JPH0243025A - Adhesive material and adhesion of plastic - Google Patents
Adhesive material and adhesion of plasticInfo
- Publication number
- JPH0243025A JPH0243025A JP63162269A JP16226988A JPH0243025A JP H0243025 A JPH0243025 A JP H0243025A JP 63162269 A JP63162269 A JP 63162269A JP 16226988 A JP16226988 A JP 16226988A JP H0243025 A JPH0243025 A JP H0243025A
- Authority
- JP
- Japan
- Prior art keywords
- nylon
- carbon
- high frequency
- adhesion
- strength
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000000853 adhesive Substances 0.000 title claims abstract description 28
- 230000001070 adhesive effect Effects 0.000 title claims abstract description 25
- 239000000463 material Substances 0.000 title claims description 5
- 229920003023 plastic Polymers 0.000 title abstract description 5
- 239000004033 plastic Substances 0.000 title abstract description 5
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims abstract description 16
- 229910052799 carbon Inorganic materials 0.000 claims abstract description 12
- 238000000034 method Methods 0.000 claims abstract description 5
- 230000001678 irradiating effect Effects 0.000 claims description 2
- 230000020169 heat generation Effects 0.000 claims 1
- 238000002844 melting Methods 0.000 claims 1
- 230000008018 melting Effects 0.000 claims 1
- 239000004677 Nylon Substances 0.000 abstract description 8
- 229920001778 nylon Polymers 0.000 abstract description 8
- 229920002292 Nylon 6 Polymers 0.000 abstract description 7
- 239000004698 Polyethylene Substances 0.000 abstract description 6
- 239000004793 Polystyrene Substances 0.000 abstract description 6
- 239000000835 fiber Substances 0.000 abstract description 6
- 239000000126 substance Substances 0.000 abstract description 6
- 229920002302 Nylon 6,6 Polymers 0.000 abstract description 5
- 229930182556 Polyacetal Natural products 0.000 abstract description 5
- 238000010438 heat treatment Methods 0.000 abstract description 5
- 229920006324 polyoxymethylene Polymers 0.000 abstract description 5
- 239000004743 Polypropylene Substances 0.000 abstract description 4
- 239000000178 monomer Substances 0.000 abstract description 4
- 239000004745 nonwoven fabric Substances 0.000 abstract description 4
- 229920002223 polystyrene Polymers 0.000 abstract description 4
- 239000004925 Acrylic resin Substances 0.000 abstract description 3
- 229920000178 Acrylic resin Polymers 0.000 abstract description 3
- JHWNWJKBPDFINM-UHFFFAOYSA-N Laurolactam Chemical compound O=C1CCCCCCCCCCCN1 JHWNWJKBPDFINM-UHFFFAOYSA-N 0.000 abstract description 3
- 229920000571 Nylon 11 Polymers 0.000 abstract description 3
- 229920000299 Nylon 12 Polymers 0.000 abstract description 3
- 229920000122 acrylonitrile butadiene styrene Polymers 0.000 abstract description 3
- 239000004676 acrylonitrile butadiene styrene Substances 0.000 abstract description 3
- 229920001971 elastomer Polymers 0.000 abstract description 3
- 239000004697 Polyetherimide Substances 0.000 abstract description 2
- 239000000113 methacrylic resin Substances 0.000 abstract description 2
- 229920001601 polyetherimide Polymers 0.000 abstract description 2
- 238000010276 construction Methods 0.000 abstract 1
- 230000035939 shock Effects 0.000 abstract 1
- 229920000642 polymer Polymers 0.000 description 8
- -1 polypropylene Polymers 0.000 description 4
- 239000002904 solvent Substances 0.000 description 4
- 238000005299 abrasion Methods 0.000 description 3
- 238000005304 joining Methods 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- KAKZBPTYRLMSJV-UHFFFAOYSA-N Butadiene Chemical compound C=CC=C KAKZBPTYRLMSJV-UHFFFAOYSA-N 0.000 description 2
- 229920000049 Carbon (fiber) Polymers 0.000 description 2
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 2
- 239000004917 carbon fiber Substances 0.000 description 2
- 238000010894 electron beam technology Methods 0.000 description 2
- 239000003822 epoxy resin Substances 0.000 description 2
- 230000006698 induction Effects 0.000 description 2
- 229920000620 organic polymer Polymers 0.000 description 2
- 239000005011 phenolic resin Substances 0.000 description 2
- 230000000704 physical effect Effects 0.000 description 2
- 239000004417 polycarbonate Substances 0.000 description 2
- 229920000515 polycarbonate Polymers 0.000 description 2
- 229920000647 polyepoxide Polymers 0.000 description 2
- 229920000573 polyethylene Polymers 0.000 description 2
- 229920001155 polypropylene Polymers 0.000 description 2
- 239000011347 resin Substances 0.000 description 2
- 229920005989 resin Polymers 0.000 description 2
- 238000003466 welding Methods 0.000 description 2
- KXGFMDJXCMQABM-UHFFFAOYSA-N 2-methoxy-6-methylphenol Chemical compound [CH]OC1=CC=CC([CH])=C1O KXGFMDJXCMQABM-UHFFFAOYSA-N 0.000 description 1
- 229920000877 Melamine resin Polymers 0.000 description 1
- 239000004640 Melamine resin Substances 0.000 description 1
- 239000004820 Pressure-sensitive adhesive Substances 0.000 description 1
- 229920001807 Urea-formaldehyde Polymers 0.000 description 1
- 239000002390 adhesive tape Substances 0.000 description 1
- 229920006125 amorphous polymer Polymers 0.000 description 1
- MTAZNLWOLGHBHU-UHFFFAOYSA-N butadiene-styrene rubber Chemical compound C=CC=C.C=CC1=CC=CC=C1 MTAZNLWOLGHBHU-UHFFFAOYSA-N 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000004927 fusion Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 125000005395 methacrylic acid group Chemical group 0.000 description 1
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 229920001568 phenolic resin Polymers 0.000 description 1
- 229920001084 poly(chloroprene) Polymers 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 239000012779 reinforcing material Substances 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 229920002050 silicone resin Polymers 0.000 description 1
- 238000009864 tensile test Methods 0.000 description 1
- 229920001169 thermoplastic Polymers 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/34—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement"
- B29C65/36—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement" heated by induction
- B29C65/3604—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement" heated by induction characterised by the type of elements heated by induction which remain in the joint
- B29C65/3636—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement" heated by induction characterised by the type of elements heated by induction which remain in the joint comprising independent continuous fibre-reinforcements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/34—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement"
- B29C65/36—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement" heated by induction
- B29C65/3604—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement" heated by induction characterised by the type of elements heated by induction which remain in the joint
- B29C65/3608—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement" heated by induction characterised by the type of elements heated by induction which remain in the joint comprising single particles, e.g. fillers or discontinuous fibre-reinforcements
- B29C65/3612—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement" heated by induction characterised by the type of elements heated by induction which remain in the joint comprising single particles, e.g. fillers or discontinuous fibre-reinforcements comprising fillers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/34—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement"
- B29C65/36—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement" heated by induction
- B29C65/3604—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement" heated by induction characterised by the type of elements heated by induction which remain in the joint
- B29C65/3608—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement" heated by induction characterised by the type of elements heated by induction which remain in the joint comprising single particles, e.g. fillers or discontinuous fibre-reinforcements
- B29C65/3616—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement" heated by induction characterised by the type of elements heated by induction which remain in the joint comprising single particles, e.g. fillers or discontinuous fibre-reinforcements comprising discontinuous fibre-reinforcements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/05—Particular design of joint configurations
- B29C66/10—Particular design of joint configurations particular design of the joint cross-sections
- B29C66/11—Joint cross-sections comprising a single joint-segment, i.e. one of the parts to be joined comprising a single joint-segment in the joint cross-section
- B29C66/112—Single lapped joints
- B29C66/1122—Single lap to lap joints, i.e. overlap joints
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/40—General aspects of joining substantially flat articles, e.g. plates, sheets or web-like materials; Making flat seams in tubular or hollow articles; Joining single elements to substantially flat surfaces
- B29C66/41—Joining substantially flat articles ; Making flat seams in tubular or hollow articles
- B29C66/43—Joining a relatively small portion of the surface of said articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/34—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement"
- B29C65/36—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement" heated by induction
- B29C65/3672—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement" heated by induction characterised by the composition of the elements heated by induction which remain in the joint
- B29C65/3684—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement" heated by induction characterised by the composition of the elements heated by induction which remain in the joint being non-metallic
- B29C65/3696—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement" heated by induction characterised by the composition of the elements heated by induction which remain in the joint being non-metallic with a coating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
- B29C66/71—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the composition of the plastics material of the parts to be joined
Abstract
Description
【発明の詳細な説明】
※ 産業上の利用分野
この発明は、熱可塑性高分子で造られた プラスチック
部材を接着するために 開発したもので、従来車輌 航
空機 その他の輸送機 科学機械容器類家庭用品などの
組立ては2機械的なボルトで締めたり他の接着剤で接合
3行−)てきた。[Detailed Description of the Invention] *Industrial Field of Application This invention was developed for bonding plastic parts made of thermoplastic polymers, and can be applied to conventional vehicles, aircraft, other transportation equipment, scientific machinery, containers, and household goods. The assembly was made by 2-3 rows fastened with mechanical bolts or joined with other adhesives.
これらには 締め付は強度を考え部材が 破壊しないよ
う°に締め付けたり 接着剤を用途にあわせて選ばねば
ならなかったし、また、接着剤の接着硬化時間を待たね
ばならなかった。For these, it was necessary to consider strength and tighten the parts carefully so as not to break them, to select an adhesive according to the application, and to wait for the adhesive to harden.
そこでこれらのことに 濫み 短時間に高強度に接合す
ることができる 接着材と接着方法を考案したものであ
る。Therefore, we devised an adhesive and bonding method that can achieve high-strength bonding in a short period of time.
今まで非結晶性高分子は、接着しにくく 接着強度も
非常に小さかったため事実上は 接着できないものとさ
れてきた。Up until now, amorphous polymers have been difficult to adhere to and have poor adhesive strength.
Because it was so small, it was virtually impossible to bond it.
接着できることにより 軽祉化へと向かう 自動車のボ
ディに 航空機の産業へ 水槽の組立てにと利用できる
ものである。Because it can be bonded, it can be used for automobile bodies, which will lead to lighter labor, in the aircraft industry, and for assembling water tanks.
※ 従来技南
従来 接着剤及び接着方法については、溶剤型機械的
超音波 高周波誘導加熱 紫外線 電子線 粘着テープ
等による接合があった。* Conventional technology South Conventional adhesives and bonding methods are solvent-based mechanical
Bonding was done using ultrasonic waves, high-frequency induction heating, ultraviolet light, electron beams, adhesive tape, etc.
溶剤型では、エポキシ樹脂 メラミン樹脂 フェノール
樹脂 シリコーン樹脂 ネオブレンゴム他多数あるが、
接着強度 耐衝撃性 耐薬品性に弱く接合時間も長時間
を要した。There are many solvent-based types such as epoxy resin, melamine resin, phenol resin, silicone resin, neoprene rubber, etc.
Adhesive strength, impact resistance, and chemical resistance were poor and required a long bonding time.
また、溶剤が硬化するまで長時間を必要とししかも 接
着強度はCM 2あたり30Kgと 弱いものであった
。Furthermore, it took a long time for the solvent to harden, and the adhesive strength was weak at 30 kg per CM2.
機械的接合では、ボルト等により局部的加圧がかかり
このことにより 歪みが生じボルト穴からまたは 応力
集中部から破壊されることもしばしばあった。In mechanical joining, local pressure is applied by bolts, etc.
This often caused distortion and failure through bolt holes or stress concentrations.
超音波接合では、被着物の内面の大きさに応じて 超音
波の発生するホーンの形状を変えなければならなかった
。In ultrasonic bonding, the shape of the horn that generates ultrasonic waves had to be changed depending on the size of the inner surface of the adherend.
高周波誘導加熱では、渦ず電流による金属発熱を利用し
て金属粉体を混入した溶剤形接着剤の硬化を促進し接着
するものであった。High-frequency induction heating utilizes metal heat generated by eddy currents to accelerate the curing of solvent-based adhesives mixed with metal powder, resulting in bonding.
ただ唯一 金属の網状のものが 単体で利用できるのみ
であった。However, only a metal net-like material could be used alone.
高周波誘電加熱では、エポキシ樹脂 ユリア樹脂 フェ
ノール樹脂 アクリル樹脂 その池の樹脂接着剤に 誘
電物質を数%混入し 高周波を照射することにより接着
剤の硬化を促進させるのみであった。In high-frequency dielectric heating, only a few percent of a dielectric substance is mixed into the resin adhesive of the epoxy resin, urea resin, phenolic resin, or acrylic resin, and the curing of the adhesive is accelerated by irradiating it with high-frequency waves.
紫外線、電子線に於いては、現在研究段階で感圧接着で
確認されている程度である。As for ultraviolet rays and electron beams, only pressure-sensitive adhesives have been confirmed at the current research stage.
これ等の殆どは、設備的 時間的 強度的 衝撃的 薬
品的 熱的 摩耗 耐候性等で被着体の高分子の強度に
遠く及ばなかった。Most of these were far short of the strength of the adherend polymer in terms of equipment, time, strength, impact, chemicals, heat, abrasion, weather resistance, etc.
※ 発明が解決しようとする課題
本発明は、高分子科学の発達と共に高分子どうしの接合
の要求が増す中 短時間に 高強度に耐薬品に 耐衝撃
性に 熱的特性に 耐摩耗に耐候性にとんだ接合を目的
に開発したものである本来 目的に合わせた高分子どう
しを接合しようとなとき 耐熱 耐摩耗 耐候 耐薬品
耐強度等を考慮し樹脂を設定して 高分子を一体成形
することで目的にあったものとなる。*Problems to be solved by the invention The present invention aims to meet the increasing demands for bonding polymers together with the development of polymer science.The present invention has been developed to meet the demands for bonding polymers together in a short period of time, with high strength, chemical resistance, impact resistance, thermal properties, abrasion resistance, and weather resistance. It was originally developed for the purpose of tight bonding, but when it comes to joining polymers that match the purpose, it is possible to set the resin in consideration of heat resistance, abrasion resistance, weather resistance, chemical resistance, strength, etc., and mold the polymers in one piece. It will serve the purpose.
しかし 大型のものや複雑な横道を持つものについては
2次的な接合を必要とする。However, large items or items with complicated side channels require secondary joining.
この2次的接合も同質か 目的にあった高分子が溶融接
合してくれれば 一体成形と同等の仕様が整えられるこ
とになるが、従来の方式では 接着剤を介在させたのち
接着剤を硬化させ接合するか 外部より溶接するか 機
械的にボルト等で接合しなければならなかった。Is this secondary bonding also of the same quality? If polymers suitable for the purpose were melted and bonded, specifications equivalent to those of integral molding would be achieved, but in the conventional method, an adhesive is interposed and then the adhesive is cured. They had to be joined mechanically with bolts, etc., by welding them from the outside or by welding them from the outside.
このことは、接合強度 接合の安定性 接合時間にも問
題があった。This also caused problems with bonding strength, bonding stability, and bonding time.
これ等のことに鑑み開発したものである。It was developed with these considerations in mind.
※ 課題を解決するための手段
本発明は、カーボン粉末 カーボン短繊維 カーボン長
繊維を そのままの状態が不織布状にして 被着体と被
着体との間に介在させ 高周波(マイクロ波)2.45
GHzを7秒間照射してカーボンを、発熱させ発熱した
熱で被着体を溶融させ 接着したものである。*Means for solving the problem The present invention uses carbon powder, short carbon fibers, and long carbon fibers as they are in the form of a nonwoven fabric, which is interposed between an adherend and a high frequency (microwave) of 2.45.
The carbon is irradiated with GHz for 7 seconds to generate heat and the adherend is melted and bonded with the generated heat.
被着体としては、ナイロン6 ナイロン66ナイロン1
1 ナイロン12 モノマーキャストナイロン メタク
リル樹脂 アクリル樹脂 ポリスチレン ABS P
P PE ポリアセタールポリエーテルイミド等を
用いて、同質どうしで2n+m厚のものから15mm厚
のものまで接着し確認した。As adherends, nylon 6, nylon 66, nylon 1
1 Nylon 12 Monomer cast nylon Methacrylic resin Acrylic resin Polystyrene ABS P
P PE Polyacetal polyetherimide or the like was used to adhere similar materials to each other from a thickness of 2n+m to a thickness of 15mm.
また、ナイロン6とナイロン66 ナイロン6とポリア
セタール モノマーキャストナイロンとPEと言うが如
く各種 被着体の組合わせを行い高周波2.45GHz
を平均7秒間照射し接着強度540 K g 7cm2
を成し遂げたものである。We also combine various adherends such as nylon 6 and nylon 66, nylon 6 and polyacetal, and monomer cast nylon and PE to achieve a high frequency of 2.45 GHz.
was irradiated for an average of 7 seconds and the adhesive strength was 540 Kg 7cm2
This is what we achieved.
※ 作用
本来、有機高分子の中でも ナイロン系は、接着が非常
に難しく特殊な接着剤と 接合方法と長時間を必要とし
た。*Nylon-based organic polymers are inherently difficult to bond, requiring special adhesives, bonding methods, and long hours.
また、接合強度が30 K g/cm2〜90 K g
/cm”程度しかなかったものが本発明により540K
gm2の強度を得られたことにより 有機高分子の持つ
能力である800〜900KG/Cm2に 近づきあた
かも一体成形と見なせる強度まで引き上げられたもので
ある。In addition, the bonding strength is 30 K g/cm2 to 90 K g
/cm", but with this invention, it can be reduced to 540K.
By achieving a strength of 800 to 900 KG/Cm2, which is the ability of organic polymers, the strength has been raised to the point where it can be considered as if it were made in one piece.
また、溶融接着であるため接着材の物性を考慮しなくて
もよく 与えられた仕様条件に合う高分子を選び出すだ
けで使用できるものである。Additionally, since it is a fusion adhesive, there is no need to consider the physical properties of the adhesive, and it can be used simply by selecting a polymer that meets the given specification conditions.
※ 実施例
カーボンパウダー30μとカーボン短繊維とカーボン長
繊維とカーボン不織布のいずれかを発熱接着材として
ナイロン6 ナイロン66 ナイロン11 ナイロン1
2 モノマーキャストナイロン ポリスチレン ポリプ
ロピレン ポリエチレン アクリルブタジェンスナレン
ポリアセタール ポリカーボネイト について行っ
た。*Example Carbon powder 30μ, carbon short fibers, carbon long fibers, and carbon nonwoven fabric were used as heat-generating adhesives.
Nylon 6 Nylon 66 Nylon 11 Nylon 1
2 Monomer cast nylon, polystyrene, polypropylene, polyethylene, acrylic butadiene, polyacetal, and polycarbonate.
図面に示すように ナイロン6とナイロン6の間にカー
ボンのいずれかを挟み込み ずれないようにゴム紐かバ
イスで押さえ 高周波(マイクロ波)2.45GHzで
270W 400W ’500W 800W
で3〜lO秒(平均7秒)間照射し540 K g 7
cm”の接着強度、を成し遂げたものである。As shown in the drawing, sandwich one of the carbon pieces between nylon 6 and nylon 6, and hold it with a rubber string or vise to prevent it from slipping.High frequency (microwave) 2.45GHz: 270W 400W '500W 800W
irradiated for 3 to 10 seconds (average 7 seconds) at 540 K g 7
It has achieved an adhesive strength of 1.5 cm.
※ 発明の効果
この様にして得られた接合品は、高分子プラスチックの
持つ特性を十分引き出し 今まで行えなかった接着を行
えると共に 破着体の持つ物性を維持し しかも介在す
るカーボンは、補強材として接着後も作用するものであ
る。 また、短時間に接合できるところから 量産の必
要とされる産業にも効果がある。*Effects of the invention The bonded product obtained in this way fully brings out the properties of polymeric plastics, allows for bonding that has not been possible until now, and maintains the physical properties of the broken bond.Moreover, the intervening carbon acts as a reinforcing material. It also functions after adhesion. It is also effective in industries that require mass production because it can be joined in a short time.
次の表は、接着した後 それらの引っ張り試験を行い効
果を確認したときの接着強度を表にしたものである。The following table shows the adhesive strength when a tensile test was conducted after adhesion to confirm the effectiveness.
654O
N 66 535
N 11 525
N +2 478
C550
PS
5I72
P
E
C
A
MMA
BS
接着強度表
N 66 N 11
535 52’;
P
E
4O
N 12 M C
C
ρ A
MMA
BS
+50
表の略語の説明
ナイロン 6−N6 ナイロン66=N66ナイロ
ン11=N11 ナイロン12=N 12七ツマ−
キャストナイロン−MC
ポリスチレン−PS ポリプロピレン−PPポリエチ
レン=PE ポリアセタール=PAアクリルブタジ
ェンスチレン−ABS
ポリカーボネート −pc
メタクリル = P M M A図
面654O N 66 535 N 11 525 N +2 478 C550 PS 5I72 P E C A MMA BS Adhesive strength table N 66 N 11 535 52'; P E 4O N 12 M C C ρ A MMA BS +50 Explanation of abbreviations in the table Ron 6 -N6 Nylon 66=N66 Nylon 11=N11 Nylon 12=N 12 seven-piece
Cast nylon - MC Polystyrene - PS Polypropylene - PP Polyethylene = PE Polyacetal = PA Acrylic butadiene styrene - ABS Polycarbonate - pc Methacrylic = P M M A drawing
図面は、この発明の一実施例の説明図である。 1−接着材・・・カーホン類 2=ゴム紐、バイス等の擦れ止め 3.4=波着体 5−高周波発振機 The drawings are explanatory diagrams of one embodiment of the present invention. 1-Adhesive material...carphones 2 = Rubber cord, vise, etc. to prevent chafing 3.4=Wave body 5-High frequency oscillator
Claims (2)
を起こすカーボン接着材。(1) A carbon adhesive that generates heat of 90 degrees or more when irradiated with high frequency waves.
被着体を溶融させ接着する方法。(2) A method of melting and bonding the adherend by heat generation of only the adhesive material by irradiating high frequency waves.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP63162269A JPH0243025A (en) | 1988-06-28 | 1988-06-28 | Adhesive material and adhesion of plastic |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP63162269A JPH0243025A (en) | 1988-06-28 | 1988-06-28 | Adhesive material and adhesion of plastic |
Publications (1)
Publication Number | Publication Date |
---|---|
JPH0243025A true JPH0243025A (en) | 1990-02-13 |
Family
ID=15751247
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP63162269A Pending JPH0243025A (en) | 1988-06-28 | 1988-06-28 | Adhesive material and adhesion of plastic |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH0243025A (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2009197189A (en) * | 2008-02-25 | 2009-09-03 | Torisumi Shuseizai Kk | Adhesive composition and method for producing laminate using the same |
-
1988
- 1988-06-28 JP JP63162269A patent/JPH0243025A/en active Pending
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2009197189A (en) * | 2008-02-25 | 2009-09-03 | Torisumi Shuseizai Kk | Adhesive composition and method for producing laminate using the same |
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