JPH02308061A - Porous plate with tile and manufacture thereof - Google Patents
Porous plate with tile and manufacture thereofInfo
- Publication number
- JPH02308061A JPH02308061A JP12933989A JP12933989A JPH02308061A JP H02308061 A JPH02308061 A JP H02308061A JP 12933989 A JP12933989 A JP 12933989A JP 12933989 A JP12933989 A JP 12933989A JP H02308061 A JPH02308061 A JP H02308061A
- Authority
- JP
- Japan
- Prior art keywords
- tile
- tiles
- perforated plate
- perforated
- formwork
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000004519 manufacturing process Methods 0.000 title claims description 26
- 239000000463 material Substances 0.000 claims abstract description 60
- 238000009415 formwork Methods 0.000 claims description 62
- 238000000034 method Methods 0.000 claims description 23
- 239000000853 adhesive Substances 0.000 claims description 21
- 230000001070 adhesive effect Effects 0.000 claims description 21
- 239000004570 mortar (masonry) Substances 0.000 abstract description 8
- 238000010276 construction Methods 0.000 abstract description 7
- 230000035515 penetration Effects 0.000 abstract 1
- 239000004567 concrete Substances 0.000 description 11
- 239000000945 filler Substances 0.000 description 9
- 238000005520 cutting process Methods 0.000 description 7
- 239000004566 building material Substances 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 239000004033 plastic Substances 0.000 description 3
- 229920003023 plastic Polymers 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 208000027418 Wounds and injury Diseases 0.000 description 2
- 210000001015 abdomen Anatomy 0.000 description 2
- 238000005452 bending Methods 0.000 description 2
- 239000004927 clay Substances 0.000 description 2
- 238000007796 conventional method Methods 0.000 description 2
- 230000006378 damage Effects 0.000 description 2
- 208000014674 injury Diseases 0.000 description 2
- 238000005304 joining Methods 0.000 description 2
- 239000011120 plywood Substances 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 230000003014 reinforcing effect Effects 0.000 description 2
- 238000007493 shaping process Methods 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 239000000758 substrate Substances 0.000 description 2
- 238000009941 weaving Methods 0.000 description 2
- 229920000742 Cotton Polymers 0.000 description 1
- 201000005569 Gout Diseases 0.000 description 1
- 230000032683 aging Effects 0.000 description 1
- 239000011449 brick Substances 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 239000004035 construction material Substances 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005553 drilling Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- -1 ferrous metals Chemical class 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 239000011440 grout Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 239000004745 nonwoven fabric Substances 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 239000000088 plastic resin Substances 0.000 description 1
- 238000005086 pumping Methods 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 238000005245 sintering Methods 0.000 description 1
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 1
- 229920002554 vinyl polymer Polymers 0.000 description 1
- 239000002759 woven fabric Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B23/00—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects
- B28B23/0012—Producing brick netting
Abstract
Description
【発明の詳細な説明】
仁発明の目的
［産業上の利用分野］
この発明は、建築物の躯体面すなわち壁面、床面、天井
面、あるいは道路の舗装面に張られるタイル付有孔板の
構造に関するものであり、そのタイル付有孔板の施工方
法及び製造方法に関する。[Detailed Description of the Invention] Purpose of the Invention [Industrial Field of Application] The present invention is directed to the use of perforated plates with tiles that are applied to the framework of buildings, that is, walls, floors, and ceilings, or to the paved surfaces of roads. The present invention relates to a structure, and relates to a method for constructing and manufacturing a perforated plate with tiles.
なお、本発明においてのタイルとは、タイル、レンガ、
コンクリート、モルタル、樹脂（プラスチック）等、及
び、その他類似の物が包含される。Note that tiles in the present invention include tiles, bricks,
Concrete, mortar, resin (plastic), etc., and other similar materials are included.
［従来の技術］
建築物の壁面におけるタイル張り技術において、タイル
の躯体面からの剥離は避けることのできない大きな問題
であって、従来の技術においてはタイルの裏面と躯体面
との接着強度による接着に主眼がおかれていた。しかし
この方法によると、躯体の老朽化による剥離は避けるこ
とが出来ない事実である。建物の高層化によって、この
タイルの剥離落下によって通行人に怪我をさせる事故が
多々発生している。これはタイルと躯体面と接着に期待
していることによるものである。さらに、タイルとタイ
ルの間に連結がないので数万枚張られた内の１枚のタイ
ルが落下しても、通行人に怪我をさせることとなる。[Prior art] In the technology of laying tiles on the walls of buildings, peeling of tiles from the building frame is a major problem that cannot be avoided. The main focus was on However, according to this method, peeling due to aging of the frame cannot be avoided. As buildings become taller, accidents that cause injuries to passersby are occurring frequently due to tiles falling off and falling. This is due to the expectations placed on the adhesion between the tiles and the building frame surface. Furthermore, since there is no connection between the tiles, even if one of the tens of thousands of tiles falls, it can cause injury to passersby.
第２は、タイル熟練工の不足である。社会の高学歴化に
よって、建設労働者、熟練工の不足が社会問題となって
いるが、今後もわが国の高学歴化の現象は避けることが
出来ない。従って熟練工の不足は今後益々多くなる。The second problem is a shortage of skilled tile workers. As society becomes more highly educated, the shortage of construction workers and skilled workers has become a social problem, and the phenomenon of higher education in Japan cannot be avoided in the future. Therefore, the shortage of skilled workers will only increase in the future.
【技術的課題Ｊ
本発明は上記実情に鑑み、従来のタイルと壁面との接着
力によるタイル張り構造に頼ることなく、タイルの剥離
に対して更に大きい抵抗力を期待できるタイル張り構造
体と、さらにタイルとタイル間を連結して板を形成する
ことによって、タイル熟練工ではなく、一般労務者によ
っても簡単に、早く、確実に工事が出来るタイル張り構
造体を提供しようとするものである。[Technical Problem J] In view of the above-mentioned circumstances, the present invention provides a tiled structure that can be expected to have even greater resistance to peeling of tiles without relying on the conventional tiled structure based on the adhesive force between the tiles and the wall surface. Furthermore, by connecting tiles to form a board, the present invention aims to provide a tiled structure that can be easily, quickly, and reliably constructed not only by a skilled tile worker but also by a general laborer.
口０発明の構成
Ｅ問題点を解決するための手段１
そこで、本発明によれば、タイルとタイルの間を網によ
って連結する。更にいえば、一枚の網の中ニ複数個のタ
イルが一定の模様をもって埋設されたタイル張り構造体
である。更に詳しくは、任意の形状の貫通孔を有する有
孔板（網を含む）に、タイルが付設された建築材料であ
る。Configuration E of the Invention Means for Solving Problem 1 According to the present invention, the tiles are connected by a net. More specifically, it is a tiled structure in which a plurality of tiles are embedded in a certain pattern inside a single mesh. More specifically, it is a building material in which tiles are attached to a perforated plate (including a mesh) having through holes of arbitrary shapes.
本発明のタイル付有孔板は更に具体的に次の構成（技術
的手段）を採る。すなわち、任意の形状を有する有孔板
にタイルの材質であるモルタル及び粘土等の非固結材を
有孔板に埋め込（接着及び貫入）む、その後非固結材が
硬化するとタイルの中に有孔板が埋設された状態となり
、タイルとタイル間は有孔板によって連結される。即ち
、タイル付有孔板が形成される。More specifically, the perforated plate with tiles of the present invention has the following configuration (technical means). In other words, a non-consolidated material such as mortar and clay, which is the material of the tile, is embedded (adhered and penetrated) into a perforated plate having an arbitrary shape, and when the non-consolidated material hardens, it forms inside the tile. A perforated plate is embedded in the tiles, and the tiles are connected by the perforated plate. That is, a perforated plate with tiles is formed.
［作用１
この様に、一枚の有孔板（網を含む）に複数のタイルが
植設又は埋設されパネル化されたタイル板を使用すると
、タイルが有孔板によって補強されるので強度が増し、
破損することがない。このため、タイルの厚みを薄く出
来る。[Effect 1] In this way, when using a tile board in which multiple tiles are planted or buried in a single perforated board (including a mesh) to form a panel, the strength is increased because the tiles are reinforced by the perforated board. increase,
Will not be damaged. Therefore, the thickness of the tile can be reduced.
第２に、有孔板の目地部と躯体とを釘等によって取付け
するので躯体からタイルが剥落することがない°。Second, since the joints of the perforated plates and the frame are attached with nails or the like, the tiles will not fall off from the frame.
第３に、形の異なる任意形状のタイルを有孔板に埋設す
るので従来にない模様のタイル張りを提供出来る。Thirdly, since tiles of different arbitrary shapes are embedded in the perforated plate, it is possible to provide tiles with patterns that have never been seen before.
第４に、すてに有孔板にタイルが植設されているため、
タイル職人によらなくとも素人でも施工出来る。Fourthly, because the tiles are always planted on perforated plates,
It can be installed by an amateur without the help of a tile craftsman.
［実施例１
本発明のタイル付有孔板の構造、施工方法及びその製造
方法を有孔板が網である場合を主体にして図面に基づい
て説明する。[Example 1] The structure, construction method, and manufacturing method of a perforated board with tiles according to the present invention will be explained based on the drawings, focusing mainly on the case where the perforated board is a net.
（第１実施例）
第１図〜第３図は有孔板が網である場合の本発明のタイ
ル付有孔板の構造を示す。すなわち、第１図はタイル付
有孔板の斜視図を示し、第２図は第１図のＡ−Ａ断面図
を示し、第３図はタイルが劇に埋込まれないで、タイル
の底面と網が接合付着した状態の有孔板Ａの断面図を示
す。(First Embodiment) Figures 1 to 3 show the structure of a perforated plate with tiles according to the present invention when the perforated plate is a mesh. That is, Fig. 1 shows a perspective view of the perforated plate with tiles, Fig. 2 shows a sectional view taken along the line A-A in Fig. 1, and Fig. 3 shows the bottom surface of the tile without being embedded in the tile. A cross-sectional view of a perforated plate A with a mesh attached thereto is shown.
しかして、この実施例のタイル付有孔板の構造は、１枚
の網に複数の矩形をなすタイルが植設又は埋設された状
態をなしている。あたかも、コンクリートの中←鉄筋が
配筋された状態をなしている。Therefore, the structure of the perforated plate with tiles of this embodiment is such that a plurality of rectangular tiles are planted or buried in one mesh. It is as if reinforcing bars were placed inside the concrete.
すなわち、横枠（糸）２１と縦棒（糸）２２によって編
まれた、はぼ矩形状の網目を有する網板即ち有孔板２に
、はぼ矩形をなすタイル１が複数個並列に埋設されてな
るタイル付有孔板Ａが第１図に示されている。That is, a plurality of rectangular tiles 1 are embedded in parallel in a mesh plate 2 having a rectangular mesh, that is, a perforated plate 2 woven by horizontal frames (threads) 21 and vertical bars (threads) 22. A perforated plate A with tiles made of the above-mentioned materials is shown in FIG.
横、枠２１と縦枠２２はタイル内に埋込まれており、そ
のタイル内の横枠２１と縦枠２２が目地３に露出してい
る。The horizontal frame 21 and the vertical frame 22 are embedded in the tile, and the horizontal frame 21 and the vertical frame 22 within the tile are exposed at the joint 3.
目地３の横枠２１及び縦枠２２の数は１本又は２本以上
あればよいが、好ましくは横糸及び縦糸共２本以上ある
ことが望ましい。このことは後述、施工方法で記述する
が、隣接する鎖板と接合するとき、この各枠２１．２２
、を利用して接合するのに役立つ。The number of horizontal frames 21 and vertical frames 22 of the joint 3 may be one or more, but preferably there are two or more for both the weft and the warp. This will be described later in the construction method, but when joining adjacent chain plates, each frame 21, 22
, is useful for joining.
第２図に示すように、タイル内に各枠２１．２２が埋設
されているためタイル１はタイル表側１１とタイル裏側
１２に分断されるようになるが、タイルは網目間を通し
て一体化されているのでタイル表、裏側１１．１２が剥
落することはない。As shown in Figure 2, each frame 21, 22 is embedded within the tile, so the tile 1 is divided into the front side 11 and the back side 12 of the tile, but the tiles are integrated through the mesh. Therefore, the front and back sides of the tiles 11 and 12 will not fall off.
このように、網板２はタイルの中央付近及び腹部に埋設
されているので、網板２とタイル１は強固に結合されて
いるため網板２からタイルが剥落することがない。In this way, since the mesh plate 2 is buried near the center and the abdomen of the tile, the mesh plate 2 and the tile 1 are firmly connected, so that the tile does not come off from the mesh plate 2.
タイル付有孔板の利用方法及び施工方法は躯体が板、コ
ンクリート等固形化されたものに釘及びアンカー等で張
り付けられる場合、即ち躯体張付用と、コンクリート用
型枠に利用される場合とがある。There are two ways to use and install perforated boards with tiles: when the frame is attached to a solidified material such as a board or concrete with nails or anchors, that is, when it is used for attaching a frame, and when it is used for concrete formwork. There is.
第２図の材料は目地裏空間３２があるので、躯体にこの
材料を張付ける場合、釘が打ちやすいように、インサー
トを入れると施工が行いやすいが、このインサートを使
用しない場合はコンクリート用型枠として利用すると目
地３にコンクリートが廻るので躯体との剥落がなく、躯
体との接着がより強固となる。The material shown in Figure 2 has a joint space 32, so when attaching this material to the building frame, it is easier to install by inserting an insert to make it easier to drive nails, but if this insert is not used, a concrete mold is used. When used as a frame, the concrete goes around the joints 3, so there is no peeling off from the structure, and the bond to the structure becomes stronger.
本発明のタイル付有孔板Ａは第２図に限定するものでな
く第３図のように、タイル裏面に網板２を付着させるこ
とも出来る。この場合は横枠２１及び縦枠２２を太くし
たり、断面に凹凸を付して付着性をよくしたりすると、
一層その効果が増す。The tile-attached perforated plate A of the present invention is not limited to that shown in FIG. 2, but a mesh plate 2 may be attached to the back surface of the tile as shown in FIG. 3. In this case, if the horizontal frame 21 and vertical frame 22 are made thicker or their cross sections are made uneven to improve adhesion,
The effect increases further.
この様なタイプのタイル付有孔板の利用用途はコンクリ
ート型枠に利用できないことはないが、一般に躯体張付
用に使用する方が好まれる。Although this type of perforated plate with tiles cannot be used for concrete formwork, it is generally preferred to use it for attaching to a building frame.
前述のように、本発明の砕断面は円形に限らず矩形、三
角及び異形鉄筋のように、異形断面等任意の形状を有す
る。又網板は、公知の金網に使用されている、打抜き金
網等も含まれることは云うまでもない。As mentioned above, the crushed cross section of the present invention is not limited to a circular shape, but can have any shape such as a rectangular, triangular, or irregular cross section such as a modified reinforcing bar. It goes without saying that the mesh plate also includes punched wire mesh and the like that are used in known wire meshes.
前述したように本発明の有孔板は網に限定するものでな
く、板に任意の貫通孔４を設けた場合も含まれるもので
ある。As mentioned above, the perforated plate of the present invention is not limited to a net, but also includes cases where any through holes 4 are provided in the plate.
第４図（ａ）は有孔板の斜視図を示す。板に任意の形状
の貫通孔を複数個設ける。該貫通孔４はモルタル等のタ
イル材１が非固形時に貫通出来れば任意の形状でよい。FIG. 4(a) shows a perspective view of the perforated plate. A plurality of through holes of arbitrary shapes are provided in the plate. The through hole 4 may have any shape as long as it can penetrate the tile material 1 such as mortar when it is not solid.
同図に示すように、有孔板の枠２にタイル材１との付着
をよ（するため任意の形状の突条体２４及び付着材５を
複数個設けるとタイルとの付着がいっそう強固となる。As shown in the figure, if a plurality of protrusions 24 and adhesive materials 5 of arbitrary shapes are provided in order to improve the adhesion of the tile material 1 to the frame 2 of the perforated plate, the adhesion to the tiles will be even stronger. Become.
又は腹部に位置して付設されており、右側はタイルの底
面に有孔板が位置して付設されている。Alternatively, it is attached to the abdomen, and a perforated plate is attached to the bottom of the tile on the right side.
有孔板には公知の打抜き板をも利用出来る。A known punched plate can also be used as the perforated plate.
他の方法は有孔板の材質がプラスチックの場合公知の金
型等によって一体成型し、第４図（ａ）のような有孔板
２を成型出来、さらに、必要によっては突条体２４を有
する有孔板２を一体成型出来る。Another method is to mold the perforated plate in one piece using a known mold or the like when the material of the perforated plate is plastic, and form the perforated plate 2 as shown in FIG. 4(a). The perforated plate 2 can be integrally molded.
このように、本発明の有孔板２は、タイルの形状、材質
、使用目的によって、貫通孔４の形状、構成及び材質等
色々と変化させることが出来る。In this way, in the perforated plate 2 of the present invention, the shape, structure, and material of the through holes 4 can be varied in various ways depending on the shape, material, and purpose of use of the tile.
有孔板の構成について言えば、有孔板が網の場合、横枠
、縦枠が第２図のように重なった状態と、第４図（ａ）
のように同一平面の状態とがある。Regarding the configuration of the perforated plate, if the perforated plate is a net, the horizontal and vertical frames overlap as shown in Figure 2, and as shown in Figure 4 (a).
There is a state where the plane is on the same plane as in .
材質については、鉄、非鉄金属、プラスチック樹脂、綿
、ビニール等の建築材料が利用出来る。Regarding materials, construction materials such as iron, non-ferrous metals, plastic resin, cotton, and vinyl can be used.
例えば、上記建築材料を利用した織布及び不織布に任意
形状の貫通孔４を設はタイルを前述の方法にて付設する
。For example, through-holes 4 of arbitrary shapes are provided in woven or non-woven fabrics using the above-mentioned building materials, and tiles are attached using the method described above.
タイルの厚みが薄い場合又は第３図のように、タイル底
面に有孔板がある場合、有孔板とタイルの付着強度が非
常に重要な要素となる。When the tile is thin, or when there is a perforated plate on the bottom of the tile as shown in Figure 3, the adhesion strength between the perforated plate and the tile is a very important factor.
第５図は有孔板の付着強度を増すための付着材５の種類
を表す。第５図（ａ）は付着材５の斜視図で第５図（ｂ
）は同図（ａ）の付着材を使用した場合の断面図を示す
。FIG. 5 shows the types of adhesive material 5 for increasing the adhesive strength of the perforated plate. FIG. 5(a) is a perspective view of the adhesive material 5, and FIG. 5(b)
) shows a cross-sectional view when the adhesive material shown in FIG. 2(a) is used.
図において、突条体５２の先端にネジが切ってあり、有
孔板に貫入出来る厚さの位置に突条比５３を設ける。こ
の突条比５３は突条類５１の位置を確保するために設け
るもので、有孔板の材質によっては設けない場合もある
。In the figure, a thread is cut at the tip of the protrusion body 52, and a protrusion ratio 53 is provided at a position with a thickness that allows it to penetrate into the perforated plate. This protrusion ratio 53 is provided to ensure the position of the protrusions 51, and may not be provided depending on the material of the perforated plate.
突条体５２の他端には円形の突条類５１が突条体に固設
されている。突条類はタイルとの付着性をよくするため
に設けるもので付着性とタイルの用途によって任意の形
状にすることが出来る。At the other end of the protrusion 52, a circular protrusion 51 is fixed to the protrusion. The protrusions are provided to improve adhesion to the tile, and can be made into any shape depending on the adhesion and the use of the tile.
取付は方法としては第５図（ｂ）め断面図に示すように
、有孔板２にあらかじめ孔をあけ、この孔にネジ５５を
貫入し突条ナツト５４をネジ５５に嵌合し締め付ける。The mounting method is as shown in the sectional view of FIG. 5(b), by drilling a hole in the perforated plate 2 in advance, inserting a screw 55 into the hole, fitting the protrusion nut 54 into the screw 55, and tightening it.
突条ナツトを使用しないときは、公知のように、ネジ５
５の棒材に孔をあけビンをさし込むか、同図（ｅ）に示
すようにネジ５５を折り曲げて固定させる。第５図（Ｃ
）は、その折り曲げ状態の断面を示す。When the protrusion nut is not used, as is known, screw 5
Either make a hole in the rod 5 and insert the bottle, or fix it by bending the screw 55 as shown in FIG. 5(e). Figure 5 (C
) shows the cross section in its folded state.
この様な付着材は有孔板２が線材であれば線材に、格子
枠であれば枠材に、板であれば板に付設する。Such an adhesive material is attached to the wire if the perforated plate 2 is a wire, to the frame material if it is a lattice frame, and to the plate if it is a plate.
第５図（ｄ）は打ち抜き板の詳細斜視図で、基板Ｂを打
ち抜き、打ち抜き孔を貫通孔４として利用し、打ち板を
付着材５として利用出来る。FIG. 5(d) is a detailed perspective view of the punched plate, in which the substrate B is punched out, the punched holes can be used as the through holes 4, and the punched plate can be used as the adhesive material 5.
第５図（ｅ）は枠材２が線材のときは公知の有刺鉄線の
ように、線材をまき付けて付着材５とすることも出来る
。第５図（ａ）〜（ｅ）のように線材を突条ナツト、折
り曲げ及びピン等の方法で止めてもよい。In FIG. 5(e), when the frame material 2 is a wire rod, the wire rod can be wrapped around it to form the adhesive material 5, like a known barbed wire. As shown in FIGS. 5(a) to 5(e), the wire may be fastened using a protruding nut, bending, pin, or the like.
有孔板が網である場合、網の構成要素である枠すなわち
横線材２１及び縦線材２２は、タイル付有孔板の使用目
的によっては目地３の部分が密で、タイルの部分が粗の
方が理想的な場合がある。何故なら、製造方法の項で後
述するが、タイル部分の網目を密にすると、タイル材の
圧入が困難となり、タイル表側１１とタイル裏側１２の
接合が脆弱となり、この網の部分で分離するきらいがあ
る。When the perforated board is a net, the frame, that is, the horizontal wire rods 21 and the vertical wire rods 22, which are the constituent elements of the net, may have dense joints 3 and coarse tiles, depending on the purpose of use of the perforated board with tiles. It may be more ideal. This is because, as will be explained later in the manufacturing method section, if the mesh of the tile part is made dense, it becomes difficult to press-fit the tile material, and the bond between the tile front side 11 and the tile back side 12 becomes weak, making it difficult for them to separate at this mesh area. There is.
他方目地部３に於いては網目が細い方が強度があり、該
有孔板への現場での接続が容易であり、さらに、該有孔
板をコンクリート型枠として利用する場合、網目が密な
方がコンクリートのもれが少ない。On the other hand, in the joint part 3, the thinner the mesh, the stronger it is, and the easier the connection to the perforated plate on site.Furthermore, when the perforated plate is used as concrete formwork, the mesh is denser There will be less concrete leakage.
この様な網板２を提供するには織り方を工夫すればよい
が、タイルの形状が任意の場合、織り方又は成形の仕方
が困難で、成形の仕方が出来ても経済的に高価となる。In order to provide such a mesh plate 2, it is possible to devise a weaving method, but if the shape of the tile is arbitrary, weaving or shaping is difficult, and even if shaping can be done, it is economically expensive. Become.
本発明はこの様に網の目を０由な形で成形し、安価で、
さらに網２とタイルとの付着強度を増すための付着材５
を兼ねそなえた有孔板２を提供するものである。In this way, the present invention is formed with a zero mesh shape, is inexpensive,
Furthermore, adhesive material 5 for increasing the adhesion strength between the net 2 and the tiles
The present invention provides a perforated plate 2 which also has the following functions.
第６図においてこの様な有孔板の製造方法を説明する。A method of manufacturing such a perforated plate will be explained with reference to FIG.
第６図（ａ）は有孔板が網である場合の平面図で、横枠
２１及び縦枠２２は目地部３及びタイル部１に関係なく
一定の間隔にて、織れたり、一体成形されたりしている
。FIG. 6(a) is a plan view when the perforated plate is a net, and the horizontal frame 21 and vertical frame 22 are woven or integrally formed at regular intervals regardless of the joint area 3 and tile area 1. I'm doing it.
そこで、タイルを形成する網の部分だけ、横枠と縦枠の
交点又はその付近を必要に応じて、横方向、縦方向及び
対角方向に、１ケ所又は２ケ所以上切断する。Therefore, only the portion of the net that forms the tile is cut at one or more locations in the horizontal, vertical, and diagonal directions at or near the intersection of the horizontal frame and the vertical frame, as necessary.
この枠の交点切断部２３の切込み間隔は、タイルの形状
及び有孔板の使用目的に応じて決定する。The cut intervals of the intersection cutting portions 23 of this frame are determined depending on the shape of the tile and the intended use of the perforated plate.
第６図（ｂ）は同図（ａ）のタイルｌの部分の横枠及び
縦枠の詳細平面図で、交点切断部がこの場合は、横方向
及び縦方向に１交点おきに３ケ所切込まれている。Fig. 6(b) is a detailed plan view of the horizontal frame and vertical frame of the tile l portion in Fig. 6(a). It's included.
第６図（ｃ）は第６図（ｂ）の施工順序平面図で、同図
（ｂ）の交点切断部を３ケ所切込み後、切りはなされて
いる。切りはなされた横枠及び縦枠は付着材５となる。FIG. 6(c) is a plan view of the construction sequence shown in FIG. 6(b), in which the intersection cutting portions shown in FIG. 6(b) are cut at three places and then the cuts are made. The cut horizontal frame and vertical frame become the adhesive material 5.
この場合、横枠と縦枠の交点は互いに結合されていて、
簡単に剥離しないことが条件となることは云うまでもな
い。In this case, the intersections of the horizontal and vertical frames are connected to each other,
Needless to say, the condition is that it does not peel off easily.
第６図（ｄ）は同図（ａ）の有孔板を同図（ｃ）の方法
にて加工した場合の有孔板の平面図で、第６図（ｅ）は
第６図（ｄ）の有孔板にタイルを付設した場合の断面図
で、左半分は有孔板がタイル底面にあり、右半分は有孔
板がタイル中央付近にある。Figure 6(d) is a plan view of the perforated plate shown in Figure 6(a) processed by the method shown in Figure 6(c), and Figure 6(e) is a plan view of the perforated plate shown in Figure 6(d). ) is a cross-sectional view of a perforated plate with a tile attached to it. In the left half, the perforated plate is on the bottom of the tile, and in the right half, the perforated plate is near the center of the tile.
この様な工法を利用するとタイルが任意の形状であって
も可能である。Using this construction method, it is possible to create tiles of any shape.
枠の切り込み方法は１本のタガネに切込ケ所のｈ折数を
セットして、タイル１枚分又は数枚分を１台として網に
当接し、該タガネに圧力又は衝撃力を与えて網を前述の
ように切断する。The method of cutting the frame is to set the h-fold number of the cutting place on one chisel, and use one tile or several tiles as one unit to contact the net, and apply pressure or impact force to the chisel to cut the net. Cut as described above.
本発明のタイル付有孔板は第１図〜第６図までの技術を
使用すると、従来の技術と同等又それ以上のタイル付有
孔板を提供出来る。By using the techniques shown in FIGS. 1 to 6, the tile-equipped perforated plate of the present invention can provide a tile-equipped perforated plate that is equivalent to or better than the conventional technique.
第７図（ａ）は躯体が角（コーナー）の場合のタイル付
有孔板の斜視図で、同図（ｂ）はタイルを千鳥配置に設
置した場合の該有孔板の正面図を示す。Figure 7 (a) is a perspective view of a perforated plate with tiles when the frame is a corner, and Figure 7 (b) is a front view of the perforated plate when tiles are installed in a staggered arrangement. .
いずれも従来にあるタイル張り方法である。Both are conventional tiling methods.
第７図（ａ）は躯体が折れ曲っているため、折れ曲った
部分にタイル付有孔板を使用し、それに平板状のタイル
付有孔板を並設すると、折れ曲をもった壁面の仕上げに
利用出来る。In Figure 7 (a), the frame is bent, so if you use a perforated plate with tiles on the bent part and then install a flat perforated plate with tiles in parallel, you can create a wall with a bend. Can be used for finishing.
第７図（ｂ）は通常の有孔板１にタイル材を千鳥に付設
すると、同図の模様のタイル付有孔板か作成出来る。FIG. 7(b) shows that by attaching tiles to a regular perforated board 1 in a staggered manner, a perforated board with tiles having the pattern shown in the figure can be created.
隣接するタイル付有孔板Ａを張合せする場合は鎖板Ａの
直線状に在るタイルを切断して張合せる方法もある。こ
の場合タイルに切断力所が見える。When adjoining perforated plates A with tiles are to be bonded together, there is also a method of cutting straight tiles of the chain plate A and bonding them together. In this case, the cutting force point is visible on the tile.
この方法を採用しない場合は同図（ｂ）の点線で示すよ
うに、タイル間を目地に沿って、折り曲りながら網２を
切断するとタイル１は切断力所か表われなくてよい。If this method is not adopted, if the net 2 is cut while being bent along the joints between the tiles as shown by the dotted line in FIG.
第７図（Ｃ）は従来のタイル張りにないタイル張り方法
のタイル付有孔板の平面図でタイルは円形と矩形を組み
合せた模様をしており、このタイル１間の目地３は巾拡
であり、この中拡部の目地に化粧材を含んだモルタル等
の充填材を充填すると従来にない壁面を提供出来る。Figure 7 (C) is a plan view of a perforated board with tiles, which is a method of tiling that is not conventional.The tiles have a pattern that combines circular and rectangular shapes, and the joints 3 between tiles 1 are widened. By filling the joints of this middle expanded portion with a filler such as mortar containing a decorative material, it is possible to provide an unprecedented wall surface.
この様に本発明のタイル模様は型枠によって作成される
ので、従来のタイルのように張り手間を考慮する必要が
ないので色々の、従来にない模様のタイル板を提供出来
る。As described above, since the tile pattern of the present invention is created using a formwork, there is no need to consider the amount of time it takes to lay the tiles, unlike conventional tiles, and it is therefore possible to provide tile boards with a variety of unprecedented patterns.
第１図から第７図までのタイル付有孔板の施工方法は前
述したように、躯体が板及びコンクリートのように固形
の場合は従来のように下地モルタル及び接着材を塗って
タイル付有孔板を張り合せるか、直接、釘、ボルト及び
アンカー等で目地３より躯体に打ち付けるか前述の接着
材と併用してもよい。又、板及びプラスチック等の建築
材料に前述の方法にて接着して使用してもよい。その後
、目地３に従来のようにモルタル等の充填材を充填して
もよいが、それを充填しないで枠２を露出させてもよい
。As mentioned above, the construction method for the perforated boards with tiles shown in Figures 1 to 7 is as follows: If the frame is solid, such as a board or concrete, base mortar and adhesive are applied as in the conventional method, and the tiles are installed. It is also possible to glue the perforated plates together, or to directly nail them to the building frame through the joints 3 with nails, bolts, anchors, etc., or to use the above-mentioned adhesive together. It may also be used by adhering to building materials such as boards and plastics using the method described above. Thereafter, the joints 3 may be filled with a filler such as mortar as in the past, but the frame 2 may be exposed without being filled with the filler.
タイル付有孔板をコンクリート型枠用に使用する場合は
、前述の板にタイル付有孔板を張り付けて従来の型枠の
ように利用するとよい。When using a perforated board with tiles for concrete formwork, it is preferable to attach the perforated board with tiles to the above-mentioned board and use it like a conventional formwork.
次に、タイル付有孔板の製造方法について述べる。Next, a method for manufacturing a perforated plate with tiles will be described.
第８図（ａ）はタイル下型枠の斜視図で、同図（ｂ）は
同図（ａ）のＡ＝Ａ断面を示す。FIG. 8(a) is a perspective view of the tile lower formwork, and FIG. 8(b) shows the A=A cross section of FIG. 8(a).
図に於いて、タイル付有孔板のタイルの部分に相当する
のかタイル下型枠６１で、該型枠６１の形状はタイル厚
１３だけ凹型の深さをもつ形状を有している。従ってタ
イル下型枠６１の立体形状と仕上り製品であるタイル付
有孔板のタイル１の立体形状が一致する。同様にタイル
付有孔板のタイルの布設模様と下型枠６５のタイル下型
枠６１の配列模様が一致する。In the figure, a tile lower formwork 61 corresponds to the tile portion of the perforated plate with tiles, and the formwork 61 has a concave depth corresponding to the tile thickness 13. Therefore, the three-dimensional shape of the tile lower formwork 61 matches the three-dimensional shape of the tile 1 of the tile-attached perforated plate, which is the finished product. Similarly, the laying pattern of the tiles on the perforated plate with tiles and the arrangement pattern of the tile lower formwork 61 of the lower formwork 65 match.
即ち、目地下型枠６２の配列模様とタイル付有孔板の目
地の布設模様が一致する。That is, the arrangement pattern of the joint formwork 62 and the laying pattern of the joints of the tile-attached perforated board match.
タイル下型枠６１の底面６７がタイル１の表面となる。The bottom surface 67 of the tile lower formwork 61 becomes the surface of the tile 1.
従って、タイル下型枠６１の配列を種々変えることによ
って、タイル付有孔板のタイル模様が型枠に対応して製
造される。Therefore, by variously changing the arrangement of the tile lower formwork 61, the tile pattern of the perforated plate with tiles can be manufactured in accordance with the formwork.
第８図（ｂ）に示すようにタイル下型枠６１にタイル材
１を充填すると、目地下型枠６２にこれを充填しないの
で該型枠６２の部分が表面に露出する。As shown in FIG. 8(b), when the tile lower form 61 is filled with tile material 1, the under-groin form 62 is not filled with the tile material 1, so that a portion of the form 62 is exposed to the surface.
同図（ｃ）は図（ｂ）に有孔板を敷設した図て有孔板の
各枠２１．２２はタイル充填ｒ１と付着する。タイル充
填材が硬化後下型枠６５を脱型してタイル付有孔板を逆
転すると第３図の製品となる。Figure (c) shows the perforated plates laid down in Figure (b), and each frame 21, 22 of the perforated plates is attached to the tile filling r1. After the tile filling material has hardened, the lower formwork 65 is removed from the mold and the perforated plate with tiles is reversed, resulting in the product shown in FIG.
次に、第２図のようなタイル付有孔板を製造する場合は
さらに上型枠６６を使用する。すなわち、上型枠のタイ
ル上型枠６３及び目地上型枠６４の配列模様は下型枠の
その配列模様と同じであり、異なる点は型枠に底板６７
がなくタイル充填材が貫通する形状を有している。Next, when manufacturing a perforated plate with tiles as shown in FIG. 2, an upper formwork 66 is further used. That is, the arrangement pattern of the tile upper formwork 63 and the grout formwork 64 of the upper formwork is the same as that of the lower formwork, and the difference is that the formwork has a bottom plate 67.
It has a shape that allows the tile filling material to pass through it.
その斜視図は第８図（ａ）と同様であり、型枠を脱型す
る場合の抜き勾配６９と厚み１３が異なる点である。The perspective view is similar to FIG. 8(a), except that the draft angle 69 and the thickness 13 when demolding the mold are different.
この様な上型枠６６を同図（Ｃ）の上にタイル位置を決
めて敷設し、その後タイル充填材１を上型枠の天端まで
充填しコテ等で均し該充填材の硬化を待つ。The upper formwork 66 is laid with the tile position determined on the top of the figure (C), and then the tile filler 1 is filled up to the top of the upper formwork and leveled with a trowel etc. to harden the filler. wait.
その充填状態の断面を同図（ｄ）に示す。A cross section of the filled state is shown in FIG. 2(d).
充填材硬化汲上型枠、下型枠を各々脱型し、その製品を
逆転すると第２図の製品が製作される。The product shown in FIG. 2 is manufactured by removing the upper and lower molds for pumping out the hardened filler and turning the product upside down.
尚、枠の太さによっては目地下型枠６２を第１θ図（ａ
）のように凹形状にすると有孔板の浮き上りがない。In addition, depending on the thickness of the frame, the under-eye formwork 62 may be
) If it is made into a concave shape, the perforated plate will not stand out.
第８図の工法による場合はタイル表面は光沢のある肌を
提供してくれる。しかし光沢のあるタイル表面を必要と
しない場合は第９図の製造方法をとるとよい。この製造
方法は第８図の順序を逆にするとよい。When using the method shown in Figure 8, the tile surface provides a glossy surface. However, if a glossy tile surface is not required, the manufacturing method shown in FIG. 9 may be used. In this manufacturing method, the order shown in FIG. 8 is preferably reversed.
第９図（ａ）は第３図の、第９図（ｂ）は第２図の、各
々のタイル付有孔板を製作するための一工程の断面図で
ある。FIG. 9(a) is a sectional view of one step in manufacturing the perforated plate with tiles shown in FIG. 3, and FIG. 9(b) is shown in FIG. 2.
第９図（ａ）は水平な一枚の台板６７の上に、有孔板２
を敷設し、その上に上型枠６６、を設置し、タイル充填
材ｌを充填しコテ等で均等に均す。この上面がタイルの
上面となる。In FIG. 9(a), a perforated plate 2 is placed on a horizontal base plate 67.
The upper formwork 66 is installed on top of the tile filler 1, and the tile filler 1 is filled and evenly leveled with a trowel or the like. This top surface becomes the top surface of the tile.
充填材１が硬化抜上型枠を脱型するとタイル付有孔板が
製作できる。When the filler 1 is cured and removed from the upper mold, a perforated plate with tiles can be manufactured.
次に第９図（ｂ）の場合は、台板６７の上に上型枠６６
を敷設し、タイル上型枠６３にタイル材１を充填し、そ
の後、有孔板２を配設し、下型枠６５を設置する。この
場合の下型枠は底板を有しない貫通状態である。Next, in the case of FIG. 9(b), the upper formwork 66 is placed on the base plate 67.
The tile upper formwork 63 is filled with the tile material 1, and then the perforated plate 2 is placed and the lower formwork 65 is installed. In this case, the lower formwork is in a penetrating state without a bottom plate.
タイル下型枠６１にタイル材１を充填しコテを均す。第
９図（’ａ）と同様、゛このコテ面がタイルの上面とな
る。The lower tile formwork 61 is filled with tile material 1 and leveled with a trowel. Similar to FIG. 9('a), this trowel surface becomes the top surface of the tile.
有孔板２の６枠２１．２２の間隔によってはタイル材１
は上型枠、有孔板及び下型枠敷設後、まとめて、タイル
材ｌを充填することも出来る。Depending on the spacing between the six frames 21 and 22 of the perforated plate 2, the tile material 1
After laying the upper formwork, perforated plate, and lower formwork, it is also possible to fill them with tile material l all at once.
タイルの密度を高くし、強度の強い材料が要求される場
合は第８図及び第９図の製造工程にさらにタイル下型枠
に圧力を与える工程を加味すると上述の強度の高い材料
を提供出来る。If the density of the tile is increased and a material with strong strength is required, the above-mentioned high-strength material can be provided by adding a step of applying pressure to the formwork below the tile to the manufacturing process shown in Figures 8 and 9. .
第１０図（ａ）〜（ｆ）はその製造工程の順序断面を表
わす。FIGS. 10(a) to 10(f) show sequential cross sections of the manufacturing process.
同図（ａ）は第８図及び第９図と同様の機能を有する台
板６７、目地下型枠６２を敷設すると、タイル下型枠６
１の空間が形成される。目地下型枠と合板は分離して各
々敷設していてもより、一体でもよい。目地下型枠の天
端に必要によって、６枠２１．２２の形状と対応する溝
、即ち、枠受溝６８を設ける。該溝の数は１個又複数個
設ける。The figure (a) shows that when the base plate 67 and the under-the-groin formwork 62, which have the same functions as those in Figs. 8 and 9, are laid, the tile under-formwork 6
1 space is formed. The subsurface formwork and plywood may be installed separately, or they may be integrated. A groove corresponding to the shape of the six frames 21 and 22, that is, a frame receiving groove 68, is provided at the top of the sub-groin form as necessary. One or more grooves are provided.
この枠受溝６８は第８図及び第９図にも適用出来る。This frame receiving groove 68 can also be applied to FIGS. 8 and 9.
該目地下型枠に有孔板２を敷設する。この敷設図を同図
（ｂ）に示す。A perforated plate 2 is laid in the formwork below the joint. This installation drawing is shown in the same figure (b).
次に、（ｂ）図に第８．９図と同様の機能を有する上型
枠６４を設置し、タイル上型枠６３空間にタイル材１を
充填する。この場合、目地上型枠６４の厚みは第８及び
９図より全タイル材と支圧板の分だけ厚みが増す。Next, as shown in FIG. 8B, an upper formwork 64 having the same function as that in FIG. 8.9 is installed, and the space of the tile upper formwork 63 is filled with tile material 1. In this case, the thickness of the joint formwork 64 increases by the amount of all the tile materials and the bearing plate as shown in FIGS. 8 and 9.
この図を第１０図（ｃ）に示す。同図（ｄ）は同図（ｃ
）に支圧板を加えた場合の断面図で、同図（ｄ）に示す
ように上型枠のタイル上型枠６３の形状に対応する形状
の支圧板７を、タイル上型枠６３の上端に設置する。This diagram is shown in FIG. 10(c). The same figure (d) is the same figure (c
) is a cross-sectional view when a bearing plate is added to the tile top formwork 63. As shown in FIG. to be installed.
支圧板の両端にパツキン７１が必要により固設されて居
る。これは上型枠６６が型枠脱型に必要な抜き勾配６９
に対応するためである。Gaskets 71 are fixedly attached to both ends of the bearing plate as necessary. This is due to the draft angle 69 required for the upper formwork 66 to remove the formwork.
This is to accommodate.
同図（ｅ）は同図（ｄ）の支圧板に圧力を加えた場合の
断面図で、同図（ｅ）に示すように支圧板７に圧力を与
えると、タイル材１は有孔板２を貫通して台板６７に達
する。Figure (e) is a cross-sectional view when pressure is applied to the bearing pressure plate in Figure (d). When pressure is applied to the bearing pressure plate 7 as shown in Figure (e), the tile material 1 becomes a perforated plate. 2 and reaches the base plate 67.
必要によって支圧板及び上及び下型枠に振動を与えると
タイル強度がいっそう増す。If necessary, vibration can be applied to the bearing plate and the upper and lower formwork to further increase the strength of the tile.
上型枠６６及び下型枠６５を脱型すると第１０図（ｆ）
のようになり、第２図に示す裏側タイルを有するタイル
付有孔板を製造できる。When the upper formwork 66 and the lower formwork 65 are demolded, Fig. 10(f)
As shown in FIG. 2, a perforated plate with tiles having the back side tiles shown in FIG. 2 can be manufactured.
第３図のような、タイル裏側のない該有孔板の製造は、
タイル表側１１の材料分だけ用意し、支圧板にて支圧す
ると、同様のタイル付有孔板を型造出来る。The production of the perforated plate without the tile back side as shown in Figure 3 is as follows:
By preparing only the material for the tile front side 11 and applying pressure with a bearing pressure plate, a similar perforated plate with tiles can be molded.
第９図のタイル付有孔板の製造は、第９図・に第１Ｏ図
の製造方法を加味すると、同様の該有孔板を製造出来る
。The same perforated plate with tiles shown in FIG. 9 can be manufactured by adding the manufacturing method shown in FIG. 10 to FIG. 9.
第８図〜第１０図の製造方法によって製作されたタイル
付有孔板は、タイル材料が粘土のように焼結する材料は
型枠より脱型後、窯にて焼結するが、有孔板の材料の耐
熱温度の限界温度で焼結する必要がある。Perforated plates with tiles manufactured by the manufacturing method shown in Figs. 8 to 10 are made of sintered tile materials such as clay, which are sintered in a kiln after being removed from the formwork. It is necessary to sinter at the limit temperature of the heat resistance temperature of the plate material.
又、タイル材料かモルタルのように焼結する必要がない
場合は、タイル表面はタイル材料の地肌か又は塗装等を
塗布して仕上げとする。しかし、タイルのように高温で
焼結された色彩が必要な場合は第１１図の製造方法によ
ると解決する。If sintering is not necessary, such as with tile material or mortar, the tile surface is finished by applying a coating or the like to the base of the tile material. However, if a color sintered at a high temperature is required, such as for tiles, the manufacturing method shown in FIG. 11 will solve the problem.
第１１図（ａ）はタイル付有孔板にタイル化粧板を固設
した場合の新たなタイル付有孔板の断面図で同図（ｂ）
はその製造方法の一工程を説明した製造工程の断面を表
わす。Figure 11 (a) is a cross-sectional view of a new tile-equipped perforated board when a tile decorative board is fixed to the tile-equipped perforated board, and the same figure (b)
represents a cross section of the manufacturing process explaining one step of the manufacturing method.
前述の第１図より第１０図までによって製造されたタイ
ル付有孔板のタイル表面に高温によって焼結されたタイ
ル１４及び他の化粧板１４を付着すると新たなタイル付
有孔板を提供出来る。A new perforated tile board can be provided by attaching tiles 14 sintered at high temperature and other decorative boards 14 to the tile surface of the tile perforated board manufactured as shown in FIGS. 1 to 10 above. .
この様なタイル付有孔板は化粧板１４をタイル１の表面
に接着材で接着するか、又は、第１１図（ａ）に示すよ
うに、化粧板１４の裏面に凹凸を付設してタイル１に接
着すると、付着強度のあるタイル付有孔板を製作出来る
。Such a perforated board with tiles can be made by bonding the decorative board 14 to the surface of the tile 1 with an adhesive, or by adding unevenness to the back surface of the decorative board 14 as shown in FIG. 11(a). By adhering to 1, a perforated plate with tiles with adhesive strength can be produced.
その製造の一工程を第１１図（ｂ）に示す。One step of its manufacture is shown in FIG. 11(b).
第１０図（ａ）の段階つまり有孔板２を敷設する前に、
化粧板１４をタイル下型枠６１に、タイル上面を下にし
て敷設し、後に有孔板を敷設する。In the stage of FIG. 10(a), that is, before laying the perforated plate 2,
The decorative board 14 is laid on the tile lower formwork 61 with the top surface of the tile facing down, and the perforated board is laid later.
化粧板１４とタイル下型枠の形状はほぼ一致しているこ
とは云うまでもない。Needless to say, the shapes of the decorative board 14 and the tile bottom formwork are almost the same.
その後は第１０図の工程の順序に従って行う。Thereafter, the steps are performed in accordance with the order of steps shown in FIG.
第１０図（ｃ）に相当する工程を第１１図（ｂ）に表わ
す。タイル材１が化粧板に直接圧着されるので付着強度
は増大する。タイル材１が硬化後、第１０図（ｆ）のよ
うに型枠を脱型すると第１１図（ａ）の製品が出来る。A process corresponding to FIG. 10(c) is shown in FIG. 11(b). Since the tile material 1 is directly pressed onto the decorative board, the adhesion strength is increased. After the tile material 1 has hardened, the mold is removed from the mold as shown in FIG. 10(f), resulting in the product shown in FIG. 11(a).
この様な製造方法は第８図から第９図にも適用される。Such a manufacturing method is also applied to FIGS. 8 to 9.
ハ、効果
前述したように、本発明のタイル付有孔板はタイル内に
有孔板が埋設されているため、タイルが剥落したり、割
れたりすることがなく、工場にて有孔板にタイルを付設
しているので、現場にて従来のようにタイル職人によっ
てタイルを張り付ける必要がなく、このため、素人でも
現場にてタイル付有孔板を張り合せることが出来る。躯
体面には釘及びアンカー等によってタイル付有孔板を張
り付けるので、躯体よりタイルが剥落することがない。C. Effects As mentioned above, the perforated board with tiles of the present invention has the perforated board embedded within the tile, so the tiles will not peel off or crack. Since the tiles are attached, there is no need for a tile craftsman to laminate the tiles on-site as in the past, and therefore even an amateur can laminate the perforated boards with tiles on-site. Since the perforated board with tiles is attached to the frame surface using nails, anchors, etc., the tiles will not fall off from the frame.
第１図は本発明のタイル付有孔板の斜視図。
第２図は第１図のＡ−Δ断面図。
第３図は有孔板がタイル底板に付設された場合の断面図
。
第４図（ａ）はを孔板の斜視図で、第４図（ｂ）は第４
図（ａ）にタイルを付設した場合の断面図で左半分と右
半分はタイルに付設された有孔板がタイルの中央付近と
底板に各々位置している状態断面図。
第５図（ａ）は付着材の斜視図で、第５図（ｂ）は同図
（ａ）の付着材を有孔板に固着させた場合の断面図、第
５図（ｃ）は別の付着材の固着断面図、第５図（ｄ）は
有孔板を打抜き付着材とした場合の有孔板の斜視図で、
第５図（ｅ）は横枠に付着材を付設した場合の有孔板の
斜視図を示す。
第６図（ａ）は有孔板の平面図で、第６図（ｂ）は同図
（ａ）の枠の詳細平面図、第６図（ｃ）は同図（ｂ）の
枠の一部を切断し、それを切り開いた状態の平面図で、
第６図（ｄ）は同図（ｃ）を行った有孔板の平面図で、
第６図（ｅ）は同図（ｄ）にタイルを付設した場合のタ
イル付有孔板の断面図で左半分と右半分は該有孔板の位
置がタイルの底板と中央付近にある場合の状態図である
。
第７図（ａ）はＬ型タイルを使用した場合のタイル付有
孔板の斜視図で、同図（ｂ）はタイルを千鳥状に配列し
た場合のタイル付有孔板の平面図、第７図（Ｃ）は別の
タイル形状を有するタイル付有孔板の平面図。
第８図（ａ）は下型枠の斜視図で、同図（ｂ）は第８図
（ａ）のＡ−Ａ断面図で、第８図（ｃ）及び（ｄ）図は
タイル付有孔板の製造工程断面図。
第９図（ａ）及び第９図（ｂ）は、タイル付有孔板の別
の工程の断面図。
第１０図（ａ）から（ｆ）は、タイル付有孔板の別の製
造工程の各工程断面図。
第１１図（ａ）はタイル付有孔板のタイル１に化粧板１
４を付設した場合の断面図で、第１１図（ｂ）は第１１
図（ａ）の製品を作る場合の工程の御所面図を示す。
図において、■・・・タイル又はタイル材、１１・・・
タイル表側、１２・・・タイル裏側、１３・・・タイル
厚、１４・・・タイル化粧板、２・・・有孔板（網、網
板、枠を含む）、２１・・・横枠又は横糸、２２・・・
縦枠又は縦糸、２３・・・交点切断部、２４・・・突条
体、３・・・目地、目地材、３１・−・目地表字間、３
２・・・目地裏空間、４・・・貫通孔、５・・・付着材
、５１・・・突条頭、５２・・・突条体、５３・・・突
条上、５４・・・突条ナツト、５５・・・ネジ、６・・
・型枠、６１・・・タイル下型枠、６２・・・目地下型
枠、６３・・・タイル上型枠、６４・・・目地上型枠、
６５・・・下型枠、６６・・・上型枠、６７・・・合板
、底面、６８・・・枠受溝、６９・・・抜き勾配、７・
・・支圧板、７１・・・パツキン。タイル付有孔板Ａ１
基板Ｂ。FIG. 1 is a perspective view of a perforated plate with tiles according to the present invention. FIG. 2 is a sectional view taken along line A-Δ in FIG. FIG. 3 is a cross-sectional view of the perforated plate attached to the tile bottom plate. FIG. 4(a) is a perspective view of the hole plate, and FIG. 4(b) is a perspective view of the fourth hole plate.
A cross-sectional view of the case where the tile is attached to Figure (a), and the left half and right half are cross-sectional views in a state where the perforated plate attached to the tile is located near the center of the tile and on the bottom plate, respectively. Figure 5(a) is a perspective view of the adhesive material, Figure 5(b) is a sectional view of the adhesive material shown in Figure 5(a) fixed to a perforated plate, and Figure 5(c) is a separate view. 5(d) is a perspective view of the perforated plate when the perforated plate is used as the adhesive material by punching.
FIG. 5(e) shows a perspective view of the perforated plate when the adhesive material is attached to the horizontal frame. Figure 6(a) is a plan view of the perforated plate, Figure 6(b) is a detailed plan view of the frame in Figure 6(a), and Figure 6(c) is a detailed plan view of the frame in Figure 6(b). A plan view of the section cut open and cut open.
FIG. 6(d) is a plan view of a perforated plate subjected to the process shown in FIG. 6(c).
Figure 6(e) is a cross-sectional view of the perforated plate with tiles when tiles are attached to the same figure (d), and the left half and right half are when the position of the perforated plate is near the center of the bottom plate of the tile. FIG. Figure 7(a) is a perspective view of a perforated plate with tiles when L-shaped tiles are used, and Figure 7(b) is a plan view of the perforated plate with tiles when tiles are arranged in a staggered manner. FIG. 7(C) is a plan view of a perforated plate with tiles having another tile shape. Fig. 8(a) is a perspective view of the lower formwork, Fig. 8(b) is a sectional view taken along line A-A in Fig. 8(a), and Figs. 8(c) and 8(d) are a perspective view of the lower formwork. A cross-sectional view of the manufacturing process of the perforated plate. FIG. 9(a) and FIG. 9(b) are cross-sectional views of another process of making a perforated plate with tiles. FIGS. 10(a) to 10(f) are sectional views of each step of another manufacturing process of the perforated plate with tiles. Figure 11(a) shows the decorative board 1 on the tile 1 of the perforated board with tiles.
11(b) is a cross-sectional view when the 11th
A top view of the process for making the product shown in Figure (a) is shown. In the figure, ■...Tile or tile material, 11...
Tile front side, 12... Tile back side, 13... Tile thickness, 14... Tile decorative board, 2... Perforated board (including net, mesh board, frame), 21... Horizontal frame or Weft, 22...
Vertical frame or warp, 23...Intersection cutting part, 24...Protrusion body, 3...Joint, joint material, 31...Between joint face letters, 3
2... Joint space, 4... Through hole, 5... Adhesive material, 51... Projection head, 52... Projection body, 53... Projection top, 54... Projection nut, 55...Screw, 6...
・Formwork, 61...Tile bottom formwork, 62...Tile bottom formwork, 63...Tile top formwork, 64...Gout top formwork,
65... Lower formwork, 66... Upper formwork, 67... Plywood, bottom surface, 68... Frame receiving groove, 69... Draft angle, 7.
...Bearing plate, 71...Patsukin. Perforated plate with tiles A1
Substrate B.
Claims (1)
固結状のタイル材を付着又は埋設してなることを特徴と
するタイル付有孔板。 ２）化粧板を付設したことを特徴とする、特許請求の範
囲第１項に記載のタイル付有孔板。 ３）付着材を付設したことを特徴とする有孔板。 ４）タイル付有孔板を製作するとき、下型枠を使用する
ことを特徴とするタイル付有孔板の製造方法。 ５）上型枠を使用することを特徴とする、特許請求の範
囲第４項に記載のタイル付有孔板の製造方法。 ６）支圧板を使用することを特徴とする、特許請求の範
囲第４項ないし第５項のいずれかに記載のタイル付有孔
板の製造方法。[Scope of Claims] 1) A perforated plate with tiles, characterized in that a non-consolidated tile material is attached to or embedded in a perforated plate provided with through holes having an arbitrary shape. 2) The perforated board with tiles according to claim 1, characterized in that a decorative board is attached. 3) A perforated plate characterized by having an adhesive attached thereto. 4) A method for manufacturing a perforated board with tiles, which comprises using a lower formwork when manufacturing the perforated board with tiles. 5) The method for manufacturing a perforated board with tiles according to claim 4, which comprises using an upper formwork. 6) A method for manufacturing a perforated plate with tiles according to any one of claims 4 to 5, characterized in that a bearing pressure plate is used.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP1129339A JP2811467B2 (en) | 1989-05-23 | 1989-05-23 | Perforated plate with tile and manufacturing method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP1129339A JP2811467B2 (en) | 1989-05-23 | 1989-05-23 | Perforated plate with tile and manufacturing method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH02308061A true JPH02308061A (en) | 1990-12-21 |
| JP2811467B2 JP2811467B2 (en) | 1998-10-15 |
Family
ID=15007162
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP1129339A Expired - Fee Related JP2811467B2 (en) | 1989-05-23 | 1989-05-23 | Perforated plate with tile and manufacturing method |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JP2811467B2 (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| ITBO20100397A1 (en) * | 2010-06-18 | 2011-12-19 | Maccaferri Spa Off | FORMWORK FOR THE MANUFACTURE OF A MATERIAL-TYPE PROTECTION AND IMMOBILIZATION ELEMENT AND ITS PROCEDURE |
| US10239240B2 (en) * | 2016-02-19 | 2019-03-26 | Motz Enterprises, Inc. | Flexible mat forming system |
| US11097446B2 (en) | 2019-06-13 | 2021-08-24 | Motz Enterprises, Inc. | System and method for making tied block mat with border |
| US11198231B2 (en) | 2016-02-19 | 2021-12-14 | Motz Enterprises, Inc. | Process and system for making an erosion control mat |
| US11345065B2 (en) | 2016-02-19 | 2022-05-31 | Motz Enterprises, Inc. | Flexible mat forming system and method |
| USRE49482E1 (en) | 2016-03-23 | 2023-04-04 | Motz Enterprises, Inc. | Erosion-preventing laminate mat and assembly system |
Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5854156A (en) * | 1981-09-25 | 1983-03-31 | 株式会社国代耐火工業所 | Heat insulating brique panel and production thereof |
-
1989
- 1989-05-23 JP JP1129339A patent/JP2811467B2/en not_active Expired - Fee Related
Patent Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5854156A (en) * | 1981-09-25 | 1983-03-31 | 株式会社国代耐火工業所 | Heat insulating brique panel and production thereof |
Cited By (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| ITBO20100397A1 (en) * | 2010-06-18 | 2011-12-19 | Maccaferri Spa Off | FORMWORK FOR THE MANUFACTURE OF A MATERIAL-TYPE PROTECTION AND IMMOBILIZATION ELEMENT AND ITS PROCEDURE |
| WO2011158209A1 (en) * | 2010-06-18 | 2011-12-22 | Officine Maccaferri S.P.A. | Mould for the construction of a protection and securing element of the mattress type and relevant method |
| CN102947066A (en) * | 2010-06-18 | 2013-02-27 | 奥菲奇内·马卡费里股份公司 | Mould for the construction of a protection and securing element of the mattress type and relevant method |
| US9328523B2 (en) | 2010-06-18 | 2016-05-03 | Officine Maccaferri S.P.A. | Mould for the construction of a protection and securing element of the mattress type and relevant method |
| EA023508B1 (en) * | 2010-06-18 | 2016-06-30 | Оффичине Маккаферри С.П.А. | Mould for the construction of a protection and securing element of the mattress type and relevant method |
| AU2017221392B2 (en) * | 2016-02-19 | 2019-04-04 | Motz Enterprises, Inc. | Flexible mat forming system |
| US10239240B2 (en) * | 2016-02-19 | 2019-03-26 | Motz Enterprises, Inc. | Flexible mat forming system |
| US10814528B2 (en) | 2016-02-19 | 2020-10-27 | Motz Enterprises, Inc. | Flexible mat forming system and method |
| AU2019204830B2 (en) * | 2016-02-19 | 2021-08-19 | Motz Enterprises, Inc. | Flexible mat forming system |
| US11198231B2 (en) | 2016-02-19 | 2021-12-14 | Motz Enterprises, Inc. | Process and system for making an erosion control mat |
| US11345065B2 (en) | 2016-02-19 | 2022-05-31 | Motz Enterprises, Inc. | Flexible mat forming system and method |
| US11565446B2 (en) | 2016-02-19 | 2023-01-31 | Motz Enterprises, Inc. | Hopper for a flexible mat forming system |
| USRE49482E1 (en) | 2016-03-23 | 2023-04-04 | Motz Enterprises, Inc. | Erosion-preventing laminate mat and assembly system |
| US11097446B2 (en) | 2019-06-13 | 2021-08-24 | Motz Enterprises, Inc. | System and method for making tied block mat with border |
Also Published As
| Publication number | Publication date |
|---|---|
| JP2811467B2 (en) | 1998-10-15 |
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