JPH0299590A - Apparatus for mending coke oven by melt spraying - Google Patents
Apparatus for mending coke oven by melt sprayingInfo
- Publication number
- JPH0299590A JPH0299590A JP25197188A JP25197188A JPH0299590A JP H0299590 A JPH0299590 A JP H0299590A JP 25197188 A JP25197188 A JP 25197188A JP 25197188 A JP25197188 A JP 25197188A JP H0299590 A JPH0299590 A JP H0299590A
- Authority
- JP
- Japan
- Prior art keywords
- boom
- cooled
- mending
- coke oven
- main pipe
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000000571 coke Substances 0.000 title claims abstract description 14
- 238000005507 spraying Methods 0.000 title description 2
- 239000007921 spray Substances 0.000 claims abstract description 13
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 7
- 239000000463 material Substances 0.000 claims abstract description 7
- 239000010959 steel Substances 0.000 claims abstract description 7
- 230000008439 repair process Effects 0.000 claims description 16
- 239000011810 insulating material Substances 0.000 claims description 4
- 238000001816 cooling Methods 0.000 abstract description 21
- 239000012774 insulation material Substances 0.000 abstract description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 12
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 4
- 238000003763 carbonization Methods 0.000 description 4
- 239000001301 oxygen Substances 0.000 description 4
- 229910052760 oxygen Inorganic materials 0.000 description 4
- 239000007789 gas Substances 0.000 description 3
- ATUOYWHBWRKTHZ-UHFFFAOYSA-N Propane Chemical compound CCC ATUOYWHBWRKTHZ-UHFFFAOYSA-N 0.000 description 2
- 239000011449 brick Substances 0.000 description 2
- 239000003245 coal Substances 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000012544 monitoring process Methods 0.000 description 2
- 239000000843 powder Substances 0.000 description 2
- 238000007751 thermal spraying Methods 0.000 description 2
- 206010011224 Cough Diseases 0.000 description 1
- 239000000567 combustion gas Substances 0.000 description 1
- 239000000498 cooling water Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 description 1
- 229940098458 powder spray Drugs 0.000 description 1
- 239000001294 propane Substances 0.000 description 1
- 238000003908 quality control method Methods 0.000 description 1
- 238000004904 shortening Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 239000002351 wastewater Substances 0.000 description 1
Abstract
Description
【発明の詳細な説明】
「発明の目的」
（産業上の利用分野）
本発明は、コークス炉における炭化室の補修装置に関す
るものである。DETAILED DESCRIPTION OF THE INVENTION Object of the Invention (Field of Industrial Application) The present invention relates to a repair device for a carbonization chamber in a coke oven.
（従来の技術）
室炉式コークス製造用炉は、冶金用コークスの製造用炉
としては、大量生産が可能であること、品質管理が実施
し易す（、使用する膨大な熱量が比較的有効に活用され
ていること等から広く採用されている。(Prior art) As a furnace for producing metallurgical coke, a room-furnace type coke production furnace is suitable for mass production, easy quality control (and relatively effective use of a huge amount of heat). It has been widely adopted because it is used in
然し乍ら、石炭の炭化は煉瓦積みの側壁を介しての間接
加熱であるため、長期間の使用によりコークスと煉瓦と
の融着、もしくは煉瓦積側壁の崩落、窯出しの際の側壁
部の損傷等のため、通常炉命は約２０年と云われている
。However, since coal carbonization is indirect heating through the side walls of brickwork, long-term use may cause coke to fuse with the bricks, collapse of the brickwork side walls, or damage the side walls when taken out of the kiln. Therefore, the life of a normal reactor is said to be about 20 years.
コークス炉における煉瓦の積み替えは、膨大な経費と日
時を必要とするために、コークス炉の熱間補修方法につ
いても、かなりの提案がなされ、小規模ながらも実用化
されつつある。Since reloading bricks in a coke oven requires a huge amount of money and time, many proposals have been made for hot repair methods for coke ovens, and they are being put into practical use, albeit on a small scale.
例えば可燃ガス、酸素並びに耐火物粉の供給管を内挿し
た水冷長筒体の一端に溶射バーナーを設け、他端には操
作ハンドルを設けて、前述の水冷長筒体を支持枠に転勤
自在に嵌挿し、而も、移動台車上に傾動、旋回自在に搭
載せしめた実開昭５２−３６７０３、補修用バーナーを
コークガイド車もしくはプッシャー車に着脱自在に取り
付け、バーナーを前後進、回動、傾斜を自在としたカセ
ット式溶射補修機である特開昭５３−８２８０２、台車
上の１側に昇隣進退可能に粉末溶射ノズルを設け、その
他の側には熱源ガスボンベ、わ）末ホ・ノパー等を搭載
したことを特徴とする実開昭５３８６４５５、溶射バー
ナを昇降および前後進自在に台車上に搭載すると共に、
炉頂部の装炭孔がら巻上機を介して、チェノにより咳溶
射バーナを懸垂支持するようにした実開昭６１−１５９
３４５等が知られている。For example, a thermal spray burner is provided at one end of a water-cooled long cylinder into which a supply pipe for combustible gas, oxygen, and refractory powder is inserted, and an operating handle is provided at the other end, so that the aforementioned water-cooled long cylinder can be freely moved to a support frame. Utility Model No. 52-36703, which was installed on a movable trolley so that it could tilt and rotate freely, the repair burner was removably attached to the coke guide car or pusher car, and the burner could be moved forward and backward, rotated, JP-A-53-82802 is a cassette-type thermal spray repair machine that can be tilted freely.A powder spray nozzle is installed on one side of the cart so that it can move up and down, and on the other side there is a heat source gas cylinder. Utility Model No. 5386455, which is characterized by being equipped with a thermal spray burner, is mounted on a trolley so that it can move up and down and back and forth, and
Utility Model No. 61-159 in which a cough spray burner was suspended and supported by a chino via a hoisting machine through the coal charging hole at the top of the furnace.
345 etc. are known.
（発明が解決しようとする課題）
前述したように、従来から実施されているコークス炉炭
化室の熱間補修設備は、窯口より１〜２ｍの範囲を、肉
眼で確認しながら操作員の手により行なうものが殆んど
であり、炉の中央部までブームを差し入れて而も補修す
べき位置を確認の上、適確にしかも効率よく広範囲を補
修する装置、特にブーム本体の機能的な構造については
未だ開発されていない。(Problems to be Solved by the Invention) As mentioned above, the hot repair equipment for coke oven carbonization chambers that has been implemented in the past requires the operator to manually inspect an area within 1 to 2 meters from the kiln mouth with the naked eye. Most of the work is carried out by inserting the boom into the center of the furnace, confirming the location to be repaired, and then using a device that can accurately and efficiently repair a wide area, especially the functional structure of the boom body. has not yet been developed.
本発明はこのような現状に鑑み創案されたものであり、
特に長尺のブームの構造に関するもので、先端部へ送給
する溶射材料、燃焼用ガス、酸素並びに監視用カメラの
ケーブル等を、窯内の熱を避けて送給するのに適した構
造を提供することを目的とする。The present invention was created in view of the current situation, and
In particular, it concerns the structure of a long boom, and the structure is suitable for feeding thermal spray material, combustion gas, oxygen, monitoring camera cables, etc. to the tip of the boom while avoiding the heat inside the kiln. The purpose is to provide.
「発明の構成」
（課題を解決するための手段）
前述の目的を達成するために、本発明者等は、上下に所
定の間隔をとって水冷パイプを設け、その間を断熱剤を
張った２枚の鋼板で連結させて、空気による冷却域を形
成せしめ、ここに炉内補修用材料の送給管およびカメラ
用ケーブル等を収納しているメインパイプを配設したブ
ームを使用することを特徴とするコークス炉溶射補修装
置、を芸に提案する。本装置を利用することにより、長
尺のブームであるにも拘らず、耐熱強度および冷却効率
が優れており、長時間の熱間補修を行なうことができる
。"Structure of the Invention" (Means for Solving the Problems) In order to achieve the above-mentioned object, the present inventors installed water cooling pipes vertically at a predetermined interval, and installed a heat insulating material between them. It is characterized by the use of a boom that is connected by two steel plates to form an air cooling area, and has a main pipe that houses the supply pipe for materials for repairing the inside of the furnace and the cable for the camera, etc. We proposed a coke oven thermal spray repair device to Gei. By using this device, despite the long boom, it has excellent heat resistance and cooling efficiency, and can perform hot repairs over a long period of time.
（作用）
本発明のコークス炉炭化室の溶射補修装置の特徴は、上
下に所定の間隔をとって２木の水冷パイプを配置し、そ
の間を２枚の断熱剤を張った鋼板で連結せしめ、空気に
よる冷却域を形成せしめ、この空間に炉内補修材（溶射
用耐火物粉末、プロパンガス、酸素、先端用冷却水）、
監視用カメラ用ケーブル等を収納するメインパイプを配
設したことであり、所定の間隔とはこのメインパイプを
収納する容積を指すものである。(Function) The feature of the thermal spray repair apparatus for a coke oven carbonization chamber of the present invention is that two water-cooled pipes are arranged vertically at a predetermined interval, and the space between them is connected by two steel plates coated with a heat insulating material. A cooling area is formed by air, and in this space, the furnace repair materials (refractory powder for thermal spraying, propane gas, oxygen, cooling water for the tip),
This is because a main pipe is provided to accommodate cables for surveillance cameras, etc., and the predetermined interval refers to the volume that accommodates this main pipe.
上下に水冷パイプを設けて、断面が縦方向に長い構造と
したのは、狭い真中に対応し長いブームの先端まで充分
な冷却を行ない、且つメインパイプの重量を支えるに必
要な剛性を確保するためと、通常の水冷ジャケットのよ
うに断面が直円に近い二重管を形成せしめる場合には、
側壁との距離が短くなり窯の側壁からの輻射熱を受ける
ことが大きくなるので、これを避けたものである。The structure has water-cooled pipes on the top and bottom, and the cross section is long in the vertical direction. This allows for sufficient cooling to the tip of the long boom, which can accommodate narrow spaces in the middle, and also ensures the necessary rigidity to support the weight of the main pipe. In addition, when forming a double tube with a cross section close to a right circle like a normal water cooling jacket,
This is to avoid the shortening of the distance to the side wall and the increased exposure to radiant heat from the side wall of the kiln.
又、本発明においては、溶射範囲を窯の入口から中央部
までのあらゆる位置に溶射補修ができるように、メイン
パイプはブーム部の最後端で油圧モーターを用いスプロ
ケット、チェーンにて回転可能にセットしである。In addition, in the present invention, the main pipe is rotatably set at the rear end of the boom section with a sprocket and chain using a hydraulic motor so that the spraying area can be repaired at any location from the entrance to the center of the kiln. It is.
（実施例）
ブームの全長１２，８００ｍ、上下の水冷パイプ各々１
２５Ａ、メインパイプ（カメラケーブル管、酸素送給管
、溶射材料送給管等収納）９０Ａ、供給水量ブーム
：４．６Ｔ／Ｈ
〃 先端ボックス：１．４Ｔ／Ｈ
炉内温度 ニア３０〜７６０”Ｃ
メインパイプ内湯度 ；最高１７０’ｌ：先端ボックス
内温度 ：最高 ４０ ”ｃ炉内入口温度 ：４
５０〜５２０’Ｃ冷却用排水の温度 ：最高 ６０’
Ｃ電線ケーブルは最高２５０ ”Ｃまで耐えるものを使
用した。(Example) Total length of boom 12,800m, 1 upper and lower water cooling pipe each
25A, main pipe (storage of camera cable pipe, oxygen supply pipe, thermal spray material supply pipe, etc.) 90A, water supply boom
: 4.6T/H 〃 Tip box: 1.4T/H Temperature inside the furnace Near 30~760"C Temperature inside the main pipe: Maximum 170'L: Temperature inside the tip box: Maximum 40"C Inlet temperature inside the furnace: 4
50-520'C Temperature of cooling waste water: Maximum 60'
The C wire cable used was one that could withstand up to 250''C.
第１図は本発明の溶射補修装置のブームを示すものであ
って、上下の水冷パイプ１の間に補修材料およびカメラ
用ケーブル等の送給管を収納しているメインパイプ２を
備えた長尺のブーム３が図示されている。ブームは、油
圧モーター４により駆動されるビニオン（図では見えな
い）とブームの上面に固定されたラック５ （一部省略
されている）により前後せしめられる。ガイドローラ６
が前後各１対づつ設けられている。台車の架台７には油
圧シリンダー８の下端が軸止されており、−端はブーム
の全重量を支える支持枠下端９に軸止され、ブーム３０
１頃斜角が変られるようになっている。第２図は、第１
図Ａ−Ａの断面図を示すもので、上下のガイドローラ６
に支承されたこの発明のブーム３が示されており、ラッ
ク５、上下水冷パイプ１、メインパイプ２および内側に
断熱剤１３を張った２枚の綱板１０により形成されてい
ることが示されている。又、上側の水冷パイプ１内には
後述する圧縮空気配管１１が設けられている。FIG. 1 shows a boom of a thermal spray repair apparatus according to the present invention, which has a long main pipe 2 between which upper and lower water-cooled pipes 1 house supply pipes for repair materials, camera cables, etc. A long boom 3 is shown. The boom is moved forward and backward by a binion (not visible in the figure) driven by a hydraulic motor 4 and a rack 5 (partially omitted) fixed to the top of the boom. Guide roller 6
are provided, one pair each at the front and rear. The lower end of a hydraulic cylinder 8 is fixed to a shaft on the platform 7 of the truck, and the - end is fixed to a lower end of a support frame 9 that supports the entire weight of the boom.
Around 1, the bevel angle can be changed. Figure 2 shows the first
This is a cross-sectional view of Figure A-A, and shows the upper and lower guide rollers 6.
The boom 3 of the present invention is shown supported by a rack 5, a water cooling pipe 1 and a main pipe 2, and two steel plates 10 with a heat insulating material 13 on the inside. ing. Further, a compressed air pipe 11, which will be described later, is provided inside the upper water cooling pipe 1.
第３図は本発明の溶射補修装置の内ブーム３の先端部の
断面図を示すもので、上下の水冷パイプ１の間にメイン
パイプ２が位置し、最先端には水冷ボックス１２が固定
され、この水冷ボックス内に炉内監視カメラ、溶射用バ
ーナ等が納められており、ブームの最後端部における油
圧モーターとスポロケラト、チェーンにより溶射方向が
変えられるようにメインパイプと共に回転させられる。FIG. 3 shows a cross-sectional view of the tip of the inner boom 3 of the thermal spray repair apparatus of the present invention, in which the main pipe 2 is located between the upper and lower water-cooled pipes 1, and the water-cooled box 12 is fixed at the leading edge. This water-cooled box houses an in-furnace monitoring camera, thermal spray burner, etc., and is rotated together with the main pipe by a hydraulic motor, sporokerato, and chain at the rear end of the boom so that the thermal spraying direction can be changed.
而も上側の水冷パイプ１の中には、上下の水冷パイプと
メインパイプの間の空間を冷却するための外部からの圧
縮空気配管１１が設けられており、ブームの先端部から
前述の空間に冷却された圧縮空気として導入され該空間
を冷却した後ブー１、の最後端より大気中に放散される
。Moreover, in the upper water cooling pipe 1, there is provided an external compressed air pipe 11 for cooling the space between the upper and lower water cooling pipes and the main pipe. After being introduced as cooled compressed air and cooling the space, it is released into the atmosphere from the rearmost end of the booth 1.
尚、第３図において水冷ボックスの内部およびメインパ
イプ内の配管については図面においてこれを省略した。In addition, in FIG. 3, the piping inside the water cooling box and the main pipe is omitted in the drawing.
「発明の効果」
以上詳細に説明したように、本発明装置による場合には
、コークス炉の中央部まで補修し得る畏大なブームを使
用するが上下２木の水冷管によりその冷却効果と剛性が
保証されることになり、又、メインパイプを冷却するた
めの圧縮空気の導入を水冷パイプの中を通す空気配管と
する等効果的な冷却手段を用いているので、熱間補修を
安心して行なうことができる。"Effects of the Invention" As explained in detail above, the device of the present invention uses a huge boom that can repair up to the center of the coke oven, but the two upper and lower water cooling pipes improve its cooling effect and rigidity. In addition, since we use effective cooling means such as introducing compressed air to cool the main pipe through air piping that passes through the water-cooled pipe, hot repairs can be carried out with peace of mind. can be done.
第１図は架台に取付けられた本発明のブームの側面図、
第２図は第１図Ａ−Ａ断面図を示し、第３図はブーム先
端部の断面略図を示すものである。
１：水冷パイプ ２：メインバイプ３；ブーム
４：油圧モーター５ニラツク
６：ガイドローラ７：台車の架台 、８
：油圧シリンダー９：支持枠下端 １０：鋼板
１１：圧縮空気配管 １２：水冷ボックス１３：断
熱材
第 ２ 園
に
第 ３ 国FIG. 1 is a side view of the boom of the present invention mounted on a pedestal;
FIG. 2 shows a sectional view taken along the line AA in FIG. 1, and FIG. 3 shows a schematic sectional view of the boom tip. 1: Water cooling pipe 2: Main pipe 3; Boom 4: Hydraulic motor 5 Nirakku
6: Guide roller 7: Cart frame, 8
: Hydraulic cylinder 9: Lower end of support frame 10: Steel plate 11: Compressed air piping 12: Water cooling box 13: Insulation material
Claims (1)
断熱剤を張った２枚の鋼板で連結させて、空気による冷
却域を形成せしめ、ここに炉内補修用材料の送給管およ
びカメラ用ケーブル等を収納しているメインパイプを配
設したブームを使用することを特徴とするコークス炉溶
射補修装置。Water-cooled pipes are installed at a predetermined distance above and below, and are connected with two steel plates coated with heat insulating material to form an air-cooled area, where the supply pipe for the materials for repairing the furnace and the camera are installed. A coke oven thermal spray repair device characterized by using a boom equipped with a main pipe that houses cables, etc.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP25197188A JPH0299590A (en) | 1988-10-07 | 1988-10-07 | Apparatus for mending coke oven by melt spraying |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP25197188A JPH0299590A (en) | 1988-10-07 | 1988-10-07 | Apparatus for mending coke oven by melt spraying |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JPH0299590A true JPH0299590A (en) | 1990-04-11 |
Family
ID=17230719
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP25197188A Pending JPH0299590A (en) | 1988-10-07 | 1988-10-07 | Apparatus for mending coke oven by melt spraying |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH0299590A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2004277527A (en) * | 2003-03-14 | 2004-10-07 | Nippon Steel Corp | Method and apparatus for diagnosing and repairing coke oven |
Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS6018572A (en) * | 1983-07-08 | 1985-01-30 | Sumitomo Metal Ind Ltd | Remote-control repair device of coking chamber wall of coke oven |
-
1988
- 1988-10-07 JP JP25197188A patent/JPH0299590A/en active Pending
Patent Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS6018572A (en) * | 1983-07-08 | 1985-01-30 | Sumitomo Metal Ind Ltd | Remote-control repair device of coking chamber wall of coke oven |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2004277527A (en) * | 2003-03-14 | 2004-10-07 | Nippon Steel Corp | Method and apparatus for diagnosing and repairing coke oven |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| US4131914A (en) | Method and apparatus for inspecting refractory lining in coke oven chambers and the like | |
| CN207515503U (en) | Rotary kiln and calciner | |
| JPH0299590A (en) | Apparatus for mending coke oven by melt spraying | |
| KR101175504B1 (en) | Testing Apparatus for Manufacturing Coke | |
| US3658307A (en) | Process and apparatus for melting slag | |
| US3150963A (en) | Open hearth furnaces and methods of operating the same | |
| RU2761833C1 (en) | Rotary melting furnace for recycling non-ferrous metal waste | |
| CN105063276B (en) | The horizontal baking and thermal insulation device of converter and its using method | |
| CN214039589U (en) | Metal heating equipment for metal material engineering | |
| JP2009197212A (en) | Method of manufacturing hard charcoal and apparatus thereof | |
| CN107906948B (en) | A kind of horizontal-type high temperature hydrogen resistance furnace | |
| CN206354304U (en) | Moveable grain drying plant | |
| JPH02280861A (en) | Thermal spraying repairing apparatus of coke oven | |
| CN204981941U (en) | Horizontal heat preservation device that toasts of converter | |
| JP3111330U7 (en) | ||
| CN217343553U (en) | Ladle hot repair removes fire door dolly | |
| CN106423637B (en) | The spray equipment and construction method of energy-saving coatings are repaired and/or coated online to a kind of coke oven | |
| CN216712157U (en) | Heat preservation device of converter | |
| JPH0299591A (en) | Apparatus for mending coke oven by melt spraying | |
| JP3156901B2 (en) | Method and apparatus for repairing the furnace wall below the coal mouth of the coke oven | |
| JPH0299589A (en) | Apparatus for mending coke oven by melt spraying | |
| TW201200470A (en) | Sintering device for sintering lithium iron phosphate | |
| JPH0299592A (en) | Apparatus for mending coke oven by melt spraying | |
| JPH02280860A (en) | Thermal spraying repairing apparatus of coke oven | |
| CN207845748U (en) | A kind of heat steel Rustproofing apparatus |