JPH0263816A - Manufacture of laminated sheet - Google Patents
Manufacture of laminated sheetInfo
- Publication number
- JPH0263816A JPH0263816A JP63217544A JP21754488A JPH0263816A JP H0263816 A JPH0263816 A JP H0263816A JP 63217544 A JP63217544 A JP 63217544A JP 21754488 A JP21754488 A JP 21754488A JP H0263816 A JPH0263816 A JP H0263816A
- Authority
- JP
- Japan
- Prior art keywords
- roll
- resin
- superposed
- heated
- pressurized
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000004519 manufacturing process Methods 0.000 title claims description 10
- 239000000463 material Substances 0.000 claims abstract description 20
- 229920005989 resin Polymers 0.000 claims abstract description 17
- 239000011347 resin Substances 0.000 claims abstract description 17
- 238000000034 method Methods 0.000 claims abstract description 9
- 239000002648 laminated material Substances 0.000 claims abstract description 6
- 239000000835 fiber Substances 0.000 claims abstract description 3
- 238000010438 heat treatment Methods 0.000 claims description 5
- 238000003825 pressing Methods 0.000 claims description 2
- 238000009751 slip forming Methods 0.000 claims 1
- 239000011888 foil Substances 0.000 abstract description 9
- 239000011248 coating agent Substances 0.000 abstract description 6
- 238000000576 coating method Methods 0.000 abstract description 6
- 239000004744 fabric Substances 0.000 abstract description 4
- 238000005520 cutting process Methods 0.000 abstract description 3
- 239000011521 glass Substances 0.000 abstract description 2
- 238000010030 laminating Methods 0.000 abstract description 2
- 230000006641 stabilisation Effects 0.000 abstract 1
- 238000011105 stabilization Methods 0.000 abstract 1
- 238000003079 width control Methods 0.000 abstract 1
- 239000002184 metal Substances 0.000 description 6
- 229910052751 metal Inorganic materials 0.000 description 6
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 5
- 239000011889 copper foil Substances 0.000 description 5
- -1 polyethylene Polymers 0.000 description 4
- 239000003365 glass fiber Substances 0.000 description 3
- 239000007788 liquid Substances 0.000 description 3
- 238000000465 moulding Methods 0.000 description 3
- 239000004593 Epoxy Substances 0.000 description 2
- 239000004698 Polyethylene Substances 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 239000003822 epoxy resin Substances 0.000 description 2
- 238000002844 melting Methods 0.000 description 2
- 230000008018 melting Effects 0.000 description 2
- 229920000647 polyepoxide Polymers 0.000 description 2
- 229920000573 polyethylene Polymers 0.000 description 2
- ILJSQTXMGCGYMG-UHFFFAOYSA-N triacetic acid Chemical compound CC(=O)CC(=O)CC(O)=O ILJSQTXMGCGYMG-UHFFFAOYSA-N 0.000 description 2
- 229920000298 Cellophane Polymers 0.000 description 1
- CYTYCFOTNPOANT-UHFFFAOYSA-N Perchloroethylene Chemical compound ClC(Cl)=C(Cl)Cl CYTYCFOTNPOANT-UHFFFAOYSA-N 0.000 description 1
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 1
- 239000004743 Polypropylene Substances 0.000 description 1
- BLRPTPMANUNPDV-UHFFFAOYSA-N Silane Chemical compound [SiH4] BLRPTPMANUNPDV-UHFFFAOYSA-N 0.000 description 1
- 102100029538 Structural maintenance of chromosomes protein 1A Human genes 0.000 description 1
- BZHJMEDXRYGGRV-UHFFFAOYSA-N Vinyl chloride Chemical compound ClC=C BZHJMEDXRYGGRV-UHFFFAOYSA-N 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 238000010924 continuous production Methods 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000009472 formulation Methods 0.000 description 1
- 239000004519 grease Substances 0.000 description 1
- LNEPOXFFQSENCJ-UHFFFAOYSA-N haloperidol Chemical compound C1CC(O)(C=2C=CC(Cl)=CC=2)CCN1CCCC(=O)C1=CC=C(F)C=C1 LNEPOXFFQSENCJ-UHFFFAOYSA-N 0.000 description 1
- 239000011810 insulating material Substances 0.000 description 1
- 238000003475 lamination Methods 0.000 description 1
- 230000013011 mating Effects 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 239000012188 paraffin wax Substances 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 229920006267 polyester film Polymers 0.000 description 1
- 229920001721 polyimide Polymers 0.000 description 1
- 239000009719 polyimide resin Substances 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 238000004904 shortening Methods 0.000 description 1
- 229910000077 silane Inorganic materials 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 230000000087 stabilizing effect Effects 0.000 description 1
- 108010004731 structural maintenance of chromosome protein 1 Proteins 0.000 description 1
- 229920005992 thermoplastic resin Polymers 0.000 description 1
- 229920001187 thermosetting polymer Polymers 0.000 description 1
- 229920006305 unsaturated polyester Polymers 0.000 description 1
- 239000001993 wax Substances 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
Landscapes
- Laminated Bodies (AREA)
Abstract
Description
【発明の詳細な説明】
〔産業上の利用分野〕
本発明は、エンドレスベルト法による積層板の連続製造
における生産性向上方式に関する。DETAILED DESCRIPTION OF THE INVENTION [Field of Industrial Application] The present invention relates to a method for improving productivity in the continuous production of laminates using an endless belt method.
電気絶縁材料に使用する積層板は、紙、ガラス繊維に樹
脂フェスを塗布含浸し乾燥して得たプリプレグを、熱板
間において鏡板と交互に重ねさらにクツション材等を介
して一定時間加熱加圧し成形する。この従来から行われ
る方法に対して、近年は長尺の積層板を連続的に製造す
る方法が行われている。この方法によると、積層板の寸
法は安定し、品質のばらつきは少なく、生産性は良い。Laminated boards used as electrical insulating materials are prepared by coating paper or glass fiber with a resin face, impregnating it, and drying it, then stacking the prepreg alternately with mirror plates between hot plates, and then heating and pressurizing it for a certain period of time through cushioning materials, etc. Shape. In contrast to this conventional method, in recent years a method of continuously manufacturing long laminates has been used. According to this method, the dimensions of the laminate are stable, there is little variation in quality, and productivity is good.
その例を第2図で説明する。複数枚の基材lは、樹脂塗
布装置2で均一に塗布含浸し、ガイドロール3から合わ
せロール4によって銅はく等の金属はく5と雌型用シー
ト6とを貼り合わせ、ベルトブーIJ 9.10及び9
.10でエンドレスに駆動するベルト7.7”に挟まれ
加熱加圧機構を設けた加圧容器8を通過中に加熱加圧さ
れ、連続的に成形される。ベルトプーリ10.10’を
出て雌型用シート6°を巻き取り、次に切断機11で一
定寸法に切断する。An example of this will be explained with reference to FIG. A plurality of base materials 1 are uniformly coated and impregnated with a resin coating device 2, and a metal foil 5 such as a copper foil and a female mold sheet 6 are bonded together by a guide roll 3 and a laminating roll 4, and a belt boot IJ 9 is applied. .10 and 9
.. At 10, it is sandwiched between endlessly driven belts 7.7'' and is heated and pressurized while passing through a pressurizing container 8 equipped with a heating and pressurizing mechanism, and is continuously shaped. A female mold sheet 6° is wound up and then cut into a certain size using a cutting machine 11.
以上説明した積層板連続製造方法の生産性は、使用する
樹脂の成形性及び硬化性に関係するものであり、硬化時
間を172にすると生産性は2倍となる。現在使用され
ている樹脂は、ポリエステル、エポキシ樹脂及びポリイ
ミド樹脂等のように硬化剤及び硬化促進剤等の選択配合
により、さらには積層板の特性によって決まる。したが
って、樹脂の硬化成形時間の短縮にも限界がある。その
ために、設備の点で改善すべく加圧容器を長くする方法
も考えられたが、生産性を2倍とするには加圧容器を2
倍にすると共にエンドレスヘルドを4倍の長さとする必
要があって設備投資が具入となる。The productivity of the continuous laminate manufacturing method described above is related to the moldability and curability of the resin used, and when the curing time is set to 172, the productivity doubles. The resins currently used, such as polyester, epoxy resins, and polyimide resins, are determined by the selected formulation of curing agents and curing accelerators, as well as by the properties of the laminate. Therefore, there is a limit to shortening the time required for curing and molding the resin. For this reason, a method of lengthening the pressure vessel was considered to improve equipment, but in order to double productivity, the pressure vessel should be made longer.
In addition to doubling the length, it is also necessary to quadruple the length of the endless heald, which requires capital investment.
本発明は、以上の点に鑑みて積層板を効率良く製造する
方法を提供する。In view of the above points, the present invention provides a method for efficiently manufacturing a laminate.
本発明は、繊維基材に一定量の樹脂を塗布含浸した樹脂
含浸基材の所要枚数を銅はく等の金属はくと貼り合わせ
た積層材料を雌型用シートを介して複数組み合わせ、上
下一対のエンドレスヘルドに送り、液状の圧力媒体によ
って加熱加圧して成形し、同時に復数枚の積層板を得る
連Vt製造方法である。The present invention combines a plurality of laminated materials in which a required number of resin-impregnated base materials, which are obtained by coating and impregnating a certain amount of resin on a fiber base material, with a metal foil such as a copper foil, is combined via a female mold sheet, and then This is a continuous Vt manufacturing method in which the material is sent to a pair of endless healds, heated and pressurized by a liquid pressure medium, and molded, thereby simultaneously producing several laminates.
次に本発明の実施例を図によって説明する。Next, embodiments of the present invention will be described with reference to the drawings.
第1図において、紙、ガラス布等の基材1に樹脂塗布含
浸機2で樹脂を塗布含浸し、幅調整ロール3を経て合わ
せロール4でロール5からの金属はく及びロール6から
の雌型シートと合わせられる、同時に他の金属はく及び
積層材料の組も合わせロール4で合わせられプーリ9,
9゛によって移動する一対のエンドレスヘルド7.7゛
の間に送り込まれる。加圧容器8内を通過中に加熱加圧
され形成される。ヘルドブー1月0.10’の間を出た
後、切断機11て短く切断される。In FIG. 1, a base material 1 such as paper or glass cloth is coated and impregnated with a resin using a resin coating/impregnating machine 2, and then passed through a width adjusting roll 3 and a mating roll 4 where a metal foil from a roll 5 and a female foil from a roll 6 are coated. At the same time, other sets of metal foils and laminated materials are also combined with the mold sheet by a combination roll 4 and a pulley 9,
It is sent between a pair of endless healds 7.7' moving by 9'. It is heated and pressurized while passing through the pressurized container 8 and is formed. After exiting between 0.10' and 1/2, the cutter 11 cuts it short.
本発明に用いる加圧容器8は、加熱溶融した媒体を密閉
容器に圧入したものであり、ヘルド進行方向の貫通孔を
積層材料を挟んだヘルドが移動する。入口及び出口とな
る開口部の媒体を冷却機構によって冷却固化し、中央部
の加熱熔融媒体をシールする。媒体は、パラフィン、ポ
リエチレンワックス等を用いるが、常温で固体、加熱す
ると液状となりかつ加熱温度で安定なものがよ(、融点
が50〜120℃、かつ60〜200℃で液状のものが
良い。The pressurized container 8 used in the present invention is a sealed container in which a heated and molten medium is pressurized, and a heald with a laminated material sandwiched therebetween moves through a through hole in the heald advancing direction. The medium in the openings serving as the inlet and outlet is cooled and solidified by the cooling mechanism, and the heated melting medium in the center is sealed. Paraffin, polyethylene wax, etc. are used as the medium, but it is preferable to use a medium that is solid at room temperature, becomes liquid when heated, and is stable at the heating temperature (those with a melting point of 50 to 120°C and liquefied at 60 to 200°C are preferable).
金属はくは銅はく、A1はく等を用い、雌型用シートは
テドラフィルム、トリアセテートフィルム、ポリエステ
ルフィルム、セロハン紙等とする。The metal foil is copper foil, A1 foil, etc., and the female mold sheet is Tedra film, triacetate film, polyester film, cellophane paper, etc.
樹脂は熱硬化性樹脂(エポキシ、フェノール、不飽和ポ
リエステル、アクリルエステル樹脂等)、熱可塑性樹脂
(塩化ビニル、ポリエチレン、ポリプロピレンなど)を
対象とするが、この他SMC1金属板、シート状木質材
、セラミックスグリーンシート、多層配線板の構成材等
が用いられる。多層配線板は、特に片面のみ平滑性が要
求される場合に限り応用可能である。雌型ンートを選択
すれば、基板の片面または両面に必要な回路パターンが
形成された内層用回路板の1枚以上を樹脂含浸基材を介
して重ね合わせ、更に樹脂含浸基材を介して片面または
両面回路板、片面または両面銅はく張り積層板等も成形
できる。The resins are thermosetting resins (epoxy, phenol, unsaturated polyester, acrylic ester resins, etc.) and thermoplastic resins (vinyl chloride, polyethylene, polypropylene, etc.), but in addition to these, SMC1 metal plates, sheet-like wood materials, Ceramic green sheets, constituent materials of multilayer wiring boards, etc. are used. Multilayer wiring boards are applicable only when smoothness is required on only one side. If you select a female type, one or more inner layer circuit boards with the necessary circuit pattern formed on one or both sides of the board are stacked together via a resin-impregnated base material, and one or more inner layer circuit boards with the necessary circuit pattern formed on one or both sides of the board are stacked together via a resin-impregnated base material. Alternatively, double-sided circuit boards, single-sided or double-sided copper-clad laminates, etc. can also be formed.
〔実施例1〕
厚さ0.18冒塞、幅1050m麿、重量200g/−
のガラス繊維にエポキシシラン処理をした布に、エポキ
シ樹脂と硬化剤と硬化促進剤を配合した液状用脂を塗布
装置で均一に塗布して樹脂量が50重量%となるように
した。この樹脂含浸基材2枚を0.0035 mmの銅
はく及び0.020書、のテドラフィルムと合わせてエ
ンドレスベルトに挟み、加熱加圧容器で圧力20Kg/
cal、温度175°C1加熱時間3分で連続成形した
。その結果、厚さ0゜4511の銅張り積層板を得た。[Example 1] Thickness 0.18mm, width 1050m, weight 200g/-
A liquid grease containing an epoxy resin, a curing agent, and a curing accelerator was uniformly applied to a cloth made of glass fibers treated with epoxy silane using a coating device so that the amount of resin was 50% by weight. These two resin-impregnated base materials were sandwiched between an endless belt together with a 0.0035 mm copper foil and a 0.020 mm Tedra film, and heated in a heated and pressurized container at a pressure of 20 kg/cm.
continuous molding was performed at a temperature of 175° C. and a heating time of 3 minutes. As a result, a copper-clad laminate having a thickness of 0°4511 mm was obtained.
この積層板の特性は、多段プレスで生産した多層材FR
4(NEMA規格)と同等であることを認めた。The characteristics of this laminate are the multilayer material FR produced using a multistage press.
4 (NEMA standard).
〔実施例2〕
実施例1に記載したと同じガラス繊維布に同し樹脂処理
をした樹脂含浸基材2枚と、雌型ンート(トリアセテー
トフィルム0.038m)を中心に前記と同し樹脂含浸
基材2枚を重ね、さらにその外側面に0−035 xm
の銅はくをロールで合わせてエンドレスベルトに送った
。加熱加圧容器による圧力30Kg/cj、温度180
℃、加熱時間4分で成形した。さらに連続成形される長
尺の積層板を短く切断した積層板を得た。[Example 2] Two resin-impregnated base materials made of the same glass fiber cloth as described in Example 1 and treated with the same resin, and the same resin-impregnated material as described above centered on the female type (triacetate film 0.038 m). Layer two base materials and add 0-035 xm on the outer surface.
The copper foil was rolled together and sent to an endless belt. Pressure: 30Kg/cj, temperature: 180Kg/cj using a heated and pressurized container
The molding was carried out at a temperature of 4 minutes. Furthermore, a laminated plate was obtained by cutting a long laminated plate continuously molded into short pieces.
この積層板の特性は、実施例と同様に多数プレスによる
多層材FR4と同等である。The properties of this laminate are equivalent to those of the multilayer material FR4 produced by multiple pressings, similar to the examples.
本発明は、連続積層法における生産性を向上し、同時に
複数枚の銅張り積層板を同一条件で生産するため、省エ
ネルギと品質安定化を計ることができ、生産性は2倍と
なり、雌型シート等の使用量は1/2となり、製造原価
は安くなる。The present invention improves productivity in the continuous lamination method, and simultaneously produces multiple copper-clad laminates under the same conditions, thereby saving energy and stabilizing quality. The amount of mold sheets, etc. used is reduced to 1/2, and manufacturing costs are reduced.
第1図は本発明の積層板連続製造装置の説明図、第2図
は従来の積層板連続製造装置の説明図である。FIG. 1 is an explanatory diagram of a continuous laminate manufacturing apparatus of the present invention, and FIG. 2 is an explanatory diagram of a conventional laminate continuous manufacturing apparatus.
Claims (1)
続して送り、両ベルト面から加熱加圧して、連続成形す
る積層板の製造において、樹脂を繊維基材に含浸した積
層材料を雌型シートを介して複数組を重ね、これを両ベ
ルト間に連続して送り加熱加圧して成形することを特徴
とする積層板の連続製造方法。1. In the production of laminates, which are continuously formed by feeding the laminate material between a pair of vertical endless belts and applying heat and pressure from both belt surfaces, the laminate material is made by impregnating the fiber base material with resin into a female mold. A method for continuously manufacturing a laminate, characterized by stacking a plurality of sets with sheets interposed therebetween, and continuously feeding the sets between both belts to form them by heating and pressing.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP63217544A JPH0263816A (en) | 1988-08-31 | 1988-08-31 | Manufacture of laminated sheet |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP63217544A JPH0263816A (en) | 1988-08-31 | 1988-08-31 | Manufacture of laminated sheet |
Publications (1)
Publication Number | Publication Date |
---|---|
JPH0263816A true JPH0263816A (en) | 1990-03-05 |
Family
ID=16705920
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP63217544A Pending JPH0263816A (en) | 1988-08-31 | 1988-08-31 | Manufacture of laminated sheet |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH0263816A (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2001032418A1 (en) * | 1999-11-01 | 2001-05-10 | Kaneka Corporation | Method and device for manufacturing laminated plate |
CN105110067A (en) * | 2015-08-20 | 2015-12-02 | 池浩 | Paper laying device and method of belt type hot press |
-
1988
- 1988-08-31 JP JP63217544A patent/JPH0263816A/en active Pending
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2001032418A1 (en) * | 1999-11-01 | 2001-05-10 | Kaneka Corporation | Method and device for manufacturing laminated plate |
US7101455B1 (en) | 1999-11-01 | 2006-09-05 | Kaneka Corporation | Method and device for manufacturing laminated plate |
CN105110067A (en) * | 2015-08-20 | 2015-12-02 | 池浩 | Paper laying device and method of belt type hot press |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
KR900003809B1 (en) | Process for producing metal laminated base material for printed circuit boards | |
JPH0263816A (en) | Manufacture of laminated sheet | |
JPS6189032A (en) | Manufacture of laminate | |
JPH01272416A (en) | Manufacture of prepreg | |
JPH03110158A (en) | Production of laminated sheet | |
JPH0476784B2 (en) | ||
JPH03110159A (en) | Production of laminated sheet | |
JPH03110154A (en) | Production of laminated sheet | |
JPH04168009A (en) | Manufacture of laminated sheet board | |
JPH03110157A (en) | Production of laminated sheet | |
JPH03110156A (en) | Production of laminated sheet | |
JPH03110151A (en) | Production of laminated sheet | |
JPH02293111A (en) | Manufacture and manufacturing device for laminated sheet | |
JPH01215516A (en) | Manufacture of metallic foil plated laminated sheet | |
JPS6186257A (en) | Manufacture of laminated board | |
JPS6144637A (en) | Manufacture of unsaturated polyester metallic-foil lined laminated board | |
JPH03110155A (en) | Production of laminated sheet | |
JPH03110153A (en) | Production of laminated sheet | |
JPH03110152A (en) | Production of laminated sheet | |
JPS6189037A (en) | Manufacture of laminated board | |
JPH02235629A (en) | Preparation of laminated sheet | |
JPS63283947A (en) | Preparation of laminated sheet | |
JP2000062092A (en) | Manufacture of laminate | |
JPS60109836A (en) | Manufacture of lainated board | |
JPS62178325A (en) | Manufacture of laminated sheet |