JPH03130415A - Conjugate fiber and its production - Google Patents

Conjugate fiber and its production

Info

Publication number
JPH03130415A
JPH03130415A JP26749489A JP26749489A JPH03130415A JP H03130415 A JPH03130415 A JP H03130415A JP 26749489 A JP26749489 A JP 26749489A JP 26749489 A JP26749489 A JP 26749489A JP H03130415 A JPH03130415 A JP H03130415A
Authority
JP
Japan
Prior art keywords
fiber
component
components
section
constituent unit
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP26749489A
Other languages
Japanese (ja)
Inventor
Hiroshi Yanai
谷内 宏
Kunio Matagi
俣木 邦夫
Hideo Nakajima
秀雄 中島
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
DAIWABOU KURIEITO KK
Daiwabo Create Co Ltd
Original Assignee
DAIWABOU KURIEITO KK
Daiwabo Create Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by DAIWABOU KURIEITO KK, Daiwabo Create Co Ltd filed Critical DAIWABOU KURIEITO KK
Priority to JP26749489A priority Critical patent/JPH03130415A/en
Publication of JPH03130415A publication Critical patent/JPH03130415A/en
Pending legal-status Critical Current

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  • Multicomponent Fibers (AREA)
  • Spinning Methods And Devices For Manufacturing Artificial Fibers (AREA)

Abstract

PURPOSE:To obtain a splittable conjugate fiber having excellent hydrophilic property by spinning a specific polyolefin polymer and a specific ethylene-vinyl alcohol copolymer in the form of fiber having a specific cross section and drawing the obtained fiber. CONSTITUTION:The objective conjugate fiber is produced by preparing (A) a polyolefin polymer having a melt flow rate of 10-100 and (B) an ethylene-vinyl alcohol copolymer having a melt flow rate of 10-100, a melt flow difference of <=50 between the component A, an ethylene content of 20-45mol% and a saponification degree of >=98%, arranging the components A and B in such a manner as to divide at least one of the components A and B into two or more sections on the cross section of the fiber, place each constituent unit adjacent to the constituent unit of the other component and expose a part of the total constituent unit on the surface, melt-spinning the polymers at 200-285 deg.C and drawing the fiber at a draw ratio of >=2.

Description

【発明の詳細な説明】 (産業上の利用分野) 本発明は親水性に優れた分割可能な複合繊維とその製造
方法に関する。
DETAILED DESCRIPTION OF THE INVENTION (Field of Industrial Application) The present invention relates to a splittable conjugate fiber with excellent hydrophilicity and a method for producing the same.

(従来の技術) 従来、細デニール繊維を得る方法として分割性を有する
複合繊維を利用する方法が知られている0例えば特開昭
55−128038 、特開昭58−169557であ
るが、これらの得られる複合繊維は疏水性である。親水
性の複合繊維も提案されているが製造が困難でコストも
かかることから、未だ実用化にいたっていない。
(Prior art) Conventionally, a method using splittable composite fibers is known as a method for obtaining fine denier fibers, for example, Japanese Patent Application Laid-open No. 55-128038 and Japanese Patent Application Laid-open No. 58-169557. The resulting composite fiber is hydrophobic. Hydrophilic composite fibers have also been proposed, but they have not yet been put into practical use because they are difficult and costly to manufacture.

(発明が解決すべき課題) 例えば特開昭53−98420号公報には疏水性熱可塑
性樹脂とオレフィン変性ポリビニルアルコールとからな
る特殊複合繊維が開示されている。ここに用いられてい
るオレフィン変性ポリビニルアルコールはオレフィンと
して炭素数5〜30のもの、即ちペンテン、ヘキセン、
ヘプテン、オクテン及びノネン等であってこれらの重合
体は高価である。
(Problems to be Solved by the Invention) For example, JP-A-53-98420 discloses a special composite fiber made of a hydrophobic thermoplastic resin and an olefin-modified polyvinyl alcohol. The olefin-modified polyvinyl alcohol used here has olefins having 5 to 30 carbon atoms, such as pentene, hexene,
These polymers, such as heptene, octene and nonene, are expensive.

そして同公報によれば炭素数の少ないエチレン等のポリ
オレフィンを用いることは溶融性や繊維強度が劣悪であ
るため好ましくないとしている。
According to the publication, it is not preferable to use a polyolefin such as ethylene which has a small number of carbon atoms because the meltability and fiber strength are poor.

本発明の目的は分割性に優れた親水性の複合繊維を提供
することにある。
An object of the present invention is to provide a hydrophilic composite fiber with excellent splitting properties.

(課題を解決するための手段) 本発明者等はエチレンビニルアルコール共重合体(以下
EVOHと略記する)とポリオレフィンとは溶融流動性
(MFR)と溶融温度を適宜選択することにより、良好
に複合紡糸できることを見いだし本発明に至った。
(Means for Solving the Problems) The present inventors have discovered that ethylene vinyl alcohol copolymer (hereinafter abbreviated as EVOH) and polyolefin can be properly combined by appropriately selecting the melt fluidity (MFR) and melting temperature. It was discovered that it could be spun, leading to the present invention.

本発明は、ポリオレフィン重合体でMFRIO〜100
ノA戒分とEvOHテMFR20〜100、エチレン含
有量20〜45モル%、ケン化度98%以上のB成分と
からなり、繊維断面においてA、B両成分のうち少なく
とも一成分は2個以上に分割されて各々が繊維断面の構
成単位となっており、各′n4戒単位は互いに異なる成
分の構成単位と隣接し、且つ全ての各構成単位はその一
部を繊維表面会こ露出していることを特徴とする複合繊
維、である、 A成分として用いるポリオレフィンとし
てはポリプロピレン、ポリエチレンが挙げられる。これ
らポリオレフィンはEvOHとの相溶性が低く、従って
複合繊維として分割性が良好であるとともに比較的低い
溶融温度で紡糸できるためEVOHの紡糸可能温度範囲
で工程性よく複合繊維が製造できる。またこれらポリマ
ーは市場で安価に入手できるので都合がよい。
The present invention is a polyolefin polymer with MFRIO~100
Consisting of A component and B component with EvOH Te MFR 20 to 100, ethylene content 20 to 45 mol%, and saponification degree of 98% or more, at least one component of both A and B components is 2 or more in the fiber cross section. Each unit is a constituent unit of the fiber cross section, and each unit is adjacent to a constituent unit of a different component, and each constituent unit has a part exposed to the fiber surface. The polyolefin used as component A includes polypropylene and polyethylene. These polyolefins have low compatibility with EvOH, and therefore have good splitting properties as conjugate fibers, and can be spun at a relatively low melting temperature, so conjugate fibers can be produced with good process efficiency within the temperature range at which EVOH can be spun. Moreover, these polymers are conveniently available in the market at low cost.

B成分として用いるEVOHはエチレンを20〜45モ
ル%含有することが必要で、20モル%未満の場合は紡
糸性が著しく低下し、連続紡糸が困難である。また45
モル%を超える場合は紡糸性は良好であるが親水性が低
下し本発明の目的に合わない。
The EVOH used as component B must contain 20 to 45 mol% of ethylene; if it is less than 20 mol%, the spinnability will be significantly reduced and continuous spinning will be difficult. 45 again
If it exceeds mol%, spinnability is good but hydrophilicity decreases, which is not suitable for the purpose of the present invention.

従って紡糸性及び親水性の面からエチレン含有量は20
〜45モル%であることを用する。 EVOHはエチレ
ンと酢酸ビニルの共重合体ケン化して得ることができ、
そのケン化度は紡糸性の点から98モル%以上であるこ
とが望ましい。
Therefore, from the viewpoint of spinnability and hydrophilicity, the ethylene content is 20
~45 mol% is used. EVOH can be obtained by saponifying a copolymer of ethylene and vinyl acetate.
The degree of saponification is desirably 98 mol% or more from the viewpoint of spinnability.

EVOHはそのMFR(メルトフローレイト、測定法J
 I S K7210、測定温度は210℃)が20〜
100であれば紡糸性が良好である。
EVOH is determined by its MFR (melt flow rate, measurement method J).
IS K7210, measurement temperature is 210℃) is 20~
If it is 100, the spinnability is good.

このような成分からなる本発明の複合繊維はその断面に
おいてA、B両成分のうち少なくとも一つが2個以上に
分割されて構成単位になって互いに他の成分と隣接する
ように配列する。もちろん各構成単位は繊維の長さ方向
に連続している。そして全ての構成単位はその一部が繊
維表面に表れている。A、B両成分の複合比率は目的の
性能により変えることができる。親水性能を高めるとき
はEVOHの比率を大きくする0画成分の割合は特に制
限はなく、一つの成分が他の成分を少なくとも2分割し
得るだけの量があればよい。また繊維表面におけるA、
B両成分の比率は特に制限はないが紡糸工程の作業性か
ら1=5〜5:工程度が適当である。
In the composite fiber of the present invention made of such components, in its cross section, at least one of the A and B components is divided into two or more constituent units and arranged so as to be adjacent to each other and the other components. Of course, each constituent unit is continuous in the length direction of the fiber. A portion of all the structural units appears on the fiber surface. The composite ratio of both components A and B can be changed depending on the desired performance. When improving hydrophilic performance, there is no particular restriction on the proportion of the 0-picture component that increases the EVOH ratio, as long as the amount of one component can divide the other components into at least two parts. Also, A on the fiber surface,
The ratio of both components B is not particularly limited, but from the viewpoint of workability in the spinning process, a ratio of 1=5 to 5:process ratio is appropriate.

本発明の複合繊維の断面形状を第1図〜第5図に示す、
A成分(1)とB成分(2)とが互いに他の成分と隣り
合っている。尚、図においてA成分とB成分とが反対に
位置していてもさしつがえない、第1図及び第2図に示
すように画成分が積層状に交互に配列されるものと、第
3.4.5図にあるような歯車状にとなりあったものが
配列の代表的な例として挙げられるがいずれの場合にも
画成分は交互に配列されてそのひとつずつが構成単位に
なっており、全ての構成単位はその一部が繊維表面に表
れている。このような複合繊維は次のようにして製造す
ることができる。
The cross-sectional shapes of the composite fibers of the present invention are shown in FIGS. 1 to 5.
The A component (1) and the B component (2) are adjacent to each other. In addition, in the figure, it is acceptable even if the A component and the B component are located oppositely. A typical example of an arrangement is a gear-like arrangement as shown in Figure 4.5, but in either case, the image components are arranged alternately, each one serving as a constituent unit. A part of all the structural units appears on the fiber surface. Such composite fibers can be manufactured as follows.

本発明の第2の発明は、ポリオレフィン重合体でMFR
10〜100のA成分とエチレンビニルアルコール共重
合体でMFRIO〜100 、エチレン含有量20〜4
5モル%、ケン化度98%以上のB成分とをA成分とB
成分のMFRの差が50以下になるように選び、繊維断
面においてA、B両成分のうち少なくとも一成分を2個
以上に分割し各々を繊維断面の構成単位として、各構成
単位は互いに異なる成分の構成単位と隣接させ、且つ全
ての構成単位の一部を繊維表面に露出させるように配列
して、紡糸温度200〜285℃で溶融紡糸し、2倍以
上に延伸することを特徴とする複合繊維の製造方法、で
ある。
The second invention of the present invention is a polyolefin polymer with MFR
MFRIO ~100 with component A of 10~100 and ethylene vinyl alcohol copolymer, ethylene content 20~4
A component and B component with a saponification degree of 98% or more and 5 mol%
The difference in MFR of the components is selected to be 50 or less, and in the fiber cross section, at least one component of both A and B is divided into two or more components, each of which is a constituent unit of the fiber cross section, and each constituent unit is a component that is different from each other. A composite characterized in that it is arranged so that it is adjacent to the structural units and a part of all the structural units is exposed on the fiber surface, and is melt-spun at a spinning temperature of 200 to 285°C and stretched to twice or more. A method for producing fibers.

A、B両成分は各々のMFHの差が大きいことは好まし
くない、紡糸性が悪くなるからである。
It is undesirable for the MFH of both components A and B to have a large difference, as this will impair spinnability.

より好ましくは20以下、さらに好ましくは10以下に
なるようにA、B両成分を選ぶとよい。
It is better to select both components A and B so that the ratio is more preferably 20 or less, and even more preferably 10 or less.

(発明の作用) 本発明の複合繊維はポリオレフィンとEVOHとが構成
単位となって複合構成されているので、物理的、化学的
手段によって各構成単位をばらばらに分割することがで
きる0分割方法は、カーデイング、高速流体噴射、液中
叩解、ロール加圧、振動加圧等の物理的手段、或は熱水
処理(EVOHの熱水による膨潤作用を利用〉が挙げら
れる。
(Action of the invention) Since the composite fiber of the present invention has a composite structure of polyolefin and EVOH as constituent units, the zero-splitting method that can separate each constituent unit by physical or chemical means is , physical means such as carding, high-speed fluid injection, submerged beating, roll pressure, vibration pressure, etc., or hot water treatment (using the swelling effect of EVOH due to hot water).

このようにして分割された単繊維は極めて細く0.05
デニ一ル程度の極細繊維でも容易に得られる。
The single fibers split in this way are extremely thin, with a thickness of 0.05
Even ultrafine fibers of about 1 denier can be easily obtained.

(実施例1) エチレンの含有量が38モル%で、MFRが40のEv
OH(ケン化度99.6%)を日成分とし、MFR(測
定温度230℃)が40の結晶性ポリプロピレンをA成
分として、複合紡糸機を用いて紡糸温度250℃で溶融
紡糸した0両性分の容積比率は50 : 50とした。
(Example 1) Ev with ethylene content of 38 mol% and MFR of 40
Zero amphoteric content obtained by melt spinning at a spinning temperature of 250°C using a composite spinning machine using OH (saponification degree 99.6%) as the component and crystalline polypropylene with an MFR (measurement temperature of 230°C) of 40 as the A component. The volume ratio was 50:50.

得られた未延伸糸を150℃で4.8倍に延伸して単繊
維繊度が2.3デニールの複合繊維を得た。その繊維断
面形状は第5図に示すもので、A成分が図中(1)B成
分が図中(2)に該当する。
The obtained undrawn yarn was drawn 4.8 times at 150° C. to obtain a composite fiber having a single fiber fineness of 2.3 denier. The fiber cross-sectional shape is shown in FIG. 5, where the A component corresponds to (1) in the figure and the B component corresponds to (2) in the figure.

A成分がB成分によって8分割され、従って、B成分も
A成分によって8分割されていると共に、繊維断面中心
部においてB成分同士が円形に集合した形状をなしてい
る。この繊維を5II11の長さに切断してこれを水中
に分散させて、パルパーにより叩解して該織組をA、B
両成分に完全に分割させた。
The A component is divided into eight parts by the B component, and therefore the B component is also divided into eight parts by the A component, and the B components are gathered together in a circular shape at the center of the fiber cross section. This fiber was cut into 5II11 lengths, dispersed in water, and beaten with a pulper to obtain the weave structures A and B.
Completely split into both components.

B成分は円形集合部の周面において完全に分割されてい
た。即ち円形部1本と細長三角形部8本とに分割されて
いた。この繊維分散液を用いて短網式ヤンキー抄紙機で
抄紙して、極めてソフトで親水性が優れた、水の吸い取
りスピードが早く抱水率の高い湿式不織布が得られた。
The B component was completely divided on the circumferential surface of the circular gathering part. That is, it was divided into one circular part and eight elongated triangular parts. This fiber dispersion was used to make paper using a short-mesh type Yankee paper machine to obtain a wet-laid nonwoven fabric that was extremely soft, had excellent hydrophilic properties, had a fast water absorption rate, and had a high water retention rate.

この不織布は眼鏡ふき等のワイパーとして好適であった
This nonwoven fabric was suitable as a wiper for eyeglass wipes, etc.

(比較例1) 実施例1においてエチレン含有量18モル%、MERが
1577) EVOH(ケン化度99.5%)を用いて
、同様の操作を繰り返したが、紡糸性不良により繊維を
得ることができなかった。
(Comparative Example 1) Similar operations were repeated using EVOH (saponification degree 99.5%) in Example 1 (ethylene content 18 mol%, MER 1577), but fibers could not be obtained due to poor spinnability. I couldn't do it.

(実施例2) エチレン含有量29モル%で、MFRが45のEVOH
(ケン化度99.5%)をB成分とし、MFR(測定温
度190℃)が38の高密度ポリエチレンをA成分とし
て、複合紡糸機を用いて紡糸温度260 ”Cで溶融紡
糸した。
(Example 2) EVOH with ethylene content of 29 mol% and MFR of 45
(degree of saponification 99.5%) was used as component B, and high-density polyethylene with an MFR (measured temperature of 190°C) of 38 was used as component A, and melt-spun at a spinning temperature of 260''C using a composite spinning machine.

画成分の容積比率は50 : 50であった。この繊維
を120℃で5.0倍に延伸して単繊維繊度が2.5デ
ニールの複合繊維を得た。得られた組織の断面形状は第
4図に示すものであった。
The volume ratio of image components was 50:50. This fiber was drawn 5.0 times at 120° C. to obtain a composite fiber having a single fiber fineness of 2.5 denier. The cross-sectional shape of the tissue obtained was as shown in FIG.

この繊維を38mmの長さに切断して、サンプルカード
を用いてカードに2回通過させてウェブを得た。ウェブ
を顕微鏡で観察したところ、90%以上の分割率が得ら
れた。
The fibers were cut to a length of 38 mm and passed through the card twice using a sample card to obtain a web. When the web was observed under a microscope, a splitting rate of 90% or more was obtained.

このウェブを得た。ウェブを顕微鏡で観察したところ、
90%以上の分割率が得られた。
Got this web. When the web was observed under a microscope,
A splitting rate of 90% or more was obtained.

このウェブをサクションバンド式熱風加工機にて140
℃で熱処理して熱融着不織布を得た。この不織布は親水
性が高く、なめらがな触感の独特の外観を有していた。
This web is processed by a suction band type hot air processing machine for 140 min.
A heat-fused nonwoven fabric was obtained by heat treatment at ℃. This nonwoven fabric was highly hydrophilic and had a unique appearance with a smooth texture.

(発明の効果) 上記本発明の複合繊維は、分割性容易であるため、繊度
1デニールの複合繊維を紡糸するときA、B両成分の構
成単位を20個にしておけばこれを分割して、0.05
デニールの極細繊維が得られる。この極細繊維は親水性
に富みこれを不織布に成形して工業用、家庭用のワイパ
ーを始め衣料用及び医療用等の用途に広く用いることが
できる。
(Effect of the invention) The composite fiber of the present invention is easy to split, so when spinning a composite fiber with a fineness of 1 denier, if the number of constituent units of both components A and B is set to 20, it can be divided. , 0.05
Ultrafine denier fibers are obtained. This ultrafine fiber is highly hydrophilic and can be formed into a nonwoven fabric for a wide range of applications, including industrial and household wipers, clothing, and medical applications.

【図面の簡単な説明】[Brief explanation of the drawing]

第1〜5図は本発明複合繊維の構成単位の配置の例を示
す複合繊維断面図である。 図において、 (1〉 Afi分、 (2) B成分
1 to 5 are cross-sectional views of composite fibers showing examples of arrangement of constituent units of the composite fiber of the present invention. In the figure, (1> Afi component, (2) B component

Claims (2)

【特許請求の範囲】[Claims] (1)ポリオレフィン重合体でMFR10〜100のA
成分とエチレンビニルアルコール共重合体でMFR20
〜100、エチレン含有量20〜45モル%、ケン化度
98%以上のB成分とからなり、繊維断面においてA、
B両成分のうち少なくとも一成分は2個以上に分割され
て各々が繊維断面の構成単位となっており、各構成単位
は互いに異なる成分の構成単位と隣接し、且つ全ての各
構成単位はその一部を繊維表面に露出していることを特
徴とする複合繊維。
(1) A polyolefin polymer with MFR of 10 to 100
MFR20 with ingredients and ethylene vinyl alcohol copolymer
-100, ethylene content 20-45 mol%, and B component with a saponification degree of 98% or more, and in the fiber cross section A,
At least one of the two components B is divided into two or more parts, each of which is a constituent unit of the fiber cross section, and each constituent unit is adjacent to a constituent unit of a different component, and all of the constituent units are A composite fiber characterized by having a portion exposed on the fiber surface.
(2)ポリオレフィン重合体でMFR10〜100のA
成分とエチレンビニルアルコール共重合体でMFR10
〜100、エチレン含有量20〜45モル%、ケン化度
98%以上のB成分とを、A成分とB成分のMFRの差
が50以下になるように選び、繊維断面においてA、B
両成分のうち少なくとも一成分を2個以上に分割し、各
々を繊維断面の構成単位として、各構成単位は互いに異
なる成分の構成単位と隣接させ、且つ全ての構成単位の
一部を繊維表面に露出させるように配列して、紡糸温度
200〜285℃で溶融紡糸し、2倍以上に延伸するこ
とを特徴とする複合繊維の製造方法。
(2) A polyolefin polymer with MFR of 10 to 100
MFR10 with ingredients and ethylene vinyl alcohol copolymer
~100, B component with ethylene content of 20 to 45 mol%, and saponification degree of 98% or more are selected so that the difference in MFR between A component and B component is 50 or less, and A, B in the fiber cross section are selected.
At least one of the two components is divided into two or more, each of which is used as a structural unit of the fiber cross section, each structural unit is adjacent to a structural unit of a different component, and a part of all the structural units is placed on the fiber surface. A method for producing composite fibers, which comprises arranging the composite fibers so as to expose them, melt-spinning them at a spinning temperature of 200 to 285°C, and drawing them twice or more.
JP26749489A 1989-10-13 1989-10-13 Conjugate fiber and its production Pending JPH03130415A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP26749489A JPH03130415A (en) 1989-10-13 1989-10-13 Conjugate fiber and its production

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Application Number Priority Date Filing Date Title
JP26749489A JPH03130415A (en) 1989-10-13 1989-10-13 Conjugate fiber and its production

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JPH03130415A true JPH03130415A (en) 1991-06-04

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5733603A (en) * 1996-06-05 1998-03-31 Kimberly-Clark Corporation Surface modification of hydrophobic polymer substrate
KR100451681B1 (en) * 1996-11-04 2004-12-03 칫소가부시키가이샤 Split Polyolefin Composite Fiber and Nonwovens Comprising the Same

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS565846A (en) * 1979-06-27 1981-01-21 Matsushita Electric Works Ltd Molding phenolic resin material
JPS63165518A (en) * 1986-12-25 1988-07-08 Daiwa Spinning Co Ltd Conjugate fiber and production thereof
JPS63235558A (en) * 1987-03-24 1988-09-30 大和紡績株式会社 Steaming adhesive nonwoven cloth and its production
JPH03113015A (en) * 1989-09-22 1991-05-14 Kuraray Co Ltd Production of conjugate yarn

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS565846A (en) * 1979-06-27 1981-01-21 Matsushita Electric Works Ltd Molding phenolic resin material
JPS63165518A (en) * 1986-12-25 1988-07-08 Daiwa Spinning Co Ltd Conjugate fiber and production thereof
JPS63235558A (en) * 1987-03-24 1988-09-30 大和紡績株式会社 Steaming adhesive nonwoven cloth and its production
JPH03113015A (en) * 1989-09-22 1991-05-14 Kuraray Co Ltd Production of conjugate yarn

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5733603A (en) * 1996-06-05 1998-03-31 Kimberly-Clark Corporation Surface modification of hydrophobic polymer substrate
US5998023A (en) * 1996-06-05 1999-12-07 Kimberly-Clark Worldwide, Inc. Surface modification of hydrophobic polymer substrate
KR100451681B1 (en) * 1996-11-04 2004-12-03 칫소가부시키가이샤 Split Polyolefin Composite Fiber and Nonwovens Comprising the Same

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