JPH0245390A - Insulating panel, apparatus insulation thereby and member for use therefor - Google Patents
Insulating panel, apparatus insulation thereby and member for use thereforInfo
- Publication number
- JPH0245390A JPH0245390A JP63104376A JP10437688A JPH0245390A JP H0245390 A JPH0245390 A JP H0245390A JP 63104376 A JP63104376 A JP 63104376A JP 10437688 A JP10437688 A JP 10437688A JP H0245390 A JPH0245390 A JP H0245390A
- Authority
- JP
- Japan
- Prior art keywords
- mounting rod
- panel
- equipment
- receiving member
- insulating
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000009413 insulation Methods 0.000 title claims description 51
- 125000006850 spacer group Chemical group 0.000 claims abstract description 48
- 230000005611 electricity Effects 0.000 claims abstract description 7
- 238000003825 pressing Methods 0.000 claims abstract description 6
- 238000010276 construction Methods 0.000 claims description 43
- 238000000034 method Methods 0.000 claims description 38
- 239000000463 material Substances 0.000 claims description 31
- 238000003466 welding Methods 0.000 claims description 8
- 229910052751 metal Inorganic materials 0.000 claims description 6
- 239000002184 metal Substances 0.000 claims description 6
- 239000011162 core material Substances 0.000 claims description 5
- 229920001971 elastomer Polymers 0.000 abstract description 23
- 230000000694 effects Effects 0.000 abstract description 14
- 239000011490 mineral wool Substances 0.000 abstract description 10
- 238000004904 shortening Methods 0.000 abstract description 2
- 239000011810 insulating material Substances 0.000 description 32
- JOYRKODLDBILNP-UHFFFAOYSA-N Ethyl urethane Chemical compound CCOC(N)=O JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 description 20
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 20
- 239000006260 foam Substances 0.000 description 17
- 229910052742 iron Inorganic materials 0.000 description 10
- 239000000853 adhesive Substances 0.000 description 9
- 230000001070 adhesive effect Effects 0.000 description 9
- 239000004033 plastic Substances 0.000 description 9
- 229920003023 plastic Polymers 0.000 description 9
- 229910000831 Steel Inorganic materials 0.000 description 8
- 239000010959 steel Substances 0.000 description 8
- 239000012774 insulation material Substances 0.000 description 6
- 239000004677 Nylon Substances 0.000 description 5
- 230000008602 contraction Effects 0.000 description 5
- 238000009434 installation Methods 0.000 description 5
- 229920001778 nylon Polymers 0.000 description 5
- 239000011491 glass wool Substances 0.000 description 4
- 229910052918 calcium silicate Inorganic materials 0.000 description 3
- 239000000378 calcium silicate Substances 0.000 description 3
- OYACROKNLOSFPA-UHFFFAOYSA-N calcium;dioxido(oxo)silane Chemical compound [Ca+2].[O-][Si]([O-])=O OYACROKNLOSFPA-UHFFFAOYSA-N 0.000 description 3
- 238000005520 cutting process Methods 0.000 description 3
- 238000005553 drilling Methods 0.000 description 3
- 239000000835 fiber Substances 0.000 description 3
- 238000007689 inspection Methods 0.000 description 3
- 230000000149 penetrating effect Effects 0.000 description 3
- 238000010079 rubber tapping Methods 0.000 description 3
- KXGFMDJXCMQABM-UHFFFAOYSA-N 2-methoxy-6-methylphenol Chemical compound [CH]OC1=CC=CC([CH])=C1O KXGFMDJXCMQABM-UHFFFAOYSA-N 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 2
- 238000004026 adhesive bonding Methods 0.000 description 2
- 238000007796 conventional method Methods 0.000 description 2
- 238000005260 corrosion Methods 0.000 description 2
- 230000007797 corrosion Effects 0.000 description 2
- 238000013016 damping Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000002347 injection Methods 0.000 description 2
- 239000007924 injection Substances 0.000 description 2
- 238000002955 isolation Methods 0.000 description 2
- 239000003973 paint Substances 0.000 description 2
- 229920001568 phenolic resin Polymers 0.000 description 2
- 239000005011 phenolic resin Substances 0.000 description 2
- 239000007921 spray Substances 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 208000037386 Typhoid Diseases 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 239000010426 asphalt Substances 0.000 description 1
- 210000000988 bone and bone Anatomy 0.000 description 1
- 239000012267 brine Substances 0.000 description 1
- 238000009924 canning Methods 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 239000010779 crude oil Substances 0.000 description 1
- 238000010292 electrical insulation Methods 0.000 description 1
- 238000005187 foaming Methods 0.000 description 1
- 239000000295 fuel oil Substances 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 1
- 239000010931 gold Substances 0.000 description 1
- 229910052737 gold Inorganic materials 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 239000012212 insulator Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 239000000615 nonconductor Substances 0.000 description 1
- 238000009417 prefabrication Methods 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 239000011435 rock Substances 0.000 description 1
- 238000007788 roughening Methods 0.000 description 1
- HPALAKNZSZLMCH-UHFFFAOYSA-M sodium;chloride;hydrate Chemical compound O.[Na+].[Cl-] HPALAKNZSZLMCH-UHFFFAOYSA-M 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
- 230000008961 swelling Effects 0.000 description 1
- 201000008297 typhoid fever Diseases 0.000 description 1
- 150000003673 urethanes Chemical class 0.000 description 1
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 1
- 229920002554 vinyl polymer Polymers 0.000 description 1
Abstract
Description
【発明の詳細な説明】
〔産業上の利用分野〕
本発明は人望のｉ各やタンク類の絶縁工法に使用するプ
レハブ絶縁パネルおよび該パネルを使用した機器絶縁工
法ならびに該工法において使用する工法用部材に関する
。[Detailed Description of the Invention] [Field of Industrial Application] The present invention relates to a prefabricated insulating panel used in the popular insulating method for insulators and tanks, a device insulating method using the panel, and a method used in the method. related to members for use.
更に詳しくは、化学反応器等の化学は器、原油、重油、
アスファルト、ブライン等の人望の加温性または保冷性
タンク（以下これらを総称して機器と称する）の保温、
保冷などの熱絶縁施工および／または振動機器に対し防
音、防振施行などの振動絶縁施工を行うに当り、取付骨
組を必要としないプレハブ絶縁工法およびこの工法に使
用する絶縁パネルおＪ：び該工法用部材に関する。In more detail, chemical vessels such as chemical reactors, crude oil, heavy oil, etc.
Insulation of popular heating or cooling tanks (hereinafter collectively referred to as equipment) such as asphalt, brine, etc.
Prefabricated insulation construction method that does not require a mounting frame and insulation panels used in this construction method when performing thermal insulation construction such as cold storage and/or vibration insulation construction such as soundproofing and vibration isolation construction for vibrating equipment. Concerning members for construction methods.
〔従来の技術）
従来の機器類の絶縁工法には、板状絶縁材を用いて機器
を被覆する方法と、機器の表面にウレタンフオームを形
成させるウレタンフオーム工法とがある。[Prior Art] Conventional methods for insulating equipment include a method of covering the equipment with a plate-shaped insulating material, and a urethane foam method of forming urethane foam on the surface of the equipment.
従来の板状絶縁材を使用する方法は、機器の表面に支持
ボルトを所定の間隔で所用数植設し、このボルトを利用
して板状絶縁材（ロックウール、グラスウール、ケイ酸
カルシウム材等）を取付けると共に、これをワイヤーで
締付け、その表面に金網を張設した上に水練仕上材を塗
イｒｉ ｌ、、＠後に外装薄鉄板を張設する乙のである
。このような方法では、機器の周りに足場を架設する必
掴があり、しかも工期も良くなり、費用もかさむ欠点が
ある。The conventional method of using plate-shaped insulating materials is to install a required number of support bolts at predetermined intervals on the surface of the equipment, and use these bolts to insulate plate-shaped insulating materials (rock wool, glass wool, calcium silicate materials, etc.). ), tighten it with wire, stretch a wire mesh over its surface, and then apply a wet finishing material.Later, an exterior thin iron plate will be installed. This method requires scaffolding to be erected around the equipment, which shortens the construction period and increases costs.
ウレタンフオーム工法としては、機器表面に防清塗料を
塗布し、その上にウレタンフオームをスプレー発泡させ
、このウレタンフオーム層を防火コートで保護し、更に
その上に表面ペイントを施すものと、足場を架設して機
器表面からある間隔をへたてて外装板を張設し、その外
装板とタンクとの間にウレタンを注入発泡させるしのと
がある。The urethane foam construction method involves applying anti-cleaning paint to the surface of the equipment, spraying urethane foam on top of it, protecting this urethane foam layer with a fireproof coating, and then applying surface paint on top of that, and another method that involves applying scaffolding. There is a method in which an exterior plate is installed at a certain distance from the surface of the equipment, and urethane is injected and foamed between the exterior plate and the tank.
曲名は足場を架設する必要がない利点があるが、その反
面ｔａ器衣表面直接ウレタンフオーム層を接触さぼるた
め、機器の膨張、収縮などにＪ、す、ウレタンフオーム
層に亀裂が生ずる欠点があり、更に降雨の際、雨水がｆ
ウレタンフオーム層に吸収されやすく、都だしい場合は
機器面に腐食が生じることもある。またフオーム局の亀
裂と山水の吸収によりウレタンが軟化し、機器の膨張に
より部分的にウレタンに「フクレ」が生ずることが多い
。The name of the song has the advantage of not requiring the construction of scaffolding, but on the other hand, it has the disadvantage that cracks may occur in the urethane foam layer due to expansion or contraction of the equipment because the urethane foam layer is in direct contact with the surface of the equipment. , furthermore, when it rains, the rainwater becomes f
It is easily absorbed into the urethane foam layer, and in severe cases can cause corrosion on equipment surfaces. In addition, the urethane softens due to cracks in the foam and the absorption of mountain water, and swelling of the urethane often occurs in areas due to expansion of the equipment.
ウレタン注入工法は前記ウレタンスプレー工法と同様の
欠点がある上に更に足場を架設する必要がある。The urethane injection method has the same drawbacks as the urethane spray method and also requires the construction of scaffolding.
このような従来工法の欠点を除去し、足場を架設するこ
となく施工することができ、また外装仮に絶縁材を工場
において添着したプレハブ絶縁■法として特開昭４９−
４１．９６４号公報、特開昭５２−４３．１１５号公報
、特開昭５４−２．５６６号公報に記載されたものが知
られている。By eliminating these drawbacks of conventional construction methods, construction can be carried out without erecting scaffolding, and in addition, the prefabricated insulation method, in which insulation material is temporarily attached to the exterior at the factory, was developed in JP-A-49-
41.964, JP-A-52-43-115, and JP-A-54-2.566 are known.
これらは何れも機器本体に固着させたパネル取付用の骨
組又はパネル懸吊装とを設けて、この骨組にパネルを取
付けるか、パネルを懸吊させて取付けるものである。All of these devices include a frame for attaching a panel or a panel suspension device fixed to the main body of the device, and the panel is attached to the frame or the panel is suspended.
工場で外装材に板状絶縁材を張り付けたプレハブ絶縁パ
ネルを取付けるに当って、前記の板状絶縁材を取付ける
様に、機器表面に支持ボルトを植設して、これで取付け
ることも考えられる。しかし機器外板は製缶作業により
製作されるもので、離れてｌｌ！２察すると一定の形を
しているように見えてし、微妙な凹凸や、局部的変形な
どが不可避であり、又板厚も薄いので、空のタンクの如
＜ｍ器が空の場合にも、大型機器においては温度による
膨張収縮、その他の種々の外力により変形を受けている
。When installing a prefabricated insulating panel with plate-shaped insulating material attached to the exterior material at a factory, it is also possible to install support bolts on the surface of the equipment and use these to install the plate-shaped insulating material mentioned above. . However, the outer panel of the equipment is manufactured by canning work, so it must be separated! 2) It looks like it has a certain shape, but subtle unevenness and local deformation are unavoidable, and the board is thin, so it looks like an empty tank. However, large-scale equipment is subject to deformation due to expansion and contraction due to temperature and various other external forces.
従って、工場で予め製作された絶縁パネルの所定箇所に
穴を穿っておいて、その寸法に合わせて支持ボルトを植
設しても、実際に取付けるに当っては孔がずれて、取付
けられないという問題があった。Therefore, even if holes are drilled in pre-fabricated insulating panels at predetermined locations in a factory and support bolts are installed according to the dimensions, the holes will be misaligned during actual installation, making installation impossible. There was a problem.
従って板状絶縁材取付は法の如く、現場で外装板を張設
するのに足場を必要とし、工期が長くなり費用がかかる
問題点や、ウレタン工法のようにウレタンフオーム層に
亀裂が生じたり、雨水により軟化したり、ツクしたりす
る問題点を工場において予め外装板に絶縁材を添着して
おく事により解決できるとしても、このプレハブ絶縁パ
ネルの取付に問題点が残る。Therefore, installing plate-shaped insulation materials requires scaffolding on site to erect the exterior panels, which increases construction time and costs, and, unlike the urethane method, cracks may occur in the urethane foam layer. Even if the problem of softening or cracking due to rainwater can be solved by attaching insulating material to the exterior panel in advance at the factory, problems remain in the installation of this prefabricated insulating panel.
前記公開公報では、何れも機器外側に別個に骨組の枠を
つくり、この骨組に長孔や移動ボルト等の位置修正Ｂ！
構を設けたり、懸吊の様にパネル自体を左右に移動でき
るようにしたりして対処している。In each of the above-mentioned publications, a frame frame is made separately on the outside of the device, and the positions of elongated holes, movable bolts, etc. can be corrected in this frame.B!
This has been dealt with by setting up a structure or by making the panel itself movable from side to side, similar to a suspended structure.
しかし、この機器外側に別個に骨組をつくる事は、足場
架設の必要まではないとしても、それ自体費用と手間を
要する。However, constructing a separate frame on the outside of the equipment requires expense and effort, even if it does not require the construction of scaffolding.
しかし、更にタンクの如く外側に凹凸の少ない機器はと
もかくとして、補強用のリブやその他の突起物のある機
器では、骨組の取付自体が困難である。However, it is difficult to attach the frame to equipment that has reinforcing ribs or other protrusions, apart from equipment that has few irregularities on the outside, such as tanks.
本発明は、工場で予め外装材に絶縁材を添着したブレバ
ブ絶縁パネルを何等の骨粗を必要とすることなく機器に
取付ける工法を提供する事を目的とする。An object of the present invention is to provide a construction method for attaching a Brebab insulation panel, in which an insulating material is attached to an exterior material in advance at a factory, to equipment without requiring any bone roughening.
しかも前記公報記載の技術でも、ある程度達成されるが
、現場施工期間の一層の短縮、足場架設の必要がない、
機器の膨張収縮に影響されない、空気層と絶縁パネルと
の２つの絶縁層による絶縁効果が大きいこと、均一な絶
縁層を保持できること、安全使用温度が、耐熱温度の低
い絶縁材を用いても高くすることができること、雨水の
侵入による悪影費がないこと、外装がＷｉ；’：で堅牢
であること、施工復の点検及び補修が容易であること、
火気に対して安全であることなどの目的を同時に達成す
る工法を提供する。Moreover, although this can be achieved to some extent with the technology described in the above-mentioned publication, the on-site construction period is further shortened and there is no need to erect scaffolding.
The two insulation layers, the air layer and the insulation panel, are unaffected by the expansion and contraction of the equipment, and the insulation effect is high.A uniform insulation layer can be maintained, and the safe operating temperature is high even when using insulation materials with low heat resistance. There is no negative impact due to rainwater intrusion, the exterior is durable and easy to inspect and repair after construction.
To provide a construction method that simultaneously achieves the objectives of being safe against fire.
前記公報記載技術では、機器外板と絶縁材との間の空気
層は骨組の構成時に決定されてしまうが、本発明におい
てはこの空気層の厚さをも調整可能な施工方法を提供す
る事を目的とする。In the technology described in the above publication, the air layer between the equipment outer panel and the insulating material is determined when constructing the frame, but the present invention provides a construction method that can also adjust the thickness of this air layer. With the goal.
機器がＵ音を発生する場合には、従来技術の絶縁パネル
では防音機能を有しないばかりでなく、むしろ騒音を拡
大するものもあったが、本発明では、絶縁パネルに撮動
絶縁即ち防音機能をらたせることも可能な施工法を提供
する事を目的とする。When equipment generates U sound, conventional insulating panels not only do not have a soundproofing function, but also sometimes amplify the noise, but in the present invention, the insulating panel has a soundproofing function. The purpose is to provide a construction method that can also be used to increase the height of the building.
本発明名等は前記のような課題を解決するため研究を行
い、パネルに取付杆受は部材を貫通固着した絶縁パネル
を予め工場においてプレハブ的に作成し、該パネルを機
器の取付箇所に当接し、パネルの外側から取付杆の先端
を機器に固着し、この取付杆を介して、絶縁パネルを機
器に取付けることにより課題を解決し得ることをみいだ
し本発明を完成した。In order to solve the above-mentioned problems, the present invention was developed by creating a prefabricated insulating panel in a factory in which the mounting rod holder penetrates through the member and attaching the panel to the mounting point of the equipment. The inventors have discovered that the problem can be solved by fixing the tip of a mounting rod to the equipment from the outside of the panel, and attaching the insulating panel to the equipment via the mounting rod, and have completed the present invention.
すなわち本発明は絶縁用芯材と外装材または外装材と内
装材とを一体化したパネルに取付杆受け部材を貫通同省
してなるプレハブ絶縁パネルであり、工法としては該絶
縁パネルを被装ル機器の所定箇所に当接し、該パネルに
取り付けた取付杆先端部材内を貫通して取付杆先端部を
該機器に固着することにより該パネルを装着し、以下同
様にプレハブ絶縁パネルを順次隣接状態に機器表面に装
着することを特徴とする機器絶縁工法である。That is, the present invention is a prefabricated insulating panel formed by penetrating a mounting rod receiving member into a panel that integrates an insulating core material and an exterior material or an exterior material and an interior material. The panel is attached by coming into contact with a predetermined location of the equipment, penetrating the inside of the mounting rod end member attached to the panel, and fixing the end of the mounting rod to the equipment, and then attaching the prefabricated insulating panels one after another in the same manner. This is a device insulation method that is characterized by attaching it to the surface of the device.
取付杆の先端部を機器または機器表面のリブに固着させ
るｈ法としては、該絶縁パネルを被装着機器の所定箇所
に当接し、該パネルの外側から取付拝受り部材内に金属
製取付杆を挿入し、該取付杆と該機器または該機器に取
付けられたリブとの間に通電し、該取付杆先端部を該機
器に溶接して固着さゼると共に、該取付杆の外側突出部
に緊締部材を取付けることにより、該パネルを該別器に
装着し、以下同様にプレハブ絶縁パネルを順次隣接状態
に機器表面に装着づることを特徴とする機器絶縁工法で
ある。The method of fixing the tip of the mounting rod to a device or a rib on the surface of the device involves abutting the insulating panel against a predetermined location on the device to be mounted, and inserting a metal mounting rod into the mounting receiving member from the outside of the panel. the mounting rod and the device or a rib attached to the device, the tip of the mounting rod is welded and fixed to the device, and the outer protrusion of the mounting rod is This equipment insulation construction method is characterized in that the panel is attached to the separate device by attaching a tightening member, and then prefabricated insulating panels are sequentially attached to the equipment surface in an adjacent state in the same manner.
また該プレハブ絶縁パネルを被装着機器の所定箇所に当
接し、該パネルの外側から取付杆受け部材内に自己ネジ
切り形ネジを挿入し、該ネジを該機器に先端を押圧しな
がら回転させ′Ｃネジ込み、該ネジを該機器に取付ける
と共に、該ネジの頭部または該ネジに嵌着した緊締部材
により該受は部材を押圧することにより、該パネルを該
機器に装着し、以下同様にプレハブ絶縁パネルを順次隣
接状態に機器表面に装着することを特徴とする機器絶縁
工法である。In addition, the prefabricated insulating panel is brought into contact with a predetermined location on the equipment to be mounted, a self-threading screw is inserted into the mounting rod receiving member from the outside of the panel, and the screw is rotated while pressing the tip against the equipment. C screw in, attach the screw to the device, and press the receiver with the head of the screw or the tightening member fitted to the screw to attach the panel to the device, and the same goes on. This is an equipment insulation method characterized by sequentially attaching prefabricated insulation panels to the equipment surface in an adjacent state.
また前記機器絶縁工法において、取付拝受り部材自体を
内側に突出させるか、取付杆受け部材の内側端部に所定
長さのスペーサーを取付（）、該パネル外側より取付杆
受け部材内に取付杆を挿入し、取付杆先端部を機器に固
着させ、該取イζＪ杆の外側突出部頭部または突出部に
取付けた緊締部材にＪ：り該受は部材を押圧した時に、
スペーサー先端部が機器外面に押圧され、絶縁パネルを
絶縁パネル内面とｍ器外面との間に所定間隔を保持しな
がら該機器に装着することを特徴とする機器絶縁工法で
ある。In addition, in the equipment insulation construction method, the mounting rod receiving member itself is protruded inward, or a spacer of a predetermined length is attached to the inner end of the mounting rod receiving member (), and the mounting rod is inserted into the mounting rod receiving member from the outside of the panel. Insert the mounting rod, fix the tip of the mounting rod to the equipment, and attach it to the head of the outer protrusion of the J rod or the tightening member attached to the protrusion.When the member is pressed,
This equipment insulation construction method is characterized in that the tip of the spacer is pressed against the outside surface of the equipment, and the insulation panel is attached to the equipment while maintaining a predetermined distance between the inside surface of the insulation panel and the outside surface of the equipment.
絶縁パネルに取付ける取イ（拝受は部材としては一端に
フランジ部を有し、他端には緊締部材取付部を何する内
部中空体と緊締部材とからなる絶縁工法用部材である。This is a member for insulation construction that is attached to an insulation panel and consists of an internal hollow body and a tightening member that has a flange at one end and a tightening member attachment portion at the other end.
機器絶縁工法用部材としては、前記絶縁パネルを貫通し
て固着さＶた取付杆受け部材と、該受は部材の該パネル
内側先端部に構成したスペーサーと、該受は部材中を貫
通して先端を被装着機器に固着させる取付杆と、該取付
杆の法パネル外側突出部頭部または突出部に取付けた緊
締部材により構成された絶縁パネル取付工法用部材であ
る。The equipment insulation construction method member includes a mounting rod receiving member that penetrates the insulation panel and is fixed thereto, a spacer that is formed at the inner tip of the panel of the member, and a spacer that penetrates through the inside of the member. This is a member for an insulating panel mounting method, which is composed of a mounting rod whose tip is fixed to a device to be mounted, and a tightening member attached to the head or the projection of the outer panel protrusion of the mounting rod.
絶縁パネルに取付けるスペーサーとしては、前記絶縁パ
ネルの複＠箇所を貫通して、パネルの絶縁芯材と少なく
とも外装板とを緊締した取付杆受け部材の該パネル内側
の突出部先端が嵌合する孔が一端に穿設され、他端に被
装着ｍ器外板へ接する突出体が設けられたスペーサーで
あり、該パネルの外側から取付杆受け部材を貫通させた
取付杆の先端を機器に固着し、他端から取付杆受け部材
を介して該パネルを押圧した時、機器表面と該パネル内
面との間に所定間隔を保持させる絶縁パネル取付工法用
部材である。The spacer to be attached to the insulating panel is a hole into which the tip of a protrusion on the inside of the panel of a mounting rod receiving member that passes through multiple locations of the insulating panel and tightens the insulating core material of the panel and at least the exterior plate is fitted. A spacer that is bored at one end and has a protrusion on the other end that contacts the outer panel of the device to be mounted, and is used to secure the tip of the mounting rod that passes through the mounting rod receiving member from the outside of the panel to the device. , is a member for an insulated panel mounting method that maintains a predetermined distance between the surface of the equipment and the inner surface of the panel when the panel is pressed from the other end via the mounting rod receiving member.
本発明におけるプレハブ絶縁パネルは絶縁材に外装材を
接着剤によって接着させるか、絶縁材に外装材を添着し
て後記取付杆受け部材のようなスリーブで複数箇所を貫
通して固着させて一体化するか、または複数箇所で鋲石
させて一体化する、接着した上で複数箇所をスリーブで
固定するなどこれらの手段を複合させると更によいこと
は勿論である。The prefabricated insulating panel of the present invention is integrated by bonding the exterior material to the insulating material with an adhesive, or by attaching the exterior material to the insulating material and fixing it by penetrating through multiple locations with a sleeve such as the mounting rod receiving member described later. Of course, it is better to use a combination of these methods, such as combining the parts with rivets at a plurality of places to integrate them, or gluing them together and then fixing the parts with sleeves.
絶縁材に外装材を取付けるだけの場合には、取付杆受け
部材または鋲等の取付けに当って、内側の絶縁材への取
付けは、面積の大ぎいワッシャないし、円板等を取付杆
受け部材の突出部にはめて緊締部材により該受は部材を
絶縁パネルに取付ける。When simply attaching an exterior material to the insulating material, when attaching the mounting rod receiving member or rivet, etc., to the inner insulating material, use a large washer or disk, etc. as the mounting rod receiving member. The receiver attaches the member to the insulating panel by means of a tightening member which is inserted into the protrusion of the member.
絶縁材がケイ酸カルシウム、発泡フェノール樹脂などの
剛体の絶縁材である場合には、絶縁材と外装材のみで取
付拝受げ部材を固く取付けられるが、絶縁材としてロッ
クウール、グラスウール等の柔軟な絶縁材を使用する場
合には、更に内装材を添着することが好ましい。内装材
を取付けることにより絶縁パネル全体としての剛性をた
かめ、たてかけた時などひとり立ちし得るなど取扱が容
易になり、また絶縁パネルへの取付杆受け部材の取付け
をより強固にでき、更に内側からの水分の絶縁材への侵
入を防ぐことができる。If the insulating material is a rigid insulating material such as calcium silicate or foamed phenolic resin, the mounting bracket can be firmly attached using only the insulating material and the exterior material. When using an insulating material, it is preferable to further attach an interior material. By attaching the interior material, the rigidity of the insulated panel as a whole is increased, making it easier to handle as it can stand on its own when placed upright, and also makes it possible to more firmly attach the mounting rod receiving member to the insulated panel. This can prevent moisture from entering the insulation material.
外装板としては外観上からカラー鉄板などが好ましく使
用できるが、薄金属板であればどのようなものも使用で
きる。内装板としても薄金属板好ましくは簿亜鉛鉄板、
薄アルミ板等を添着させることが望ましい。As the exterior plate, a colored iron plate or the like is preferably used from the viewpoint of appearance, but any thin metal plate can be used. A thin metal plate, preferably a galvanized iron plate, can also be used as an interior plate.
It is desirable to attach a thin aluminum plate or the like.
絶縁パネルは、長さ方向の剛性をもたせるた・め角波Ｗ
４根、角波カラー鉄板など長さ方向に＠型襞を設りた外
装板に絶縁材を接着したものが好ましい。The insulating panel has a square wave W to give it rigidity in the length direction.
It is preferable to use an exterior plate with @-shaped folds in the length direction, such as a four-root or square-corrugated colored iron plate, with an insulating material adhered to it.
外装板は、隣接するパネルとの接続を完全にし、雨水の
侵入を防ぐため、短辺の端部において、角波１山分だけ
外方へはみ出させ、反対側では角波１山分内方で突起さ
せ、隣接して取付りた時、角波同志が重なって、パネル
同志の接続を完全にすると共に、雨水等の侵入を防ぐ。In order to ensure a complete connection with the adjacent panel and prevent rainwater from entering, the exterior board should protrude outward by one square wave at the end of the short side, and inward by one square wave on the opposite side. When installed adjacently, the square waves overlap to ensure a complete connection between the panels and prevent rainwater from entering.
外装板の縦方向にも、絶縁材より外装板を下方にはみ出
させ、下方の絶縁パネルと重ね合わＵる。Also in the vertical direction of the exterior plate, the exterior plate protrudes downward from the insulating material and overlaps with the insulation panel below.
絶縁材はロックウール、グラスウール、珪酸カルシウム
、発泡フェノール樹脂、ウレタンフオーム等絶縁材なら
何でも使用可能であるが、ロックウール、グラスウール
等の無ｖｓ繊維を特に外装板に対して繊維方向を直角方
向にとって接着し、絶縁パネルとしたものが各方向に対
して強度があり、又耐熱性も高く好ましい。Any insulating material can be used, such as rock wool, glass wool, calcium silicate, foamed phenolic resin, urethane foam, etc., but non-vinyl fibers such as rock wool and glass wool can be used, especially with the fiber direction perpendicular to the exterior board. An insulated panel made by bonding is preferable because it has strength in all directions and also has high heat resistance.
外装材、内装材の絶縁材への取付けは、前記の諸方法を
使用できるが、接着剤による接着を基本とし、それに他
の方法を併用することが好ましい。Although the above-mentioned methods can be used for attaching the exterior material and the interior material to the insulating material, it is preferable to use adhesive bonding in combination with other methods.
絶縁パネルへの取付杆受け部材の取付用貫通孔は、例え
ば巾８００層、長さ２．０００＃ｌ！の外装板であれば
、巾方向２ケ所、長さ方向３ケ所の４６ケ所、中４００
ｍ 、長さ１．０００順の小型外装板であれば巾方向
、中央部１ケ所または２ケ所、長さ方向２ケ所の計２ケ
所乃至４ケ所程度設けることが好ましい。これは勿論板
の大きさ、絶縁パネルの重さにより定める。The through hole for attaching the mounting rod receiving member to the insulation panel is, for example, 800 layers wide and 2.000#l long! For an exterior plate, there are 46 locations (2 in the width direction, 3 in the length direction), and 400 in the middle.
In the case of a small-sized exterior plate with a length of 1.000 m, it is preferable to provide two to four locations in total, including one or two locations in the width direction, one or two locations in the center, and two locations in the length direction. This is, of course, determined by the size of the board and the weight of the insulating panel.
取付杆受け部材とは、中空の套状体のスリーブである。The mounting rod receiving member is a hollow sleeve.
一端を固定フランジとし、他端にネジを切り、これにナ
ツト、スピードワッシャ等の緊締部材を緊締して、外装
板、内装板両面より緊締したｂのが好ましいが、勿論両
端部にネジを切って、両側から緊締部材で緊締してもよ
く、緊締部材の代りに接着剤を用いて固着させてもよい
。製作入手上の倭宮からは円管が好ましいが、これに限
られることなく四角管その他の多角管でもよい。固定フ
ランジに円管を溶接したものを２個製作し、一方には柑
ネジ、他方には雌ネジを切って、絶縁材中央部で接合さ
せるようにしてもよい。絶縁材が剛性を有する場合には
両側からフランジ付円管をはめ、中央部を接合しなくて
もよい。パネルへの固着時、ナツト等の緊締部材と一緒
に回転してしまうのを防ぐ回転どめのため、７ランジ下
部外面にリブを設けることも好ましい。またパネルの両
面から取付杆受け部材をとりつけるに当り、ナツト等の
回転で締めつけるときは共まわりを防ぐためフランジの
対向する縁部を平行に切り取りこの平行部でフランジを
保持してナツト等を締めることが好ましい。It is preferable to use a fixed flange at one end, cut a screw at the other end, tighten a tightening member such as a nut or speed washer, and tighten it from both the exterior plate and the interior plate. Alternatively, it may be tightened from both sides with a tightening member, or an adhesive may be used instead of the tightening member. Although a circular tube is preferable in terms of manufacturing and availability, the tube is not limited to this and may be a square tube or other polygonal tube. It is also possible to make two circular pipes welded to fixed flanges, cut a screw thread into one and a female thread into the other, and join them at the center of the insulating material. If the insulating material has rigidity, the flanged circular tubes may be fitted from both sides and the center portion may not be joined. It is also preferable to provide a rib on the outer surface of the lower part of the 7-lunge to prevent rotation from rotating together with a tightening member such as a nut when fixed to the panel. Also, when attaching the mounting rod receiving member from both sides of the panel, cut the opposite edges of the flange parallel to prevent rotation when tightening nuts, etc., and hold the flange with this parallel part to tighten the nuts, etc. It is preferable.
材質としては金属管特にＳ１４管を使用することがコス
ト的に有利であるが、プラスチックス管、ゴム管、セラ
ミックス管等も使用することができる。As for the material, it is advantageous in terms of cost to use a metal tube, especially an S14 tube, but plastic tubes, rubber tubes, ceramic tubes, etc. can also be used.
特に取付杆の先端を機器に溶接によって固着させる時は
、取付杆のパネル外側部分より通電するので、金ＦＡ管
を使用する時は内面をゴムライニング、プラスチックス
ライニング等のライニングを施すことが好ましい。ライ
ニングの代りに取付杆への通電時、ゴム管、プラスチッ
クス管等を取付杆の周囲にはめるか、はめこむようにし
てしよい。In particular, when the tip of the mounting rod is fixed to the equipment by welding, electricity will be applied from the outside of the panel of the mounting rod, so when using gold FA pipes, it is preferable to line the inner surface with rubber lining, plastic lining, etc. . Instead of the lining, a rubber tube, plastics tube, etc. may be fitted or fitted around the mounting rod when electricity is applied to the mounting rod.
取付杆自体または取付杆受け部材に対し、そのパネル外
側および内側近傍部の接触の可能性のある部分にゴム等
電気絶縁体の輪状体を接着させてもよい。勿論、取付杆
受け部材自体をナイロン等プラスチックス製か、ゴム製
あるいは、ゼラミックス製とすればそのような配慮は心
髄がない。このような材質とすれば角管なども円管と同
等の手数で製作し１９る利点があり、共まわり防止上は
右利である。A ring-shaped body made of an electrical insulator such as rubber may be adhered to the mounting rod itself or the mounting rod receiving member on the outside and inside of the panel near the parts that may come into contact with each other. Of course, if the mounting rod receiving member itself is made of plastic such as nylon, rubber, or Xeramix, such considerations are unnecessary. Using such a material has the advantage that square tubes can be manufactured with the same number of steps as circular tubes, and is advantageous in terms of preventing co-rotation.
取付杆を通電溶接以外の方法ひ機器に固着させる時は、
このような配慮は必要がなく、取付杆受け部材の材質は
力学上の強度のみを考えればよい。When fixing the mounting rod to the equipment using a method other than current welding,
Such consideration is not necessary, and it is sufficient to consider only the mechanical strength of the material of the mounting rod receiving member.
取付杆受け部材の役割は、第一に工場においてプレハブ
絶縁パネルを製作し、これを絶縁工事現場へ輸送、保管
する時の強度保持である。The role of the mounting rod receiving member is first to maintain the strength of the prefabricated insulation panels produced at the factory, when they are transported to the insulation construction site, and when they are stored.
外装板と内装板とを絶ｎ材へ接着しただけでは両名をつ
なぐのは絶縁材だけであり、ロックウール、グラスウー
ル等柔軟な絶縁材の場合には強度不足であるからである
。This is because if the exterior board and the interior board are simply glued to an insulated material, the only thing that connects them is the insulating material, and in the case of flexible insulating materials such as rock wool or glass wool, the strength is insufficient.
第二の役割は取付杆と取付杆受け部材の間隙を充分に保
つことＣある。The second role is to maintain a sufficient gap between the mounting rod and the mounting rod receiving member.
取付杆受け部材の内径は、取付杆自体の外径の１．３〜
３倍程度と、取付杆の外径より１−分大きくする。これ
はｍ器稼動中の温度変化による機器やパネルの温度変化
による膨脂収縮に対処し、また礪器表面点検時、絶縁パ
ネルを取りはずすような時、パネル間の寸法のバラツギ
、変形等に対処するため取付杆のまわりに遊びをもたせ
るためである。The inner diameter of the mounting rod receiving member is 1.3 to 1.3 of the outer diameter of the mounting rod itself.
It should be about 3 times larger, which is 1 minute larger than the outside diameter of the mounting rod. This is to deal with the expansion and contraction of equipment and panels due to temperature changes during operation, and also to deal with variations in dimensions between panels, deformation, etc. when inspecting the surface of the container, removing insulation panels, etc. This is to create play around the mounting rod.
第三の役割は絶縁パネルに防音、防振効果をもたせるた
めである。従来の絶縁材の外板は機器または骨組に固着
されているので、防音、防振の効果がないばかりか、か
えって増巾するものさえあった。本発明の取付杆受け部
材は取付杆との間に間隙をもたせてあり、防振効果をも
たせるためには、取付杆受け部材の内面に制振作用のあ
るゴムまたは樹脂をライニングまたは嵌着することがで
きる。The third role is to provide the insulation panel with soundproofing and vibrationproofing effects. Since conventional insulating outer panels are fixed to equipment or frames, they not only have no soundproofing or vibrationproofing effects, but also sometimes even increase the width. The mounting rod receiving member of the present invention has a gap between it and the mounting rod, and in order to provide a vibration-proofing effect, the inner surface of the mounting rod receiving member is lined with or fitted with rubber or resin that has a damping effect. be able to.
取付杆は、当初取付杆受け部材との間に間隙を設けても
、前記のように稼シＪ中の機器の膨脂収縮、絶縁パネル
の取り外し、再取付けに際し、取付杆受け部材と接触す
るようになる可能性があるからである。Even if a gap is initially provided between the mounting rod and the mounting rod receiving member, the mounting rod may come into contact with the mounting rod receiving member when the equipment expands and contracts during operation, or when an insulating panel is removed or reinstalled, as described above. This is because there is a possibility that it will become like this.
取付杆が外装板から突出した部分に緊締部材をつけてパ
ネルを緊締する場合にも緊締部材と取付杆受け部材のフ
ランジとの間にはゴムワッシャ等の弾性体を介して緊締
することが防畿上好ましいのである。Even when tightening the panel by attaching a tightening member to the part where the mounting rod protrudes from the exterior plate, there is an elastic body such as a rubber washer between the tightening member and the flange of the mounting rod receiving member to prevent tightening. Kinogami is preferable.
第四の役割は取付杆受け部材の絶縁パネル内側への端部
をスベーリー取イ」端子として活用することである。絶
縁材に外装板を添着しただけの絶縁パネルの場合は勿論
のこと、これに更に内装板を添着した場合にし、内Ｎ板
は０．５ｍ厚以下の薄根であるから、スペーサ取（くＪ
には不適当である。The fourth role is to utilize the end of the mounting rod receiving member toward the inside of the insulating panel as a terminal for removing the mounting rod. Of course, this applies not only to insulating panels with just an exterior plate attached to the insulation material, but also to cases where an interior plate is attached to this.Since the inner N plate is a thin root with a thickness of 0.5 m or less, it is necessary to remove the spacer.
It is inappropriate for
機器に絶縁パネル取付用の骨組などを取付けないという
目的から、絶縁パネルの内側には、機器との間に絶縁空
気層を確保したい場合には、スペーサーの取付けが必要
になる。取付杆受け部材の絶縁パネル内側への端部は絶
好のスペーサー取付端子とし得るのである。取付杆受け
部材が絶縁材をサンドウィッチ状に中にはさんで、外装
板と内装板両者を緊締して、絶縁パネルをしっかりと把
握して、機器表面への垂直性を保持しているからである
。For the purpose of not attaching a frame for mounting an insulating panel to the device, it is necessary to install a spacer inside the insulating panel if you want to secure an insulating air layer between the device and the device. The end of the mounting rod receiving member toward the inside of the insulating panel can serve as an ideal spacer mounting terminal. This is because the mounting rod receiving member sandwiches the insulating material inside, tightens both the exterior and interior panels, firmly grips the insulation panel, and maintains its perpendicularity to the equipment surface. be.
機器との間に薄い空気層で十分であるときは、別途にス
ペーサーを取付けることなく、取付杆受け部材の内側端
部を内方に一定長さ突出させて、スペーサーの役割をは
たさせることもできる。When a thin air layer between the device and the device is sufficient, the inner end of the mounting rod receiving member should protrude inward for a certain length to serve as a spacer without installing a separate spacer. You can also do it.
取付杆とは、一端を機器表面に固着させ、取付杆受け部
材を貫いて、他端を絶縁パネルより突出させた棒状体で
ある。一般には鋼棒等がコスト的に好ましい。 絶縁パ
ネルより突出する場合にはワッシャ、ゴムワッシャをは
さんでナツト、スピードワッシャ等の緊締部材でパネル
を機器側へ押圧するためのネジを切るなどの係止部を設
ける。The mounting rod is a rod-shaped body that has one end fixed to the surface of the device, passes through the mounting rod receiving member, and has the other end protruding from the insulating panel. Generally, steel rods and the like are preferable in terms of cost. If it protrudes from the insulating panel, provide a locking part such as a washer or a rubber washer by cutting a thread to press the panel toward the equipment using a tightening member such as a nut or speed washer.
材質としては取付杆を絶縁パネルの外側より挿入して、
先端を機器に当接し、外側より通電して先端を溶着さゼ
る場合には金属棒である必要がある。溶接上から鋼棒が
好ましい。この取イ」杆として自己ネジ切り形ネジを使
用することもできる。As for the material, insert the mounting rod from the outside of the insulation panel,
If the tip is to be brought into contact with a device and energized from the outside to weld the tip, it must be a metal rod. Steel rods are preferred from the viewpoint of welding. A self-threading screw can also be used as the rod.
自己ネジ切り形ネジは先端をドリルの先端の刃の形状と
し、それに続く部分にドリル径の孔を下孔とするタップ
用ネジを切った長いビスでありセルフドリリング・タッ
ピングビスのことをいう。ネジの部分で自身で機器にネ
ジを切るため、それたりの硬度をもたせた鋼製の長ビス
である。A self-threading screw is a long screw with a tip shaped like the tip of a drill, and a tapping screw with a pilot hole of the diameter of the drill in the subsequent part, and is a self-drilling tapping screw. It is a long screw made of steel with a certain degree of hardness because the screw part is used to cut screws into the device by oneself.
機器の板厚が薄く、溶接や自己ネジ切り形ネジになじま
ない場合で、温度の点でもそれ程高温とならない場合に
は、取付杆の先端を瞬時接着剤のような急速硬化接着剤
で接着さけてもよい。この場合には取付杆の材質として
は、接着剤との接着力のある６ので、強度的に満足する
ものであれば、材質上の制約はない。また取付杆の先端
を機器に固着するのに、先端部を機器に押し付け、外部
端子に超音波を作用させた超音波溶着によって先端部を
溶着させてもよい。この場合も取イ］杆の材質は任意で
ある。If the thickness of the device is too thin to accommodate welding or self-threading screws, and if the temperature is not that high, glue the end of the mounting rod with a quick-curing adhesive such as instant adhesive. You can. In this case, the material for the mounting rod is 6, which has adhesive strength with the adhesive, so there are no restrictions on the material as long as the material is satisfactory in terms of strength. Further, in order to fix the tip of the mounting rod to the device, the tip may be pressed against the device and welded by ultrasonic welding in which ultrasonic waves are applied to the external terminal. In this case as well, the material of the rod is arbitrary.
スペーサーは前記のごとく、絶縁パネルの内面と機器表
面の間に一定厚さの空気層を保持させるための離隔体で
ある。形状としては一端を取付杆受け部材のパネル内側
端部に取付けでき、他端が機器の表面に実質上垂直に当
接できるものであれば、どのような形状のものでもよい
。As mentioned above, the spacer is a separating body for maintaining an air layer of a constant thickness between the inner surface of the insulating panel and the surface of the equipment. Any shape may be used as long as one end can be attached to the panel inner end of the mounting rod receiving member and the other end can be brought into contact with the surface of the device substantially perpendicularly.
取付杆のパネル外側突出部にノーット等の緊締部材で回
転により緊締するとき取付杆受け部材も共に回転するこ
とがあるので、その回転力に対し剛性のあるものが好ま
しい。鋼板を逆Ｕ字形に成形し、頂部に取付杆受け部材
内側端部が嵌合しく９る孔をあけるか、該内側端部にネ
ジを切り、このネジに対応した雌ねじを切る等の方法で
取トｊけることが好ましいく第１図、第８図）。When a tightening member such as a knot is tightened by rotation on the outside protruding portion of the panel of the mounting rod, the mounting rod receiving member may also rotate, so it is preferable that the member be rigid against the rotational force. Either by forming a steel plate into an inverted U-shape and drilling a hole at the top into which the inner end of the mounting rod receiving member fits, or by cutting a thread into the inner end and cutting a female thread corresponding to this thread. (Figs. 1 and 8).
また鋼管の先端部に取付杆受け部材の内側端部のネジが
嵌合する袋ナツトを溶接した管状スペーサーも好ましい
く第２図）。It is also preferable to use a tubular spacer in which a cap nut is welded to the tip of the steel pipe, into which the screw at the inner end of the mounting rod receiving member is fitted (Fig. 2).
また板状体の中央部に取付杆受け部材の内側端部が嵌合
する孔または雌ネジを切り該板状体の該孔をとりまく輪
状部に機器とパネルとの間の空気層厚さに対応した脚部
を溶接等の方法で取付けた逆五徳形状のスペーサーでも
よい。In addition, a hole or a female thread is cut in the center of the plate-shaped body into which the inner end of the mounting rod receiving member fits, and a ring-shaped part surrounding the hole of the plate-shaped body is made to fit the thickness of the air layer between the equipment and the panel. It may also be an inverted trivet-shaped spacer with corresponding legs attached by welding or other methods.
この場合、匍記緊締時の回転に耐えるよう、別器当接部
に輪状すべり板を溶接すればなお好ましい。In this case, it is more preferable to weld a ring-shaped sliding plate to the separate contact portion to withstand rotation during tightening.
ナイロン等のプラスチックスのブロック体を成句拝受は
部材の内側端部に取イ」す、該ブロック体に複数個の孔
を穿ち、機器との離隔棒状体を植込んだスペーサーも使
用し得る（第３図）。ブロック体の形状としては孔の周
囲の肉厚を均等に確保するため、２本俸の場合の楕円形
または長方形、３本俸の場合の正三角形、４本俸の場合
の正四角形などの形状が好ましいく第９図、第１０図）
。A spacer can also be used in which a block of plastic such as nylon is inserted into the inner end of the member, and a plurality of holes are drilled in the block and a rod-like member is inserted to separate the spacer from the device. Figure 3). In order to ensure an even wall thickness around the hole, the shape of the block body is preferably an oval or rectangle in the case of two bales, an equilateral triangle in the case of three bales, and a regular square in the case of four bales. (Figures 9 and 10)
.
この場合には艮ざの異なる棒状体と取替えることにより
絶縁パネルと機器表面との間の空気層の厚さを容易に調
整することができる。In this case, the thickness of the air layer between the insulating panel and the equipment surface can be easily adjusted by replacing the rod-shaped body with a rod-shaped body having a different width.
取付杆を予め絶縁パネルの取（＝ｊ孔の配置寸法に合わ
せて、機器外板に予め溶接してお〈従来の方法では、製
缶物である機器外板の歪や、温度変化による彫版、収縮
、取（＝Ｊ杆が必ずしし垂直に溶接されないことや、絶
縁パネル自体の寸法のバラツキ変動で、最初のパネルは
取イζ１孔に合致しても、次第に位置ずれを起こすなど
取付杆の位置と絶縁パネルの孔とのずれを生じてくる。The mounting rods are welded in advance to the outer panel of the equipment according to the layout dimensions of the insulating panel (= J holes). Due to the fact that the J rods are not always welded vertically and the dimensions of the insulating panels themselves vary, even if the initial panel matches the ζ1 hole in the recess, the position will gradually shift, etc. This causes a misalignment between the position of the mounting rod and the hole in the insulation panel.
本発明では、順次装着して来た隣接パネルと外装根角波
部を重ね連続させ、雨などの侵入を防ぐものであるが、
このように絶縁パネルとの接合の関係で定まってくる装
着位置に絶縁パネルを取付杆受け部材の内側端部または
スペーサー先端部を１器外板表面に当てた状態で当接し
、この状態で、絶縁パネル外側より管の中に取ｆ＝１杆
を挿入し、取付杆の先端部を機器に固着させ、取付杆の
パネル外面突出部にゴムワッシャ、ワッシτ・等を介し
て、ナツト、スピードワッシャ等の緊締部材でパネルを
機器方向へ押圧し装着する。In the present invention, adjacent panels that are sequentially installed and the exterior root angle corrugations are overlapped and continuous to prevent rain from entering.
Attach the insulating panel to the mounting position determined by the connection with the insulating panel, with the inner end of the rod receiving member or the tip of the spacer touching the surface of the outer panel of the unit, and in this state, Insert the mounting rod f=1 into the tube from the outside of the insulating panel, fix the tip of the mounting rod to the equipment, and attach the nut, speed Attach the panel by pressing it toward the device using a tightening member such as a washer.
これが本発明の最す核心をなす部分である。これによっ
て位置ずれの問題が全く解潤すると共に、パネル取付用
の骨組、枠などを不要にする。This is the most important part of the present invention. This completely solves the problem of misalignment, and also eliminates the need for a framework, frame, etc. for mounting the panel.
本発明で最も一般的である取（＝Ｊ杆を外部より通電に
よって先端部を溶着させる場合について、更に説明する
。The most common case in the present invention, in which the tip of a J-rod is welded by applying electricity from the outside, will be further explained.
絶縁パネルをｍ器外面の所定の位置に当接したら、パネ
ル外面より鋼棒を取付杆受け部材を貫通して、ｔａｍ器
外面当接するまで挿入する。この時取付杆受け部材の内
面にはゴムライニングを施しておくか、取付杆挿入時に
ゴム管をはめて取付杆を挿入して取付杆を電気的にパネ
ルに対し絶縁する。勿論ナイロン製などプラスチックス
製の取付杆受け部材を使用すればその必要はない。取付
杆はパネル外部突出端部にネジ等の係止部を設けた鋼棒
が好ましい。After the insulating panel is brought into contact with a predetermined position on the outer surface of the tamper, a steel rod is inserted from the outer surface of the panel through the mounting rod receiving member until it comes into contact with the outer surface of the tamperer. At this time, the inner surface of the mounting rod receiving member is provided with a rubber lining, or when the mounting rod is inserted, a rubber tube is fitted and the mounting rod is inserted to electrically insulate the mounting rod from the panel. Of course, this is not necessary if a mounting rod receiving member made of plastic such as nylon is used. The mounting rod is preferably a steel rod with a locking part such as a screw provided at the end that projects outside the panel.
この取付杆の外部突出端部と機器との間に通電し、取付
杆先端部を機器表面に溶着させる。ついで取付杆の外部
突出部にゴムワッシャ、ワッシャ、ナツトなどの緊締部
材を緊締して、取付杆受け部材を、従って絶縁パネルを
機器に装着させる。Electricity is applied between the externally protruding end of the mounting rod and the device to weld the tip of the mounting rod to the surface of the device. Next, a tightening member such as a rubber washer, washer, or nut is tightened on the external protrusion of the mounting rod to attach the mounting rod receiving member and therefore the insulating panel to the device.
取付杆として自己ネジ切り形ネジを用いる場合には、勿
論電気的絶縁手段は必要がない。ただし、防音など防振
能ノｊをもたせる時には、ゴムライニングまたはゴム管
をはめるなどの処置が必要である。If self-threading screws are used as mounting rods, electrical isolation means are of course not necessary. However, when providing soundproofing or other vibration-proofing capabilities, measures such as installing rubber lining or rubber tubes are required.
取付杆の先端部を瞬間接着剤などの急速硬化接着剤でｖ
３各に固着させる場合や超＆波溶看によって固着させる
場合も同様である。Attach the tip of the mounting rod with a quick-curing adhesive such as instant adhesive.
3. The same applies to the case where it is fixed to each part or the case where it is fixed by super & wave melting.
絶縁パネルと機器どの間に絶縁空気層を設けるときは、
機器外面にリブ等があって、これによって適当な間隔が
保持できる場合は別として、数句拝受は部材の内側端部
にスベーリーーを取りつけ、取付杆外部突出部を緊締部
材で緊締することにより取付杆受け部材を介して、スペ
ーサーを機器表面に押圧することになり、パネルと機器
表面の間に一定の間隔を保持した形で絶縁パネルを装着
することができる。When creating an insulating air layer between the insulating panel and the equipment,
Unless there are ribs etc. on the outer surface of the device that can maintain an appropriate distance, it is best to attach a subaree to the inner end of the component and tighten the external protrusion of the mounting rod with a tightening member. The spacer is pressed against the surface of the device through the rod receiving member, and the insulating panel can be mounted with a constant distance maintained between the panel and the surface of the device.
取付杆として自己ネジ切り形ネジを用いる場合は、施工
に当って火花等を発生することがなく、火気厳禁の作業
現場でも施工ができる利点がある。When a self-threading screw is used as the mounting rod, there is an advantage that sparks are not generated during construction, and construction can be performed even in work sites where open flames are strictly prohibited.
このようにして、多数の絶縁パネルを順次隣接状態に機
器外面にＶｔ着して行くが、前記の中方向の角波の重ね
合わせと長さ方向下方への外装板のはみ出しによって雨
水の侵入は十分に防ぎ得る。In this way, a large number of insulating panels are successively attached to the external surface of the equipment in an adjacent state, but the intrusion of rainwater is prevented due to the overlapping of the angular waves in the middle direction and the protrusion of the exterior plate downward in the length direction. fully preventable.
もし必要であれば上段の絶縁パネルと次の下段の絶縁パ
ネルとの間にはジョイナ−と称する、上半分は上段の絶
縁パネル内側、下半分は下段の絶縁パネルの外側にかぶ
さるカラー鉄板四で製作した屈曲板状体を挿入して山水
の侵入をより完全に防止することもできる。しかしこれ
は必須ではない。If necessary, between the upper insulating panel and the next lower insulating panel, a collar iron plate (4) called a joiner is installed, the upper half of which covers the inside of the upper insulated panel, and the lower half of which covers the outside of the lower insulated panel. It is also possible to insert the manufactured bent plate-like body to more completely prevent the intrusion of mountain water. But this is not required.
勿論、絶縁パネルと機器外板との間の空気層上端および
下端部は、絶縁防水材等でシールして空気の流通を防ぐ
。必要に応じて、この部分に乾燥空気を送通して、外板
及び絶縁材を乾燥させることもできる。Of course, the upper and lower ends of the air layer between the insulating panel and the outer panel of the device are sealed with an insulating waterproof material or the like to prevent air from circulating. If necessary, dry air can also be passed through this area to dry the skin and insulation.
以下に本発明を実施例によって具体的に説明するが、本
発明はこの実施例によって何等の限定をうＧ−Ｊるもの
ではない。EXAMPLES The present invention will be specifically explained below using examples, but the present invention is not limited in any way by these examples.
第５図に横方向断面図、第６図に平面図、第７図に縦方
向断面図で示した絶縁パネルを使用した。An insulating panel shown in FIG. 5 as a horizontal sectional view, FIG. 6 as a plan view, and FIG. 7 as a longitudinal sectional view was used.
絶縁パネルは巾８００＃、長さ２．０００ｍのもので、
厚さは７５＃Ｉである。外装板１は角波カラー鉄板（０
，４ｓＪ’７）であり、内装板３は亜鉛鉄板＜０．３ｍ
厚）を使用した。The insulation panel is 800# wide and 2,000m long.
The thickness is 75#I. Exterior plate 1 is square wave color iron plate (0
, 4sJ'7), and the interior plate 3 is a galvanized iron plate <0.3m
thickness) was used.
第５図２７は隣接パネルとかさね合わせ用の角波突出部
である。２８は隣接パネルの重ね合ね「を受ける角波で
ある。FIG. 5 27 shows square wave protrusions for interlocking with adjacent panels. 28 is an angular wave that receives the superposition of adjacent panels.
２はロックウールであり、厚さ７５ｍのものを使用した
。！＆Ｉｉ維方向が外装板に対して直角方向のロックウ
ールスラブである。2 is rock wool, which has a thickness of 75 m. ! &Ii is a rock wool slab in which the fiber direction is perpendicular to the exterior plate.
外装板１も内装板３もロックウールスラブ２に接着させ
てあり、更に第６図のｒｌＪｈ向２ケ所、長さ方向３ケ
所、計６ケ所に取付拝受（」部材４が負通固着させてあ
り、５はその上部フランジである。Both the exterior plate 1 and the interior plate 3 are bonded to the rock wool slab 2, and the member 4 is fixed to the rock wool slab 2 at two locations in the rlJh direction and three locations in the length direction, a total of six locations, as shown in Figure 6. 5 is its upper flange.
絶縁パネルは、この形まで工場で製作して、作業現場へ
運ばれる。Insulating panels are manufactured to this shape in a factory and then transported to the work site.
第１図は本発明の核心である絶縁パネル取付工法を説明
する断面図（一部、取付杆受け部材上部と取付杆上部突
出部は立面図で示した）である。FIG. 1 is a sectional view (partially showing the upper part of the mounting rod receiving member and the upper part of the mounting rod protrusion) for explaining the insulating panel mounting method which is the core of the present invention.
外装板１、絶縁材２、内装板３には取付杆受け部材４が
１枚当り６ケ所貫通され、フランジと反対側に切ったネ
ジ６とスピードワッシャ７ににって固着されている。こ
の形で絶縁作業現場に運ばれた絶縁パネルには逆Ｕ字形
スペー′＋１−１５をネジ６の突出部にネジ込み、機器
１３の前でゴンドラに乗った作業者は吸引式把持磯（図
示せず）によって絶縁パネルを把持して、ｌＩ！冴の所
定箇所に当接する。Mounting rod receiving members 4 are penetrated through the exterior plate 1, insulating material 2, and interior plate 3 at six places per plate, and are fixed by screws 6 and speed washers 7 cut on the side opposite to the flange. The insulating panels transported in this form to the insulation work site were screwed with inverted U-shaped spaces '+1-15 into the protruding parts of the screws 6, and the worker riding on the gondola in front of the equipment 13 held a suction-type gripping rock (Fig. (not shown) and hold the insulation panel by lI! It comes into contact with a predetermined spot on Sae.
この状態でパネル外側より、取付杆９を取付杆受け部材
４の中に挿入し、その先端を機器表面に当接する。取付
杆受け部材の内面にはゴムライニング８が施されている
。取付杆外部突出端９′と機器１３との間に通電して、
受付杆９の先端部１４を機器に溶着する。取付杆受け部
材の外側フランジ５と取付杆の外部突出部９′とをゴム
ワッシャ１２、ワッシャ１１を介し、ナツト１０で緊締
する。すると取イ１杆受は部材４は、スペーサー１５を
介して、機器１３を押圧することになり、これによって
絶縁パネルが機器表面の所定箇所に装着される。In this state, the mounting rod 9 is inserted into the mounting rod receiving member 4 from the outside of the panel, and its tip is brought into contact with the surface of the device. A rubber lining 8 is provided on the inner surface of the mounting rod receiving member. Applying electricity between the externally protruding end 9' of the mounting rod and the device 13,
The tip 14 of the receiving rod 9 is welded to the device. The outer flange 5 of the mounting rod receiving member and the external protrusion 9' of the mounting rod are tightened with a nut 10 via a rubber washer 12 and a washer 11. Then, the handle member 4 presses the device 13 through the spacer 15, and thereby the insulating panel is attached to a predetermined location on the surface of the device.
第８図は逆Ｕ字形スペーサーを斜視図で示したものであ
る。FIG. 8 shows a perspective view of the inverted U-shaped spacer.
第２図は第１図の逆Ｕ字形スペーサーの代りに、上部に
取付杆受け部材の内側端部に嵌合する袋ナラ１〜１７を
溶着した管状スペーサー１６を装着して第１図と全く同
様にして、絶縁パネルを機器に装着した断面図である。In Fig. 2, instead of the inverted U-shaped spacer shown in Fig. 1, a tubular spacer 16 is attached to the upper part of the mounting rod receiving member, to which the inner ends of the mounting rod receiving members are welded. FIG. 2 is a sectional view of an insulating panel mounted on a device in the same manner.
第３図は取付杆受け部材４を鋼管の代りにナイロン製と
した場合で、この時は内部のゴムライニングは不要であ
る。受は部材４の内側端部のネジ６にはナイロン製のブ
ロック体１８がネジ込まれる。ブロック体１８は取付杆
受け部材の緊締部材を兼用する。この時上部フランジ５
の下側に取り付けたりブ２０によって共廻りが回避され
る。ブロック体１８の機器に面した面には複数個のスペ
ーサー棒１９が植設され、これによってスペーサーを形
成している。パネルの装着方法は全く第１図の場合と同
様である。FIG. 3 shows a case where the mounting rod receiving member 4 is made of nylon instead of a steel pipe, and in this case, no internal rubber lining is required. A block body 18 made of nylon is screwed into the screw 6 at the inner end of the receiver member 4. The block body 18 also serves as a tightening member for the mounting rod receiving member. At this time, the upper flange 5
Co-rotation is avoided by attaching the tab 20 to the lower side of the holder. A plurality of spacer rods 19 are planted on the surface of the block body 18 facing the equipment, thereby forming a spacer. The method of mounting the panel is exactly the same as that shown in FIG.
第９図、第１０図はそれぞれスペーサー棒２本および３
本の場合のブロック体の裏面より見た平面図である。Figures 9 and 10 show two and three spacer rods, respectively.
FIG. 3 is a plan view of a block body of a book, seen from the back side.
第４図は取付杆として自己ネジ切り形ネジ＜ １ルフド
リリング・タッピングビス、商標名チフスビス）２１を
使用した場合である。絶縁パネルを逆Ｕ字形スペーサー
を介して機器の所定箇所に当接する所までは全く同様で
ある。この取付杆受け部材には特に防振施工が望まれる
場合以外はゴムライニング等の電気絶縁工作は不用であ
ることは勿論である。自己ネジ切り形ネジ２１にナラ１
−２４、ゴムワッシャ１２、ワッシャ１１を嵌めて、機
器の表面に先端のドリル刃２２を押圧しながら回転させ
ると、ネジ下孔が穿孔され、ついでネジの部分が自らネ
ジを切って、該ネジ２１は機器表面１３に固着される。Figure 4 shows a case where a self-threading screw <1 Luf Drilling Tapping Screw (trade name: Typhoid Screw) 21 is used as the mounting rod. The process is exactly the same up to the point where the insulating panel is brought into contact with a predetermined location of the equipment via an inverted U-shaped spacer. It goes without saying that electrical insulation work such as rubber lining is not required for this mounting rod receiving member unless vibration-proof construction is particularly desired. Self-threading screw 21 with lug 1
-24, when the rubber washer 12 and washer 11 are fitted and rotated while pressing the drill bit 22 at the tip against the surface of the device, a pilot hole for the screw is drilled, and then the threaded part cuts the screw by itself, and the screw 21 is fixed to the equipment surface 13.
取付杆受け部材４は、内側端部にナツト２５でパネルに
固着されている。逆Ｕ字形スペーサーの上部には、該端
部が口過する孔が穿たれ、これを該端部に嵌めてスピー
ドワッシャ２６で固着しである。The mounting rod receiving member 4 is fixed to the panel with a nut 25 at its inner end. A hole is made in the upper part of the inverted U-shaped spacer, through which the end passes, and this is fitted into the end and secured with a speed washer 26.
取付杆どしては自己ネジ切り形ネジ２１を使用するが、
外部突出長さで判定して、機器へのネジ込み深さを判定
し、所定深さネジ込まれたら、ナツト２４を緊締してワ
ツシｊｒ 、ゴムワッシャを介して取付杆受け部材を、
従ってスペーサーを機器に押圧する。これによって絶縁
パネルは機器に装着される。Self-threading screws 21 are used as mounting rods, but
Determine the depth of screwing into the device by determining the external protrusion length, and when screwed in to a predetermined depth, tighten the nut 24 and attach the mounting rod receiving member via the rubber washer.
Therefore, the spacer is pressed against the device. This attaches the insulation panel to the equipment.
本発明の絶縁パネル、該パネルによる機器絶縁工法およ
び該工法用部材によれば、次に述べるような様々な効果
がある。According to the insulating panel of the present invention, the equipment insulation construction method using the panel, and the member for the construction method, there are various effects as described below.
（１）現場施工期間の短縮二 本発明に使用する取付杆
受け部材を固着したプレハブ絶縁パネルは何れも工場ま
たは作業所において予め製作しておき、これを現場に持
ち込んで組立てるプレハブ工法であるので、現場におけ
る加工期間が著しく短縮される。(1) Reduction of on-site construction period 2 The prefabricated insulating panels to which the mounting rod receiving members are fixed, used in the present invention, are manufactured in advance at a factory or workshop, and then brought to the site and assembled using the prefabricated construction method. , processing time on site is significantly shortened.
（２）骨組や取付枠取付の必要がない： 従来の機器絶
縁工法の最大の欠点であった骨組や取付枠が不必要とな
り、位置がズレることがなく所望個所にしかも機器外板
に直接取（＝１けることかでさ、現場における施工期間
を更に短縮できる。(2) There is no need to attach a frame or mounting frame: The frame or mounting frame, which was the biggest drawback of conventional equipment insulation methods, is no longer required, and it can be mounted directly to the desired location without shifting the position, and directly to the outer panel of the equipment. (By subtracting 1, the construction period on site can be further shortened.
（３）足場架設の必要がない： プレハブ工法で、しか
も骨組を必要としないので、ゴンドラに乗った作業員に
よって施工することができ、費用と手間を要する足場架
設が不要である。(3) No need to erect scaffolding: Since it is a prefabricated construction method and does not require a frame, it can be constructed by workers riding in gondolas, eliminating the need for costly and labor-intensive scaffolding.
（４）機器の熱ａ服、収縮に影響されない： 本発明の
絶縁パネルは１１器外板からスペーサーが最小の場合で
も、少しくｍ隔して張設され、しかも取付杆と管との間
には遊び間隙を設けているので、機器表面に直接ウレタ
ンフオームを吹付けたり、注入したりするもののように
膨張、収縮により亀裂を生ずることはない。(4) Unaffected by heat exposure and shrinkage of equipment: The insulating panel of the present invention can be stretched a little distance from the outer panel of the equipment even if the spacer is at its minimum, and between the mounting rod and the pipe. Because the foam has a play gap, it does not cause cracks due to expansion or contraction, unlike products that spray or inject urethane foam directly onto the surface of the device.
（５）熱的及び振動的絶縁効果が極めて大きい：機器外
面と外気との間は空気層と絶縁パネルとの２つの絶縁層
があり、空気層は密封されている、従って、この複合絶
縁作用により極めて優れた絶縁効果を示す。又熱的絶縁
ばかりでなく、取付杆受は部材と取付杆の間を制振作用
のあるゴム材料等を使用することにより、機器が振動す
るような場合でも防音、防振の振動絶縁効果を有する。(5) Extremely high thermal and vibrational insulation effect: There are two insulation layers between the external surface of the device and the outside air: an air layer and an insulating panel, and the air layer is sealed. Therefore, this composite insulation effect It shows extremely excellent insulation effect. In addition to thermal insulation, by using a rubber material with a damping effect between the mounting rod and the member, it is possible to achieve soundproofing and vibration-insulating effects even when the equipment vibrates. have
（６）均一な絶縁層： 従来、ウレタンフオームを絶縁
材として使用した場合など、現場発泡や注入工法は気温
、９度、風等の外的条件により表面の凹凸やフオーム中
に空気層を生ずることがある。(6) Uniform insulating layer: Conventionally, when urethane foam was used as an insulating material, on-site foaming and injection methods created surface irregularities and air layers within the foam due to external conditions such as temperature, 9 degrees Celsius, and wind. Sometimes.
本発明は絶縁材としてウレタンフオームを使用した場合
でも工場内で成型されるので、表面が平滑に仕上り均一
な絶縁層を得る。In the present invention, even when urethane foam is used as the insulating material, it is molded in the factory, so the surface is finished smooth and a uniform insulating layer is obtained.
（７）安全使用温度の拡大： 絶縁パネルと機器表面の
間に空間があるので、従来、絶縁材が直接別器に接触す
るものでは使用できなかつ１〔耐熱温度の低い絶縁材を
も使用可能となり、ロックウール等の如く、もともと耐
熱温度の高いものでは、更にその安全使用温度が高くな
り、使用範囲が拡大される。(7) Expansion of safe operating temperature: Because there is a space between the insulating panel and the equipment surface, it cannot be used with devices where the insulating material comes into direct contact with other equipment, and (1) it is also possible to use insulating materials with a low heat resistance temperature. Therefore, for materials such as rock wool, which already have a high heat resistance temperature, the safe use temperature becomes even higher, and the range of use is expanded.
（８）雨水の侵入による悪影響がない： 従来のウレタ
ン工法等では雨水に弱く、フオーム中に雨水を吸収して
、機器腐食のおそれがあり、また水分を吸収することで
熱伝導率が高くなり絶縁効果を阻害していたが、本発明
では外装板にカラー鉄板を使用しているので、絶縁材に
ウレタンを使用した時でも、雨水吸収のおそれがなく、
従って機器ｍ食のおそれもない。(8) No negative effects from rainwater intrusion: Conventional urethane construction methods are sensitive to rainwater and absorb rainwater into the foam, which can cause equipment corrosion.Also, absorbing moisture increases thermal conductivity. However, since the present invention uses a colored iron plate for the exterior plate, there is no risk of rainwater absorption even when urethane is used as the insulation material.
Therefore, there is no risk of equipment being eclipsed.
（９）外装が優美で且つ堅牢である： 外装板がカラー
鉄板とすれば外観は優美であり、また機器本体に固定さ
れているので極めて堅牢である。(9) The exterior is elegant and robust: If the exterior plate is made of colored iron, the exterior will be elegant, and since it is fixed to the main body of the device, it will be extremely robust.
（１０） Ｍ１後の点検、補修が容易である二 本発明
では、１度取付後は取付杆の緊締部材を外づことにより
容易に取り外すことができるので、消防法等による機器
外面点検や、破損パネルの取替などに際し、パネルが規
格化されていること、取付杆のまわりに遊びを設けであ
ることにより、点検、補修が容易であり、経済的である
。(10) Inspection and repair after M1 are easy.2 In the present invention, once installed, it can be easily removed by removing the tightening member of the mounting rod, so inspection of the external surface of the equipment according to the Fire Service Act, etc. When replacing damaged panels, inspection and repair are easy and economical because the panels are standardized and there is play around the mounting rods.
（１１） ｍ工費用の経演性： 本発明では、足場の架
設、骨組の設置が不要であり、且つプレハブ化による能
率の向上、工期の短縮などにより施工費用を人中に面域
することができる。(11) Estimation of construction costs: The present invention does not require the erection of scaffolding or the installation of frames, and it is possible to reduce construction costs by improving efficiency through prefabrication and shortening the construction period. Can be done.
（１２）火気に対し安全である。(12) Safe against fire.
本発明の絶縁板は、たとえ絶縁材として可燃性の材料を
使用した場合でも、鉄板ですべて被覆されており、火気
に強く、災害防止上ぎわめで有効な工法である。特に取
付杆として自己ネジ切り形ネジを使用した場合および取
付杆の先端を接着剤またはＪ１３音波溶肴により同容し
た場合、火気厳禁の現場においても施工が可能である。Even if the insulating board of the present invention uses a flammable material as the insulating material, it is entirely covered with iron plates, making it resistant to fire and an extremely effective construction method for disaster prevention. Particularly when a self-threading screw is used as the mounting rod, and when the tip of the mounting rod is bonded with adhesive or J13 sonic welding, construction can be carried out even at sites where open flames are strictly prohibited.
第１図は本発明の絶縁パネル取付工法を説明する断面図
である。
第２図はスペーサーとして袋ナツト付管を使用した本発
明の絶縁パネル取付工法を説明する断面図である。
第３図はスペーサーとして、プラスチックスブロック体
とスペーサー棒を使用した本発明の絶縁パネル取付工法
を説明する断面図である。
第４図はスペーサーとして逆Ｕ字形スペーサー取付杆と
して自己ネジ切り形ネジを使用した本発明の絶縁パネル
取付工法を説明する断面図である。
第５図は本発明の絶縁パネルの横方向断面図である。
第６図は本発明の絶縁パネルの平面図である。
第７図は本発明の絶縁パネルの縦方向断面図である。
第８図は本発明の逆Ｕ字形スベー１す−の斜視図である
。
第９図、第１０図はプラスチックスブロック形スペーサ
ーの裏面図を示す。
１・・・外装板、２・・・絶縁材、３・・・内装板、４
・・・取付杆受は部材、５・・・取付杆受は部材フラン
ジ、６・・・取付杆受は部材下端部ネジ、７・・・スピ
ードワッシャ、８・・・取付杆受は部材ゴムライニング
、９・・・取付杆、９′・・−取付杆外部端子、１０・
・・ナツト、１１・・・ワッシャ、１２・・・ゴムワッ
シャ、１３・・・ｄ器外板、１４・・・取付杆先端溶接
部、１５・・・逆Ｕ字形スペーサー １６・・・管形ス
ペーサ１７・・・袋ナツト、１８・・・プラスチックス
・ブロック体、 １９・・・スペーサー棒、２０・・・
取付杆受け部材フランジリブ、２１・・・自己ネジ切り
形ネジ、２２・・・自己ネジ切り形ドリル刃、２４・・
・ナツト、２５・・・取付杆受け部材緊締用ナツト、２
６・・・スペーサー緊締用スピードワッシャ、２７・・
・絶縁パネル外装板角波突出部、２８・・・絶縁パネル
外装板重ね合わせを受ける角波、２９・・・逆Ｕ字形ス
ペーサー上部取付ネジ孔。
出願人代理人 藤 本 博 先革２
第３
第４已
第９FIG. 1 is a sectional view illustrating the insulating panel mounting method of the present invention. FIG. 2 is a sectional view illustrating the insulating panel installation method of the present invention using a tube with a cap nut as a spacer. FIG. 3 is a sectional view illustrating the insulating panel mounting method of the present invention using a plastic block body and a spacer rod as a spacer. FIG. 4 is a cross-sectional view illustrating the insulating panel mounting method of the present invention using a self-threading screw as the inverted U-shaped spacer mounting rod as a spacer. FIG. 5 is a lateral cross-sectional view of an insulating panel of the present invention. FIG. 6 is a plan view of the insulating panel of the present invention. FIG. 7 is a longitudinal sectional view of the insulating panel of the present invention. FIG. 8 is a perspective view of the inverted U-shaped base 1 of the present invention. 9 and 10 show back views of the plastic block type spacer. 1... Exterior board, 2... Insulating material, 3... Interior board, 4
...Mounting rod holder is member, 5...Mounting rod holder is member flange, 6...Mounting rod holder is member lower end screw, 7...Speed washer, 8...Mounting rod holder is member rubber Lining, 9...Mounting rod, 9'...-Mounting rod external terminal, 10.
...Nut, 11...Washer, 12...Rubber washer, 13...D device outer plate, 14...Mounting rod tip welded part, 15...Inverted U-shaped spacer 16...Pipe shape Spacer 17... Cap nut, 18... Plastic block body, 19... Spacer rod, 20...
Mounting rod receiving member flange rib, 21... Self-threading screw, 22... Self-threading drill blade, 24...
・Nut, 25... Nut for tightening the mounting rod receiving member, 2
6...Speed washer for spacer tightening, 27...
- Insulating panel exterior plate square wave protrusion, 28... Square wave for receiving overlapping of insulation panel exterior plate, 29... Inverted U-shaped spacer upper mounting screw hole. Applicant's agent Hiroshi Fujimoto Sakiraku 2 No. 3 No. 4 No. 9
Claims (1)
化したパネルに取付杆受け部材を貫通固着してなるプレ
ハブ絶縁パネル。 ２、プレハブ絶縁パネルを被装着機器の所定箇所に当接
し、該パネルに取り付けた取付杆受け部材を貫通して、
取付杆先端部を該機器に固着することにより該パネルを
装着し、以下同様にプレハブ絶縁パネルを順次隣接状態
に機器表面に装着することを特徴とする機器絶縁工法。 ３、プレハブ絶縁パネルを被装着機器の所定箇所に当接
し、該パネルの外側から取付杆受け部材内に金属製取付
杆を挿入し、該取付杆と該機器または該機器に取付けら
れたリブとの間に通電し、該取付杆先端部を該機器に溶
接して固着させると共に、該取付杆の外側突出部に緊締
部材を取付けることにより、該パネルを該機器に装着し
、以下同様にプレハブ絶縁パネルを順次隣接状態に機器
表面に装着することを特徴とする特許請求の範囲第２項
記載の機器絶縁工法。 ４、プレハブ絶縁パネルを被装着機器の所定箇所に当接
し、該パネルの外側から取付杆受け部材内に自己ネジ切
り形ネジを挿入し、該ネジを該機器に先端を押圧しなが
ら回転させてネジ込み、該ネジを該機器に取付けると共
に該ネジの頭部または該ネジに嵌着した緊締部材により
該受け部材を押圧することにより該パネルを該機器に装
着し、以下同様にプレハブ絶縁パネルを順次隣接状態に
機器表面に装着することを特徴とする特許請求の範囲第
２項記載の機器絶縁工法。 ５、特許請求の範囲第２、３、４項のいずれか記載の機
器絶縁工法において、取付杆受け部材自体を内側に突出
させるか、取付杆受け部材の内側端部に所定長さのスペ
ーサーを取付け、該パネル外側より取付杆受け部材内に
取付杆を挿入し取付杆先端部を機器に固着させ、該取付
杆の外側突出部頭部または突出部に取付けた緊締部材に
より該受け部材を押圧した時にスペーサー先端部が機器
外面に押圧され、絶縁パネルを絶縁パネル内面と機器外
面との間に所定間隔を保持しながら該機器に装着するこ
とを特徴とする機器絶縁工法。 ６、絶縁パネルに取付ける取付杆受け部材であつて、一
端にフランジ部を有し、他端には緊締部材取付部を有す
る内部中空体と緊締部材とからなる絶縁工法用部材。 ７、絶縁パネルを貫通して固着させた取付杆受け部材と
、該受け部材の該パネル内側先端部に構成したスペーサ
ーと、該受け部材中を貫通して先端を被装着機器に固着
させる取付杆と該取付杆の該パネル外側突出部頭部また
は突出部に取付けた緊締部材により構成された絶縁パネ
ル取付工法用部材。 ８、絶縁パネルに取付けるスペーサーであって、該パネ
ルの複数箇所を貫通してパネルの絶縁芯材と少なくとも
外装板とを緊締した取付杆受け部材の該パネル内側の突
出部先端と嵌合する孔が一端に穿設され、他端に被装着
機器外板へ接する突出体が設けられたスペーサーであり
該パネルの外側から取付杆受け部材を貫通させた取付杆
の先端を機器に固着し、他端から取付杆受け部材を介し
て該パネルを押圧した時機器表面と該パネル内面との間
に所定間隔を保持させる絶縁パネル取付工法用部材。[Scope of Claims] 1. A prefabricated insulating panel formed by fixing a mounting rod receiving member through a panel in which an insulating core material and an exterior material or an exterior material and an interior material are integrated. 2. A prefabricated insulating panel is brought into contact with a predetermined location of the equipment to be mounted, and the mounting rod receiving member attached to the panel is penetrated.
A method for insulating equipment, characterized in that the panel is mounted by fixing the tip of a mounting rod to the equipment, and the prefabricated insulating panels are then sequentially mounted adjacent to the equipment surface in the same manner. 3. Abut the prefabricated insulating panel against a predetermined location on the device to be mounted, insert a metal mounting rod into the mounting rod receiving member from the outside of the panel, and connect the mounting rod to the device or the rib attached to the device. The panel is attached to the equipment by applying electricity during the process, welding and fixing the tip of the mounting rod to the equipment, and attaching a tightening member to the outer protrusion of the mounting rod, and then prefabricated in the same manner. 3. The equipment insulation method according to claim 2, wherein the insulation panels are successively attached to the equipment surface in an adjacent state. 4. Abut the prefabricated insulating panel against a predetermined location on the device to be mounted, insert a self-threaded screw into the mounting rod receiving member from the outside of the panel, and rotate the screw while pressing the tip against the device. Attach the panel to the equipment by screwing in the screw, attaching the screw to the equipment and pressing the receiving member with the head of the screw or the tightening member fitted to the screw, and then attach the prefabricated insulating panel to the equipment in the same manner. 3. The equipment insulation method according to claim 2, wherein the equipment is successively attached to the surface of the equipment in an adjacent state. 5. In the equipment insulation construction method according to any one of claims 2, 3, and 4, the mounting rod receiving member itself is made to protrude inward, or a spacer of a predetermined length is provided at the inner end of the mounting rod receiving member. Attachment: insert the mounting rod into the mounting rod receiving member from the outside of the panel, fix the tip of the mounting rod to the device, and press the receiving member with the head of the external protrusion of the mounting rod or the tightening member attached to the protrusion. A method for insulating equipment, characterized in that when the spacer is pressed, the tip of the spacer is pressed against the outer surface of the equipment, and the insulating panel is attached to the equipment while maintaining a predetermined distance between the inner surface of the insulating panel and the outer surface of the equipment. 6. A member for an insulation construction method, which is a mounting rod receiving member to be attached to an insulating panel, and includes a tightening member and an internal hollow body having a flange portion at one end and a tightening member attachment portion at the other end. 7. A mounting rod receiving member that penetrates the insulating panel and is fixed thereto, a spacer configured at the inner tip of the panel of the receiving member, and a mounting rod that penetrates through the receiving member and fixes the tip to the attached device. and a tightening member attached to the head or the protrusion of the panel outer protrusion of the mounting rod. 8. A spacer to be attached to an insulating panel, which is a hole that fits into the tip of a protrusion on the inside of the panel of a mounting rod receiving member that passes through multiple locations of the panel and tightens the insulating core material of the panel and at least the exterior plate. This is a spacer that is bored at one end and has a protrusion on the other end that contacts the outer panel of the device to which it is mounted, and the tip of the mounting rod that passes through the mounting rod receiving member from the outside of the panel is fixed to the device. A member for an insulating panel mounting method that maintains a predetermined distance between the surface of an equipment and the inner surface of the panel when the panel is pressed from the end via a mounting rod receiving member.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP63104376A JPH0651514B2 (en) | 1987-05-01 | 1988-04-28 | Insulating panel, apparatus insulation thereby and member for use therefor |
Applications Claiming Priority (11)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP10813287 | 1987-05-01 | ||
| JP10997987 | 1987-05-06 | ||
| JP7003287 | 1987-05-11 | ||
| JP7693487 | 1987-05-22 | ||
| JP62-109979 | 1987-05-22 | ||
| JP62-76934 | 1987-05-22 | ||
| JP62-76933 | 1987-05-22 | ||
| JP62-70032 | 1987-05-22 | ||
| JP7693387 | 1987-05-22 | ||
| JP62-108132 | 1987-05-22 | ||
| JP63104376A JPH0651514B2 (en) | 1987-05-01 | 1988-04-28 | Insulating panel, apparatus insulation thereby and member for use therefor |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH0245390A true JPH0245390A (en) | 1990-02-15 |
| JPH0651514B2 JPH0651514B2 (en) | 1994-07-06 |
Family
ID=33459345
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP63104376A Expired - Lifetime JPH0651514B2 (en) | 1987-05-01 | 1988-04-28 | Insulating panel, apparatus insulation thereby and member for use therefor |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH0651514B2 (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| AUPP483298A0 (en) * | 1998-07-23 | 1998-08-13 | Bains Harding Limited | Insulation module for vessels |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS4981457U (en) * | 1972-11-02 | 1974-07-15 | ||
| JPS5419534U (en) * | 1977-07-11 | 1979-02-08 | ||
| JPS617189U (en) * | 1984-06-20 | 1986-01-17 | 日本放送協会 | small microphone device |
| JPS61244785A (en) * | 1985-04-12 | 1986-10-31 | 株式会社ブリヂストン | Heat-insulating structure of unit panel for built-up type storage tank |
-
1988
- 1988-04-28 JP JP63104376A patent/JPH0651514B2/en not_active Expired - Lifetime
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS4981457U (en) * | 1972-11-02 | 1974-07-15 | ||
| JPS5419534U (en) * | 1977-07-11 | 1979-02-08 | ||
| JPS617189U (en) * | 1984-06-20 | 1986-01-17 | 日本放送協会 | small microphone device |
| JPS61244785A (en) * | 1985-04-12 | 1986-10-31 | 株式会社ブリヂストン | Heat-insulating structure of unit panel for built-up type storage tank |
Also Published As
| Publication number | Publication date |
|---|---|
| JPH0651514B2 (en) | 1994-07-06 |
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