JPH0242728B2 - - Google Patents
Info
- Publication number
- JPH0242728B2 JPH0242728B2 JP58137689A JP13768983A JPH0242728B2 JP H0242728 B2 JPH0242728 B2 JP H0242728B2 JP 58137689 A JP58137689 A JP 58137689A JP 13768983 A JP13768983 A JP 13768983A JP H0242728 B2 JPH0242728 B2 JP H0242728B2
- Authority
- JP
- Japan
- Prior art keywords
- conveyor
- packaged product
- cut
- product
- needle
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 235000019504 cigarettes Nutrition 0.000 claims description 29
- 241000208125 Nicotiana Species 0.000 claims description 3
- 235000002637 Nicotiana tabacum Nutrition 0.000 claims description 3
- 230000002093 peripheral effect Effects 0.000 claims description 3
- 230000032258 transport Effects 0.000 claims 2
- 238000004806 packaging method and process Methods 0.000 claims 1
- 238000000034 method Methods 0.000 description 10
- 238000010586 diagram Methods 0.000 description 5
- 239000003638 chemical reducing agent Substances 0.000 description 2
- 230000007717 exclusion Effects 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 239000005022 packaging material Substances 0.000 description 2
- 238000000926 separation method Methods 0.000 description 2
- 229920000742 Cotton Polymers 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 238000007790 scraping Methods 0.000 description 1
Landscapes
- Control And Other Processes For Unpacking Of Materials (AREA)
- Wrapping Of Specific Fragile Articles (AREA)
Description
【発明の詳細な説明】
本発明は包か詰品から巻たばこを解包する方法
及び装置に関する。DETAILED DESCRIPTION OF THE INVENTION The present invention relates to a method and apparatus for unwrapping cigarettes from a packaged product.
従来、巻たばこの製造工程において製品検査の
結果不良品として排除された包か詰品は、主とし
て手作業によつて解包され、たばこ刻みの回収が
行なわれていたが、手作業による解包では作業能
率が悪く、コスト高となる欠点がある。 Previously, in the cigarette manufacturing process, unpacked products rejected as defective as a result of product inspection were unwrapped by hand, and the shredded tobacco was collected. This method has the drawbacks of poor work efficiency and high costs.
本発明はかかる包か詰品からの巻たばこの解包
を機械化して高能率、高作業性の解包方法及びこ
れが装置を提供することを目的としてなされたも
のである。 The object of the present invention is to provide a highly efficient and highly workable unwrapping method and apparatus for mechanizing the unwrapping of cigarettes from such wrapped products.
以下に本発明を実施例を示す図面に基づいて説
明する。 The present invention will be explained below based on drawings showing embodiments.
第１図は本発明の包か詰品から巻たばこを解包
する装置の概略平面図、第２図は本発明の巻たば
この解包部分の概略断面図、第３図は本発明の第
３工程に相当する包か詰品の両側面切断工程の説
明図、第４図は本発明の第４工程に相当する巻た
ばこの解包工程の作用説明図、第５図は本発明装
置の解包工程における駆動系統図を示す。 FIG. 1 is a schematic plan view of a device for unwrapping cigarettes from wrapped products according to the present invention, FIG. 2 is a schematic cross-sectional view of the unwrapping portion of a cigarette according to the present invention, and FIG. FIG. 4 is an explanatory diagram of the process of cutting both sides of a packaged product, which corresponds to step 3, FIG. The drive system diagram in the unwrapping process is shown.
先ず、第１図において、包か詰品１はトレイ２
内に複数列多数に積層されて供給コンベヤ３の側
部に配設される。この場合、包か詰品１のフイル
ター部１′は同一方向に整列させて積層される。
包か詰品１はトレイ２の最下段部から複数列が同
時にプツシヤープレート４を介してプツシヤー用
エアシリンダー５により供給コンベヤ３上に供給
される。供給コンベヤ３に供給された包か詰品１
は先ず包か詰品のフイルター部を裁断する第１工
程に送られる。即ち、供給コンベヤ３には包か詰
品１のフイルター部１′を裁断するカツター６を
具備した搬送コンベヤ７が連設される。このカツ
ター６は巻たばこのフイルター部を包かの前端部
と共に裁断するもので、２枚の丸刃又はメタルソ
ー或はメタルバンドソー等からなるカツターが用
いられ、搬送コンベヤ７の一側であつて搬送コン
ベヤ７上を移送される包か詰品１のフイルター部
１′側に設置される。搬送コンベヤ７に移送され
た包か詰品１は該コンベヤ両側上に延設されたガ
イド８によつて規制され乍ら進行し、カツター６
により包か詰品１のフイルター部１′が連続的に
裁断される。裁断されたフイルター部１′は搬送
コンベヤに添設されたフイルター排除シユート９
により排除される。 First, in FIG. 1, the packaged product 1 is placed in the tray 2.
They are stacked in multiple rows and arranged on the side of the supply conveyor 3. In this case, the filter portions 1' of the packaged product 1 are aligned and stacked in the same direction.
A plurality of rows of packaged products 1 are simultaneously fed from the bottom of the tray 2 onto a supply conveyor 3 via a pusher plate 4 by a pusher air cylinder 5. Packaged product 1 supplied to supply conveyor 3
is first sent to the first step of cutting the filter part of the package or stuffed product. That is, a conveyor 7 equipped with a cutter 6 for cutting the filter portion 1' of the packaged product 1 is connected to the supply conveyor 3. This cutter 6 cuts the filter part of the cigarette together with the front end of the wrapper. A cutter made of two round blades, a metal saw, a metal band saw, etc. is used. It is installed on the filter section 1' side of the packaged product 1 being transferred on the conveyor 7. The packaged product 1 transferred to the conveyor 7 advances while being regulated by guides 8 extending on both sides of the conveyor, and passes through the cutter 6.
The filter portion 1' of the packaged product 1 is continuously cut. The cut filter portion 1' is transferred to a filter removal chute 9 attached to the conveyor.
be excluded.
フイルター部を裁断された包か詰品１ａは次い
で増速転向させて搬送する第２工程に送られる。
即ち、包か詰品１ａはまず搬送コンベヤ７に連設
された増速運搬コンベヤ１０に移送される。この
運搬コンベヤ１０は包か詰品１ａの次の運搬コン
ベヤへの乗り継ぎを容易にするため送行速度30
ｍ／分程度に増速されて送行する。コンベヤ１０
の上部には必要に応じて包か詰品１ａの上部押え
１１が設けられる。 The packaged product 1a from which the filter portion has been cut is then sent to a second step where it is conveyed at an increased speed.
That is, the packaged product 1a is first transferred to a speed-increasing conveyor 10 connected to the conveyor 7. This transport conveyor 10 has a transport speed of 30 to facilitate the transfer of the packaged product 1a to the next transport conveyor.
The speed is increased to approximately m/min. conveyor 10
An upper presser 11 for the packaged product 1a is provided on the upper part of the package 1a, if necessary.
運搬コンベヤ１０の前端部には該運搬コンベヤ
１０の送行方向と90゜直交して送行する運搬コン
ベヤ１２が連設される。この運搬コンベヤ１２は
包か詰品１ａの進行方向を転向させるコンベヤ
で、運搬コンベヤ１２に移載された包か詰品１ａ
はフイルター部裁断面が進行方向に転向され、運
搬コンベヤ１０と略同速度で送行される。 A conveyor 12 is connected to the front end of the conveyor 10 and is conveyed at 90 degrees orthogonal to the direction in which the conveyor 10 is conveyed. This transport conveyor 12 is a conveyor that turns the traveling direction of the packaged product 1a, and the packaged product 1a transferred to the transport conveyor 12.
The cut surface of the filter is turned in the direction of travel, and the filter is conveyed at substantially the same speed as the transport conveyor 10.
又、運搬コンベヤ１２の運搬コンベヤ１０の送
行方向に対向する一側縁には必要に応じて回転丸
ベルト１３が付設され、包か詰品１ａの円滑な送
行方向の転向を行なわせる。 Further, a rotary round belt 13 is attached to one side edge of the conveyor 12 opposite to the conveyance direction of the conveyor 10, if necessary, to smoothly turn the packaged product 1a in the conveyance direction.
運搬コンベヤ１２上でフイルター裁断面が送行
方向に転向された包か詰品１ａは、次いでその両
側面が切断される第３工程に送られる。即ち、カ
ツター１４を両側面に配設した運搬コンベヤ１５
が運搬コンベヤ１２の前端に連設される。この運
搬コンベヤ１５は40ｍ／分程度に更に増速されて
送行し、包か詰品１ａ相互は隔離されて進行す
る。 The packaged product 1a whose filter cut surface has been turned in the feeding direction on the transport conveyor 12 is then sent to a third step in which both sides of the packaged product 1a are cut. That is, a conveyor 15 with cutters 14 arranged on both sides.
is connected to the front end of the conveyor 12. The transport conveyor 15 is further increased in speed to about 40 m/min, and the packaged products 1a are separated from each other.
カツター１４は２枚の丸刃が水平に対向して設
置され夫々内方矢印方向に回転されて第３図のよ
うに包か詰品１ａの両側面と内包される巻たばこ
１″の一部と共に切断する。なお、１６は包か詰
品の上部押え板、１７は側面押え板である。 The cutter 14 has two round blades installed horizontally facing each other and rotated inwardly in the direction of the arrow, as shown in FIG. Note that 16 is the upper presser plate of the packaged product, and 17 is the side presser plate.
このようにしてフイルター部及び両側面が切断
された包か詰品１ｂは次いで巻たばこを解包する
第４工程に移送される。即ち、第４工程には運搬
コンベヤ１５の搬出側の上方に近接して有針ドラ
ム１８が設置され、又、該有針ドラム１８の前側
面に羽根車１９が添設されている。有針ドラム１
８は周面に複数列の針２０が該ドラムの回転方向
に向け有角に突設され、又、羽根車１９は回転軸
に複数個の綿布等からなる羽根１９′が周設され
ている。更に、有針ドラム１８の羽根車側周面中
央部にはガイドバー２１が有針ドラムの外周面に
ほぼ平行に添設され、又、有針ドラム１８の上部
後方には包か詰品の包装材料排除用の排除板２２
が図示しない受箱に向け傾斜して付設されてい
る。 The packaged product 1b with the filter portion and both sides cut off in this way is then transferred to a fourth step in which the cigarettes are unwrapped. That is, in the fourth step, a needle drum 18 is installed adjacently above the discharge side of the transport conveyor 15, and an impeller 19 is attached to the front side of the needle drum 18. Needle drum 1
Reference numeral 8 has a plurality of rows of needles 20 projecting angularly in the direction of rotation of the drum on its circumferential surface, and an impeller 19 has a plurality of blades 19' made of cotton cloth or the like arranged around its rotating shaft. . Further, a guide bar 21 is attached to the central part of the impeller-side peripheral surface of the needle drum 18 in a manner substantially parallel to the outer peripheral surface of the needle drum 18, and a guide bar 21 is attached to the upper rear of the needle drum 18 for storing wrapped products. Exclusion plate 22 for removing packaging materials
is attached at an angle toward a receiving box (not shown).
しかして、有針ドラム１８、羽根車１９、排除
板２２等は必要に応じ有針ドラム１８の上部後方
の空間を規制する壁２４を設けたカバー２３内に
収納される。 Thus, the needle drum 18, the impeller 19, the exclusion plate 22, etc. are housed in a cover 23 provided with a wall 24 that regulates the space behind the upper part of the needle drum 18 as required.
第３工程において両側面が切断された包か詰品
１ｂは第４図に示される順次に従つて解包され
る。 In the third step, the packaged product 1b with both sides cut is unwrapped in the order shown in FIG.
即ち、第４図ａにおいて、両側面が切断された
包か詰品１ｂは運搬コンベヤ１５により有針ドラ
ム１８の下面に移送され、包か詰品１ｂの上面１
b′が針２０で突刺される。次に第４図ｂに移行
し、包か詰品の上面１b′が針２０に保持されてコ
ンベヤ１５から離れると包か詰品１ｂは包か詰品
の底面非切断部を支軸として重力で垂下し、巻た
ばこ１″の針に突刺つていない部分の一部は自然
落下する。次いで、第４図ｃに移行し、開いた包
か詰品１ｂがガイドバー２１の前端部に当接し、
該包か詰品１ｂ内の巻たばこ１″をこすり落す。
次いで第４図ｄに移行すると、包か詰品の上面と
共に針に突刺つている巻たばこは矢印方向に回転
する羽根車１９の羽根１９′で摺上げられ針から
外され落下する。次に第４図ｅに移行すると、巻
たばこが解包された包か１ｃはその上面１c′が有
針ドラムの針に突刺された侭、ガイドバー２１に
案内されて該ドラムの上面に到達するが、この時
包か１ｃの後端部が羽根車の羽根１９′によつて
２〜３回突上げられ第４図ｆのように包かの上面
１c′が針２０から外されて包装材料品排除板２２
に移送される。一方、解包された巻たばこは有針
ドラム１８の下方に設けられた図示しない巻たば
こ受箱に落下貯蔵されたばこ刻みの回収用に供さ
れる。 That is, in FIG. 4a, the packaged product 1b with both sides cut off is transferred to the lower surface of the needle drum 18 by the conveyor 15, and the packaged product 1b with the upper surface 1b of the packaged product 1b is
b' is pierced with needle 20. Next, moving to FIG. 4b, when the upper surface 1b' of the wrapped or stuffed product is held by the needle 20 and separated from the conveyor 15, the wrapped or stuffed product 1b is moved by gravity using the uncut part of the bottom surface of the wrapped or stuffed product as a pivot. The part of the cigarette 1'' that is not pierced by the needle falls naturally.Then, the process moves to FIG. 4c, and the opened package 1b hits the front end of the guide bar 21. contact,
Scrape off the cigarette 1'' in the package 1b.
Then, moving to FIG. 4d, the cigarette stuck in the needle along with the upper surface of the packaged product is lifted up by the blades 19' of the impeller 19 rotating in the direction of the arrow, removed from the needle, and dropped. Next, moving to FIG. 4e, the upper surface 1c' of the package 1c containing unwrapped cigarettes is pierced by the needle of the needle drum, and is guided by the guide bar 21 to reach the upper surface of the drum. At this time, the rear end of the package 1c is pushed up two or three times by the blades 19' of the impeller, and the top surface 1c' of the package is removed from the needle 20 as shown in FIG. Material removal board 22
will be transferred to. On the other hand, the unwrapped cigarettes are dropped into a cigarette receiving box (not shown) provided below the needle drum 18 and stored, and used for collection of shredded tobacco.
第２図においてカバー２３は解包された巻たば
この飛散を防止すると共に、壁２４は羽根車によ
つて摺上げられた巻たばこが誤まつて包装材料品
排除板２２側に移行するのを防止する。 In FIG. 2, the cover 23 prevents the unwrapped cigarettes from scattering, and the wall 24 prevents the cigarettes lifted up by the impeller from accidentally transferring to the packaging material removal plate 22. To prevent.
第５図は本発明の包か詰品解包装置の解包部の
駆動系統を示し、運搬コンベヤ１５は駆動用減速
機２５によりローラチエイン２６を介して駆動さ
れるコンベヤドラム２７を回転軸としてローラー
２８との間に送行され、又、カツター１４はコン
ベヤドラム２７によりＶベルト３０を介して伝達
されるベベルギヤ２９によつて駆動される。更
に、有針ドラム１８の回転軸３１は駆動用減速機
２５によりベルト３２を介して駆動されるスパー
ギヤ３３によつて回転され、又、羽根車１９はス
パーギヤ３３により丸ベルト３４を介して回転す
る丸プーリー３５によつて駆動される。 FIG. 5 shows the drive system of the unwrapping section of the unwrapping device of the present invention, in which the transport conveyor 15 has a conveyor drum 27 as its rotation axis, which is driven by a drive reducer 25 via a roller chain 26. The cutter 14 is driven by a bevel gear 29 which is conveyed between the roller 28 and the conveyor drum 27 via a V-belt 30 . Further, the rotating shaft 31 of the needle drum 18 is rotated by a spur gear 33 driven by a driving reducer 25 via a belt 32, and the impeller 19 is rotated by a spur gear 33 via a round belt 34. It is driven by a round pulley 35.
本発明の包か詰品から巻たばこを解包する方法
は以上詳細に説明したように、フイルター部を整
列させて搬送される包か詰品のフイルター部を裁
断する第１工程と、フイルター部を裁断した包か
詰品を転向させて搬送する第２工程と、フイルタ
ー部を裁断した包か詰品の両側面を切断する第３
工程と、該切断包か詰品から巻たばこを解包する
第４工程とからなり、第４工程では、有針ドラム
が裁断された包かの上面に突き刺さつて上昇して
裁断面を広げ、包かから巻たばこの分離を容易に
し、更に、ガイドバーの先端で、包かに残る巻た
ばこをこすり落とすことによつて分離を促進し、
それでも尚、包かに残る巻たばこを羽根車の羽根
で突き上げて強制的に分離することにより、包か
から分離し難い巻たばこを確実に分離するように
したので、包か詰品からの巻たばこの解包は連続
自動的に高速で達成され、又、解包装置もカツタ
ーを具備したコンベヤと羽根車を添設させた有針
ドラムとによつて構成されるから比較的安価に製
作可能であり、低コストで包か詰品から巻たばこ
を解包することができる利点がある。 As explained in detail above, the method of unwrapping cigarettes from a packaged product according to the present invention includes the first step of aligning the filter sections and cutting the filter section of the packaged product being conveyed; The second step is to turn and convey the cut package or stuffed product, and the third step is to cut both sides of the package or stuffed product that has been cut from the filter section.
step, and a fourth step of unwrapping the cigarettes from the cut packets or stuffed products, and in the fourth step, a needle drum pierces the top surface of the cut packets and rises to spread the cut surface; facilitating the separation of the cigarette from the wrapper, further promoting separation by scraping off the cigarette remaining in the wrapper with the tip of the guide bar;
Nevertheless, by pushing up the rolled cigarettes remaining in the wrapper with the blades of the impeller and forcibly separating them, we were able to reliably separate the cigarettes that were difficult to separate from the wrapper. Unwrapping of cigarettes is achieved continuously and automatically at high speed, and the unpacking device can be manufactured relatively inexpensively because it consists of a conveyor equipped with a cutter and a drum with needles attached to an impeller. This has the advantage that cigarettes can be unwrapped from a packaged product at low cost.
第１図は本発明の包か詰品から巻たばこを解包
する装置の概略平面図、第２図は本発明の巻たば
この解包部分の概略断面図、第３図は本発明の包
か詰品の両側面切断工程の説明図、第４図は本発
明の巻たばこの解包工程の作用説明図、第５図は
本発明装置の解包工程における駆動系統図を示
す。
１……包か詰品、１′……フイルター部、１″…
…巻たばこ、３……供給コンベヤ、５……エアー
シリンダ、６……カツター、７……搬送コンベ
ヤ、８……ガイド、１０，１２，１５……運搬コ
ンベヤ、１４……カツター、１８……有針ドラ
ム、１９……羽根車、２０……針、２１……ガイ
ドバー、２３……カバー。
FIG. 1 is a schematic plan view of an apparatus for unwrapping cigarettes from a packaged product of the present invention, FIG. 2 is a schematic cross-sectional view of the unwrapping portion of a cigarette of the present invention, and FIG. FIG. 4 is an explanatory diagram of the process of cutting both sides of a packaged product, FIG. 4 is an explanatory diagram of the operation of the unwrapping process of the cigarette of the present invention, and FIG. 5 is a diagram of the drive system in the unwrapping process of the apparatus of the present invention. 1...Packaged product, 1'...Filter section, 1''...
... Cigarettes, 3 ... Supply conveyor, 5 ... Air cylinder, 6 ... Cutter, 7 ... Transport conveyor, 8 ... Guide, 10, 12, 15 ... Transport conveyor, 14 ... Cutter, 18 ... Needled drum, 19... impeller, 20... needle, 21... guide bar, 23... cover.
Claims (1)
品のフイルター部を裁断するカツターを一側に具
備した搬送コンベヤと、フイルター部を裁断され
た裁断包か詰品を転向させて搬送する直交運搬コ
ンベヤと、前記裁断包か詰品の両側面を切断する
カツターを水平に対抗して設けた運搬コンベヤ
と、該運搬コンベヤの搬出側の上方に回転可能に
配設され、外周面に前記裁断包か詰品の上面に突
き刺さる多数の針を設けた有針ドラムと、該有針
ドラムの外周面にほぼ平行に添設され、前記裁断
包か詰品内の巻たばこに当接する先端部を有する
ガイドバーと、回転可能に設けられ、前記有針ド
ラムに突き刺さつた巻たばこ及び包かの後部を押
動する羽根を有する羽根車とを備えたことを特徴
とする包か詰品から巻たばこを解包する装置。1 A conveyor equipped with a cutter on one side that cuts the filter part of the packaged or stuffed product that is conveyed by arranging the filter part, and an orthogonal conveyor that transports the cut package or stuffed product that has been cut at the filter part by turning it around. a conveyor, a transport conveyor having horizontally opposed cutters for cutting both sides of the shredded packaging or stuffed product; It has a needle drum provided with a large number of needles that pierce the upper surface of the stuffed product, and a tip that is attached approximately parallel to the outer peripheral surface of the needle drum and comes into contact with the rolled tobacco in the cut package or stuffed product. A cigarette is produced from a packaged product characterized by comprising a guide bar and an impeller rotatably provided and having blades for pushing the cigarette stuck in the needle drum and the rear part of the package. Unpacking device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP13768983A JPS6034317A (en) | 1983-07-29 | 1983-07-29 | Method and device for unpacking cigarette from pack or packing |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP13768983A JPS6034317A (en) | 1983-07-29 | 1983-07-29 | Method and device for unpacking cigarette from pack or packing |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS6034317A JPS6034317A (en) | 1985-02-21 |
| JPH0242728B2 true JPH0242728B2 (en) | 1990-09-25 |
Family
ID=15204500
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP13768983A Granted JPS6034317A (en) | 1983-07-29 | 1983-07-29 | Method and device for unpacking cigarette from pack or packing |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS6034317A (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2017094191A1 (en) * | 2015-12-04 | 2017-06-08 | 日本たばこ産業株式会社 | Film removing device for removing film wrapper from cigarette package, box disassembling device for disassembling cigarette box, methods for such devices, and system including devices |
| TW202015975A (en) * | 2018-07-31 | 2020-05-01 | 日商日本煙草產業股份有限公司 | Cigarette box unpacking device and unpacking method |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS4820316U (en) * | 1971-07-16 | 1973-03-08 | ||
| JPS5630255A (en) * | 1979-08-17 | 1981-03-26 | Matsushita Electric Ind Co Ltd | Rechargable battery |
-
1983
- 1983-07-29 JP JP13768983A patent/JPS6034317A/en active Granted
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS4820316U (en) * | 1971-07-16 | 1973-03-08 | ||
| JPS5630255A (en) * | 1979-08-17 | 1981-03-26 | Matsushita Electric Ind Co Ltd | Rechargable battery |
Also Published As
| Publication number | Publication date |
|---|---|
| JPS6034317A (en) | 1985-02-21 |
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