する座席クツシヨン体の製造方法に関する。
Detailed Description of the Invention (Industrial Application Field) The present invention relates to a method for manufacturing a seat cushion body such as a chair, and more particularly to a method for integrally and simultaneously shaping and joining a seat support body, cushion material, and cover material into a predetermined shape. The present invention relates to a method of manufacturing a seat cushion body.

(従来の技術) 従来のこの種座席クツシヨン体の製造方法とし
ては、たとえば自動車用座席クツシヨン体を例に
とると、(イ)Sバネ等のスプリング体を張設した座
席フレームと、(ロ)所定の形状に成形されたポリウ
レタン樹脂発泡体等のクツシヨン体または板状の
クツシヨン体と、(ハ)所定形状に縫製加工またはキ
ルテイング加工されたカバー(表皮)材をあらか
じめそれぞれ組付用に加工して、最終的にこれら
を所定の形状となるように吊り込みひも等によつ
て吊り込み張設したり、縫製したりして仕上げら
れているのが通常である。しかしながら、この吊
り込み構造に代表される従来方法にあつてはクツ
シヨン体およびカバー材をあらかじめ成形したり
縫製したりする工程が不可欠であり、また最終組
付工程において所定の例えば浮出形状に吊り込ん
だりあるいは縫合したりしなければならず、工程
的または部品点数等において大きな不利を有して
いる。
(Prior Art) As a conventional method for manufacturing this type of seat cushion body, taking a seat cushion body for an automobile as an example, (a) a seat frame on which a spring body such as an S spring is stretched; and (b) A cushion body made of polyurethane resin foam or the like or a plate-shaped cushion body molded into a predetermined shape and (c) a cover (skin) material sewn or quilted into a predetermined shape are each processed in advance for assembly. Then, they are usually finished by hanging them with a hanging cord or the like or by sewing them so that they finally have a predetermined shape. However, in the conventional method typified by this hanging structure, a process of forming or sewing the cushion body and cover material in advance is essential, and in the final assembly process, the cushion body and cover material are suspended in a predetermined, for example, embossed shape. This method requires a lot of work or stitching, which is a big disadvantage in terms of process and number of parts.

さらにまた最終組付工程においては複雑な表面
形状を形るために熟練者による手作業に頼らなけ
ればならず、にもかかわらず外観上の仕上げ品質
にバラつきがあつたり、あるいはシート設計上設
定された所定の曲面、特に凹曲面等が十分に実現
されない等の問題を生じている。
Furthermore, in the final assembly process, it is necessary to rely on manual labor by skilled workers to form complex surface shapes, and despite this, there may be variations in the quality of the finished appearance or differences in the seat design. However, there are problems in that certain curved surfaces, especially concave curved surfaces, cannot be sufficiently realized.

(発明が解決しようとする課題) この発明はこのような座席クツシヨン体を得る
に際して生ずるこのような問題を一挙に解決する
ために提案されたものであつて、極めて簡略な工
程によつて座席クツシヨン体の成形を一時に行な
うとともに所定の座板形状、特に複雑な凹凸を有
する浮出形状またま凹面を含む局面形状を容易に
かつ画一的に得ることができる方法を提供しよう
とするものである。
(Problems to be Solved by the Invention) This invention has been proposed in order to solve all of these problems that occur when obtaining such a seat cushion body, and it is possible to obtain a seat cushion body through an extremely simple process. The object of the present invention is to provide a method by which the body can be formed at the same time and a predetermined seat shape can be easily and uniformly obtained, especially a raised shape having complicated unevenness or a curved shape including a concave surface. be.

(課題を解決するための手段) この発明の要旨とするところは、所定の表面形
状を規定するための型刃を有するプレス型に、可
撓性カバー材および複数層の板状軟質合成樹脂発
泡体よりなるクツシヨン材および基本的な座部形
状を規定する合成樹脂成形品よりなる座席支持体
を反応性プレポリマー層およびその硬化剤ならび
に触媒を介して順次積層載置し、前記反応性プレ
ポリマーの反応硬化条件下においてこれらを前記
プレス型にて一体に圧着し、前記可撓性カバー材
およびクツシヨン材を所定の形状に賦形するとと
もに、これらを前記座席支持体と一体に接合する
ことを特徴とする座席クツシヨン体の製造方法に
係る。
(Means for Solving the Problems) The gist of the present invention is to provide a press mold having mold blades for defining a predetermined surface shape, a flexible cover material and a plurality of layers of plate-shaped soft synthetic resin foam. A cushion material consisting of the body and a seat support body consisting of a synthetic resin molded article defining the basic shape of the seat are sequentially laminated via a reactive prepolymer layer, its curing agent, and a catalyst, and the reactive prepolymer The flexible cover material and the cushion material are crimped together with the press mold under the reaction curing conditions described above, and the flexible cover material and the cushion material are formed into a predetermined shape and are integrally joined to the seat support body. The present invention relates to a method of manufacturing a seat cushion body characterized by:

(実施例) 以下添付の図面に従つて実施例を説明する。(Example) Embodiments will be described below with reference to the accompanying drawings.

第1図はこの発明方法によつて得られた座席ク
ツシヨン体10を断面とともに示した斜視図であ
つて、該座席クツシヨン体10は座席両側10
a,10aが盛り上つた膨出形状を呈しかつ座部
中央部10bは傾斜状の面にデザイン線10c,
10c…によつて区画される小さな浮出形状に形
成されている。なお、例えば自動車用座席クツシ
ヨン等にあつては、乗員の座姿勢をさらにしつか
りとホールドすることができるように座部中央部
10b全体が大きな凹曲面状に形成されることが
ある。
FIG. 1 is a perspective view showing a cross section of a seat cushion body 10 obtained by the method of the present invention.
a, 10a has a bulging shape, and the seat central portion 10b has design lines 10c,
It is formed into a small raised shape divided by 10c... For example, in the case of an automobile seat cushion, the entire seat central portion 10b may be formed into a large concave curved shape so that the sitting posture of the occupant can be held more securely.

この座席クツシヨン体10は、基本的な座部形
状を規定する合成樹脂成形品よりなる座席支持体
20の上部に2層のクツシヨン材12,13が積
層され最上面にカバー材11が被覆されてなる構
造を有し、これらの座席支持体、クツシヨン材お
よびカバー材は反応性プレポリマー層40,40
…の介在によつて一体に接合賦形されている。
This seat cushion body 10 has two layers of cushion materials 12 and 13 laminated on top of a seat support body 20 made of a synthetic resin molded product that defines the basic seat shape, and a cover material 11 is coated on the top surface. These seat supports, cushioning materials and covering materials are made of reactive prepolymer layers 40, 40.
They are joined together and shaped by the intervention of...

第2図にはこの発明方法に使用される座席支持
体20の一例が示される。この座席支持体20は
基本的な座部形状を規定するものであつて、あら
かじめ所定形状に賦形された合成樹脂成形品によ
つて構成される。座席支持体20はそれ自体座席
クツシヨン体の強度メンバーとなるものであるか
ら、高い剛性を有する材質が望ましく、繊維強化
ポリプロピレン樹脂、アクリロニトリルスチレン
樹脂、ポリフエニレンオキサイド樹脂、ポリフエ
ニレンサルフアイド樹脂、もしくはABS樹脂等
が例示される。
FIG. 2 shows an example of a seat support 20 used in the method of this invention. The seat support 20 defines the basic shape of the seat, and is made of a synthetic resin molded product that has been previously shaped into a predetermined shape. Since the seat support body 20 itself becomes a strength member of the seat cushion body, it is desirable to use a material with high rigidity, such as fiber reinforced polypropylene resin, acrylonitrile styrene resin, polyphenylene oxide resin, polyphenylene sulfide resin, Alternatively, ABS resin etc. are exemplified.

なお、座席支持体20は通常板面状に成形され
るが、その強度を減殺しない限度で軽量性あるい
は通気性等の要求を満たすために適宜の切欠2
5,25…またはスリツト等を設けることは一向
に差支えない。
The seat support 20 is usually formed into a plate shape, but it is provided with appropriate notches 2 in order to meet the requirements for lightness, breathability, etc. without reducing its strength.
There is no problem in providing 5, 25... or slits.

第3図はこの発明方法の一実施例を示すプレス
型の断面図に関する。このプレス型は下型31と
上型32によつて構成されていて、下型31には
クツシヨン体の所定の表面形状を規定する型33
および型刃34を有し、上型32は座席支持体2
0の裏面形状に略合致する形状に形作られてい
る。通常上型32には座席支持体20を適正位置
に保持する手段が設けられている。
FIG. 3 is a sectional view of a press die showing an embodiment of the method of the present invention. This press mold is composed of a lower mold 31 and an upper mold 32, and the lower mold 31 has a mold 33 that defines a predetermined surface shape of the cushion body.
and a mold blade 34, and the upper mold 32 has a seat support 2
It is shaped to approximately match the shape of the back surface of 0. The upper mold 32 is typically provided with means for holding the seat support 20 in the proper position.

同図に基づいてこの発明を詳述すると、まず下
型31の型面に可撓性カバー材11が載置され、
次いで板状軟質合成樹脂発泡体からなるクツシヨ
ン材12,13、および前記の座席支持体20が
反応性プレポリマー層40,40を介して順次セ
ツトされる。
To explain the present invention in detail based on the figure, first, the flexible cover material 11 is placed on the mold surface of the lower mold 31,
Next, the cushioning materials 12 and 13 made of plate-shaped soft synthetic resin foam and the seat support 20 are sequentially set through the reactive prepolymer layers 40 and 40.

可撓性カバー材11とは、この種座席クツシヨ
ン体の表皮材として使用される布、ビニールレザ
ー等を指称し、これらの表皮材に薄い軟質合成樹
脂発泡体が裏打されたものも多用される。座席表
面に美麗かつ複雑な凹凸の浮出模様を形成するに
は伸縮性の大きいニツト、ジヤージー等が好まし
く用いられる。なお、このカバー材表面には座席
の装飾性をさらに高めるために、例えば図示した
ような玉縁11a等が形成されることもある。こ
の玉縁11aは座席クツシヨン体の両側膨出部頂
部に位置するように配される。
The flexible cover material 11 refers to cloth, vinyl leather, etc. used as the skin material of this type of seat cushion body, and materials in which these skin materials are lined with a thin soft synthetic resin foam are also often used. . In order to form a beautiful and complex embossed pattern on the seat surface, highly elastic knit, jersey, etc. are preferably used. Incidentally, in order to further enhance the decorativeness of the seat, a bead 11a or the like as shown may be formed on the surface of the cover material, for example. This bead 11a is arranged so as to be located at the top of the bulges on both sides of the seat cushion body.

クツシヨン材12,13はポリウレタン樹脂発
泡体に代表される連通気泡構造の軟質合成樹脂発
泡体であつて、通常そのブロツク体(スラブ)か
らの切出品が用いられる。クツシヨン材を何層と
するか、あるいはその厚み、大きさまたはその軟
硬度等は求められる座席の性状、設計によつて決
せられる問題である。実施例では第1図に図示し
た製品断面図のように、座席上面全部に亘る比較
的薄いクツシヨン材12と座席中央部に位置する
厚めの比較的硬いクツシヨン材13の2層によつ
て構成されている。カバー材11側に位置するク
ツシヨン材を薄く多層とすることによつて、カバ
ー材表面により美麗な凹凸形状を現出することが
可能である。
The cushion materials 12 and 13 are soft synthetic resin foams with an open cell structure, such as polyurethane resin foams, and are usually cut from blocks (slabs) thereof. The number of layers of cushion material, its thickness, size, softness, etc. are determined by the desired properties and design of the seat. In this embodiment, as shown in the cross-sectional view of the product shown in FIG. 1, the seat is composed of two layers: a relatively thin cushion material 12 covering the entire upper surface of the seat, and a thicker and relatively hard cushion material 13 located in the center of the seat. ing. By making the cushion material located on the cover material 11 side thin and multilayered, it is possible to create a more beautiful uneven shape on the surface of the cover material.

反応性プレポリマー層40は例えばイソシアネ
ート過剰のポリエーテルプレポリマーよりなるウ
レタンプレポリマーであつて、成形に先立つてあ
らかじめ各積層面の片面または両面に塗布される
か、あるいはクツシヨン材表面に含浸される。
The reactive prepolymer layer 40 is, for example, a urethane prepolymer made of polyether prepolymer with an excess of isocyanate, and is applied to one or both sides of each laminated surface in advance before molding, or is impregnated onto the surface of the cushion material. .

この反応性プレポリマー層40を一定の成形工
程において反応硬化させるには硬化剤および触媒
を必要とする。上記のウレタンプレポリマーのた
めの硬化剤、触媒の組合せとしてはトリエチレン
ジアミン、ジブチル錫ジラウレート等の第3級ア
ミン、有機錫化合物もしくは水等の硬化剤または
これらの混合物が用いられるが、これらの硬化
剤、触媒はプレス成形直前に直接各積層面に塗布
することができる。しかしながら、図示のように
あらかじめこれらの硬化剤、触媒を塗布または含
浸させたシート状物41,41を適宜の積層面に
介在させることも作業効率等の点から好ましいこ
とである。
A curing agent and catalyst are required to reactively cure this reactive prepolymer layer 40 during certain molding steps. As the curing agent and catalyst combination for the above-mentioned urethane prepolymer, curing agents such as tertiary amines such as triethylene diamine, dibutyltin dilaurate, organotin compounds, water, etc., or mixtures thereof are used. Agents and catalysts can be applied directly to each laminated surface immediately before press molding. However, as shown in the figure, it is also preferable from the point of view of work efficiency to interpose sheet-like materials 41, 41 coated or impregnated with these curing agents and catalysts in advance on appropriate laminated surfaces.

反応性プレポリマー層およびその硬化剤ならび
に触媒を介在させた各積層材11,12,13お
よび座席支持体20のセツトが完了した後、これ
らは該反応性プレポリマーの反応硬化条件下にお
いてプレス型にて一体に圧着される。この圧着工
程においては反応性プレポリマーの反応硬化を促
進するためにプレス型31,32を加熱すること
が通常行なわれる。
After the setting of each laminate 11, 12, 13 and the seat support 20 with the reactive prepolymer layer and its curing agent and catalyst interposed therein is completed, they are pressed into a press mold under reaction curing conditions of the reactive prepolymer. are crimped together. In this press-bonding process, the press molds 31 and 32 are usually heated in order to promote reaction curing of the reactive prepolymer.

この工程において、積層材12,13は発泡材
であることより型刃34によつて容易に押圧され
変形するが、カバー材11は布状物であることか
ら引張力を有するので、結果的になだらかな凹窪
形状に賦形される。第3図中符号39,39で示
すのがスチーム導入孔または電熱ヒーターの鋳込
孔である。また、この成形段階においてクツシヨ
ン体の仕上げ上特に密に圧着されるべき箇所、例
えば座部中央部から側部に立上るコーナー部にお
いては、上型32の該当位置に突部35,35を
設けて座席支持体に当接させ当該部分における積
層体をより強い力で挟圧するようにしてもよい。
また、該突部35近傍にスチーム導入孔39を近
接させてより高温になるようにしたり、あるいは
当該部分における座席支持体の肉厚を薄くしもし
くは凹部とすることによつてプレス圧を高めてよ
り密着性を高めることも可能である。
In this step, since the laminated materials 12 and 13 are foamed materials, they are easily pressed and deformed by the mold blade 34, but since the cover material 11 is cloth-like and has tensile force, as a result, It is shaped into a gently concave shape. Reference numerals 39 and 39 in FIG. 3 indicate steam introduction holes or casting holes for electric heaters. In addition, in this molding step, protrusions 35 are provided at corresponding positions on the upper die 32 in areas that should be particularly tightly crimped to finish the cushion body, such as corner areas rising from the center of the seat to the sides. Alternatively, the laminate may be brought into contact with the seat support and the laminate at that portion may be compressed with a stronger force.
In addition, the press pressure can be increased by placing the steam introduction hole 39 close to the protrusion 35 so that the temperature becomes higher, or by reducing the thickness of the seat support at the relevant part or by forming a concave part. It is also possible to further improve the adhesion.

反応性プレポリマーの反応硬化によつて前記可
撓性カバー材11およびクツシヨン材12,13
は型もしくは型刃に規定された所定の形状に賦形
されるとともに、前記座席支持体20と一体に接
合されて所定の座席クツシヨン体が得られる。
The flexible cover material 11 and cushion materials 12, 13 are cured by reaction curing of the reactive prepolymer.
is formed into a predetermined shape defined by a mold or mold blade, and is integrally joined to the seat support 20 to obtain a predetermined seat cushion body.

(効果) 以上説明したところから明らかなように、この
発明方法によれば所定の形状、特にカバー材がな
だらかな凹窪形状を有する所定の表面浮出形状を
有する座席クツシヨン体が座席支持体と一体にか
つ一時に形成することができる。従つて、座席ク
ツシヨン体の各部構成部品の加工工程が大きく省
略でき、かつ最も煩雑な組付工程が大幅に簡略化
される。
(Effects) As is clear from the above explanation, according to the method of the present invention, a seat cushion body having a predetermined shape, particularly a predetermined surface embossed shape in which the cover material has a gentle concave shape, can be used as a seat support body. Can be formed integrally and at once. Therefore, the machining process for each component of the seat cushion body can be largely omitted, and the most complicated assembly process can be greatly simplified.

また、従来の吊り込み構造では困難とされる大
きな凹曲面における浮出模様も容易に実現するこ
とができ、シート設計において計算された座席形
状が画一的に均質化され、品質および機能上の有
利性には極めて大きいものがある。さらに合成樹
脂製の座席支持体は近時のエンジニアリングプラ
スチツクの開発とも相まつて軽量かつ強じんでし
かも弾性を有するものを選択することによつて、
求められる座席の機能、性状において所望のもの
を得ることができる等、この発明はこの種座席ク
ツシヨン体の製法として多大の利点を有するもの
である。
In addition, it is possible to easily create raised patterns on large concave curved surfaces, which is difficult with conventional suspended structures, and the seat shape calculated in the seat design is uniformly homogenized, resulting in improved quality and functionality. The advantages are extremely large. Furthermore, in line with the recent development of engineering plastics, the synthetic resin seat support was selected to be lightweight, strong, and elastic.
The present invention has many advantages as a manufacturing method for this type of seat cushion body, such as being able to obtain the desired functions and properties of the seat.

【図面の簡単な説明】[Brief explanation of the drawing]

第1図はこの発明方法によつて得られた座席ク
ツシヨン体をその断面とともに示した斜視図、第
2図はこの発明に用いられる座席支持体の一例を
示す斜視図、第3図はこの発明の実施例を示す断
面図である。 11…座席クツシヨン体、11…可撓性カバー
材、12,13…クツシヨン材、20…座席支持
体、31,32…プレス型、33…型、34…型
刃、40…反応性プレポリマー層。
Fig. 1 is a perspective view showing a seat cushion body obtained by the method of this invention together with its cross section, Fig. 2 is a perspective view showing an example of a seat support body used in this invention, and Fig. 3 is a perspective view showing the seat cushion body obtained by the method of this invention. FIG. DESCRIPTION OF SYMBOLS 11... Seat cushion body, 11... Flexible cover material, 12, 13... Cushion material, 20... Seat support body, 31, 32... Press mold, 33... Mold, 34... Mold blade, 40... Reactive prepolymer layer .

Claims (1)

【特許請求の範囲】[Claims] 1 所定の表面形状を規定するための型刃を有す
るプレス型に、可撓性カバー材および複数層の板
状軟質合成樹脂発泡体よりなるクツシヨン材およ
び基本的な座部形状を規定する合成樹脂成形品よ
りなる座席支持体を反応性プレポリマー層および
その硬化剤ならびに触媒を介して順次積層載置
し、前記反応性プレポリマーの反応硬化条件下に
おいてこれらを前記プレス型にて一体に圧着し、
前記可撓性カバー材および前記クツシヨン材を所
定の形状に賦形するとともに、これらを前記座席
支持体と一体に接合することを特徴とする座席ク
ツシヨン体の製造方法。
1 A flexible cover material, a cushion material made of a multi-layered plate-shaped soft synthetic resin foam, and a synthetic resin that defines the basic seat shape are placed in a press mold having a mold blade for defining a predetermined surface shape. A seat support made of a molded product is sequentially laminated via a reactive prepolymer layer, its curing agent, and a catalyst, and these are pressed together with the press mold under reaction curing conditions of the reactive prepolymer. ,
A method of manufacturing a seat cushion body, comprising shaping the flexible cover material and the cushion material into a predetermined shape, and joining them together with the seat support.
JP7511981A 1981-05-19 1981-05-19 Production of seat cushion body Granted JPS57190513A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP7511981A JPS57190513A (en) 1981-05-19 1981-05-19 Production of seat cushion body

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP7511981A JPS57190513A (en) 1981-05-19 1981-05-19 Production of seat cushion body

Publications (2)

Publication Number Publication Date
JPS57190513A JPS57190513A (en) 1982-11-24
JPH032523B2 true JPH032523B2 (en) 1991-01-16

Family

ID=13566982

Family Applications (1)

Application Number Title Priority Date Filing Date
JP7511981A Granted JPS57190513A (en) 1981-05-19 1981-05-19 Production of seat cushion body

Country Status (1)

Country Link
JP (1) JPS57190513A (en)

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2012051390A (en) * 2010-08-31 2012-03-15 Tachi S Co Ltd Vehicle seat
JP7087945B2 (en) * 2018-11-19 2022-06-21 マツダ株式会社 Vehicle seat

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS4732082U (en) * 1971-05-01 1972-12-11

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS4732082U (en) * 1971-05-01 1972-12-11

Also Published As

Publication number Publication date
JPS57190513A (en) 1982-11-24

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