JPH03130108A - Tile having uneven pattern and production therefor - Google Patents
Tile having uneven pattern and production thereforInfo
- Publication number
- JPH03130108A JPH03130108A JP26945289A JP26945289A JPH03130108A JP H03130108 A JPH03130108 A JP H03130108A JP 26945289 A JP26945289 A JP 26945289A JP 26945289 A JP26945289 A JP 26945289A JP H03130108 A JPH03130108 A JP H03130108A
- Authority
- JP
- Japan
- Prior art keywords
- tile
- protrusions
- split
- molded
- molded body
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000004519 manufacturing process Methods 0.000 title claims description 8
- 238000000465 moulding Methods 0.000 claims abstract description 21
- 230000013011 mating Effects 0.000 claims abstract description 16
- 230000001788 irregular Effects 0.000 claims abstract description 11
- 238000001125 extrusion Methods 0.000 claims description 10
- 238000000034 method Methods 0.000 claims description 10
- 239000004927 clay Substances 0.000 claims description 8
- 238000001035 drying Methods 0.000 claims 1
- 239000002994 raw material Substances 0.000 abstract description 6
- 206010016322 Feeling abnormal Diseases 0.000 abstract description 5
- 230000000694 effects Effects 0.000 description 3
- QNRATNLHPGXHMA-XZHTYLCXSA-N (r)-(6-ethoxyquinolin-4-yl)-[(2s,4s,5r)-5-ethyl-1-azabicyclo[2.2.2]octan-2-yl]methanol;hydrochloride Chemical compound Cl.C([C@H]([C@H](C1)CC)C2)CN1[C@@H]2[C@H](O)C1=CC=NC2=CC=C(OCC)C=C21 QNRATNLHPGXHMA-XZHTYLCXSA-N 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
Landscapes
- Press-Shaping Or Shaping Using Conveyers (AREA)
Abstract
Description
【発明の詳細な説明】
（産業上の利用分野）
この発明は表面に凹凸形状模様を有するタイル及びその
製造方法に関する。DETAILED DESCRIPTION OF THE INVENTION (Industrial Application Field) The present invention relates to a tile having an uneven pattern on its surface and a method for manufacturing the same.
（従来の技術及び発明が解決しようとする課Ｍ）従来よ
り建築物の壁面等を構成するためにタイルが用いられて
いるが、近年かかるタイルの装飾性に対するニーズが多
様化してきており、その一つに、土壁に似た柔らかな感
じの装飾性をもたせる要求がある。(Problem M to be solved by conventional technology and invention) Tiles have been used to construct the walls of buildings, etc., but in recent years, the needs for the decorative properties of such tiles have diversified, and One of them is the demand for a soft decorative feature similar to clay walls.
このような要求に対して、第５図に示しているように表
面が複雑形状の微細な凹凸面状（割り肌面状）のタイル
１００が提案されている。この割り肌面は、タイルを成
形・乾燥後に所定個所で割ることによって得られるが、
その割り肌面は表面状態が不規則の凹凸状を成すもので
あって人為的な凹凸というより自然にできた凹凸に近い
感じを現出するものの、凹凸が小さいために各タイルを
並べて壁面等大きな面を構成したとき、相対的に凹凸感
が薄くなって上記の如く土壁に似た柔らかな感じを出す
という要求に対して十分に答え得ないものであった。In response to such demands, a tile 100 having a complexly shaped finely uneven surface (split surface) has been proposed, as shown in FIG. This cracked surface is obtained by breaking the tile at predetermined points after it has been molded and dried.
The surface of the split surface has an irregular uneven surface, which gives a feeling closer to natural unevenness than artificial unevenness, but because the unevenness is small, each tile is lined up side by side to create a wall surface. When a large surface is constructed, the unevenness becomes relatively thin, and the above-mentioned request for a soft feel similar to that of a clay wall cannot be satisfactorily met.
一方これとは別に、表面に互いに平行な複数の突条を有
する形態のタイルが知られており、このタイルは表面の
凹凸形状によっである程度柔らかな感じを出すことがで
きるが、その凹凸形状は規則的形状のものであって人為
的な感じが強く、上記の如き土壁に似た柔らかい感じを
出すことのできないものであった・
（課題を解決するための第一手段）
本発明はこのような課題を解決することを目的としてな
されたものである。而して本願の第一の解決手段はかか
る目的を遠戚するためのタイルに係り、その要旨は、表
面に複数本の突条が互いに平行に形成されるとともに該
突条の表面が不規則状且つ鋭い多数の凹凸から成る割り
肌面とされていることにある。On the other hand, apart from this, there is a known tile that has a plurality of parallel protrusions on the surface, and this tile can give a certain degree of softness due to the uneven shape of the surface. has a regular shape and has a strong artificial feel, and cannot produce the soft feeling similar to the earthen wall described above. (First means to solve the problem) The present invention is This was done with the aim of solving these problems. Therefore, the first solution of the present application relates to a tile that is distantly related to this purpose, and its gist is that a plurality of ridges are formed parallel to each other on the surface, and the surface of the ridges is irregular. The reason is that the surface has a split surface consisting of many shaped and sharp unevenness.
（第一解決手段の作用及び効果）
かかる本発明のタイルにおいては、その表面に複数本の
突条が平行に形成され、それら突条及び各突条間の凹条
とによって深く大きな凹凸感が表現されるとともに、突
条表面に形成された割り肌面における不規則状且つ鋭く
微細な複雑形状の凹凸により、即ち大きさ、形状及び形
態の異なる複数種類の凹凸によって、従来得られなかっ
た自然的な柔らかい感じが現出される。(Operations and effects of the first solution) In the tile of the present invention, a plurality of protrusions are formed in parallel on the surface, and the protrusions and the grooves between the protrusions create a deep and large uneven feeling. At the same time, the unevenness of the irregular, sharp, fine, and complex shapes on the split surface formed on the surface of the ridges, that is, the multiple types of unevenness with different sizes, shapes, and forms, creates a natural appearance that could not be obtained conventionally. A soft feeling appears.
（第二解決手段）
本願の第二の解決手段は上記タイルの製造方法に係るも
のであって、その要旨は１表面に複数本の突条が互いに
平行に形成されるとともに該突条の表面が不規則状且つ
鋭い多数の凹凸から戒る割り肌面とされている凹凸模様
を有するタイルの製造方法にして、原料坏土を押出機先
端の成形ダイスの成形凹所を通じて連続的に押し出すこ
とによりタイルの成形体を２枚合せの状態で且つ各タイ
ルの表面を合せ面として押出成形するとともに、該押出
成形の際にその合せ面に沿って前記表面の突条成形用の
中型を配置しておくことにより各タイル突条を互いに繋
がった状態で成形し、その後押出成形体を乾燥後合せ面
で割って突条表面を割り肌面と成すことにある。(Second solution) The second solution of the present application is related to the above-mentioned tile manufacturing method, and its gist is that a plurality of protrusions are formed parallel to each other on one surface, and the surface of the protrusions is A method for manufacturing a tile having an uneven pattern with a cracked surface that is free from many irregular and sharp unevenness, in which raw material clay is continuously extruded through a forming recess of a forming die at the tip of an extruder. By extrusion molding two tile molded bodies in a state where they are combined and using the surface of each tile as a mating surface, and at the time of extrusion molding, a medium mold for forming ridges on the surface is placed along the mating surface. By keeping the tile protrusions in place, the tile protrusions are molded in a state in which they are connected to each other, and then the extrusion molded product is dried and then split at the mating surface to form the protrusion surface as a split surface.
（第二解決手段の作用及び効果）
一般にタイルを押出成形する場合、原料坏土を押出機先
端に取り付けた成形ダイスの凹所を通じて押し出し、以
てタイルを２枚合せの状態で成形する。而してその後こ
れを合せ面で分離して１枚１枚のタイルにする。(Operations and effects of the second solution) Generally, when extrusion molding tiles, raw material clay is extruded through the recess of a molding die attached to the tip of the extruder, thereby molding two tiles together. Then, this is separated at the mating surface to make each tile.
例えば上記のように表面に互いに平行な複数の突条１０
２（第７図）を有するタイル１０４を製造する場合、通
常は裏足１０６を有するタイル裏面側を合せ面として原
料坏土を成形ダイス１０８の凹所１１０を通じて押出成
形し、その際に成形ダイス１０８に形成した凹部１１２
．凸部１１４によりタイル成形体表面の複数の突条及び
凹条を成形するとともに、裏足形成位置に配した中玉１
１６によって合せ面側に裏足１０６を成形し、しかる後
押出成形体を合せ面（裏面側）で割って１枚１枚のタイ
ルに分離する。即ち従来はタイルの表面を成形ダイスに
よって直接成形し、裏面を合せ面の側に配してその裏面
で成形体を分離して１枚１枚のタイルとするのが通常の
方法であった。For example, as described above, a plurality of protrusions 10 parallel to each other on the surface
2 (FIG. 7), the raw material clay is usually extruded through the recess 110 of the molding die 108 with the back side of the tile having the sole feet 106 as the mating surface, and at this time, the molding die Recess 112 formed in 108
．． The convex portion 114 forms a plurality of protrusions and grooves on the surface of the tile molded product, and the medium ball 1 is placed at the sole forming position.
16, a sole foot 106 is formed on the mating surface side, and then the extruded molded body is divided at the mating surface (back side) and separated into individual tiles. That is, conventionally, the usual method was to directly mold the front surface of the tile using a molding die, place the back surface on the mating surface side, and separate the molded bodies on the back surface to form individual tiles.
しかしながら上記本発明に係るタイルの場合、このよう
な従来の方法をそのまま適用することができない、何故
なら上記方法で押出成形した場合、突条が成形ダイスの
成形部によって直接成形されるために突条表面が押出方
向に−様な面となってしまい、不規則な凹凸形状を形成
できないからである。However, in the case of the tiles according to the present invention, such conventional methods cannot be applied as they are because when extrusion molding is performed by the above method, the protrusions are directly formed by the molding part of the molding die. This is because the strip surface becomes a -like surface in the extrusion direction, making it impossible to form an irregular uneven shape.
そこで本発明では、タイルの表面を合せ面として押出成
形するとともに、裏面側を成形ダイスにて直接成形する
ようにし、そして合せ面に沿って中型を配置して、それ
ら中型によりタイル表面の複数の突条を成形し、その押
出成形体を後に合せ面で割って突条表面を割り肌面と威
すようにした。即ち本発明方法は、表面に突条を有する
タイルの従来σｌ造方法とは表裏を全く逆にして成形す
るものであり、これによって複数の突条と割り肌面とを
共に得ることが可能となった。かかる本方法によれば、
従来の成形方法と殆ど変わらない手間、工程を以て目的
とするタイルを得ることができる。Therefore, in the present invention, the front side of the tile is extruded as a mating surface, the back side is directly molded with a molding die, and medium molds are arranged along the mating surface, and these medium molds are used to form multiple shapes on the tile surface. The protrusions were formed, and the extrusion molded product was later split at the mating surface so that the protrusion surface was treated as a split surface. That is, the method of the present invention is different from the conventional σl manufacturing method for tiles having protrusions on the surface, in which the tiles are molded with the front and back sides completely reversed, thereby making it possible to obtain both a plurality of protrusions and a split surface. became. According to this method,
The desired tiles can be obtained with almost the same effort and process as conventional molding methods.
（実施例） 次に本発明の実施例を図面に基づいて詳しく説明する。(Example) Next, embodiments of the present invention will be described in detail based on the drawings.
第１図において、１０は本発明に係るタイルの一例を示
したものであって、裏面に裏足１２と裏溝１４とを有し
ている。またその表面側には多数の互いに平行な突条１
６を有し、且つその突条表面が微細且つ複雑形状の鋭い
凹凸を有する割り肌面１８とされている。In FIG. 1, reference numeral 10 indicates an example of a tile according to the present invention, which has a sole foot 12 and a back groove 14 on the back surface. Also, on the surface side there are many mutually parallel protrusions 1.
6, and the surface of the protrusion is a split surface 18 having fine and complicatedly shaped sharp unevenness.
第２図において、２０はこのタイル１０を押出成形する
ための押出機であって、先端に成形ダイス２２が固定し
てあり、原料坏土がこの成形ダイス２２を通じて押し出
されることにより、タイルＩＯに対応した形状の成形体
２４が連続的に成形される。In FIG. 2, 20 is an extruder for extrusion molding this tile 10, and a molding die 22 is fixed at the tip of the extruder, and the raw material clay is extruded through this molding die 22 to form a tile IO. Molded bodies 24 having corresponding shapes are continuously molded.
成形ダイス２２は、タイル１０を２枚合せの状態で成形
すべく構成されており、第３図に示しているように凹所
２６とこの凹所２６に臨むように設けられた、前記裏足
１２戒形用の凹部２８と凸部３０とを有している。また
タイル成形体２４に分割用のくびれ３１を入れるための
一対の突起３２が設けられている。The molding die 22 is configured to mold two tiles 10 in a state in which two tiles 10 are put together, and as shown in FIG. It has a concave portion 28 and a convex portion 30 for the 12 precepts. Furthermore, a pair of protrusions 32 for inserting dividing constrictions 31 into the tile molded body 24 are provided.
この凹所２６の中間部には中型３４が配置されている。A middle mold 34 is placed in the middle of this recess 26 .
中型３４は、タイル１０の表面側に溝を形成することに
よってそれら溝の間に突条を形成するためのもので、断
面形状が菱形状を成し、その形状効果によって溝形成と
同時に上記突起３２によるくびれ３１と同様のくびれを
各突条に形成する。The medium size 34 is for forming protrusions between the grooves by forming grooves on the surface side of the tile 10, and has a rhombic cross-sectional shape, and due to its shape effect, the grooves are formed and the protrusions are formed at the same time. A constriction similar to constriction 31 by 32 is formed on each protrusion.
以上のような成形ダイス２２を通じて原料坏土を押出機
２０より押し出すと、タイルを２枚合せした形態の成形
体２４が得られる。その際成形ダイス２２の凹部２８及
び凸部３０によって成形体２４に裏足１２と裏溝１４と
が成形されると同時に、突起３２によるくびれ３１が入
れられ、また合せ面に沿って複数の溝が成形される。そ
こで成形体２４を所定寸法に切断・乾燥後、くびれ部位
において成形体２４を２分割すると、表面に複数条の連
続した突条工６を有し且つそれら突条１６表面が割り肌
面１８、即ち不規則且つ複雑形状の鋭い凹凸面状と成さ
れたタイル１０が得られる。かかるタイルｌＯは、これ
を複数着べて建築物の壁面等を構成したとき、突条１６
による大きな凹凸感と割り肌面１８における不規則且つ
微細な凹凸面状とによって自然状態の土壁に似た柔らか
な感じを現出し得、従来にない形状模様を有するタイル
として建築物の外装その他の目的に好適に使用すること
ができる。When the raw material clay is extruded from the extruder 20 through the molding die 22 as described above, a molded body 24 in the form of two tiles combined is obtained. At this time, the sole 12 and the sole groove 14 are formed in the molded body 24 by the concave portion 28 and the convex portion 30 of the molding die 22, and at the same time, a constriction 31 is formed by the protrusion 32, and a plurality of grooves are formed along the mating surface. is formed. Therefore, when the molded body 24 is cut into a predetermined size and dried, and the molded body 24 is divided into two at the constriction part, it has a plurality of continuous protrusions 6 on the surface, and the surface of the protrusions 16 is a split surface 18, In other words, a tile 10 having an irregular and complex shape with a sharply uneven surface is obtained. When a plurality of such tiles 10 are installed to form a wall surface of a building, etc., the protrusion 16
Due to the large unevenness and the irregular and fine unevenness of the split surface 18, it can create a soft feeling similar to a natural earthen wall, and can be used as a tile with an unprecedented shape and pattern for the exterior of buildings, etc. It can be suitably used for this purpose.
以上本発明の実施例を詳述したが、本発明はその他の形
態・態様において構成・実施可能である。Although the embodiments of the present invention have been described in detail above, the present invention can be configured and implemented in other forms and aspects.
例えば上例のタイルにおいては突条が多数形成されてい
るが、本発明は突条が２条、３条等少数の突条のタイル
に対しても適用可能であるし、また突条と突条との間の
溝の形態も上例のものに限定されず、他の種々形態の溝
とすることが可能である。For example, although the above tile has a large number of protrusions, the present invention can also be applied to tiles with a small number of protrusions, such as two or three protrusions, and can also be applied to tiles with a small number of protrusions, such as two or three protrusions. The form of the groove between the grooves is not limited to the above example, and may have various other forms.
その他突条の形態１幅９間隔等も必要に応じて適宜に選
択・変更し得るなど、本発明は当業者の知識に基づいて
種々変更を加えた形態で構成・実施可能である。In addition, the shape 1 width 9 interval of the protrusions can be selected and changed as necessary, and the present invention can be configured and implemented with various changes based on the knowledge of those skilled in the art.
第１図（＾）、（Ｂ）は夫々本発明の一例である凹凸模
様を有するタイルの要部斜視図及び断面図であり、第２
図はそのタイルを押出成形する状態を示す斜視図、第３
図は第２図における成形ダイスの正面図である。第４図
はタイル成形体を２分割して１枚１枚のタイルにすると
同時に割り肌面を得る方法の説明図であり、第５図は表
面が割り肌面とされたタイルの要部斜視図、第６図は表
面に突条を有するタイルの製造に際して一般に用いられ
る成形ダイスの正面図、第７図はその成形ダイスを用い
て得られるタイルの要部斜視図である。
１０：タイル １６：突条
１８：割り肌面 ２０：押出機
２２：を形ダイス
２６：凹所
３４：中型FIGS. 1(^) and 1(B) are a perspective view and a cross-sectional view of a main part of a tile having an uneven pattern, which is an example of the present invention, respectively.
The figure is a perspective view showing the state in which the tile is extruded.
The figure is a front view of the forming die in FIG. 2. Fig. 4 is an explanatory diagram of a method of dividing a tile molded body into two pieces to make each tile one by one, and at the same time obtaining a split surface, and Fig. 5 is a perspective view of the main part of the tile whose surface is made into a split surface. 6 is a front view of a molding die generally used for manufacturing tiles having ridges on the surface, and FIG. 7 is a perspective view of the main part of a tile obtained using the molding die. 10: Tile 16: Projection 18: Split surface 20: Extruder 22: Shape die 26: Recess 34: Medium size
Claims (2)
ともに該突条の表面が不規則状且つ鋭い多数の凹凸から
成る割り肌面とされていることを特徴とする凹凸模様を
有するタイル。(1) It has an uneven pattern in which a plurality of protrusions are formed parallel to each other on the surface, and the surface of the protrusions is a split surface consisting of a large number of irregular and sharp unevenness. tile.
ともに該突条の表面が不規則状且つ鋭い多数の凹凸から
成る割り肌面とされている凹凸模様を有するタイルの製
造方法にして、 原料坏土を押出機先端の成形ダイスの成形凹所を通じて
連続的に押し出すことによりタイルの成形体を２枚合せ
の状態で且つ各タイルの表面を合せ面として押出成形す
るとともに、該押出成形の際にその合せ面に沿って前記
表面の突条成形用の中型を配置しておくことにより各タ
イル突条を互いに繋がった状態で成形し、その後押出成
形体を乾燥後合せ面で割って突条表面を割り肌面と成す
ことを特徴とする凹凸模様を有するタイルの製造方法。(2) A method for producing a tile having an uneven pattern in which a plurality of protrusions are formed parallel to each other on the surface, and the surface of the protrusions is a split surface consisting of a large number of irregular and sharp unevenness. Then, the raw clay is continuously extruded through the molding recess of the molding die at the tip of the extruder, thereby extrusion-molding two tile molded bodies with the surface of each tile as the mating surface, and the extrusion During molding, a medium mold for forming the ridges on the surface is placed along the mating surface, so that the tile ridges are molded in a state that they are connected to each other, and then the extruded molded product is divided by the mating surface after drying. A method for manufacturing a tile having an uneven pattern, characterized in that the surface of the protrusions is made into a split surface.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP26945289A JPH03130108A (en) | 1989-10-17 | 1989-10-17 | Tile having uneven pattern and production therefor |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP26945289A JPH03130108A (en) | 1989-10-17 | 1989-10-17 | Tile having uneven pattern and production therefor |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JPH03130108A true JPH03130108A (en) | 1991-06-03 |
Family
ID=17472631
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP26945289A Pending JPH03130108A (en) | 1989-10-17 | 1989-10-17 | Tile having uneven pattern and production therefor |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH03130108A (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0543298A (en) * | 1991-08-07 | 1993-02-23 | Inax Corp | Production of two-pieces divided type tile |
| JPH0581435U (en) * | 1992-04-06 | 1993-11-05 | 日加産業株式会社 | Building materials from sludge |
| JPH09216213A (en) * | 1996-02-09 | 1997-08-19 | Inax Corp | Molding machine for cracked skin tile and its manufacture |
| JP2001353711A (en) * | 2000-06-15 | 2001-12-25 | Oomi Kagaku Touki Kk | Tile having chopped face and its manufacturing method |
-
1989
- 1989-10-17 JP JP26945289A patent/JPH03130108A/en active Pending
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0543298A (en) * | 1991-08-07 | 1993-02-23 | Inax Corp | Production of two-pieces divided type tile |
| JPH0581435U (en) * | 1992-04-06 | 1993-11-05 | 日加産業株式会社 | Building materials from sludge |
| JPH09216213A (en) * | 1996-02-09 | 1997-08-19 | Inax Corp | Molding machine for cracked skin tile and its manufacture |
| JP2001353711A (en) * | 2000-06-15 | 2001-12-25 | Oomi Kagaku Touki Kk | Tile having chopped face and its manufacturing method |
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