JPH024972A - Surface-coated cermet for cutting tool - Google Patents

Surface-coated cermet for cutting tool

Info

Publication number
JPH024972A
JPH024972A JP15595788A JP15595788A JPH024972A JP H024972 A JPH024972 A JP H024972A JP 15595788 A JP15595788 A JP 15595788A JP 15595788 A JP15595788 A JP 15595788A JP H024972 A JPH024972 A JP H024972A
Authority
JP
Japan
Prior art keywords
cermet
coating layer
hard
coated
cutting
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP15595788A
Other languages
Japanese (ja)
Other versions
JP2812390B2 (en
Inventor
Hironori Yoshimura
吉村 寛範
Jiro Kotani
小谷 二郎
Kazuyoshi Yoshioka
吉岡 一价
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Mitsubishi Metal Corp
Original Assignee
Mitsubishi Metal Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Mitsubishi Metal Corp filed Critical Mitsubishi Metal Corp
Priority to JP63155957A priority Critical patent/JP2812390B2/en
Publication of JPH024972A publication Critical patent/JPH024972A/en
Application granted granted Critical
Publication of JP2812390B2 publication Critical patent/JP2812390B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Abstract

PURPOSE:To improve the adhesion of a coating layer of Ti nitride or Ti carbide to a cermet substrate by forming the coating layer consisting of Ti nitride or Ti carbide on the surface of the cermet substrate formed a hard surface layer of Co, Ni, Fe and a metal carbonitride solid soln. CONSTITUTION:The title cermet is obtd. by coating the surface of a cermet substrate with a coating layer of one or more among Ti carbide, Ti nitride and Ti carbonitride in 0.5-20mum average thickness. The cermet substrate has a compsn. consisting of 5-30% one or more among Co, Ni and Fe as binding phase forming components and the balance metal carbonitride solid soln. as a hard dispersed phase forming component. The solid soln. is represented by a formula (Ti, M)CN (where M is one or more among Ta, Nb, W and Mo). A hard surface layer of the solid soln. having 0.5-20mum average thickness is formed on the surface of the substrate before the coating.

Description

【発明の詳細な説明】 〔産業上の利用分野〕 この発明は、被覆層のサーメット基体への付着性にすぐ
れ、特に高速切削や、高送りおよび高切込みなどの重切
削に切削工具として用いた場合にも被覆層の剥離が著し
く抑制され、すぐれた耐摩耗性を示す表面被覆サーメッ
トに関するものである。
[Detailed Description of the Invention] [Field of Industrial Application] This invention has excellent adhesion of the coating layer to the cermet substrate, and is suitable for use as a cutting tool, especially in heavy cutting such as high-speed cutting, high feed, and high depth of cut. The present invention relates to a surface-coated cermet that exhibits excellent wear resistance and exhibits excellent abrasion resistance in which peeling of the coating layer is significantly suppressed even in cases where the coating layer peels off.

〔従来の技術〕[Conventional technology]

従来、一般に、鋼などの切削に切削工具として、結合相
形成成分としてのCo、Ni、およびFe  (鉄族金
属)のうちの1種以上:5〜30%、を含有し、残りが
硬質分散相形成成分としての組成式:  (Ti、M)
CN(ただしMはTa、Nb。
Conventionally, cutting tools for cutting steel, etc., have generally contained 5 to 30% of one or more of Co, Ni, and Fe (iron group metals) as binder phase forming components, and the remainder is a hard dispersion. Compositional formula as a phase forming component: (Ti, M)
CN (M is Ta, Nb.

W、およびMoのうちの1種以上からなる)で現わされ
る金属炭窒化物固溶体および不可避不純物からなる組成
(以上重量%、以下%は重量%を示す)を有するサーメ
ット基体の表面に、化学蒸着法(CVD法)や物理蒸着
法(PVD法)を用いて、炭化チタン、窒化チタン、お
よび炭窒化チタン(以下、それぞれTic、TiN、お
よびT1CNで示す)のうちの1種の単層または2種以
上の複層からなる被覆層を0.5〜20ρの平均層厚で
形成してなる表面被覆サーメットが用いられている。
On the surface of a cermet substrate having a composition consisting of a metal carbonitride solid solution (consisting of one or more of W and Mo) and unavoidable impurities (the above weight %, below % indicates weight %), A single layer of one of titanium carbide, titanium nitride, and titanium carbonitride (hereinafter referred to as Tic, TiN, and T1CN, respectively) is deposited using a chemical vapor deposition method (CVD method) or a physical vapor deposition method (PVD method). Alternatively, a surface-coated cermet is used, which is formed by forming a coating layer consisting of two or more types of multilayers with an average layer thickness of 0.5 to 20ρ.

〔発明が解決しようとする課題〕[Problem to be solved by the invention]

しかし、近年の切削の高速化および省力化に伴い、高速
切削や重切削を余儀無くされつつあるが、上記の従来表
面被覆サーメットの場合、サーメット基体表面に対する
被覆層の付着強度が相対的に低いことが原因で、これを
高速切削や重切削に使用すると、被覆層が剥離し易く、
これが摩耗の進行を促進し、短かい使用寿命しか示さな
いのが現状である。
However, as cutting speeds and labor savings have increased in recent years, high-speed cutting and heavy-duty cutting have become necessary, but in the case of the conventional surface-coated cermets mentioned above, the adhesion strength of the coating layer to the cermet base surface is relatively low. Due to this, when this is used for high-speed cutting or heavy cutting, the coating layer tends to peel off.
At present, this accelerates the progress of wear and shows only a short service life.

〔課題を解決するための手段〕[Means to solve the problem]

そこで、本発明者等は、上述のような観点から、上記の
従来表面被覆サーメットに着目し、これの被覆層のサー
メット基体表面に対する付着強度を向上せしめるべく研
究を行なった結果、サーメット基体の真空焼結時に、少
なくとも焼結温度からの冷却(この場合焼結温度へ昇温
した時点からでもよい)を窒素雰囲気で行なうと、焼結
後のサーメット基体の表面部には実質的に金属炭窒化物
固溶体だけからなる表面硬質層が形成されるようになり
、この状態で、CVD法やPVD法により被覆層を形成
すると、この被覆層のサーメット基体に対する密着性は
著しく強固なものとなり、これを高速切削や重切削に切
削工具として用いた場合にも、被覆層の剥離は著しく抑
制されるようになることから、すぐれた耐摩耗性を長期
に亘って発揮するという知見を得たのである。
Therefore, from the above-mentioned viewpoint, the present inventors focused on the above-mentioned conventional surface-coated cermet and conducted research to improve the adhesion strength of the coating layer to the cermet substrate surface. During sintering, if cooling is performed at least from the sintering temperature (in this case, it may be possible from the time the temperature rises to the sintering temperature) in a nitrogen atmosphere, the surface of the cermet substrate after sintering will substantially contain metal carbonitride. A hard surface layer consisting only of a solid solution of solid matter is formed, and when a coating layer is formed by CVD or PVD in this state, the adhesion of this coating layer to the cermet substrate becomes extremely strong. Even when used as a cutting tool for high-speed cutting or heavy-duty cutting, peeling of the coating layer is significantly suppressed, and we have obtained the knowledge that it exhibits excellent wear resistance over a long period of time.

この発明は、上記知見にもとづいてなされたものであっ
て、 結合相形成成分としてのCo、Nl、およびFeのうち
の1種以上:5〜30%、 を含有し、残りが硬質分散相形成成分としての組成式:
  (Ti、M)CN(ただしMはTa、Nb。
This invention was made based on the above knowledge, and contains 5 to 30% of one or more of Co, Nl, and Fe as binder phase forming components, and the remainder forms a hard dispersed phase. Compositional formula as a component:
(Ti, M)CN (where M is Ta, Nb.

W、およびMOのうちの1種以上からなる)で現わされ
る金属炭窒化物固溶体および不可避不純物からなる組成
を有し、かつ表面部に実質的に上記金属炭窒化物固溶体
だけからなる表面硬質層を1〜10虜の平均層厚で形成
してなるサーメット基体の表面に、TiC,TiN、お
よびT1CNのうちの1種の単層または2種以上の複層
からなる被覆層を0.5〜20節の平均層厚で形成して
なる切削工具用表面被覆サーメット、 に特徴を有するものである。
A surface having a composition consisting of a metal carbonitride solid solution represented by W, and one or more of MO) and unavoidable impurities, and whose surface portion consists essentially only of the metal carbonitride solid solution. A coating layer consisting of a single layer or a multilayer of two or more of TiC, TiN, and T1CN is applied to the surface of a cermet substrate formed by forming a hard layer with an average layer thickness of 1 to 10 mm. A surface-coated cermet for a cutting tool formed with an average layer thickness of 5 to 20 knots.

つぎに、この発明の表面被覆サーメットにおいて、上記
の通りに数値限定した理由を説明する。
Next, in the surface-coated cermet of the present invention, the reason why the numerical values are limited as described above will be explained.

(a)  結合相形成成分の含有量 これらの成分には、硬質分散相を強固に結合し、サーメ
ットに強度および靭性を付与する作用があるが、その含
有量が5%未満では前記作用に所望の効果が得られず、
一方その含有量が30%を越えると、サーメット基体の
耐摩耗性が低下するようになるばかりでなく、これの表
面部に金属炭窒化物固溶体だけからなる表面硬質層を形
成するのが困難となることから、その含有量を5〜30
%と定めた。
(a) Content of binder phase forming components These components have the effect of strongly binding the hard dispersed phase and imparting strength and toughness to the cermet, but if the content is less than 5%, the desired effect may not be achieved. The effect of
On the other hand, if the content exceeds 30%, not only will the wear resistance of the cermet substrate decrease, but it will also be difficult to form a hard surface layer consisting only of the metal carbonitride solid solution on the surface. Therefore, the content should be 5 to 30
%.

(b)  表面硬質層の平均層厚 その平均層厚が1ρ未満では、被覆層の付着強度が不十
分で、苛酷な切削条件下では剥離が発生し易くなり、一
方その平均層厚が10庫を越えると、チッピングや欠け
が発生し易くなることから、その平均層厚を1〜lO1
!nと定めた。
(b) Average layer thickness of surface hard layer If the average layer thickness is less than 1ρ, the adhesion strength of the coating layer will be insufficient and peeling will easily occur under severe cutting conditions. If the average layer thickness exceeds 1 to 1O1, chipping and chipping are likely to occur.
! It was set as n.

(c)  被覆層の平均層厚 その平均層厚が0.5庫未満では、被覆層形成に伴なう
所望の耐摩耗性向上効果が得られず、一方その平均層厚
が20t1mを越えると、同様に耐欠損性が低下し、チ
ッピングや欠けが発生し易くなることから、その平均層
厚を0.5〜20μsと定めた。
(c) Average layer thickness of the coating layer If the average layer thickness is less than 0.5 mm, the desired effect of improving wear resistance due to the formation of the coating layer cannot be obtained, while if the average layer thickness exceeds 20 t1m. The average layer thickness was set at 0.5 to 20 .mu.s since chipping resistance was similarly reduced and chipping and chipping were likely to occur.

なお、この発明の表面被覆サーメットにおいて、サーメ
ット基体の表面部に形成される表面硬質層は、焼結温度
、窒素雰囲気への変換時点、および冷却速度を調整する
ことによって、その厚さを制御することができる。
In the surface-coated cermet of the present invention, the thickness of the hard surface layer formed on the surface of the cermet base is controlled by adjusting the sintering temperature, the point of conversion to the nitrogen atmosphere, and the cooling rate. be able to.

〔実 施 例〕〔Example〕

つぎに、この発明の表面被覆サーメットを実施例により
具体的に説明する。
Next, the surface-coated cermet of the present invention will be specifically explained with reference to Examples.

原料粉末として、いずれも1.0〜2.5μmの範囲内
の平均粒径を有するT1CN粉末、TaC粉末、NbC
粉末、wc粗粉末MO2C粉末、Co粉末、Nf粉末、
およびFe粉末を用意し、これらの原料粉末をそれぞれ
第1表に示される配合組成に配合し、ボールミルにて7
2時時間式混合し、乾燥した後、1.5ton/c−の
圧力で圧粉体にプレス成形し、ついで、この圧粉体を、 常温から焼結温度への昇温雰囲気、並びに焼結温度保持
雰囲気: 1O−2torrの真空、焼結温度: 14
00〜1500℃の範囲内の所定温度、焼結温度から常
温までの冷却雰囲気:1torrの窒素雰囲気、 冷却速度:6〜b 速度、 の条件で焼結して、Co、Ni、およびFeのうちの1
種以上からなる結合相形成成分をそれぞれ第1表に示さ
れる配合量と実質的に同じ量含有し、残りが硬質分散相
形成成分としての組成式:(Ti、M) ・CNを有す
る金属炭窒化物固溶体と不可避不純物からなる組成を有
し、かつ表面部にそれぞれ第1表に示される平均層厚の
表面硬質層が形成されたサーメット基体を製造し、引続
いてこれらのサーメット基体の表面に、通常の物理蒸着
装置を用い、通常の条件で同じく第1表に示される組成
および平均層厚の被覆層を形成することによって本発明
表面被覆サーメット1〜[3をそれぞれ製造した。
As raw material powders, T1CN powder, TaC powder, and NbC powder all have an average particle size within the range of 1.0 to 2.5 μm.
Powder, wc coarse powder MO2C powder, Co powder, Nf powder,
and Fe powder were prepared, and these raw material powders were blended into the composition shown in Table 1, and milled in a ball mill for 7
After mixing for 2 hours and drying, it is press-molded into a green compact at a pressure of 1.5 ton/c-, and then this green compact is heated in an atmosphere where the temperature is raised from room temperature to the sintering temperature, and then sintered. Temperature holding atmosphere: 1O-2torr vacuum, sintering temperature: 14
Sintering is performed at a predetermined temperature within the range of 00 to 1500°C, cooling atmosphere from the sintering temperature to room temperature: 1 torr nitrogen atmosphere, cooling rate: 6 to b, and the following conditions are used: 1
Metallic carbon containing binder phase forming components consisting of at least one species in substantially the same amounts as shown in Table 1, with the remainder being a hard dispersed phase forming component having the following compositional formula: (Ti, M) ・CN A cermet substrate having a composition consisting of a nitride solid solution and unavoidable impurities and having a hard surface layer formed on each surface with an average layer thickness shown in Table 1 is manufactured, and then the surface of these cermet substrates is Surface-coated cermets 1 to 3 of the present invention were each manufactured by forming a coating layer having the composition and average layer thickness shown in Table 1 using an ordinary physical vapor deposition apparatus under ordinary conditions.

また、比較の目的で、焼結時における真空雰囲気から窒
素雰囲気への変換を行なわず、昇温開始から冷却終了ま
でを1(1−2torrの真空雰囲気中で行なうと共に
、いずれの場合も焼結温度からの冷却速度を3℃/mi
nとする以外は、同一の条件にて従来表面被覆サーメッ
ト1〜13をそれぞれ製造した。なお、従来表面被覆サ
ーメット1〜13におけるサーメット基体の表面部には
表面硬質層の形成はなく、組織的に変化のないものであ
った。
For the purpose of comparison, the vacuum atmosphere during sintering was not converted to a nitrogen atmosphere, and the period from the start of temperature rise to the end of cooling was performed in a vacuum atmosphere of 1 (1-2 torr), and in both cases, the sintering Cooling rate from temperature to 3℃/mi
Conventional surface-coated cermets 1 to 13 were manufactured under the same conditions except for n. In addition, there was no formation of a surface hard layer on the surface portion of the cermet base in conventional surface-coated cermets 1 to 13, and there was no structural change.

ついで、この結果得られた各種の表面被覆サーメットを
切削工具として用い、 被削材:SCM415(硬さ: HB150)の丸棒、
切削速度: 300 m/min 。
Next, the various surface-coated cermets obtained as a result were used as a cutting tool to cut a round bar of work material: SCM415 (hardness: HB150),
Cutting speed: 300 m/min.

送   リ: 0.2 mm/rev s切込み:1m
m。
Feed: 0.2 mm/rev s Depth of cut: 1m
m.

切削時間: 20m1n 。Cutting time: 20m1n.

の条件で鋼の連続高速切削試験に供し、試験後の切刃の
逃げ面摩耗幅を測定すると共に、被覆層の剥離の有無を
観察した。この結果を第1表に示した。
The steel was subjected to a continuous high-speed cutting test under the following conditions, and the flank wear width of the cutting edge was measured after the test, and the presence or absence of peeling of the coating layer was observed. The results are shown in Table 1.

〔発明の効果〕〔Effect of the invention〕

第1表に示される結果から明らかなように、本発明表面
被覆サーメット1〜I3は、いずれも被覆層のサーメッ
ト基体への密着性にすぐれているので、被覆層に剥離現
象は見られず、したがってすぐれた耐摩耗性を示すのに
対して、従来表面被覆サーメット1〜13は、いずれも
被覆層のサーメット基体への密着性が不十分なので、被
覆層に剥離が発生し、耐摩耗性の劣ったものになってい
る。
As is clear from the results shown in Table 1, surface-coated cermets 1 to I3 of the present invention all have excellent adhesion of the coating layer to the cermet substrate, so no peeling phenomenon is observed in the coating layer. Therefore, while they exhibit excellent abrasion resistance, conventional surface-coated cermets 1 to 13 all have insufficient adhesion of the coating layer to the cermet substrate, resulting in peeling of the coating layer and poor abrasion resistance. It has become inferior.

上述のように、この発明の表面被覆サーメットは、これ
を構成する被覆層のサーメット基体への付着強度が、サ
ーメット基体表面部に形成された結合相形成成分が存在
せず、実質的に金属炭窒化物固溶体だけからなる表面硬
質層によって著しく向上したものになっているので、こ
れを高速切削や重切削などの苛酷な切削条件下で切削工
具として使用しても被覆層に剥離が発生することはなく
、すぐれた耐摩耗性を示すのである。
As mentioned above, the surface-coated cermet of the present invention has a coating layer constituting the cermet substrate that has a bonding strength substantially equal to that of metal carbon because there is no binder phase forming component formed on the surface of the cermet substrate. The surface hardness layer consisting only of nitride solid solution has been significantly improved, so even if this is used as a cutting tool under harsh cutting conditions such as high-speed cutting or heavy cutting, the coating layer will not peel off. It shows excellent abrasion resistance.

Claims (1)

【特許請求の範囲】[Claims] (1)結合相形成成分としてのCo、Ni、およびFe
のうちの1種以上:5〜30%、を含有し、残りが硬質
分散相形成成分としての組成式:(Ti、M)CN(た
だしMはTa、Nb、W、およびMoのうちの1種以上
からなる)で現わされる金属炭窒化物固溶体および不可
避不純物からなる組成を有し、かつ表面部に実質的に上
記金属炭窒化物固溶体だけからなる表面硬質層を1〜1
0μmの平均層厚で形成してなるサーメット基体の表面
に、炭化チタン、窒化チタン、および炭窒化チタンのう
ちの1種の単層または2種以上の複層からなる被覆層を
0.5〜20μmの平均層厚で形成してなる切削工具用
表面被覆サーメット。
(1) Co, Ni, and Fe as bonded phase forming components
One or more of the following: 5 to 30%, with the remainder as a hard dispersed phase forming component Compositional formula: (Ti, M)CN (where M is one of Ta, Nb, W, and Mo) It has a composition consisting of a metal carbonitride solid solution represented by (composed of at least 1 species) and unavoidable impurities, and has 1 to 1 hard surface layers consisting essentially only of the metal carbonitride solid solution on the surface.
A coating layer consisting of a single layer or a multilayer of two or more of titanium carbide, titanium nitride, and titanium carbonitride is coated on the surface of a cermet substrate formed with an average layer thickness of 0 μm. A surface-coated cermet for cutting tools formed with an average layer thickness of 20 μm.
JP63155957A 1988-06-23 1988-06-23 Manufacturing method of surface coated cermet cutting tool Expired - Lifetime JP2812390B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP63155957A JP2812390B2 (en) 1988-06-23 1988-06-23 Manufacturing method of surface coated cermet cutting tool

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP63155957A JP2812390B2 (en) 1988-06-23 1988-06-23 Manufacturing method of surface coated cermet cutting tool

Publications (2)

Publication Number Publication Date
JPH024972A true JPH024972A (en) 1990-01-09
JP2812390B2 JP2812390B2 (en) 1998-10-22

Family

ID=15617231

Family Applications (1)

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Country Status (1)

Country Link
JP (1) JP2812390B2 (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0492059A2 (en) * 1990-12-25 1992-07-01 Mitsubishi Materials Corporation Surface coated cermet blade member
US20170008093A1 (en) * 2014-02-26 2017-01-12 Mitsubishi Materials Corporation Surface-coated titanium carbonitride-based cermet cutting tool having excellent chipping resistance

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS62174380A (en) * 1986-01-27 1987-07-31 Mitsubishi Metal Corp Surface coated sintered hard alloy member for cutting tool
JPS63103069A (en) * 1986-10-17 1988-05-07 Hitachi Tool Eng Ltd Surface coated sintered hard alloy
JPS63103071A (en) * 1986-10-17 1988-05-07 Hitachi Tool Eng Ltd Surface coated sintered hard alloy

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS62174380A (en) * 1986-01-27 1987-07-31 Mitsubishi Metal Corp Surface coated sintered hard alloy member for cutting tool
JPS63103069A (en) * 1986-10-17 1988-05-07 Hitachi Tool Eng Ltd Surface coated sintered hard alloy
JPS63103071A (en) * 1986-10-17 1988-05-07 Hitachi Tool Eng Ltd Surface coated sintered hard alloy

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0492059A2 (en) * 1990-12-25 1992-07-01 Mitsubishi Materials Corporation Surface coated cermet blade member
US5296016A (en) * 1990-12-25 1994-03-22 Mitsubishi Materials Corporation Surface coated cermet blade member
EP0492059B1 (en) * 1990-12-25 2000-07-26 Mitsubishi Materials Corporation Surface coated cermet blade member
US20170008093A1 (en) * 2014-02-26 2017-01-12 Mitsubishi Materials Corporation Surface-coated titanium carbonitride-based cermet cutting tool having excellent chipping resistance
US10076789B2 (en) * 2014-02-26 2018-09-18 Mitsubishi Materials Corporation Surface-coated titanium carbonitride-based cermet cutting tool having excellent chipping resistance

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