JPH03232754A - Wall material and manufacture thereof - Google Patents
Wall material and manufacture thereofInfo
- Publication number
- JPH03232754A JPH03232754A JP2099499A JP9949990A JPH03232754A JP H03232754 A JPH03232754 A JP H03232754A JP 2099499 A JP2099499 A JP 2099499A JP 9949990 A JP9949990 A JP 9949990A JP H03232754 A JPH03232754 A JP H03232754A
- Authority
- JP
- Japan
- Prior art keywords
- wall material
- pattern frame
- frame
- kneaded
- wall
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000000463 material Substances 0.000 title claims abstract description 152
- 238000004519 manufacturing process Methods 0.000 title claims description 15
- 239000000853 adhesive Substances 0.000 claims abstract description 27
- 230000001070 adhesive effect Effects 0.000 claims abstract description 27
- 239000002344 surface layer Substances 0.000 claims abstract description 23
- 239000000203 mixture Substances 0.000 claims abstract description 17
- 238000003892 spreading Methods 0.000 claims abstract description 4
- 230000007480 spreading Effects 0.000 claims abstract description 4
- 239000000758 substrate Substances 0.000 claims description 35
- 238000000034 method Methods 0.000 claims description 21
- 238000011049 filling Methods 0.000 claims description 17
- 239000004575 stone Substances 0.000 claims description 15
- 239000004576 sand Substances 0.000 claims description 14
- 239000000843 powder Substances 0.000 claims description 13
- 239000003063 flame retardant Substances 0.000 claims description 8
- 230000008569 process Effects 0.000 claims description 8
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 claims description 7
- 238000004079 fireproofing Methods 0.000 claims description 7
- 238000004078 waterproofing Methods 0.000 claims description 6
- 238000000465 moulding Methods 0.000 claims description 5
- 239000003973 paint Substances 0.000 claims description 4
- 238000010422 painting Methods 0.000 claims description 3
- 239000011248 coating agent Substances 0.000 claims description 2
- 238000000576 coating method Methods 0.000 claims description 2
- 238000005429 filling process Methods 0.000 claims description 2
- 239000011819 refractory material Substances 0.000 abstract 1
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 13
- 239000004568 cement Substances 0.000 description 12
- 239000004570 mortar (masonry) Substances 0.000 description 11
- 238000010276 construction Methods 0.000 description 6
- 239000002245 particle Substances 0.000 description 6
- 239000010445 mica Substances 0.000 description 5
- 229910052618 mica group Inorganic materials 0.000 description 5
- 238000002156 mixing Methods 0.000 description 5
- 239000011449 brick Substances 0.000 description 4
- 239000001913 cellulose Substances 0.000 description 4
- 229920002678 cellulose Polymers 0.000 description 4
- 238000010586 diagram Methods 0.000 description 4
- 239000000839 emulsion Substances 0.000 description 4
- WNROFYMDJYEPJX-UHFFFAOYSA-K aluminium hydroxide Chemical compound [OH-].[OH-].[OH-].[Al+3] WNROFYMDJYEPJX-UHFFFAOYSA-K 0.000 description 3
- 238000001035 drying Methods 0.000 description 3
- 239000000049 pigment Substances 0.000 description 3
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 2
- ADCOVFLJGNWWNZ-UHFFFAOYSA-N antimony trioxide Chemical compound O=[Sb]O[Sb]=O ADCOVFLJGNWWNZ-UHFFFAOYSA-N 0.000 description 2
- 239000010425 asbestos Substances 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- 239000000378 calcium silicate Substances 0.000 description 2
- 229910052918 calcium silicate Inorganic materials 0.000 description 2
- OYACROKNLOSFPA-UHFFFAOYSA-N calcium;dioxido(oxo)silane Chemical compound [Ca+2].[O-][Si]([O-])=O OYACROKNLOSFPA-UHFFFAOYSA-N 0.000 description 2
- 239000003086 colorant Substances 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000008187 granular material Substances 0.000 description 2
- 239000010440 gypsum Substances 0.000 description 2
- 229910052602 gypsum Inorganic materials 0.000 description 2
- 229910052895 riebeckite Inorganic materials 0.000 description 2
- 229920001059 synthetic polymer Polymers 0.000 description 2
- 229920003002 synthetic resin Polymers 0.000 description 2
- 239000000057 synthetic resin Substances 0.000 description 2
- MXRIRQGCELJRSN-UHFFFAOYSA-N O.O.O.[Al] Chemical compound O.O.O.[Al] MXRIRQGCELJRSN-UHFFFAOYSA-N 0.000 description 1
- 241000862969 Stella Species 0.000 description 1
- 229920002522 Wood fibre Polymers 0.000 description 1
- 239000010426 asphalt Substances 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- DQXBYHZEEUGOBF-UHFFFAOYSA-N but-3-enoic acid;ethene Chemical compound C=C.OC(=O)CC=C DQXBYHZEEUGOBF-UHFFFAOYSA-N 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 239000008119 colloidal silica Substances 0.000 description 1
- 239000011246 composite particle Substances 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000000151 deposition Methods 0.000 description 1
- 229910003460 diamond Inorganic materials 0.000 description 1
- 239000010432 diamond Substances 0.000 description 1
- 239000005038 ethylene vinyl acetate Substances 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 239000010419 fine particle Substances 0.000 description 1
- 239000003365 glass fiber Substances 0.000 description 1
- 229910052736 halogen Inorganic materials 0.000 description 1
- -1 halogen phosphorus compounds Chemical class 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 239000001023 inorganic pigment Substances 0.000 description 1
- 238000005304 joining Methods 0.000 description 1
- 238000004898 kneading Methods 0.000 description 1
- 239000010410 layer Substances 0.000 description 1
- 230000014759 maintenance of location Effects 0.000 description 1
- 239000008267 milk Substances 0.000 description 1
- 210000004080 milk Anatomy 0.000 description 1
- 235000013336 milk Nutrition 0.000 description 1
- 239000011505 plaster Substances 0.000 description 1
- 229920001200 poly(ethylene-vinyl acetate) Polymers 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000009418 renovation Methods 0.000 description 1
- 239000002893 slag Substances 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 238000009423 ventilation Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 239000013585 weight reducing agent Substances 0.000 description 1
- 239000002025 wood fiber Substances 0.000 description 1
Landscapes
- Finishing Walls (AREA)
Abstract
Description
【発明の詳細な説明】
［産業上の利用分野］
本発明はリフォーム用、新築用の外壁もしくは内装の仕
上げに適した壁材及びその製造法に関するものである。DETAILED DESCRIPTION OF THE INVENTION [Field of Industrial Application] The present invention relates to a wall material suitable for finishing exterior walls or interior walls for renovation or new construction, and a method for manufacturing the same.
［従来の技術］
木造住宅、プレハブ住宅その他の事務所、工場等におけ
る外壁の仕上げは意匠的に重要視されるため、多くの仕
上げ材が用いられている。またこの外壁は風雨に対処し
、且つ耐久性、耐火性の問題も考慮する必要がある。[Prior Art] Many finishing materials are used because the finishing of the exterior walls of wooden houses, prefabricated houses, other offices, factories, etc. is important from a design standpoint. In addition, this exterior wall must be able to withstand wind and rain, and it is also necessary to consider issues of durability and fire resistance.
このため、外壁仕上げにはラス・モルタル塗り仕上げに
することが建築基準法にて定められている。For this reason, the Building Standards Act stipulates that exterior walls be finished with lath and mortar.
このラス・モルタル塗り壁は、例えは柱や間柱の上にラ
ス下地板を目透し張りとし、アスファルトフエ）レトを
弓長った上にワイヤラスをステラプルで止め、モルタル
塗りし、色セメントをガンで吹き仕上げている。This lath/mortar painted wall is made by, for example, laying a lath baseboard on top of the pillars and studs, fixing the wire lath with a Stella pull on top of the asphalt wire, applying mortar, and applying colored cement. It is blown and finished.
このラス・モルタル塗り仕上げは施工が簡易、安価であ
ると共に、防火上の長所がある。また、色モルタルを吹
き付けて色彩豊かに仕上げられる利点がある。This lath mortar finish is easy and inexpensive to apply, and has the advantage of fire protection. Another advantage is that it can be finished with rich colors by spraying colored mortar.
［発明が解決しようとする課題］
しかしながら、建築基準法に適法であってもこのラス・
モルタル塗り仕上げは土台や柱脚などの軸材が腐蝕しや
すい欠点があるため、壁内部の通気性を良くするための
工夫か必要であった。[Problem to be solved by the invention] However, even if it is legal according to the Building Standards Act, this last
Mortar coating has the disadvantage that shaft materials such as foundations and column bases are susceptible to corrosion, so it was necessary to find ways to improve ventilation inside the walls.
また、ラス・モルタル塗り壁では古くなると一部に亀裂
や破損が生じたり、この亀裂等から内部に雨水か侵入し
、外壁自体及び軸材を腐蝕する欠点がある。またこの破
損部分の修理には手数を要し、且つこれを新しいものに
再生するには一部ラス・モルタル塗り壁を除去して行う
必要がある。In addition, as lath-mortar walls get older, they tend to crack or break in some areas, and rainwater can enter the interior through these cracks, corroding the outer wall itself and the shaft members. In addition, repairing this damaged part requires time and effort, and in order to regenerate it into a new one, it is necessary to remove part of the lath and mortar plastered wall.
加えて、外壁デザインが画一化される欠点があり、各種
デザインが建築にも採用される近年においては壁材とし
て新しい素材、デザインのものが望まれるようになって
いる。In addition, there is a drawback that exterior wall designs are standardized, and in recent years, as various designs have been adopted in architecture, new materials and new designs have become desirable as wall materials.
また、外壁をタイル張り仕上げとする方法もあるが、こ
れはラス下地板上にラス・モルタル塗りし、この上にタ
イルを一枚づつ貼着するものであるため、このタイルの
貼着に手数を要し、工期が長くなると共に費用も高価と
なり、更にまた目地仕上を確実に行わないと雨水が侵入
することがある。Another method is to finish the exterior walls with tiles, but this involves applying lath mortar on a lath baseboard and pasting the tiles one by one on top of this, which requires a lot of work and effort. This increases the construction period and costs, and furthermore, if the joints are not properly finished, rainwater may enter.
本発明は、建築基準法に適合され、耐火性、耐久性を備
えると共に、新規なデザインとした外壁材或いは内壁材
として用いられる壁材を提供することを目的とする。An object of the present invention is to provide a wall material that complies with the Building Standards Act, has fire resistance and durability, and has a novel design that can be used as an exterior wall material or an interior wall material.
［課題を解決するための手段コ
本発明に係る壁材では、下地となる基板の表面上に表層
材を被着してなる壁材。（９）前記表層材が細粒の骨材
と接着剤との混練物を前記基板表面上で成形硬化したも
のからなり、前記表層材の少なくとも表面部にモザイク
状に配置した複数の成形セクションか一体形成されてい
るものである。更に好ましくは、基材か耐火ボード又は
耐火処理又は防水処理を施されたもの、混練物が難燃剤
を含有したもの、成形セクションの表面部に凹凸を有し
たものや、表面部に天然石粉又は／及び砂又は／及び礫
か付着又は／及び埋設されてなるものや、着色されたも
のや、表面部の表面状態か互いに相違する複数の前記成
形セクションを有するもの、更に具体的にモザイク状に
配置した複数の成形セクションの各々が矩形状の輪郭を
有するものを開示するものである。[Means for Solving the Problems] The wall material according to the present invention is a wall material formed by depositing a surface layer material on the surface of a base substrate. (9) The surface layer material is formed by molding and hardening a kneaded mixture of fine aggregate and adhesive on the surface of the substrate, and a plurality of molded sections are arranged in a mosaic pattern on at least the surface portion of the surface layer material. It is integrally formed. More preferably, the base material is a fireproof board or one that has been subjected to fireproofing or waterproofing, the kneaded material contains a flame retardant, the surface of the molded section is uneven, or the surface is made of natural stone powder or /and sand or/and gravel adhered to or/and buried, colored, or having a plurality of molded sections with different surface conditions, and more specifically, mosaic-like. Each of the plurality of disposed molding sections has a rectangular profile.
また、本発明に係る壁材の製造法では、下地となる基板
上に複数の成形セクションに分割してモザイク状に構成
したモザイク模様枠を載置し、前記模様枠上から細粒の
骨材と接着剤との混練物を展延して前記模様枠内に充填
し、該充填された混練物を枠抜き可能な程度まで硬化し
た後に前記模様枠を取り外す方法である。更に好ましく
は、前記処理方法に加え、基板に予め耐火処理又は／及
び防水処理を施す処理、混練物に予め難燃材を添加する
処理、モザイク模様枠を載置して枠内に混練物を充填し
た後、充填物の表面に剥離部材を被着させてこれを剥離
することにより充填表面部にランダムな凹凸を施す処理
、モザイク模様枠を載置して枠内に混練物を充填した上
に、別の模様枠を載置して天然石粉又は／及び砂又は／
及び礫、又は別の混練物、又は塗料を配置、又は展延、
又は塗着して前記別の模様枠内に充填する処理、更に前
記別の模様枠を載置して前記凹凸を施す処理又は／及び
充填する処理した後に、更に別の模様枠を載置して別の
凹凸を施す処理又は／及び別の充填する処理を施す処理
方法を開示している。In addition, in the method for manufacturing wall materials according to the present invention, a mosaic pattern frame that is divided into a plurality of molded sections and configured in a mosaic shape is placed on a base substrate, and fine aggregate is poured from above the pattern frame. In this method, a kneaded product of the adhesive and adhesive is spread and filled into the pattern frame, and the pattern frame is removed after the filled kneaded product is hardened to a degree that the frame can be removed. More preferably, in addition to the above treatment method, the substrate is subjected to fireproofing treatment and/or waterproofing treatment in advance, a treatment in which a flame retardant is added to the kneaded material in advance, and a mosaic pattern frame is placed and the kneaded material is placed inside the frame. After filling, a peeling member is attached to the surface of the filling material and this is peeled off to create random irregularities on the filling surface, and a mosaic pattern frame is placed and the kneaded material is filled into the frame. Place another pattern frame on top and add natural stone powder or/and sand or/
and placing or spreading gravel, or another mixture, or paint;
Or, after the process of painting and filling into the other pattern frame, the process of placing the another pattern frame and applying the unevenness, and/or the process of filling, further placing another pattern frame. Disclosed is a processing method in which another unevenness treatment and/or another filling treatment is performed.
［作用］
本発明においては、下地となる基板の表面上に表層材を
被着してなる壁材。（９）前記表層材が細粒の骨材と接
着剤との混練物を前記基板表面上で成形硬化したものか
らなり、前記表層材の少なくとも表面部にモザイク状の
複数の成形セクションが一体形成されているものである
ため、モルタル塗り壁材と比較して、耐火性、耐久性に
優れ、しかも施工が簡単である。更に外装材として用い
る場合には、耐候性にも優れている。[Function] In the present invention, a wall material is formed by applying a surface layer material onto the surface of a base substrate. (9) The surface layer material is formed by molding and hardening a kneaded mixture of fine aggregate and adhesive on the surface of the substrate, and a plurality of mosaic molded sections are integrally formed on at least the surface portion of the surface layer material. Compared to mortar-coated wall materials, it has superior fire resistance and durability, and is easier to install. Furthermore, when used as an exterior material, it has excellent weather resistance.
更に、基材が耐火ボード又は耐火処理又は防水処理を施
されたもの、混練物が難燃剤を含有したもの、成形セク
ションの表面部に凹凸を有したものや、表面部に天然石
粉又は／及び砂又は／及び礫が付着又は／及び埋設され
てなるものや、着色されたものや、表面部の表面状態が
互いに相違する複数の前記成形セクションを有するもの
、更に具体的にモザイク状に配置した複数の成形セクシ
ョンの各々か矩形状の輪郭を有するもの等種々のデザイ
ンの壁材を使用することにより、建物の外観デザインを
向上できる。Furthermore, the base material is a fireproof board or has been subjected to fireproofing or waterproofing treatment, the kneaded material contains a flame retardant, the surface of the molded section is uneven, and the surface is made of natural stone powder or/and Those with sand and/or gravel attached to and/or buried, those that are colored, those that have a plurality of molded sections with different surface conditions, and more specifically those that are arranged in a mosaic pattern. The exterior design of a building can be enhanced by using wall materials of various designs, such as those having a plurality of molded sections or rectangular contours.
また、別の発明においては、下地となる基板上に複数の
成形セクションに分割してモザイク状に構成したモザイ
ク模様枠を載置し、前記模様枠上から細粒の骨材と接着
剤との混練物を展延して前記模様枠内に充填し、該充填
された混練物を枠抜き可能な程度まで硬化した後に前記
模様枠を取り外す方法であるため、耐火性、耐久性、耐
候性に優れ、しかも施工が簡単である壁材の製造が簡単
である。更に、前記処理方法に加え、基板に予め耐火処
理又は／及び防水処理を施す処理、混練物に予め難燃材
を添加する処理、モザイク模様枠を載置して枠内に混練
物を充填した後、充填物の表面に剥離部材を被着させて
これを剥離することにより充填表面部にランダムな凹凸
を施す処理、モザイク模様枠を載置して枠内に混練物を
充填した上に、別の模様枠を載置して天然石粉又は／及
び砂又は／及び礫、又は別の混練物、又は塗料を配置、
又は展延、又は塗着して前記別の模様枠内に充填する処
理、更に前記別の模様枠を載置して前記凹凸を施す処理
又は／及び充填する処理した後に、更に別の模様枠を載
置して別の凹凸を施す処理又は／及び別の充填する処理
を施す処理方法等を行うことにより、壁材のデザインを
容易に変更できる。Further, in another invention, a mosaic pattern frame divided into a plurality of molded sections and configured in a mosaic shape is placed on a base substrate, and fine aggregate and adhesive are applied from above the pattern frame. Since this is a method in which the kneaded material is spread and filled into the pattern frame, and the pattern frame is removed after the filled kneaded material has hardened to the extent that the frame can be removed, fire resistance, durability, and weather resistance are improved. It is easy to manufacture a wall material that is excellent and easy to install. Furthermore, in addition to the above-mentioned treatment method, the substrate was subjected to a fireproofing treatment and/or waterproofing treatment in advance, a process of adding a flame retardant to the kneaded material in advance, a mosaic pattern frame was placed, and the kneaded material was filled in the frame. After that, a peeling member is attached to the surface of the filling material and then peeled off to create random irregularities on the filling surface portion, a mosaic pattern frame is placed and the kneaded material is filled into the frame, and then Place another pattern frame and place natural stone powder or/and sand and/or gravel, or another kneaded material, or paint,
or spreading or painting to fill the other pattern frame, further placing the other pattern frame and applying the unevenness and/or filling, and then forming another pattern frame. The design of the wall material can be easily changed by performing a treatment method such as placing the wall material and applying another unevenness process or/and performing another filling process.
［実施例コ
第１図（Ａ）は本発明による壁材の一実７１’ｈ例の外
観の正面図、第１図（Ｂ）はその斜視図、第２図（Ａ）
は第１図の断面図、第２図（Ｂ）はその拡大図である。[Example 1] Fig. 1(A) is a front view of the external appearance of an example of wall material 71'h according to the present invention, Fig. 1(B) is a perspective view thereof, and Fig. 2(A)
is a sectional view of FIG. 1, and FIG. 2(B) is an enlarged view thereof.
図に示す通り、本発明による壁材は、下地となる基板（
１）の表面上に表層材（２）を被着してなる壁材である
。表層材（２）は細粒の骨材と接着剤との混練物を前記
基板表面上で成形硬化したものからなり、この表層材（
２）の表面部に矩形状のセクションを千鳥状に配置した
複数の成形セクション（２ａ）か一体形成されているも
のである。As shown in the figure, the wall material according to the present invention has a base substrate (
This is a wall material made by covering the surface layer material (2) on the surface of the wall material (1). The surface layer material (2) is made of a kneaded mixture of fine aggregate and adhesive that is molded and hardened on the surface of the substrate.
A plurality of molded sections (2a) in which rectangular sections are arranged in a staggered manner are integrally formed on the surface portion of 2).
基板（１）は施工性を考慮して施工が容易に行なえる大
きさ、例えは幅３００〜１２００ｍｍ、長さ９００〜４
０００＋ｎｍ（或いは幅と長さとを逆にした数値のもの
）の範囲で任意に定めることかできる。また、この基板
（１）は、木板、石膏ポート等の種々の材質の板が使用
できるが、壁材の防火性を考慮して耐火ポートが最良で
ある。例えば、木材繊維（セルロースバルブ）にセメン
ト及び良質の砂、無機質の顔料（色素）を混合し、これ
に必要に応して適量の水を加え混練し、これを型内にい
れて所要の板厚、大きさとし、これを高温高圧下で硬化
させて所要強度の板状に作成したパルプセメント板を使
用することかできる。尚、ここで用いる砂は可及的に微
小なるもの、粒子径の均な良質なものが望ましく、セル
ロースバルブの他にカラス繊維も必要に応して用い、高
温高圧下にて薄い板状に仕上げる。これによりセメント
とセルロースバルブとは一体となり、壁材としての適度
の強度を有するものとなる。The board (1) has a size that allows for easy construction, for example, a width of 300 to 1200 mm and a length of 900 to 4 mm.
It can be arbitrarily determined within the range of 000+nm (or a value obtained by reversing the width and length). Further, boards made of various materials such as a wooden board and a plaster port can be used for the board (1), but a fireproof port is best in consideration of the fireproofing properties of the wall material. For example, wood fibers (cellulose bulbs) are mixed with cement, high-quality sand, and inorganic pigments (pigments), an appropriate amount of water is added as needed, kneaded, and this is placed in a mold to form the desired board. It is also possible to use a pulp cement board that is made into a board shape with the required strength by adjusting the thickness and size and hardening it under high temperature and high pressure. It is preferable that the sand used here be as fine as possible, with a uniform particle size, and of good quality.In addition to cellulose bulbs, glass fibers may also be used as necessary, and the sand is made into a thin plate shape under high temperature and high pressure. Finish. As a result, the cement and the cellulose bulb become integrated and have appropriate strength as a wall material.
また、前記パルプセメント板の他にも、繊維混入硅酸カ
ルシウム石膏板、スラグ石膏系セメント板、石綿セメン
チ珪酸カルシウム板、石綿セメント板、セメンチ中空押
出し成形板等を使用することかできる。この基板（１）
の好ましい板厚は４．５〜５０＋ｎ＋ｎとする。例えば
前記パルプセメント板では、セメントとセルロースバル
ブとの混合比率は壁材基板としての適当な剪断強度、曲
げ強度、及び軽量化を図りつつ釘打ち可能なようにして
定められ、基板（１）の板厚は４．５〜５０ｍｍである
。In addition to the pulp cement board, fiber-mixed calcium silicate gypsum board, slag gypsum cement board, asbestos cement calcium silicate board, asbestos cement board, cement hollow extrusion board, etc. can be used. This board (1)
The preferred plate thickness is 4.5 to 50+n+n. For example, in the case of the pulp cement board, the mixing ratio of cement and cellulose bulb is determined so that it can be nailed while achieving appropriate shear strength, bending strength, and weight reduction as a wall material substrate. The plate thickness is 4.5 to 50 mm.
細粒の骨材と接着剤との混練物は、骨材として砂又は天
然石を粉砕して微小粒粉状になした天然石粉粒や、雲母
質の材料であるマイカ材や、水酸化アルミ、三酸化アン
チモン、ハロゲンリン化合物等の難燃材や、顔料等を混
練しても良く、接着剤としてアクリル系合成高分子エマ
ルジョン、エチレン酢酸ビニール系合成高分子エマルジ
ョン、コロイダルシリカ・アクリル系複合粒子エマルシ
コン等の合成樹脂性接着剤が使用できる。The mixture of fine aggregate and adhesive is made of natural stone powder made by crushing sand or natural stone into fine powder as aggregate, mica material which is a mica material, aluminum hydroxide, Flame retardants such as antimony trioxide and halogen phosphorus compounds, pigments, etc. may be kneaded, and as adhesives, acrylic synthetic polymer emulsions, ethylene vinyl acetate synthetic polymer emulsions, and colloidal silica/acrylic composite particle emulsions can be used. Synthetic resin adhesives such as can be used.
細粒の骨材の粒子径は、０．０８３＋ｎｍ乃至１．２０
ｍｍ程度のものが混合されたもの、或いは粒子径を予め
篩をかけて揃えたものが使用され、更に骨材と接着剤の
混合比率は １７３〜１／１０の範囲で定め、この配合
比は接着剤の種類等により変わる。この細粒の骨材と接
着剤とは所定割合で混合混練され所要の流動性を持たせ
る。流動性は後述するように模様枠内に充填する際、枠
内の隅部まで確実に充填される流動性が良い。The particle size of fine aggregate is 0.083+nm to 1.20
A mixture of aggregates with a particle size of approximately 1/2 mm in diameter, or particles whose particle diameters have been sieved in advance, are used, and the mixing ratio of aggregate and adhesive is set in the range of 173 to 1/10, and this mixing ratio is It varies depending on the type of adhesive, etc. The fine aggregate and adhesive are mixed and kneaded in a predetermined ratio to provide the required fluidity. As described later, when filling a pattern frame, the fluidity is good enough to ensure that the corners of the frame are filled.
また、矩形状の成形セクション（２ａ）と隣接する他の
成形セクション（２ａ）との間には溝状の目地部（２ｄ
）が形成されており、壁材（１）両端の継合部ては千鳥
状の空線部分（２Ｃ） （即ち矩形状の成形セクション
（２ａ）の半枚分のみ取り除いた部分）が一つおきに形
成されている。Furthermore, a groove-shaped joint (2d) is provided between the rectangular molded section (2a) and another adjacent molded section (2a).
) is formed, and at the joints at both ends of the wall material (1), there is one staggered empty line part (2C) (i.e., the part where only half of the rectangular molded section (2a) is removed). It is formed at intervals.
尚、本実施例では成形セクション（２ａ）は、千鳥状に
配した矩形状の成形セクションとしたか、格子状に配し
た矩形状の成形セクション、タイル棟に貼り付けた形式
の成形セクション、石積み模様、抽象絵柄等種々のもの
が選ばれ、更に成形セクションの表面部にランダムな凹
凸を施したものや、天然石粉又は／及び砂又は／及び礫
を付着又は／及び埋設されてなるものや、着色されたも
のや、表面部の表面状態か互いに相違する複数の成形セ
クションを有するもの等種々のデザインか施すこともて
きる。In this example, the molded sections (2a) are rectangular molded sections arranged in a staggered manner, rectangular molded sections arranged in a lattice pattern, molded sections attached to tile blocks, or masonry molded sections. Various patterns and abstract designs are selected, and there are also those with random irregularities on the surface of the molded section, and those with natural stone powder and/or sand and/or gravel attached and/or buried. Various designs can be applied, such as colored ones or ones having a plurality of molded sections with different surface conditions.
第３図は壁材の製造工程の一実施例を示す説明図、第４
図は壁材の施工の一実施例を示す説明図である。Figure 3 is an explanatory diagram showing an example of the wall material manufacturing process;
The figure is an explanatory diagram showing an example of construction of wall materials.
図に示す通り、先ず、下地となる基板（１）上に複数の
矩形状のセクションを千鳥状に配置したモザイク模様枠
（３）を載置する。この下地となる基板（１）は、前述
の耐火ボードを使用しても良いし、予め合成樹脂エマル
ションに天然石・難燃材、顔料を混練したものを前面に
塗布する耐火処理や防水処理を施しても良い。また、モ
ザイク模様枠（３）は、基板（１）上の表層材（２）の
少なくとも表面部に一体成形される千、１状に配置され
た複数の矩形状の成形セクションを形成するもので、表
層材（２）の厚さを１ ｍｍ乃至２０ｍｍ程度となるよ
うに模様枠（３）の厚さを定め、基板（１） と同じ大
きさに形成されている。As shown in the figure, first, a mosaic pattern frame (3) in which a plurality of rectangular sections are arranged in a staggered manner is placed on a base substrate (1). The base board (1) may be the fireproof board mentioned above, or it may be fireproofed or waterproofed by applying synthetic resin emulsion mixed with natural stone, flame retardant material, and pigment to the front surface. It's okay. Further, the mosaic pattern frame (3) forms a plurality of rectangular molded sections arranged in a 1,000-1 pattern, which are integrally molded on at least the surface portion of the surface material (2) on the substrate (1). The thickness of the pattern frame (3) is determined so that the thickness of the surface layer material (2) is approximately 1 mm to 20 mm, and is formed to have the same size as the substrate (1).
次に、この模様枠（３）上から細粒の骨材と接着剤との
混練物（２°）を展延して模様枠（３）内に充填する。Next, a kneaded mixture (2°) of fine aggregate and adhesive is spread over the pattern frame (3) and filled into the pattern frame (3).
この混練物（２゛）の充填は単に模様枠（３）の上部よ
り上述した細粒の骨材と接着剤との混練物を供給してそ
の上部を模様枠頂面と面一となるようコテでならすだけ
でもよいが、枠内の隅部まで空洞か生じることがないよ
う確実に充填されるように基板（１）と模様枠（３）と
を固定し、混練物（２°）を充填した後、この全体を振
動機にて振動を与え、混練物の流動性を高めて充填する
ようになすこともできる。これにより基板（１）上には
多数の千鳥状に配した矩形状の成形セクションを千鳥状
に配して貼着したように表層材（２）が形成される。To fill this kneaded material (2゛), simply feed the above-mentioned kneaded material of fine aggregate and adhesive from the upper part of the pattern frame (3) so that the upper part is flush with the top surface of the pattern frame. You can just smooth it with a trowel, but fix the substrate (1) and pattern frame (3) so that it is filled to the corners of the frame without creating any cavities, and then pour the kneaded material (2°). After filling, the entire mixture may be vibrated with a vibrator to increase the fluidity of the kneaded material for filling. As a result, the surface layer material (2) is formed on the substrate (1) as if a large number of rectangular molded sections are arranged in a staggered manner and adhered thereto.
そして、その充填された混練物（２゛）かある程度硬化
し、保形性を有するようになった後にこの模様枠（３）
を取り外している。更に、模様枠を取り出した状態で自
然乾燥させるか、もしくは乾燥時間を短縮するために常
温より少し高い温度例えば３０〜６０℃程度に加熱され
た加熱乾燥室に入れて乾燥する。After the filled kneaded material (2゛) has hardened to some extent and has shape retention, this pattern frame (3) is formed.
is being removed. Further, the pattern frame is taken out and dried naturally, or in order to shorten the drying time, it is placed in a heating drying chamber heated to a temperature slightly higher than room temperature, for example, about 30 to 60°C.
尚、乾燥させる前に、成形セクション（２ａ）表面上に
ランダムな凹凸を施すため、ローラや剥離市のような剥
離部材を混練物表面に一部被着させてこれを剥離する処
理待なうことにより、混練物中の接着剤により剥離時の
ランダムな凹凸のある細かな表面形状とする処理を更に
施しても良い。Before drying, in order to create random irregularities on the surface of the molded section (2a), a peeling member such as a roller or a peeler is partially applied to the surface of the kneaded material and then peeled off. In this case, the adhesive in the kneaded material may be further subjected to a treatment to give a fine surface shape with random irregularities during peeling.
混練物が充分乾燥して千鳥状に配した成形セクション（
２ａ）が乾燥硬化すると製品として出荷することかでき
る。After the kneaded material has sufficiently dried, the forming sections (
Once 2a) is dried and hardened, it can be shipped as a product.
上記のように基板（１）上に模様枠（３）のみを用いて
成形セクション（２ａ）を形成する場合には、この成形
セクション（２ａ）表面は平坦な面となついる。更に、
この表面を加工するにはモザイク模様枠（３）内に混練
物（２°）を充填した後、その表面に更に微細粒子のグ
リッドを少し充填してコテで均して表面を平滑化して、
製品をより美しく光沢のあるタイル面と同じように仕上
げることもてきる。When forming the molded section (2a) using only the pattern frame (3) on the substrate (1) as described above, the surface of the molded section (2a) becomes a flat surface. Furthermore,
To process this surface, fill the mosaic pattern frame (3) with the kneaded material (2°), then fill the surface with a small amount of fine particle grid and level it with a trowel to make the surface smooth.
You can also create a more beautiful, glossy finish similar to tile surfaces.
また、この成形セクション（２ａ）表面を年を経た煉瓦
面のようにその表面を凹凸にした状態に仕上げるために
は、モザイク模様枠（３）の他に別のモザイク模様枠（
４）を用いる。別のモザイク模様枠（４）を用いること
により表層材の表面が実際の煉瓦と同しように表面が凹
凸した面に仕上げることができる。これは模様枠（３）
を用いて基板（１）上に混練物（２°）を充填した後、
別のモザイク模様枠（４）を模様枠（３）の上に重ね、
同様の混練物を用いてこの第２の模様枠（４）内にも充
填させ、表面をコテ等でならして混練物（２°）の表面
に実際の成形セクション（２ａ）、或いは煉瓦積のよう
に目地部分（２ｄ）間に形成されている成形セクション
（２ａ）の表面に更に少しの凹凸部を形成したり、或い
は部分的に色彩の異なる部分を形成することができる。In addition to the mosaic pattern frame (3), another mosaic pattern frame (
4) is used. By using another mosaic pattern frame (4), the surface of the surface material can be finished with an uneven surface similar to that of actual bricks. This is the pattern frame (3)
After filling the kneaded material (2°) onto the substrate (1) using
Lay another mosaic pattern frame (4) on top of the pattern frame (3),
A similar kneaded material is used to fill this second pattern frame (4), and the surface is smoothed with a trowel or the like to create an actual molded section (2a) or brick masonry on the surface of the kneaded material (2°). It is possible to further form a slight unevenness on the surface of the molded section (2a) formed between the joint parts (2d) as shown in the figure, or to form a partially different colored part.
従って、この第２の模様枠（４）は第１の模様枠（３）
と同じ形状とし、且つ凹部と凸部とを備える点が第１の
模様枠（３）と異なるものであり、この第２の模様枠内
に充填する混練物の色を変えることにより趣の異なった
ものとすることができる。Therefore, this second pattern frame (4) is the same as the first pattern frame (3).
It is different from the first pattern frame (3) in that it has the same shape and has a concave part and a convex part, and by changing the color of the kneaded material filled in this second pattern frame, a different taste can be obtained. It can be made into
また、第２の模様枠（４）で更に充填、配置、又は展延
、又は塗装するものは、天然石粉、砂、礫、別の混練物
、塗料等積々のものが単独もしくは複数同時に又は順番
に行なうことができる。In addition, the materials to be further filled, arranged, spread, or painted in the second pattern frame (4) include natural stone powder, sand, gravel, other kneaded materials, paint, etc., singly or in combination, or in combination. They can be done in order.
尚、本実施例では第１の模様枠（３）は縦桟と横桟とを
千鳥状に組んで形成しているか、第４図に示す通り、基
板（１）の上部は表層材の成形セクション（２ａ）の上
端面より目地部分の幅のみ突出するようになすと共に、
横軸は表層材（２）の成形セクション（２ａ）を千鳥状
に配列配置し、規格サイズの基板を互いに端縁を密接し
て隣接することにより隣接基板（］） （１）間の表層
材の成形セクション（２ａ）か形成されない部分を残す
と共に、千、１状の間隙部分（２Ｃ） （即ち、表層材
の成形セクション（２ａ）か半部分のみ取り除いた部分
）を隣接する基板を相対配設し、この表層材のない間隙
部分（２ｃ）に成形セクション一部分の大きさに予め前
記混練物を用いて形成した単体表層セクション（２ｂ）
を接着材にて接着する。これにより基板（１） （１１
間の継合部は外部から視肥できず、あたかも外壁全面に
タイルを貼着した、或いは煉瓦を積み上げた状態に見せ
かけることができる。In this embodiment, the first pattern frame (3) is formed by assembling vertical and horizontal bars in a staggered manner, or as shown in FIG. Only the width of the joint portion protrudes from the upper end surface of the section (2a), and
On the horizontal axis, the molded sections (2a) of the surface material (2) are arranged in a staggered manner, and standard-sized substrates are placed adjacent to each other with their edges closely spaced, thereby forming the surface material between the adjacent substrates (]) (1). While leaving a portion where the molded section (2a) of the surface material is not formed, the gap portion (2C) (i.e., the portion where only half of the molded section (2a) of the surface material is removed) is placed relative to the adjacent substrate. A single surface layer section (2b) is formed in advance using the kneaded material to the size of one part of the molded section in the gap portion (2c) where there is no surface material.
Attach with adhesive. As a result, the substrate (1) (11
The joints between the walls cannot be seen from the outside, making it appear as if the entire exterior wall was covered with tiles or bricks piled up.
尚、この単体表層セクション（２ｂ）は基材（１）上に
形成する表層材の一枚の成形セクション（２ａ） （又
は煉瓦面）と同じ大きさ、厚さ、形状としてまた同じ素
材を用いて形成しておくものとする。Note that this single surface layer section (2b) has the same size, thickness, and shape as the single molded section (2a) (or brick surface) of the surface material formed on the base material (1), and is made of the same material. shall be formed in advance.
尚、基板（１）上に一体に形成される表層材（２）の隣
接する成形セクション（７，１） （２ａ）間の隙間即
ち目地部（２ｄ）には所要の流動性を有するモルタル、
更には混練物と同様の材質を用いたり、色違いのものを
同様に混練してモルタル状としたものを用いるか、セメ
ントミルクをノズル等により注出して所要厚さに充填し
これを必要に応じてコテて仕上げるか、或いはコテで薄
く塗ることもできる。In addition, mortar having the required fluidity is used in the gaps or joints (2d) between the adjacent molded sections (7, 1) (2a) of the surface material (2) integrally formed on the substrate (1).
Furthermore, you can use the same material as the kneaded product, use a mortar-like material made by kneading different colors, or pour out cement milk through a nozzle and fill it to the required thickness. Depending on your needs, you can finish by troweling or apply a thin layer with a trowel.
尚、本発明に用いる混練物は天然石の所要粒径のもの（
グリッド）に接着剤（グツニー）を加えるとともにこれ
により高い耐火性を確保するために、さらにこれらにマ
イカ、水酸化アルミニウムの粉末を混合することもでき
る。The kneaded material used in the present invention has the required particle size of natural stone (
It is also possible to add mica or aluminum hydroxide powder to the grids and add adhesive (gutsny) to them, thereby ensuring a high degree of fire resistance.
前記表層材の原料を不燃材相当の各原料の配合比を次に
示す。The mixing ratio of each raw material equivalent to a noncombustible material for the surface layer material is shown below.
混練物の場合
接着剤（グリユー） １０−２０％水酸化アル
ミニウム ２５−４５％砂又は天然石粉粒材
３０−４５％マイカ ８−２０％前
記の材料を上記の範囲内において合計１００％となるよ
うにして適当に混合して用いられる。In the case of kneaded products, adhesive (griu) 10-20% aluminum hydroxide 25-45% sand or natural stone powder granules
30-45% Mica 8-20% The above-mentioned materials are suitably mixed within the above range to a total of 100%.
目地の充填材として使用される場合
接着剤（グリユー） １０−２０％水酸化アル
ミニウム ２５−７５％砂又は天然石粉粒材
０−２０％マイカ １０−２０％前
記の材料を混練物と同様に合計１００％となるようにし
て適当に混合して用いられる。When used as joint filler Adhesive (griu) 10-20% aluminum hydroxide 25-75% sand or natural stone powder granules
0-20% Mica 10-20% The above-mentioned materials are appropriately mixed to a total of 100% as in the kneaded product.
尚、これらの混合比は必要とする耐火温度により定めら
れる。In addition, these mixing ratios are determined by the required fireproof temperature.
上述の如く構成される壁材を外壁に用いて施工する方法
について説明する。A method of constructing an outer wall using the wall material configured as described above will be explained.
新築の場合は、従来の外壁パネルと同様に柱・間柱等の
軸材Ｐに釘Ｎを打ちつけて固定する（第２図（ａ）参照
）。この時、隣接する基板端縁を互いに密に接するよう
にし、且つ表層材の成形セクション（２ａ）の模様を合
わせる。このように順次継合させつつ軸材Ｐに固定し、
終端部ではこの壁材をダイヤモンドカッター等にて所要
位置で切断する。尚、前述のように、この切断面や釘打
面は壁材取付は後、混練物と同じ素材の天然石粉と接着
材を混練したものを塗り、釘打ち面等を覆い、そして基
板継合部における表層材の成形セクション（２ａ）の空
隙部分（２Ｃ）に単体表層セクション（２ｂ）を成形セ
クション（２ａ）と模様及び目地部分（２ｄ）を合わせ
て接着剤にて基板面に接着し、このようにして表面の仕
上げを行うものとする。In the case of a new construction, nails N are driven into shaft members P such as pillars and studs to fix the panel in the same way as conventional exterior wall panels (see Fig. 2 (a)). At this time, the edges of adjacent substrates are brought into close contact with each other, and the patterns of the molded sections (2a) of the surface layer material are matched. While sequentially joining them in this way, they are fixed to the shaft material P,
At the end, this wall material is cut at the required position using a diamond cutter or the like. As mentioned above, after installing the wall material, the cut surface and nailing surface are coated with a mixture of natural stone powder and adhesive, which is the same material as the mixture, to cover the nailing surface, etc., and then the board is joined. A single surface layer section (2b) is placed in the gap (2C) of the molded section (2a) of the surface material in the section, and the molded section (2a) is aligned with the pattern and joint portion (2d), and bonded to the substrate surface with an adhesive. The surface will be finished in this way.
また、既設の外壁面上に配設する場合には、既設外壁面
例えば下見板上に縦桟を釘止め等にて固定し、この縦桟
上に上述と同様にして壁材を貼りつけて行くものである
。In addition, when installing on an existing external wall, fix the vertical beams to the existing external wall surface, such as clapboards, with nails, etc., and attach the wall material to the vertical beams in the same manner as described above. It's something to go to.
尚、上記説明では外壁として施工するものであるが、こ
れを従来の内装材としても同様に使用することかできる
。In the above description, the material is constructed as an outer wall, but it can be similarly used as a conventional interior material.
［発明の効果コ
以上説明した通り、下地となる基板の表面上に表層材を
被着してなる壁材。（９）前記表層材か細粒の骨材と接
着剤との混練物を前記基板表面上で成形硬化したものか
らなり、前記表層材の少なくとも表面部にモザイク状の
複数の成形セクションか一体形成されているものである
ため、耐火性、耐久性に優れ、しかも施工が簡単である
。更に外装材として用いる場合には、耐候性にも優れ、
建物の外観デザインを向上できる。[Effects of the Invention] As explained above, this is a wall material made by applying a surface layer material onto the surface of a base substrate. (9) The surface layer material is formed by molding and hardening a kneaded mixture of fine aggregate and adhesive on the surface of the substrate, and a plurality of mosaic molded sections are integrally formed on at least the surface portion of the surface layer material. Because of this, it has excellent fire resistance and durability, and is easy to construct. Furthermore, when used as an exterior material, it has excellent weather resistance,
The exterior design of the building can be improved.
また、別の発明においては、下地となる基板上に複数の
成形セクションに分割してモザイク状に構成したモザイ
ク模様枠を載置し、前記模様枠上から細粒の骨材と接着
剤との混練物を展延して前記模様枠内に充填し、該充填
された混練物を枠抜き可能な程度まで硬化した後に前記
模様枠を取り外す方法であるため、耐火性、耐久性、耐
候性に優れ、しかも施工が簡単である壁材の製造か簡単
であり、壁材のデサインを容易に変更てきる等の効果を
有する。Further, in another invention, a mosaic pattern frame divided into a plurality of molded sections and configured in a mosaic shape is placed on a base substrate, and fine aggregate and adhesive are applied from above the pattern frame. Since this is a method in which the kneaded material is spread and filled into the pattern frame, and the pattern frame is removed after the filled kneaded material has hardened to the extent that the frame can be removed, fire resistance, durability, and weather resistance are improved. To produce a wall material that is excellent and easy to construct, and has effects such as being able to easily change the design of the wall material.
第１図（八）は本発明による壁材の一実施例の外観の正
面図、第１図（Ｂ）はその斜視図、第２図（Ａ）は第１
図の断面図、第２図（Ｂ）はその拡大図、第３図は壁材
の製造工程の一実施例を示す説明図、第４図は壁材の施
工の一実施例を示す説明図である。
図中、（１）は基板、（２）は表層材、（２°）は混練
物、（２ａ）は成形セクション、（２ｂ）は単体表層セ
クション、（２Ｃ）は間隙部分、（２ｄ）は目地部分、
（３）はモザイク模様枠、（４）は別のモザイク模様枠
である。Figure 1 (8) is a front view of the external appearance of one embodiment of the wall material according to the present invention, Figure 1 (B) is its perspective view, and Figure 2 (A) is the first embodiment of the wall material.
2(B) is an enlarged view thereof, FIG. 3 is an explanatory diagram showing an example of the manufacturing process of wall materials, and FIG. 4 is an explanatory diagram showing an example of the construction of wall materials. It is. In the figure, (1) is the substrate, (2) is the surface material, (2°) is the kneaded material, (2a) is the molded section, (2b) is the single surface layer section, (2C) is the gap, and (2d) is the joint part,
(3) is a mosaic pattern frame, and (4) is another mosaic pattern frame.
Claims (15)
壁材において、 前記表層材が細粒の骨材と接着剤との混練物を前記基板
表面上で成形硬化したものからなり、前記表層材の少な
くとも表面部にモザイク状に配置した複数の成形セクシ
ョンが一体形成されていることを特徴とする壁材。(1) In a wall material formed by coating a surface layer material on the surface of a base substrate, the surface layer material is made by molding and hardening a mixture of fine aggregate and adhesive on the surface of the substrate. A wall material characterized in that a plurality of molded sections arranged in a mosaic pattern are integrally formed on at least a surface portion of the surface material.
耐火ボードであることを特徴とする壁材。(2) The wall material according to claim 1, wherein the substrate is a fireproof board.
耐火処理又は／及び防水処理を施してなるものであるこ
とを特徴とする壁材。(3) The wall material according to claim 1, wherein the substrate is subjected to fireproofing treatment and/or waterproofing treatment.
、前記混練物が難燃剤を含有してなることを特徴とする
壁材。(4) The wall material according to any one of claims 1 to 3, wherein the kneaded material contains a flame retardant.
、前記成形セクションの表面部が凹凸を有してなること
を特徴とする壁材。(5) The wall material according to any one of claims 1 to 4, wherein the surface portion of the molded section has irregularities.
、前記成形セクションの表面部に天然石粉又は／及び砂
又は／及び礫が付着又は／及び埋設されてなることを特
徴とする壁材。(6) The wall material according to any one of claims 1 to 4, characterized in that natural stone powder and/or sand and/or gravel are attached to and/or buried on the surface of the molded section. wall material.
、前記成形セクションの表面部が着色されてなることを
特徴とする壁材。(7) The wall material according to any one of claims 1 to 6, wherein the surface portion of the molded section is colored.
、表面部の表面状態が互いに相違する複数の前記成形セ
クションを有することを特徴とする壁材。(8) The wall material according to any one of claims 5 to 7, characterized in that the wall material has a plurality of molded sections whose surface portions have different surface states.
、前記モザイク状に配置した複数の成形セクションの各
々が矩形状の輪郭を有することを特徴とする壁材。(9) The wall material according to any one of claims 1 to 8, wherein each of the plurality of molded sections arranged in a mosaic pattern has a rectangular outline.
割してモザイク状に構成したモザイク模様枠を載置し、
前記模様枠上から細粒の骨材と接着剤との混練物を展延
して前記模様枠内に充填し、該充填された混練物を枠抜
き可能な程度間で硬化した後に前記模様枠を取り外すこ
とを特徴とする壁材の製造法。(10) Place a mosaic pattern frame divided into a plurality of molded sections and configured in a mosaic shape on the base substrate,
A kneaded material of fine aggregate and adhesive is spread over the pattern frame and filled into the pattern frame, and after the filled kneaded material is hardened to a degree that allows the frame to be removed, the pattern frame is removed. A method for manufacturing wall materials, which is characterized by removing.
基板に予め耐火処理又は／及び防水処理を施すことを特
徴とする壁材の製造法。(11) The method of manufacturing a wall material according to claim 10, wherein the substrate is subjected to fireproofing treatment and/or waterproofing treatment in advance.
て、前記混練物に予め難燃剤を添加することを特徴とす
る壁材の製造法。(12) The method for manufacturing a wall material according to claim 10 or 11, characterized in that a flame retardant is added to the kneaded material in advance.
において、前記モザイク模様枠を載置して枠内に混練物
を充填した後、充填物の表面に剥離部材を披着させてこ
れを剥離することにより充填表面部にランダムな凹凸を
施す処理を更に追加したことを特徴とする壁材の製造法
。(13) In the manufacturing method according to any one of claims 10 to 12, after placing the mosaic pattern frame and filling the frame with the kneaded material, a peeling member is applied to the surface of the filling. A method for manufacturing a wall material, characterized in that a process is further added to create random irregularities on the filling surface by peeling the material.
において、前記モザイク模様枠を載置して枠内に混練物
を充填した上に、別の模様枠を載置して天然石粉又は／
及び砂又は／及ひ礫、又は別の混練物、又は塗料を配置
、又は展延、又は塗着して前記別の模様枠内に充填する
処理を更に追加したことを特徴とする壁材の製造法。(14) In the manufacturing method according to any one of claims 10 to 13, the mosaic pattern frame is placed and the kneaded material is filled in the frame, and then another pattern frame is placed and natural stone powder is added. or/
and a wall material further comprising a process of placing, spreading, or painting sand and/or gravel, or another kneaded material, or paint to fill the other pattern frame. Manufacturing method.
において、前記別の模様枠を載置して前記凹凸を施す処
理又は／及び充填する処理した後に、更に別の模様枠を
載置して別の凹凸を施す処理又は／及び別の充填する処
理を施すことを特徴とする壁材の製造法。(15) In the manufacturing method according to any one of claims 10 to 14, after the another pattern frame is placed and the unevenness is applied and/or the filling process is performed, another pattern frame is placed. 1. A method for producing a wall material, which comprises placing the wall material in place and subjecting it to another unevenness treatment and/or another filling treatment.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2099499A JPH075347B2 (en) | 1989-04-18 | 1990-04-17 | Wall material manufacturing method |
Applications Claiming Priority (5)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP9865889 | 1989-04-18 | ||
| JP31739389 | 1989-12-06 | ||
| JP1-317393 | 1989-12-06 | ||
| JP1-98658 | 1989-12-06 | ||
| JP2099499A JPH075347B2 (en) | 1989-04-18 | 1990-04-17 | Wall material manufacturing method |
Related Child Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP2186978A Division JPH0788715B2 (en) | 1989-04-18 | 1990-07-13 | Joining method between adjacent wall materials |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH03232754A true JPH03232754A (en) | 1991-10-16 |
| JPH075347B2 JPH075347B2 (en) | 1995-01-25 |
Family
ID=27308728
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP2099499A Expired - Fee Related JPH075347B2 (en) | 1989-04-18 | 1990-04-17 | Wall material manufacturing method |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH075347B2 (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2000075824A (en) * | 1998-09-01 | 2000-03-14 | Photo Craft Sha:Kk | Wall surface image device and its production |
Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS61135704A (en) * | 1985-09-20 | 1986-06-23 | 積水化成品工業株式会社 | Manfacture of decorative concrete block |
-
1990
- 1990-04-17 JP JP2099499A patent/JPH075347B2/en not_active Expired - Fee Related
Patent Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS61135704A (en) * | 1985-09-20 | 1986-06-23 | 積水化成品工業株式会社 | Manfacture of decorative concrete block |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2000075824A (en) * | 1998-09-01 | 2000-03-14 | Photo Craft Sha:Kk | Wall surface image device and its production |
Also Published As
| Publication number | Publication date |
|---|---|
| JPH075347B2 (en) | 1995-01-25 |
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