JPH03243294A - Brazing method for high-strength al alloy, high-strength al alloy for brazing structure and high-strength al alloy brazing sheet - Google Patents

Brazing method for high-strength al alloy, high-strength al alloy for brazing structure and high-strength al alloy brazing sheet

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Publication number
JPH03243294A
JPH03243294A JP3736590A JP3736590A JPH03243294A JP H03243294 A JPH03243294 A JP H03243294A JP 3736590 A JP3736590 A JP 3736590A JP 3736590 A JP3736590 A JP 3736590A JP H03243294 A JPH03243294 A JP H03243294A
Authority
JP
Japan
Prior art keywords
alloy
brazing
strength
weight
content
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP3736590A
Other languages
Japanese (ja)
Inventor
Ken Toma
当摩 建
Shoji Takeuchi
竹内 章二
Hajime Kudo
元 工藤
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
MA Aluminum Corp
Original Assignee
Mitsubishi Aluminum Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Mitsubishi Aluminum Co Ltd filed Critical Mitsubishi Aluminum Co Ltd
Priority to JP3736590A priority Critical patent/JPH03243294A/en
Publication of JPH03243294A publication Critical patent/JPH03243294A/en
Pending legal-status Critical Current

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Abstract

PURPOSE:To make improvement in the quality of the Al alloy brazed joint having a specific compsn. by providing an Al alloy coating layer having a specific compsn. and thickness on the surface of a material to be brazed and brazing the material. CONSTITUTION:The Al alloy coating layer having <0.5wt.% Mg content is previously provided at >=100mum thickness on the brazing surface and the brazing of the high-strength Al alloy is executed by melting the brazing material in the brazing of the high-strength Al alloy contg. <2.0wt.% Cu, <1.2wt.% Si and 0.3 to 5.6wt.% Mg. The characteristic of high strength is obtd. by using the Mg-contg. Al alloy in this way and the good brazing characteristic is assured.

Description

【発明の詳細な説明】 [産業上の利用分野] この発明は、高強度Ai!、合金をろう付する際に、ろ
う材部に適当なフィレットが形成され、良好なろう付接
合性が得られるろう付方法、および、このろう付方法に
使用される構造用Al合金材、プレージングシートに関
するものである。
[Detailed Description of the Invention] [Industrial Application Field] This invention provides high-strength Ai! , a brazing method in which an appropriate fillet is formed in the brazing metal part and good brazing bondability is obtained when brazing the alloy, and a structural Al alloy material and plate used in this brazing method. This is related to the ging sheet.

[従来の技術] 純AlやAl合金からなる部材を接合する際に、この部
材が複雑な形状であったり、比較的薄肉であったり、さ
らに接合箇所が多かったりする場合は、ろう付による接
合方法が広く行われている。
[Prior Art] When joining parts made of pure Al or Al alloy, if the parts have a complicated shape, are relatively thin, or have many joining points, joining by brazing is recommended. The method is widely used.

その−例を具体的に説明すると、ろう材には、J I 
S4104やJIS4343に代表されるろう付性が良
好なAl合金を使用し、このろう材を、プレージングシ
ートや置きろうとしてろう付部に供給する。
To give a concrete example, the brazing filler metal is JI
An Al alloy with good brazing properties, such as S4104 and JIS4343, is used, and this brazing material is supplied to the plating sheet or to the brazing part to be placed.

部材同士は製品形状に応じて組み立て、プレージングシ
ートや置きろうなどとともに組立体とする。この組立体
を、フラックスを塗布した後に、大気あるいは不活性ガ
ス雰囲気炉内に配置し、あるいは、フラックスを塗布す
ることなく、真空炉内に配置する。炉内では、ろう材の
溶融温度以上の温度(例えば、Al−Si合金系ろう材
で、約600℃)に保持して、ろう材を溶融させてろう
付を行っている。
The parts are assembled according to the shape of the product, and together with the plating sheet and the placeholder, they form an assembly. The assembly is placed in an air or inert gas atmosphere furnace after application of flux, or placed in a vacuum furnace without application of flux. In the furnace, the temperature is maintained at a temperature higher than the melting temperature of the brazing material (for example, approximately 600° C. for an Al-Si alloy brazing material) to melt the brazing material and perform brazing.

ところで、Alは軽量という利点を生かして各種用途に
利用されており、ろう付により接合されたろう付製品も
ハニカム構造(例えば自動二輪車のスイングアーム)や
熱交換器などに広く応用されており、強度は若干低くて
も、ろう付性に優れたAl2合金が多く用いられている
By the way, Al is used for various purposes taking advantage of its light weight, and brazed products joined by brazing are also widely applied to honeycomb structures (for example, the swing arms of motorcycles) and heat exchangers, and are used for strength and strength. Al2 alloys are often used because they have excellent brazing properties, even if they are slightly low.

しかし、最近では、Al合金の用途拡大のために、高強
度で、しかもろう付性に優れた構造用、If合金の使用
が要望されている。
However, recently, in order to expand the use of Al alloys, there has been a demand for the use of structural If alloys that have high strength and excellent brazing properties.

また、ろう付製品全体の強度は、構造用Al合金の強度
のみならず、製品構造の一部となるプレージングシート
の強度にも影響される。しかし、従来、プレージングシ
ートの芯材として一般に使用されているAl2−Mn系
合金は強度が十分ではなく、ろう付製品の破断強度を低
下させる一因となっている。このため、プレージングシ
ートの芯材にも、ろう付性に優れた高強度のAl合金を
使用することが要望されている。
Furthermore, the strength of the entire brazed product is affected not only by the strength of the structural Al alloy but also by the strength of the plating sheet that forms part of the product structure. However, the Al2-Mn alloy that has been conventionally used as the core material of plating sheets does not have sufficient strength, which is one of the causes of lowering the breaking strength of brazed products. For this reason, it is desired to use a high-strength Al alloy with excellent brazing properties also for the core material of the plating sheet.

[発明が解決しようとする課題] 一般に高強度Al合金としては、JIS200O系、5
000糸、6000系、7000系の合金が知られてい
る。しかし、2000系、6000系の合金は、Cu、
Siを比較的多量に含有し、溶融温度が低いために、ろ
う付用に溶融してしまうという問題点がある。また、ろ
う付時の加熱により、合金は焼鈍された状態となり、ろ
う付部の1合却速度も大きくないため、適当な焼入れ効
果が得られず、強度は不十分である。また、その後の熱
処理によっても十分な強度は得られない。
[Problem to be solved by the invention] Generally, high-strength Al alloys include JIS 200O series, 5
000 yarn, 6000 series, and 7000 series alloys are known. However, 2000 series and 6000 series alloys have Cu,
Since it contains a relatively large amount of Si and has a low melting temperature, it has the problem of being melted for brazing. Furthermore, the alloy is in an annealed state due to the heating during brazing, and the rate of melting at the brazed portion is not high, so an appropriate hardening effect cannot be obtained and the strength is insufficient. Furthermore, sufficient strength cannot be obtained by subsequent heat treatment.

したがって、JIS2000系、6000系のAl合金
は、ろう付用の高強度材料としては不適当である。
Therefore, JIS 2000 series and 6000 series Al alloys are unsuitable as high-strength materials for brazing.

以上の点から、ろう付用の高強度Al合金としては、M
gを比較的多く含有する焼入れ感受性の弱い7000系
合金や非熱処理型の5000系合金が候補として考えら
れる。
From the above points, as a high strength Al alloy for brazing, M
Possible candidates include a 7000 series alloy that contains a relatively large amount of g and has low quenching sensitivity, and a non-heat-treated 5000 series alloy.

しかし、5000系、7000系のA1合金を用いた場
合には、ろう付部に適当なフィレットが形成されず、ろ
う付接合性(以下、ろう付性という)に劣っているとい
う問題点がある。
However, when 5000 series and 7000 series A1 alloys are used, there is a problem in that an appropriate fillet is not formed in the brazed part, resulting in poor brazing performance (hereinafter referred to as brazing performance). .

本発明者らは、上記問題点を解決すべく、Mg含含有A
l金合金おけるろう付性不良の原因を調査研究し、以下
の2点が要因になっていることを明らかにした。
In order to solve the above problems, the present inventors have developed Mg-containing A
We investigated and researched the causes of poor brazing properties in l-gold alloys and found that the following two factors were the causes.

fil第1点として、Mg含含有A1金合金、焼鈍によ
って微細、等方再結晶組織が形成されやすく、溶融ろう
の粒界侵食を受けやすい。しかも侵入した溶融ろう(例
えば八β−3iろう)は、Al合金中で拡散するMgを
取り入れることによって、融点が低下するため、安定し
て合金の粒界を侵食し続ける。したがって、フィレット
形成に寄与すべき必要なろうが、合金内に吸収され、フ
ィレット形成が不十分となって、ろう付性を悪化させる
The first point is that Mg-containing A1 gold alloys tend to form a fine, isotropic recrystallized structure by annealing, and are susceptible to grain boundary erosion by molten solder. In addition, the molten solder that has entered (for example, 8β-3i solder) incorporates Mg that diffuses into the Al alloy, thereby lowering its melting point, so that it continues to stably erode the grain boundaries of the alloy. Therefore, the necessary wax that should contribute to fillet formation is absorbed into the alloy, resulting in insufficient fillet formation and deteriorating brazability.

(2)第2点としては、Mg含有八へ合金は、真空中、
不活性ガス中、大気中などの雰囲気にかかわらず、焼鈍
や、ろう付時の加熱によって、表面に酸化皮膜が厚く成
長し、Mg含有量が多いほど酸化皮膜の成長速度が早い
。この皮膜が溶融ろうを過剰に拡げる促進作用をもち、
ろう部のフィレット形成を阻害してろう付性を悪化させ
る。
(2) The second point is that the Mg-containing Hachihe alloy is
Regardless of the atmosphere such as inert gas or air, an oxide film grows thickly on the surface due to annealing or heating during brazing, and the higher the Mg content, the faster the oxide film grows. This film has the effect of promoting excessive expansion of molten solder,
It inhibits fillet formation in the solder part and deteriorates brazing properties.

上記 fi+、 (21で述べたろうの侵入およびろう
の拡がり現象は、Al2合金のMg含有量が多いほど顕
著となり、ろう付性を一層悪化させる。
The penetration of the solder and the spreading of the solder described in (21) become more pronounced as the Mg content of the Al2 alloy increases, further deteriorating the brazing properties.

したがって、ろう付に用いるAJ2合金としては、Mg
含有量が少ないほどろう付性が良好となるが、高強度と
いう特性を満足することはできない。
Therefore, as the AJ2 alloy used for brazing, Mg
The lower the content, the better the brazing properties, but the property of high strength cannot be satisfied.

本願発明は、上記した知見に基づき、Mg含有Al合金
を用いて、高強度の特性を得るとともに、良好なろう付
性を確保することを目的とするものである。
The present invention is based on the above-mentioned knowledge, and aims to obtain high strength characteristics and ensure good brazing properties using an Mg-containing Al alloy.

[課題を解決するための手段] 上記目的を達成するため、本願発明のうち高強度Al合
金のろう付方法は、Cu含有量が2.0重量%未満、S
i含有量が1.2重量%未満で、Mgを0.3〜5.6
重量%含有する高強度Al合金をろう付するに先立ち、
高強度A、9合金の少なくともろう付表面に、純Alま
たはMg含有量が0.5重量%未満のAl合金からなる
被覆層を、100μm以上の厚さで設けておき、ろう材
を溶解させて前記高強度Al1合金ろう付することを特
徴とするものである。
[Means for Solving the Problems] In order to achieve the above object, the method of brazing high strength Al alloy of the present invention includes
i content is less than 1.2% by weight, Mg is 0.3-5.6
Prior to brazing the high strength Al alloy containing % by weight,
A coating layer made of pure Al or an Al alloy with an Mg content of less than 0.5% by weight is provided on at least the brazing surface of the high-strength A and 9 alloys with a thickness of 100 μm or more, and the brazing material is melted. This is characterized in that the high-strength Al1 alloy is brazed.

次に、第2の発明のろう付構造用高強度Aff合金材は
、Cu含有量が2.0重量%未満、Si含有量が1.2
重量%未満で、Mgを0.3〜5゜6重量%含有するろ
う付構造用高強度Al合金の少なくともろう付表面に、
純へ4またはMg含有量が0.5重量%未満のAl2合
金からなる被覆層が、lQOLLm以上の厚さで設けら
れていることを特徴とするものである。
Next, the high-strength Aff alloy material for brazed structures of the second invention has a Cu content of less than 2.0% by weight and a Si content of 1.2% by weight.
At least on the brazing surface of a high-strength Al alloy for brazing structures containing 0.3 to 5.6% by weight of Mg,
The coating layer is characterized in that a coating layer made of Al2 alloy having a Mg content of less than 0.5% by weight is provided with a thickness of 1QOLLm or more.

第3の発明である高強度Al合金プレージングシートは
、Cu含有量が2.0重量%未満、Si含有量が1.2
重量%未満で、Mgを0.3〜5.6重量%含有する高
強度Al合金を芯材とし、この芯材の少なくともろう付
表面に、純AlまたはMg含有量が0.5重量%未満の
へ4合金からなる被覆層が、1100LL以上の厚さで
設けられており、この被覆層の表面に、ろう材が被覆さ
れていることを特徴とするものである。
The third invention, the high-strength Al alloy plating sheet, has a Cu content of less than 2.0% by weight and a Si content of 1.2% by weight.
A high-strength Al alloy containing 0.3 to 5.6% by weight of Mg is used as a core material, and at least the brazing surface of this core material has a pure Al or Mg content of less than 0.5% by weight. A coating layer made of Nohe 4 alloy is provided with a thickness of 1100 LL or more, and the surface of this coating layer is coated with a brazing material.

以下に、本発明の構成を、より具体的に説明する。The configuration of the present invention will be explained in more detail below.

先ず、本発明に用いる高強度Al合金の成分限定理由を
述べる。
First, the reason for limiting the components of the high-strength Al alloy used in the present invention will be described.

高強度Al合金中のCu含有量を2.0重量%未満、S
i含有量を1.2重量%未満としたのは、これら含有量
を超えた場合に、Al合金の溶融開始温度が低下して、
ろう何時にAl1合金局部溶解が起こり、材料強度が著
しく低下し、さらに製品形状を保てないおそれがあるた
めである。
Cu content in high strength Al alloy is less than 2.0% by weight, S
The reason why the i content is less than 1.2% by weight is that if the i content exceeds this content, the melting start temperature of the Al alloy will decrease.
This is because local melting of the Al1 alloy occurs during soldering, resulting in a significant decrease in material strength and the possibility that the product shape cannot be maintained.

また、Mg含有量を0.3〜5.6重量%の範囲内とし
たのは、0.3重量%未満では、Al1合金強度が不十
分であり、一方、5.6重量%を超えると、ろうの侵入
やAl1合金溶融現象が生ずるためである。また、同様
の理由によって、さらに、Mg含有量を0.6〜3.0
重量%に限定するのが望ましい。
In addition, the Mg content was set within the range of 0.3 to 5.6% by weight because if it is less than 0.3% by weight, the Al1 alloy strength is insufficient, whereas if it exceeds 5.6% by weight, the strength of the Al1 alloy is insufficient. This is because wax penetration and Al1 alloy melting phenomena occur. In addition, for the same reason, the Mg content was further increased from 0.6 to 3.0.
Preferably, it is limited to % by weight.

なお、他の成分については、言及しないので、上記以外
の成分を適宜量含有することは可能である。
In addition, since other components are not mentioned, it is possible to contain appropriate amounts of components other than those mentioned above.

この高強度Al1合金、第2の発明のように、構造用の
へ4合金材として用いることができ、さらに、第3の発
明のように、ブレ、−ジングシートの芯材として用いる
ことができる。
This high-strength Al1 alloy can be used as a structural He4 alloy material, as in the second invention, and furthermore, as in the third invention, it can be used as a core material for bending sheets. .

次に、上記した高強度Al合金の少なくともろう付表面
には、後述する純A℃またはAl2合金からなる被覆層
を設ける。すなわち、ろう材が溶融してろうが拡がると
想定される表面域に、最小限、被覆層が設けられていれ
ばよい。また、本願発明としては、被覆層をろう付表面
以外の合金表面に設けてもよく、さらに片面のみならず
、両面に設けることも考えられる。
Next, at least the brazing surface of the above-mentioned high-strength Al alloy is provided with a coating layer made of pure A.degree. C. or Al2 alloy, which will be described later. That is, it is sufficient that at least the coating layer is provided on the surface area where the brazing material is expected to melt and spread. Further, in the present invention, the coating layer may be provided on the alloy surface other than the brazing surface, and it is also conceivable to provide the coating layer not only on one side but also on both sides.

この被覆層に用いられる材料は、純AlまたはMg含有
量が0.5重量%未満のA、9合金に限定される。なお
、純AJ2には、不可避の不純物が含まれるものであっ
てもよい。また、Al1合金ついては、Mg以外の成分
については特に限定されない。被覆層の材料を上記に限
定したのは、この組成によれば、ろう付加熱時に、高強
度八β合金表面における酸化皮膜の成長が遅く、かつ、
高強度Al合金へのろうの侵入が生じ難いためである。
The material used for this coating layer is limited to pure Al or an A,9 alloy with a Mg content of less than 0.5% by weight. Note that pure AJ2 may contain unavoidable impurities. Further, regarding the Al1 alloy, there are no particular limitations on the components other than Mg. The reason why the material of the coating layer is limited to the above is because, according to this composition, the growth of the oxide film on the high-strength 8β alloy surface is slow during brazing heating, and
This is because it is difficult for solder to penetrate into the high-strength Al alloy.

また、上記被覆層の厚さを1001.1m以上としたの
は、一般のろう付条件では、Mgの拡散が150umで
あり、Mgによるろう付性の悪影響を有効に排除するた
めに、最小限、上記厚さが必要となるためである。なお
、被覆層の厚さの上限は、特に存在しないが、被覆層が
設けれらた材料の強度が、比較的強度の低い被覆層の存
在によって全体として低下しないように、過度の厚さと
しないのが望ましい。例えば、純A℃の被覆層では、厚
みを300LLm以下とするのが望ましい。
In addition, the reason why the thickness of the above-mentioned coating layer was set to be 1001.1 m or more is that under general brazing conditions, Mg diffusion is 150 um, and in order to effectively eliminate the negative influence of Mg on brazability, it is necessary to minimize the This is because the above thickness is required. There is no particular upper limit to the thickness of the coating layer, but it should not be excessively thick so that the overall strength of the material provided with the coating layer does not decrease due to the presence of the coating layer, which has relatively low strength. is desirable. For example, for a pure A°C coating layer, it is desirable that the thickness be 300 LLm or less.

なお、被覆層の形成方法は特に限定されるものではなく
、クラッド法や金属溶射法などを採用することができる
。一般には、クラッド法により能率よく被覆層を設ける
ことができる。
Note that the method for forming the coating layer is not particularly limited, and a cladding method, a metal spraying method, or the like can be adopted. Generally, the coating layer can be efficiently provided by the cladding method.

上記のように被覆層を設けた高強度式β合金を、プレー
ジングシートの芯材として用いる場合には、被覆層の表
面に、さらに、ろう材を被覆する。ろう材の被覆につい
ても上記被覆層と同様に、被覆方法は限定されないが、
クラッド法が望ましい。ろう材の材料としては、高強度
Al合金へのろうの侵入が抑制されるように、Mg含有
量が0.3重量%以下であるのが望ましい。
When a high-strength β alloy provided with a coating layer as described above is used as a core material of a plating sheet, the surface of the coating layer is further coated with a brazing material. As with the above-mentioned coating layer, the coating method for coating the brazing material is not limited, but
Cladding method is preferred. As for the material of the brazing filler metal, it is desirable that the Mg content is 0.3% by weight or less so that penetration of the brazing filler metal into the high-strength Al alloy is suppressed.

一方、構造用A12合金材として用いる場合には、ろう
材は、プレージングシートや置きろうなどの方法によっ
て供給されるが、その方法は特に限定されるものではな
い。
On the other hand, when used as a structural A12 alloy material, the brazing filler metal is supplied by a method such as plating sheet or placing wax, but the method is not particularly limited.

上記プレージングシートや構造用Al合金材を用い、常
法によって各種雰囲気下でろう材を溶融させてろう付を
行う。
Brazing is performed using the above-mentioned plating sheet and structural Al alloy material by melting a brazing material in various atmospheres in a conventional manner.

なお、プレージングシートのろう材のMg含有量を、前
記したように0.3重量%以下として、真空ろう付を行
う場合には、5 X 10−’ Torr以下の高真空
下で行うのが望ましい。これは、従来、Mg含有のろう
材により、プレージングシートの耐食性が増して芯材の
酸化皮膜の形成を抑制していたので、低Mg含有のろう
材では芯材の酸化皮膜の形成を抑止するために、より高
い真空度が望ましいためである。
In addition, when vacuum brazing is performed with the Mg content of the brazing material of the plating sheet being 0.3% by weight or less as described above, it is best to perform it under a high vacuum of 5 X 10-' Torr or less. desirable. Conventionally, Mg-containing brazing materials increased the corrosion resistance of the plating sheet and suppressed the formation of an oxide film on the core material, but brazing materials with a low Mg content suppressed the formation of an oxide film on the core material. This is because a higher degree of vacuum is desirable.

[作 用] すなわち、本願発明によれば、ろう付に際し、高強度A
l合金の少なくともろう付表面が被覆層で覆われた状態
にあり、溶融したろうが高強度Al合金内に侵入するの
を防止し、さらに、高強度Al合金中のMg成分が拡散
して溶融ろうと化学反応するのを防止する。また、Mg
成分による酸化皮膜の成長を抑制し、ろうの拡がりを必
要以上に促進しない。
[Function] That is, according to the present invention, high strength A is achieved during brazing.
At least the brazed surface of the l-alloy is covered with a coating layer, which prevents molten solder from penetrating into the high-strength Al alloy, and further prevents the Mg component in the high-strength Al alloy from diffusing and melting. Prevents chemical reactions with wax. Also, Mg
Suppresses the growth of oxide film caused by the ingredients and does not promote the spread of wax more than necessary.

したがって、溶融したろう材は、高強度Al合金内に侵
入することなく、ろう何面に適度に拡がり、ろう何部に
適当なフィレットが形成され、良好なろう付接合がなさ
れる。
Therefore, the molten brazing filler metal does not penetrate into the high-strength Al alloy, but spreads appropriately over the brazing surface, forming an appropriate fillet in the brazing section, and achieving a good brazed joint.

以下に、本発明の実施例を、2つのAl2合金板材をろ
う付接合する場合について説明する。
An example of the present invention will be described below regarding a case where two Al2 alloy plates are joined by brazing.

[実施例1] 実施例1では、Af1合金板材の一方にMg含有の高強
度Al合金を用い、他方の板材には、Al−3i系のA
l合金を用いた。
[Example 1] In Example 1, a high-strength Al alloy containing Mg was used for one of the Af1 alloy plate materials, and an Al-3i-based Al alloy was used for the other plate material.
l alloy was used.

高強度Al合金として、第1表に示す成分組成を有する
合金(No、1〜4)を通常の溶解、鋳造法によって作
製し、均質化熱処理、面削の後、第1図(A)に示すよ
うに、各合金lに、Alと不可避不純物からなる純A℃
材を熱間圧延によってクラッドして被覆層2を設け、冷
間圧延によって2mm厚の板材とし、それぞれ焼鈍を行
って本発明の構造用高強度A12合金材を得た。各板材
における純Al、すなわち被覆層2の厚みは、第1表に
示す通りである。
As high-strength Al alloys, alloys (Nos. 1 to 4) having the compositions shown in Table 1 were produced by ordinary melting and casting methods, and after homogenization heat treatment and surface milling, they were shown in Figure 1 (A). As shown, each alloy l has a pure A℃ consisting of Al and inevitable impurities.
The material was clad by hot rolling to provide a coating layer 2, and then cold rolled to form a 2 mm thick plate material, each of which was annealed to obtain a structural high strength A12 alloy material of the present invention. The thickness of pure Al in each plate material, that is, the thickness of the coating layer 2, is as shown in Table 1.

なお、比較のために、合金(No、3)を用い、前記面
削後に、熱間圧延、冷間圧延して2mm厚とし、さらに
焼鈍して、被覆層を設けない比較例の構造用板材を得た
For comparison, alloy (No. 3) was used, and after the above-mentioned facing, hot rolling and cold rolling were performed to a thickness of 2 mm, and further annealing was performed to prepare a structural plate material of a comparative example without a coating layer. I got it.

前記構造用板材と接合させる他方の板材には、Al1−
1.0重量%Mn−1,0重量%Si −(1,5重量
%Cuの/’I2−3i系合金を用い、この合金を、第
1図(B)に示すように芯材3として、その両面に、J
IS4104合金または4343合金からなるろう材4
を10%厚ずつクラッドして0.5mm厚のAl1−5
i系板材(プレージングシ−ト)とし、さらに、焼鈍し
た。
The other plate to be joined to the structural plate includes Al1-
Using a /'I2-3i alloy of 1.0 wt% Mn-1.0 wt% Si-(1.5 wt% Cu), this alloy was used as the core material 3 as shown in Fig. 1(B). , on both sides, J
Brazing material 4 made of IS4104 alloy or 4343 alloy
0.5mm thick Al1-5 by cladding with 10% thickness
It was made into an i-type plate material (plating sheet) and further annealed.

また、ろう材をクラッドすることなく、上記芯材3のみ
で構成し、上記と同様に焼鈍した0、 5mm厚のA℃
−3i系板材を別に用意した。
In addition, a 0.5 mm thick A°C was constructed of only the core material 3 without cladding the brazing material and was annealed in the same manner as above.
-3i type board material was prepared separately.

なお、前記した構造用板材は、50X30mmの大きさ
に切断し、Al−31系板材は、40×20mmの大き
さに切断し、その後、それぞれの板材について、溶剤脱
脂、乾燥を行った。
The above-mentioned structural board material was cut into a size of 50 x 30 mm, and the Al-31 board material was cut into a size of 40 x 20 mm, and then each board material was degreased with a solvent and dried.

そして、Al2−3i系板材を、第2図(A)〜(C)
に示すように、長辺側を載置面とするようにして、高強
度A12合金板材の上面に垂直に立てた。なお、芯材の
みの板材を用いた場合には、第2図(C)に示すように
、接合部分にJIS4104合金または4343合金か
らなる0、8mm径のろう線材5を置いてろう材を供給
するものとした。
Then, the Al2-3i type plate material is
As shown in Figure 2, it was stood perpendicularly on the upper surface of a high-strength A12 alloy plate with the long side serving as the mounting surface. In addition, when using a plate material with only a core material, as shown in Fig. 2 (C), a brazing wire 5 with a diameter of 0.8 mm made of JIS 4104 alloy or 4343 alloy is placed at the joint part and the brazing material is supplied. It was decided that

そして、ろう付性としては、3つの方法を採用し、その
1つの真空ろう付では、10−5Torrの真空下で行
い、プレージングシートまたは置きろうのろう材として
はJ I S4104合金を使用した。第2の方法では
、接合部にふっ化物系フラックスを塗布してN2ガス雰
囲気中でろう付するものとし、ろう材には、JIS43
43合金を用いた。さらに、第3の方法では、塩化物系
フラックスを用い、大気中でろう付するものとし、ろう
材にはJIS4343合金を用いた。なお、いずれのろ
う付方法においても、ろう付温度は600℃で、ろう何
時間は5分間とした。
Three methods were adopted for brazing properties, one of which was vacuum brazing, which was performed under a vacuum of 10-5 Torr, and J I S4104 alloy was used as the brazing material for the plating sheet or brazing material. . In the second method, a fluoride flux is applied to the joint and brazed in an N2 gas atmosphere, and the brazing material is JIS43
43 alloy was used. Furthermore, in the third method, brazing was performed in the atmosphere using a chloride flux, and a JIS 4343 alloy was used as the brazing material. In both brazing methods, the brazing temperature was 600° C. and the brazing time was 5 minutes.

ろう付後には、第3図に示すように接合部分の断面観察
を行い、ろう6の拡がり幅Wと高強度、If合合金への
ろう6の侵入深さHな測定した。さらに、接合された構
造体の接合強度を引っ張り試験によって測定し、また、
ろう付後の高強度Al合金1のみの引っ張り試験を行っ
た。これらの結果は第1表に示した。
After brazing, the cross section of the joint was observed as shown in FIG. 3, and the spread width W of the solder 6, the high strength, and the penetration depth H of the solder 6 into the alloy alloy were measured. Furthermore, the joint strength of the joined structures was measured by a tensile test, and
A tensile test was conducted only on high-strength Al alloy 1 after brazing. These results are shown in Table 1.

その結果は、本発明の実施例では、ろうの拡がりは適当
で、ろうの侵入も浅く、適当なフィレットが形成された
。したがって、ろう付状態は良好で、接合部の破断強度
は高く、破断は接合部から生ずることはなく、他方の強
度の小さい板材で生じた。また、高強度Al合金材の材
料強度も十分に高い。
The results showed that in the examples of the present invention, the spread of the wax was appropriate, the penetration of the wax was shallow, and an appropriate fillet was formed. Therefore, the brazed condition was good, the fracture strength of the joint was high, and the fracture did not occur from the joint, but occurred in the other plate material, which had lower strength. Moreover, the material strength of the high-strength Al alloy material is also sufficiently high.

これに対し、被覆層を有しない比較例では、ろう拡がり
が大きく、ろうの侵入も深くて、フィレット形成が不十
分となった。そのため接合状態が極めて悪くて、構造体
の破断強度が低く、破断は、接合部で生じた。また、高
強度、11合金材の強度も極めて低い結果となった。
On the other hand, in the comparative example which did not have a coating layer, the spread of the solder was large and the penetration of the solder was deep, resulting in insufficient fillet formation. Therefore, the bonding condition was extremely poor, the breaking strength of the structure was low, and the breakage occurred at the bonded portion. Furthermore, the strength of the high-strength 11 alloy material was also extremely low.

〔実施例2] 実施例2では、一方の板材は高強度Al合金を芯材とす
るプレージングシートとし、他方の板材は、高強度Al
合金またはJIS300312合金を用いた構造用板材
とした。
[Example 2] In Example 2, one plate material was a plating sheet with a core material of high-strength Al alloy, and the other plate material was a plating sheet made of high-strength Al alloy.
The structural plate material was made of alloy or JIS300312 alloy.

第2表に示すように、高強度Al合金(No。As shown in Table 2, high strength Al alloy (No.

5〜7)、プレージングシート用ろう材(No。5-7), Brazing material for plating sheet (No.

a=c)、被l′!(クラッド)用純Aff材、JIS
3003合金をそれぞれ用意した。
a=c), covered l′! Pure Aff material for (cladding), JIS
3003 alloy was prepared respectively.

各材料を、均質化熱処理した後、薄削した。Each material was subjected to homogenization heat treatment and then thinly shaved.

その後、構造用爪β合金板材に高強度Al合金10を用
いた場合には、熱間圧延によって、第4図(A)に示す
ように、高強度Al合金の片面に10%の厚さで線式β
からなる被覆層11をクラッドした。また、構造用AJ
2合金板材にJIS3003Al合金を用いた場合(図
示しない)には、薄削後、被覆層を設けることなく、熱
間圧延した。それぞれの構造用A12合金板材は、上記
熱間圧延後に、さらに、冷間圧延して1.5mm厚の板
材とした。
After that, when high-strength Al alloy 10 is used for the structural pawl β-alloy plate material, one side of the high-strength Al alloy is coated with a thickness of 10% by hot rolling, as shown in Figure 4 (A). Linear β
A coating layer 11 consisting of the following was clad. In addition, structural AJ
When a JIS 3003 Al alloy was used for the 2 alloy plate material (not shown), it was thinned and then hot rolled without providing a coating layer. After the above-mentioned hot rolling, each of the structural A12 alloy plates was further cold rolled into a plate having a thickness of 1.5 mm.

また、プレージングシートについては、前記薄削後、熱
間圧延によって、第4図(B)に示すように、高強度A
l合金10の両面に、純Alからなる被覆層11、ろう
材12をそれぞれ10%の厚さでクラッドし、さらに、
冷間圧延によって、1.5mm厚の板材とした。
In addition, as for the plating sheet, after the thinning, hot rolling produces a high-strength A
Both sides of the l-alloy 10 are clad with a coating layer 11 made of pure Al and a brazing material 12 with a thickness of 10% each, and further,
A plate material with a thickness of 1.5 mm was obtained by cold rolling.

なお、比較のため、プレージングシートおよび構造用板
材について、純Al被覆層を設けない高強度Al合金板
材をそれぞれ用意した。
For comparison, high-strength Al alloy plates without a pure Al coating layer were prepared as plating sheets and structural plates.

プレージングシートは、40X20mm、構造用板材は
50X30mmの大きさに切断し、その後、溶剤脱脂し
、乾燥を行った。
The plating sheet was cut into a size of 40 x 20 mm, and the structural plate material was cut into a size of 50 x 30 mm, and then degreased with a solvent and dried.

次いで、実施例1と同様に、構造用板材上に、プレージ
ングシートを垂直に立てて、ろう付を行った。
Next, in the same manner as in Example 1, the plating sheet was vertically erected on the structural board material, and brazing was performed.

ろう付条件は、実施例1と同様に真空ろう付、N2ガス
雰囲気中でのフラックスろう付、大気中でのフラックス
ろう付により行い、ろう付温度、時間も同様に600℃
、5分間とした。なお、真空ろう付において、プレージ
ングシートの芯材にNo、5またはNo、6の合金を使
用した場合は、真空度を2 X l 0−5Torrと
し、No、7の合金を使用した場合には、真空度をlX
l0−8Torrとした。
The brazing conditions were the same as in Example 1: vacuum brazing, flux brazing in an N2 gas atmosphere, and flux brazing in the air, and the brazing temperature and time were also 600°C.
, for 5 minutes. In addition, in vacuum brazing, when alloy No. 5 or No. 6 is used as the core material of the plating sheet, the degree of vacuum is 2 X l 0-5 Torr, and when alloy No. 7 is used, is the degree of vacuum lX
It was set to 10-8 Torr.

ろう何部に、ツイーン1〜の形成状況を観察し、さらに
、ろう何種合部およびその近傍の断面を観察し、プレー
ジングシートz材および構造用Al合金へのろうの侵入
深さを調べた。また、ろう材構造体の接合強度を引っ張
り試験によって測定した。これらの結果は第3表に示し
た。
Observe the formation status of Tween 1~ in the solder joint, observe the cross section of the solder joint and its vicinity, and examine the penetration depth of the solder into the plating sheet Z material and the structural Al alloy. Ta. In addition, the bonding strength of the brazing material structure was measured by a tensile test. These results are shown in Table 3.

第3表から明らかなように、高強度Al合金をプレージ
ングシートまたは構造材に使用した場合に、純Alをク
ラッドしたものは、良好なろう付状態が得られ、破断強
度に優れていた。
As is clear from Table 3, when high-strength Al alloys were used for plating sheets or structural materials, those clad with pure Al provided a good brazed state and had excellent breaking strength.

しかし、高強度穴β合金に純Alをクラッドしなかった
ものは、ろうの侵入が顕著で、フィレットの形成が不十
分となり、破断強度も低く、ろう付性に劣っていた。
However, in high-strength hole β alloys that were not clad with pure Al, the intrusion of solder was significant, the fillet formation was insufficient, the breaking strength was low, and the brazing properties were poor.

〔発明の効果〕〔Effect of the invention〕

以上説明したように、本願発明のうち、高強度A℃金合
金ろう付方法によれば、Cu含有量が2.0重量%未満
、Si含有量が1.2重量%未満で、Mgを0.3〜5
.6重量%含有する高強度Al合金をろう付するに先立
ち、高強度Al2合金の少なくともろう付表面に、純A
lまたはMg含有量が0.5重量%未満のAl2合金か
らなる被覆層を、1100tL以上の厚さで設けておき
、ろう材を溶解させて前記高強度Al合金をろう付する
ので、ろう何部で、フィレットが適当に形成され、良好
なろう付状態が得られ、しかも、高強度Al2合金の使
用により、高強度のろう材構造体が得られるという効果
がある。
As explained above, according to the high-strength A°C gold alloy brazing method of the present invention, the Cu content is less than 2.0% by weight, the Si content is less than 1.2% by weight, and the Mg content is 0%. .3-5
.. Prior to brazing the high-strength Al alloy containing 6% by weight, pure A is added to at least the brazing surface of the high-strength Al alloy
A coating layer made of an Al2 alloy with a L or Mg content of less than 0.5% by weight is provided with a thickness of 1100 tL or more, and the high-strength Al alloy is brazed by melting the brazing filler metal. In this case, the fillet is appropriately formed and a good brazed state is obtained, and the use of the high-strength Al2 alloy has the effect that a high-strength brazing material structure can be obtained.

また、本願発明のろう付構造用高強度Al合金材によれ
ば、Cu含有量が2.0重量%未満、S1含有量が1.
2重量%未満で、Mgを0.3〜5.6重量%含有する
ろう付構造用高強度Al合金の少なくともろう付表面に
、純A℃またはMg含有量が0.5重量%未満の八4合
金が、100μm以上の厚さで設けられているので、高
強度のAl合金材を用いて前記方法を実施することがで
き、ろう付性に優れた高強度のろう材構造体が得られる
という効果がある。
Further, according to the high-strength Al alloy material for brazed structures of the present invention, the Cu content is less than 2.0% by weight, and the S1 content is 1.0% by weight.
At least on the brazing surface of a high-strength Al alloy for brazing structures containing 0.3 to 5.6 wt% Mg, pure A°C or 8% Mg content less than 0.5 wt%. Since the four alloys are provided with a thickness of 100 μm or more, the above method can be carried out using a high-strength Al alloy material, and a high-strength brazing material structure with excellent brazing properties can be obtained. There is an effect.

また、本願発明のプレージングシートによれば、Cu含
有量が2.0重量%未満、Si含有量が1.2重量%未
満で、Mgを0.3〜5.6重量%含有する高強度AI
;!、合金を芯材とし、この芯材の少なくともろう付表
面に、純AlまたはMg含有量が0.5重量%未満の八
4合金からなる被覆層が、1100LL以上の厚さで設
けられており、この被覆層の表面に、ろう材が被覆され
ているので、高強度の芯材を有するプレージングシート
を用いて、前記方法を実施することができ、ろう付性が
良好で強度の高いプレージングシートが提供されるとい
う効果がある。
Moreover, according to the plating sheet of the present invention, the Cu content is less than 2.0% by weight, the Si content is less than 1.2% by weight, and the plating sheet contains 0.3 to 5.6% by weight of Mg. AI
;! , an alloy is used as a core material, and at least on the brazed surface of this core material, a coating layer made of pure Al or 84 alloy with a Mg content of less than 0.5% by weight is provided with a thickness of 1100LL or more. Since the surface of this coating layer is coated with a brazing material, the above method can be carried out using a plating sheet having a high-strength core material, and the brazing sheet has good brazing properties and high strength. This has the effect of providing a ging sheet.

【図面の簡単な説明】[Brief explanation of drawings]

第1図(A)は、この発明の一実施例に用いられる構造
用Al合金材の断面図、第1図(B)は、同じくプレー
ジングシートの断面図、第2図(A)は、同じく板材同
士を組み立てた状態を示す斜視図、第2図(B)は、同
じくプレージングシートを用いた場合の正面断面図、第
2図(C)は、同じく置きろうを用いた場合の正面断面
図、第3図は、同じくろう何部の断面図、第4図(A)
は、他の実施例に用いられる構造用A12合金材の断面
図、第4図(B)は、同じくプレージングシートの断面
図である。 l・・・高強度Au合金 3・・・2材 5・・・ろう線材 10・・・高強度Al合金 12・・・ろう材 2・・・被覆層 4・・・ろう材 6・・・ろう 11・・・被覆層
FIG. 1(A) is a sectional view of a structural Al alloy material used in an embodiment of the present invention, FIG. 1(B) is a sectional view of a plating sheet, and FIG. 2(A) is a sectional view of a structural Al alloy material used in an embodiment of the present invention. Similarly, FIG. 2 (B) is a perspective view showing the state in which the plates are assembled together, FIG. 2 (B) is a front cross-sectional view when a plating sheet is also used, and FIG. The sectional view, Fig. 3, is the same sectional view of some parts, Fig. 4 (A).
4(B) is a cross-sectional view of a structural A12 alloy material used in another example, and FIG. 4(B) is a cross-sectional view of a plating sheet. l... High strength Au alloy 3... 2 material 5... Brazing wire rod 10... High strength Al alloy 12... Brazing metal 2... Covering layer 4... Brazing metal 6... Wax 11...Covering layer

Claims (1)

【特許請求の範囲】 1、Cu含有量が2.0重量%未満、Si含有量が1.
2重量%未満で、Mgを0.3〜5.6重量%含有する
高強度Al合金をろう付するに先立ち、前記高強度Al
合金の少なくともろう付表面に、純AlまたはMg含有
量が0.5重量%未満のAl合金からなる被覆層を、1
00μm以上の厚さで設けておき、ろう材を溶解させて
前記高強度Al合金をろう付することを特徴とする高強
度Al合金のろう付方法 2、Cu含有量が2.0重量%未満、Si含有量が1.
2重量%未満で、Mgを0.3〜5.6重量%含有する
ろう付構造用高強度Al合金の少なくともろう付表面に
、純AlまたはMg含有量が0.5重量%未満のAl合
金からなる被覆層が、100μm以上の厚さで設けられ
ていることを特徴とするろう付構造用高強度Al合金材 3、Cu含有量が2.0重量%未満、Si含有量が1.
2重量%未満で、Mgを0.3〜5.6重量%含有する
高強度Al合金を芯材とし、この芯材の少なくともろう
付表面に、純AlまたはMg含有量が0.5重量%未満
のAl合金からなる被覆層が、100μm以上の厚さで
設けられており、この被覆層の表面に、ろう材が被覆さ
れていることを特徴とする高強度Al合金プレージング
シート
[Claims] 1. Cu content is less than 2.0% by weight, Si content is 1.
Prior to brazing a high-strength Al alloy containing less than 2% by weight and 0.3-5.6% by weight of Mg, the high-strength Al
A coating layer made of pure Al or an Al alloy with an Mg content of less than 0.5% by weight is applied to at least the brazing surface of the alloy.
Method 2 for brazing high-strength Al alloy, characterized in that the high-strength Al alloy is brazed with a thickness of 00 μm or more and the brazing filler metal is melted, and the Cu content is less than 2.0% by weight. , Si content is 1.
Pure Al or an Al alloy with an Mg content of less than 0.5% by weight, at least on the brazing surface of a high-strength Al alloy for brazing structures containing 0.3 to 5.6% by weight of Mg and less than 2% by weight A high-strength Al alloy material 3 for brazing structures, characterized in that a coating layer consisting of is provided with a thickness of 100 μm or more, a Cu content of less than 2.0% by weight, and a Si content of 1.0% by weight.
A high-strength Al alloy containing 0.3 to 5.6% by weight of Mg and less than 2% by weight is used as a core material, and at least the brazing surface of this core material has a pure Al or Mg content of 0.5% by weight. A high-strength Al alloy plating sheet, characterized in that a coating layer made of an Al alloy with a thickness of 100 μm or more is provided, and the surface of the coating layer is coated with a brazing material.
JP3736590A 1990-02-20 1990-02-20 Brazing method for high-strength al alloy, high-strength al alloy for brazing structure and high-strength al alloy brazing sheet Pending JPH03243294A (en)

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WO2016194672A1 (en) * 2015-06-04 2016-12-08 株式会社Uacj Aluminum alloy clad material and brazing method
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WO2016194672A1 (en) * 2015-06-04 2016-12-08 株式会社Uacj Aluminum alloy clad material and brazing method
JP2016223001A (en) * 2015-06-04 2016-12-28 株式会社Uacj Aluminum alloy clad material and brazing method
EP3305925A4 (en) * 2015-06-04 2019-03-20 UACJ Corporation Aluminum alloy clad material and brazing method
CN112501537A (en) * 2020-11-11 2021-03-16 中国电子科技集团公司第三十八研究所 Aluminum alloy surface low-temperature brazing modified coating and preparation method thereof
CN112501537B (en) * 2020-11-11 2023-03-24 中国电子科技集团公司第三十八研究所 Aluminum alloy surface low-temperature brazing modified coating and preparation method thereof

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