JPH022314A - Production apparatus for smoked oyster and smoking furnace - Google Patents

Production apparatus for smoked oyster and smoking furnace

Info

Publication number
JPH022314A
JPH022314A JP63145623A JP14562388A JPH022314A JP H022314 A JPH022314 A JP H022314A JP 63145623 A JP63145623 A JP 63145623A JP 14562388 A JP14562388 A JP 14562388A JP H022314 A JPH022314 A JP H022314A
Authority
JP
Japan
Prior art keywords
smoking
oysters
seasoning
oyster
furnace
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP63145623A
Other languages
Japanese (ja)
Inventor
Eizo Yamazaki
山崎 栄蔵
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
SANEI SUISAN KK
Original Assignee
SANEI SUISAN KK
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by SANEI SUISAN KK filed Critical SANEI SUISAN KK
Priority to JP63145623A priority Critical patent/JPH022314A/en
Publication of JPH022314A publication Critical patent/JPH022314A/en
Pending legal-status Critical Current

Links

Landscapes

  • Processing Of Meat And Fish (AREA)

Abstract

PURPOSE:To obtain a smoked oyster with a flavor and gloss color peculiar to smokings by passing an oyster through a heating medium into a seasoning solution, spirally moving and circulating the resultant seasoned oyster in a smoking chamber. CONSTITUTION:An oyster is passed through a heating medium accommodated in a heating pot using a transfer means and the oyster accommodated in a perforated vessel suspended in a seasoning solution tank accommodating a seasoning solution is transferred while being dipped therein to obtain a seasoned oyster 16. A net-vessel 57 accommodating the seasoned oyster 1b is spirally conveyed by a conveyer 66 in a smoking furnace 62 of a smoking equipment 61, thus smoking the oyster.

Description

【発明の詳細な説明】 〔産業上の利用分野〕 本発明は、かき燻製の製造装置及びそれに用いる燻製炉
に関し、さらに詳しくは独特なる機構及び搬送方法を特
徴とする燻製炉を使用してかきの燻製を製造する装置に
関するものである。
[Detailed Description of the Invention] [Industrial Field of Application] The present invention relates to an apparatus for manufacturing oysters and a smoking oven used therein, and more specifically, to an apparatus for producing oysters and smoked oysters, and more particularly, to an apparatus for producing oysters and smoked oysters, and more particularly, to an apparatus for producing oysters and smoked oysters, and more specifically, an apparatus for producing oysters and smoked oysters, and more specifically, an apparatus for producing oysters and smoked oysters, and more specifically, a method for producing oysters using a smoking oven characterized by a unique mechanism and transportation method. This invention relates to an apparatus for producing smoked food.

〔従来の技術〕[Conventional technology]

かきの肉は柔らかくおいしいので、そのままあるいは調
理して食用に供される他、燻製にされ、また貝汁液は濃
縮してかきエキスとして市販されている。
Oyster meat is soft and delicious, so it is eaten as is or cooked, or smoked, and the shellfish juice is concentrated and sold commercially as oyster extract.

かきの燻製法としては、一般に冷燻法、温域法(熱燻法
)及び液域法がある。冷燻法は、かきを−旦塩漬けにし
た後、常温〜40℃前後の煙で乾燥させて中の水分をか
き表面に移行させ(これをあん蒸という) このあん蒸
を繰り返し、かきの乾燥とかき肉への煙の浸透を行なっ
て乾物状の製品を得る方法である。また、液域法は、木
酢、タール等の煙の成分を溶かした液にかきを浸漬し、
部分的に乾燥する方法である。
Generally, methods for smoking oysters include a cold smoking method, a hot region method (hot smoking method), and a liquid region method. In the cold-smoking method, the oysters are pickled in salt and then dried with smoke at room temperature to around 40℃ to transfer the moisture inside to the surface of the oysters (this is called anmigation).This anmigation process is repeated to dry the oysters. This method involves infiltrating smoke into ground pork to obtain a dry product. In addition, the liquid area method involves soaking oysters in a solution containing smoke components such as wood vinegar and tar.
This is a method of partially drying.

一方、温域法(熱燻法)は、通常120℃前後の煙で燻
煙する方法であり、得られるかき燻製は煙の香りがよく
浸透しており、また水分がある程度あって硬くないため
、現在ではかきの燻製には専らこの温域法が用いられて
いる。また、かきの燻製には燻材についても吟味の必要
があり、燻材により香味、色沢が異なるが、一般に落葉
樹(桜、樫、ブナ等)の硬水が使用されている。
On the other hand, the temperature range method (hot smoking method) is a method in which smoke is usually smoked at around 120 degrees Celsius, and the smoked oysters obtained are well-permeated with the aroma of smoke and have a certain amount of moisture and are not hard. Currently, this temperature range method is exclusively used for smoking oysters. In addition, when smoking oysters, it is necessary to carefully consider the smoking material, and although the flavor and color vary depending on the smoking material, hard water from deciduous trees (cherry blossom, oak, beech, etc.) is generally used.

〔発明が解決しようとする課題〕[Problem to be solved by the invention]

前記したように、かきの燻製には現在では専ら温域法が
採用されているが、従来のかきの燻製は、棚式燻製炉を
使用し、燻製炉内の多段の棚にかきを収容した網状容器
を載置して燻煙を行なう1バツチ毎の燻製である。従っ
て、燻製炉への出入作業中に煙が目に染み、作業者が難
渋しており、また、燻製炉内のかきへの煙の付き方(浸
透度合)が上段のものと下段のものとで差が生じ、均一
な香味の製品が得られ難いという問題があった。また、
火床の燃焼も作業者が出入りするたびに火力の変化が発
生し、製品の色沢、乾燥度が不均一となっていた。従っ
て、1バツチ毎に品位の違う状態であり、燻製固有の香
味、色沢を有する均一なかきの燻製は得られ難いという
問題があった。
As mentioned above, the temperature range method is currently exclusively used for smoking oysters, but conventionally, oysters were smoked using a shelf-type smoking furnace, in which oysters were stored on multiple shelves within the furnace. Each batch is smoked in a net-shaped container. Therefore, the smoke stains the eyes while entering and exiting the smoking furnace, making it difficult for workers, and the way the smoke sticks to the oysters in the smoking furnace (the degree of penetration) differs between the upper and lower oysters. There was a problem that differences occurred in the flavor, making it difficult to obtain a product with a uniform flavor. Also,
The burning power of the fire bed also changed every time workers came and went, resulting in uneven color and dryness of the product. Therefore, each batch has a different quality, and there is a problem in that it is difficult to obtain uniformly smoked oysters that have the flavor and color unique to smoked oysters.

従って、本発明の目的は、燻製固有の香味、色沢を有す
る均一なかきの燻製を製造できる装置を提供することに
ある。
Therefore, an object of the present invention is to provide an apparatus capable of producing uniform smoked oysters having the flavor and color unique to smoked oysters.

本発明の他の目的は、上記目的に関連して、自動化され
たあるいは自動化可能なかき燻製を連続的に製造できる
装置を提供することにある。
Another object of the present invention, in connection with the above object, is to provide an apparatus capable of continuously producing oyster smoke that is automated or can be automated.

本発明の別の目的は、燻製製造中作業者が燻製炉内に出
入りする必要がな(、香味、色沢、乾燥度の均一なかき
燻製を連続的に製造できる燻製炉(燻製装置)を提供す
ることにある。
Another object of the present invention is to provide a smoking furnace (smoking device) that can continuously produce smoked smoked meat with uniform flavor, color, and dryness without the need for workers to go in and out of the smoking furnace during smoking production. It is about providing.

〔課題を解決するための手段〕[Means to solve the problem]

本発明によれば、前記第1及び第2の目的を達成するた
め 加熱釜と、該加熱釜内に入れられた加熱媒体中を通過せ
しめダがらかきを移送する手段とからなる加熱装置、 調味味付液を収容する味付液槽と、該味付液槽の上部に
、かきを収容した多孔容器を吊下げて該容器を上記調味
味付液中に浸漬するような高さで、循環移動可能に配置
されたリフトコンベヤーとからなる調味味付装置、 上部の燻煙室と下部の火床の各室を有する燻製炉と、該
燻製炉の燻煙室内を螺旋状に循環移動するかき搬送用の
燻製炉循環コンベヤーとからなる燻製装置、及び かきを上記加熱装置、調味味付装置及び燻製装置の順に
搬送するために上記各装置間に配設してなる複数の搬送
装置 から構成されてなるかき燻製の製造装置が提供される。
According to the present invention, in order to achieve the first and second objects, a heating device comprising a heating pot and a means for transferring the oysters through a heating medium placed in the heating pot, and seasoning. A seasoned liquid tank containing a seasoned liquid, and a porous container containing oysters suspended above the seasoned liquid tank at a height such that the container is immersed in the seasoned liquid are circulated. A seasoning device consisting of a movably arranged lift conveyor, a smoking furnace having an upper smoking chamber and a lower grate, and oysters that circulate in a spiral manner within the smoking chamber of the smoking furnace. A smoking device consisting of a smoking furnace circulation conveyor for transportation, and a plurality of conveying devices arranged between the above devices to convey the oysters in the order of the heating device, the seasoning device, and the smoking device. An apparatus for producing smoked oysters is provided.

このような製造装置においては、前記加熱装置の前にさ
らに予備加熱装置を配設すると共に、前記加熱装置と調
味味付装置との間及び前記燻製装置の後にかき選別装置
を配設することが好ましい。
In such a manufacturing device, a preheating device may be further provided in front of the heating device, and an oyster sorting device may be provided between the heating device and the seasoning device and after the smoking device. preferable.

さらに本発明によれば、前記第3の目的を達成するため
、上記かき燻製の製造装置に好適に用いることができる
燻製炉(燻製装置)が提供される。この燻製装置は、上
部の燻煙室と下部の火床の各室を有する燻製炉と、上記
燻煙室の一側部に回転自在に垂直方向に取り付けられ、
かつ段数のホイールが一定間隔で多段に固定されてなる
駆動軸と、上記燻煙室の他側部に回転自在に垂直方向に
取り付けられ、かつ複数のホイールが一定間隔で多段に
固定されてなる従動軸と、上記駆動軸に連結された駆動
装置と、上記燻煙室の外部に回転自在に取り付けられた
複数の案内ホイールと、上記駆動軸のホイールと従動軸
のホイールとの間に螺旋状に交互に張り渡され、かつ燻
煙室外部の案内ホイールにも張り渡されて循環移動可能
に張設されてなる燻製炉循環コンベヤーとからなるもの
である。好ましくは、上記燻製炉循環コンベヤーは、前
記各ホイール間に張り渡された線状部材と、該線状部材
の両側部に配設されたガイドレールと、上記線状部材の
上部に一定間隔で多数載置されていると共に、上記線状
部材と係合するようにかつ上記ガイドレールと摺動自在
に係合するように配設されている架台とから構成するこ
とが望ましい。
Furthermore, according to the present invention, in order to achieve the third object, a smoking furnace (smoking device) that can be suitably used in the above-mentioned oyster smoking manufacturing device is provided. This smoking device includes a smoking furnace having an upper smoking chamber and a lower grate, and a vertically rotatably mounted smoking chamber on one side of the smoking chamber.
and a drive shaft having a number of wheels fixed at regular intervals in multiple stages, and a drive shaft rotatably attached to the other side of the smoking chamber in a vertical direction, and a plurality of wheels fixed at regular intervals in multiple stages. a driven shaft, a drive device connected to the drive shaft, a plurality of guide wheels rotatably attached to the outside of the smoking chamber, and a spiral shape between the wheel of the drive shaft and the wheel of the driven shaft. The smoking oven circulation conveyor is arranged so that it can be circulated by being stretched alternately between the smoker and the guide wheels outside the smoking chamber. Preferably, the smoking oven circulation conveyor includes a linear member stretched between each of the wheels, a guide rail disposed on both sides of the linear member, and a linear member arranged at regular intervals on the upper part of the linear member. It is preferable that a plurality of pedestals are placed on the pedestal, and the pedestal is disposed so as to engage with the linear member and to slidably engage with the guide rail.

〔実 施 例〕〔Example〕

以下、添附図面に示す実施例を説明しつつ、本発明のか
き燻製の製造装置及び燻製炉について詳細に説明する。
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS Hereinafter, the oyster smoked manufacturing apparatus and smoking furnace of the present invention will be described in detail while describing embodiments shown in the accompanying drawings.

かき燻製の製造は、大きく分けて加熱(煮熱ないしボイ
ル)、調味味付及び燻製の三つの主要な工程から構成さ
れるが、通常、上記加熱工程の前に洗浄、除殻の予備工
程が、また加熱工程後調味味付工程の前に選別工程が、
また調味味付工程の後に網並ベニ程が、さらに燻製後に
燻製選別工程が必要に応じて付加される。尚、上記選別
はプロセスのいずれがの段階で行なえばよい。従って、
一般にがき燻製の製造方法は、洗浄・除殻、加熱、調味
味付、網並べ、燻製の3工程に分けられる。
The production of smoked oysters can be roughly divided into three main steps: heating (boiling or boiling), seasoning, and smoking, but usually a preliminary process of cleaning and shelling is performed before the heating process. , Also, after the heating process and before the seasoning process, there is a sorting process.
Further, after the seasoning process, a net-nami beni process is added, and after smoking, a smoke selection process is added as necessary. Note that the above-mentioned selection may be performed at any stage of the process. Therefore,
Generally, the manufacturing method for smoked brats can be divided into three steps: cleaning and shelling, heating, seasoning, arranging on a grid, and smoking.

以下、工程順に説明すると、まず原料の生がきは、パレ
ット積みした原料の上部に砕氷を打ち、シート掛けして
保冷貯蔵されている(これを原料蔵置という)。
Below, the raw oysters are stored cold by placing crushed ice on top of the palletized raw materials and covering them with a sheet (this is called raw material storage).

洗浄・除殻工程 その後、原料検品を行なった後、洗浄・除殻工程に送ら
れ、生かきに付着している微小な貝殻、泥土が洗い落さ
れるが、この工程に用いられる好適な装置を第1図及び
第2図に示す。尚、第1図は洗浄・除殻工程の中途まで
の概略構成図を示し、第2図と組み合わされて洗浄・除
殻工程は完了する。このような装置としては、洗?′p
及び除殻を有効に行なえる装置であれば、任意の装置が
使用し得ることは容易に理解されるだろう。
Cleaning and shelling process After that, raw oysters are inspected and then sent to the cleaning and shelling process, where minute shells and mud adhering to the raw oysters are washed away. are shown in FIGS. 1 and 2. Incidentally, FIG. 1 shows a schematic configuration diagram up to the middle of the cleaning/shelling process, and when combined with FIG. 2, the cleaning/shelling process is completed. Is this kind of equipment suitable for washing? 'p
It will be easily understood that any device can be used as long as it can effectively remove the shells.

第1図において、まず剥身の生がき1を五感判定で鮮度
を判定(原料検品)し、ホッパー2に移し入れる。この
際、原料の検量を産地別、生産者別に抜き取りalll
定し、記録しておくことが望ましい。
In FIG. 1, first, the freshness of peeled raw oysters 1 is judged by five senses (raw material inspection), and then transferred to hopper 2. At this time, we sample all raw materials by region of origin and producer.
It is desirable to establish and record this information.

ホッパー2は内外壁体を有する二重構造となっており、
内壁体3はパンチングされた有孔板からなり、貝肉は通
過できないが貝汁は通過できるようになっている。該内
壁体3の周囲は外壁体4で囲まれており、該外壁体4は
貝汁回収槽としての働きをする。ホッパー2は全体が振
動されており、該ホッパー2内に入れられた生かき1は
、振動しているホッパー2内を徐々に下降し、その間に
貝汁は内壁体3を通過して、外壁体4の排出口5からエ
キス回収樋6を経て回収される(回収液L+)。
Hopper 2 has a double structure with inner and outer walls.
The inner wall body 3 is made of a punched perforated plate, and shellfish meat cannot pass through it, but shellfish juice can pass through it. The inner wall 3 is surrounded by an outer wall 4, and the outer wall 4 functions as a shellfish juice collection tank. The entire hopper 2 is vibrated, and the raw oysters 1 placed in the hopper 2 gradually descend inside the vibrating hopper 2, during which time the shellfish juice passes through the inner wall 3 and the outer wall. The extract is collected from the discharge port 5 of the body 4 via the extract collection gutter 6 (recovered liquid L+).

一方、ホッパー2内を下降した生がき1は、ホッパー2
の出ロアの下方に一側部が配設されている液切りコンベ
ヤー8上に落下する。液切りコンベヤー8は、ネットベ
ルト9が駆動ロール10と従動ロール11との間に張設
されたものであり、その下部には回収槽12が配設され
ている。ネットベルト9上に落下した生かき1は、ネッ
トベルト9上を矢印方向に搬送される。
On the other hand, raw oysters 1 that have descended into hopper 2
The liquid drops onto a liquid draining conveyor 8, one side of which is disposed below the output lower. The liquid draining conveyor 8 has a net belt 9 stretched between a drive roll 10 and a driven roll 11, and a collection tank 12 is provided at the bottom of the net belt 9. The raw oysters 1 that have fallen onto the net belt 9 are conveyed on the net belt 9 in the direction of the arrow.

中空矢印口は生かきの移動方向を示す。ネットベルト9
上を搬送中に、生かき1は、ノズル13からのシャワー
により水洗され、その後、さらにネットベルト9上を搬
送中に液切りされる。
The hollow arrowhead indicates the direction of movement of raw oysters. net belt 9
While being conveyed on the net belt 9, the raw oysters 1 are washed with water by a shower from the nozzle 13, and then drained while being conveyed on the net belt 9.

洗滌液は回収#fJ12で集められ回収される(回収液
L2)。
The washing liquid is collected and recovered at collection #fJ12 (collected liquid L2).

その後、生かき1は、液切りコンベヤー8による搬送終
点で殻除去樋供給シュート14中へ落下する。該殻除去
樋供給シュート14にはノズル15により水が流入され
ており、生かき1は水と共に殻除去樋17に供給される
。殻除去樋17は、剥身の生かきに若干付着している殻
破片を除去するためのものであり、一定の傾斜をつけて
その上部開口部が殻除去樋供給シュート14の吐出口1
6の端部に、下部開口部がボイル供給コンベヤー20の
一側部上部に配置されている。殻除去樋17の内部には
、一定の高さの堰板18が一定の間隔で設けられており
、生かき1が水と共に流下する際に、堰板18と擦り合
う間に生かきlから剥離された殻破片I9、あるいはホ
ッパー2を降下する際に剥離され液切りコンベヤー8に
より殻除去樋17に持ち込まれた殻破片1つは、比重が
1より大きいので堰板18によりその流下が阻止され、
堰板18の底部に溜まり、殻破片が除去された生かき1
のみが水と共に殻除去樋17中を流下する。
Thereafter, the raw oysters 1 fall into the shell removal gutter supply chute 14 at the end of conveyance by the draining conveyor 8. Water flows into the shell removal gutter supply chute 14 through a nozzle 15, and the raw oysters 1 are supplied to the shell removal gutter 17 together with water. The shell removal gutter 17 is for removing shell fragments slightly attached to raw oysters, and has a certain slope, and its upper opening is connected to the discharge port 1 of the shell removal gutter supply chute 14.
At the end of 6, a lower opening is located at the top of one side of the boil supply conveyor 20. Inside the shell removal gutter 17, weir plates 18 of a certain height are provided at regular intervals, and when the raw oysters 1 flow down with water, they rub against the weir plates 18 and remove the raw oysters from the raw oysters. The peeled shell fragments I9, or one shell fragment that was peeled off when descending the hopper 2 and brought into the shell removal gutter 17 by the draining conveyor 8, have a specific gravity greater than 1, so the weir plate 18 prevents them from flowing down. is,
Raw oysters 1 collected at the bottom of the weir board 18 and from which shell fragments have been removed
The shells flow down in the shell removal gutter 17 together with water.

殻除去樋17中を流下した生かき1は、その下部開口部
から水と共にボイル供給コンベヤー20上に落下する。
The raw oysters 1 that have flowed down through the shell removal gutter 17 fall onto the boil supply conveyor 20 together with water from the lower opening thereof.

ボイル供給コンベヤー20は、駆動ロール21と従動ロ
ール22との間にネットベルト23が張設されたもので
あり、その下部には回収槽24が配設されている。ボイ
ル供給コンベヤー20上に落下した生かき1はネットベ
ルト23で搬送され、その間に水切りが行なわれる。水
切りによる水滴及び殻除去樋17を流下した水は回収槽
24で回収され(回収水L3)、ノズル15に供給され
て流下水として循環利用され、一部は排水される。
The boil supply conveyor 20 has a net belt 23 stretched between a drive roll 21 and a driven roll 22, and a collection tank 24 is provided at the bottom of the net belt 23. The raw oysters 1 that have fallen onto the boil supply conveyor 20 are conveyed by a net belt 23, during which water is drained. Water droplets from draining and water flowing down the shell removal gutter 17 are collected in the collection tank 24 (recovered water L3), supplied to the nozzle 15, and recycled as running water, and a portion is drained.

加熱工程: ボイル供給コンベヤー20により水切りされつつ搬送さ
れた生かき1は、ついで第2図に示すように搬送終点で
加熱釜供給樋25中に落下し、該加熱釜供給樋25を落
下しながら加熱釜循環コンベヤー26上に供給される。
Heating process: The raw oysters 1 conveyed while being drained by the boil supply conveyor 20 then fall into the heating pot supply gutter 25 at the end of the conveyance, as shown in FIG. The heated pot is supplied onto the circulating conveyor 26.

加熱釜循環コンベヤー26は、バー付ネットベルト27
が駆動ロール28と従動ロール29トノ間に掛けられ、
テンションロール30,31゜32及び33により張設
され、バー付きネットベルト27の上側はテンションロ
ール30.31により加熱釜(平蓋湯槽)35内に収容
された加熱水又は沸騰水36中を通過するように、また
その下側はテンションロール32.33により加熱釜3
5の下側を通過するように張設されている。バー付きネ
ットベルト27の表面には、一定の幅及び高さのバー材
34が固着されており、加熱釜供給樋25から加熱釜循
環コンベヤー26上に落下した生かき1は、上記バー材
34により横ずれが防止されながら一定の速度で加熱水
36中を搬送される。すなわち、バー付きネットベルト
27表面の2つのバー材34で囲まれる区域に落下、収
容された生かき1は、上記ネットベルト27の搬送速度
に応じて一定時間加熱水36により煮熱(ボイル)され
る。通常、約96℃で8分間煮熱し、ボイル液をブリッ
クス濃度約2″〜5″となった時点で回収する(回収液
L4)。
The heating pot circulation conveyor 26 is a net belt 27 with bars.
is hung between the driving roll 28 and the driven roll 29 tonneau,
It is stretched by tension rolls 30, 31, 32 and 33, and the upper side of the bar-equipped net belt 27 passes through heated water or boiling water 36 housed in a heating pot (flat-lid water tank) 35 by tension rolls 30 and 31. The lower side is heated by the heating pot 3 by tension rolls 32 and 33.
It is stretched so as to pass through the lower side of 5. A bar material 34 having a constant width and height is fixed to the surface of the net belt 27 with bars, and the raw oysters 1 that have fallen from the heating pot supply gutter 25 onto the heating pot circulation conveyor 26 are transferred to the bar material 34. It is transported through the heated water 36 at a constant speed while preventing lateral displacement. That is, the raw oysters 1 that have fallen and been accommodated in the area surrounded by the two bar materials 34 on the surface of the net belt 27 with bars are boiled in heated water 36 for a certain period of time depending on the conveyance speed of the net belt 27. be done. Usually, it is boiled at about 96° C. for 8 minutes, and the boiled liquid is recovered when the Brix concentration reaches about 2'' to 5'' (recovered liquid L4).

上記加熱工程は、生かきをある程度凝固させて、かき同
士がくっつかないようにしてその後の取扱いが容易なよ
うにすると共に、その後の調味味付工程において調味液
の浸透を良好にするための工程である。この加熱工程は
、上記のように平蓋湯槽中で一段階で行なうこともでき
るが、−次加熱及び二次加熱の二段階に分けて行なうこ
とが望ましい。
The above heating process is a process to coagulate the raw oysters to a certain extent to prevent them from sticking together, making subsequent handling easier, and also to improve penetration of the seasoning liquid in the subsequent seasoning process. It is. Although this heating step can be carried out in one step in a flat-covered hot water tank as described above, it is preferable to carry out the heating step in two steps: secondary heating and secondary heating.

すなわち、前記加熱釜供給樋25に代えであるいはその
後に、内部に配設されたかき収容部もしくはかき収納篭
が螺旋状に回転する回転煮熱釜を設け、この−次加熱に
おいて例えば70℃で5分加熱し、次に前記平蓋湯槽で
ある加熱釜35で、例えば95℃で99二次加熱し、そ
れらのボイル液は一次加熱及び二次加熱の間で循環する
ようにする。このように加熱工程を2段階に分けて、タ
ンパク凝固温度あるいはそれより若干高い温度で予備加
熱し、かきの表面部だけを加熱、凝固させることにより
、次の二次加熱においてかき肉内部の均一な熱分布が得
られ、調味味付及び燻製における味の浸透や煙の付きが
良くなるので好ましい。
That is, instead of or after the heating pot supply gutter 25, a rotary boiling pot in which an oyster storage section or an oyster storage basket arranged inside thereof rotates spirally is provided, and in this second heating, for example, The boiling liquid is then heated for 99 minutes, for example, at 95° C., in the heating pot 35, which is the flat-lid bath, and the boiling liquid is circulated between the primary heating and the secondary heating. In this way, the heating process is divided into two stages, and by preheating at the protein coagulation temperature or slightly higher temperature, and heating and coagulating only the surface of the oyster, the inside of the oyster meat can be uniformly heated in the next secondary heating. It is preferable because it provides a good heat distribution and improves flavor penetration and smoke retention during seasoning and smoking.

選別工程(ロール選別、ネット選別):次に、加熱釜3
5を出たボイルかき1aは、加熱釜循環コンベヤー26
の搬送終点において供給ダクト37中に落下し、該供給
ダクト37により選粒機供給ネットコンベヤー38に供
給される。該選粒機供給ネットコンベヤー38の下側に
は冷却水循環タンク40が配置され、該タンク40内に
収容されている冷却水41はポンプ42によりノズル4
3に供給され、該ノズル43により、上記粒機供給ネッ
トコンベヤー38のネットベルト イルかき1aに冷却水がシャワーされる。シャワー後の
ボイルかき1aは選粒機供給ネットコンベヤー38によ
り選粒機(第4図参照)に供給された後、その後の加工
に付される。冷却水循環タンク40の冷却水41はボイ
ルかき1aの洗滌、冷却に循環使用され、ボイルかき1
aの表面に併行したエキス分を含有する冷却水41を回
収する(回収液Ls)。前記各工程で回収された貝汁液
(回収液L 1 +  L2 、L4 +  L5)は
かき濃縮エキスを製造するための濃縮タンク(図示せず
)に供給される。
Sorting process (roll sorting, net sorting): Next, heating pot 3
The boiler 1a that has come out of the boiler 5 is transferred to the heating pot circulation conveyor 26
At the end of the conveyance, the granules fall into a supply duct 37 and are supplied by the supply duct 37 to a granulator supply net conveyor 38 . A cooling water circulation tank 40 is arranged below the granulator supply net conveyor 38, and the cooling water 41 contained in the tank 40 is pumped through the nozzle 4 by a pump 42.
3, and the cooling water is showered by the nozzle 43 onto the net belt coil paddle 1a of the granulator supply net conveyor 38. After the shower, the boiled oysters 1a are supplied to a grain sorter (see FIG. 4) by a grain sorter supply net conveyor 38, and then subjected to subsequent processing. The cooling water 41 in the cooling water circulation tank 40 is circulated and used for cleaning and cooling the boil scraper 1a.
The cooling water 41 containing the extract that ran parallel to the surface of a is collected (recovered liquid Ls). The shellfish juice liquids (recovered liquids L 1 + L2, L4 + L5) collected in each of the above steps are supplied to a concentration tank (not shown) for producing concentrated oyster extract.

選別はロール選別とネット選別から構成され、ロール選
別に用いられる選粒機44は第4図に示すように傾斜し
た二本の回転ロール45a。
Sorting consists of roll sorting and net sorting, and the grain sorter 44 used for roll sorting has two inclined rotating rolls 45a as shown in FIG.

45bから構成され、両回転ロール45a。45b, and a double rotating roll 45a.

45b間の間隙は選粒機供給ネットコンベヤー38の下
側に配置された上部で狭く、下部で広くなるように調整
されている。両回転ロール45a,45bの下側には所
定の数の選別機4Gが配設され、さらに各選別機46の
下側には該選別機46に相当する数の選別コンベヤー4
7が配設されている。選別コンベヤー47は、駆動ロー
ル48と従動ロール49との間に張り渡されたネット状
のコンベヤーベルトから構成されている。尚、第3図に
おいては図示の便宜上、選別コンベヤー47は選粒機4
4と平行に図示されているが、実際上は第4図に示すよ
うに選粒機44の軸方向に対して垂直方向に配置されて
いる。
The gap between the particles 45b is adjusted so that it is narrower at the upper portion located below the granulator supply net conveyor 38 and wider at the lower portion. A predetermined number of sorting machines 4G are disposed below both rotating rolls 45a, 45b, and a number of sorting conveyors 4 corresponding to the sorting machines 46 are arranged below each sorting machine 46.
7 are arranged. The sorting conveyor 47 is composed of a net-like conveyor belt stretched between a driving roll 48 and a driven roll 49. In addition, in FIG. 3, for convenience of illustration, the sorting conveyor 47 is replaced by the grain sorting machine 4.
4, but in reality, it is arranged perpendicular to the axial direction of the grain sorter 44, as shown in FIG.

ボイルかき1aは選粒機供給ネットコンベヤー38から
選粒機44の両回転ロール45a。
The boil scraper 1a is from the granulator supply net conveyor 38 to the dual rotating rolls 45a of the granulator 44.

45b間にノズル50からのシャワーにより流し落され
るが、傾斜している両回転ロール間を下降していく間に
、まずサイズの小さなボイルかき1aが両回転ロール4
5a,45b間の小さな間隙を通って選別機46を介し
て選別コンベヤー47上に落下し、次いで少しサイズの
大きいボイルかき1aが両回転ロール45a。
45b, the boil is washed away by the shower from the nozzle 50, but as it descends between the two rotating rolls 45b, the small size boiler 1a first falls between the two rotating rolls 4.
It passes through a small gap between 5a and 45b and falls onto a sorting conveyor 47 via a sorter 46, and then a slightly larger boiler 1a is transferred to both rotating rolls 45a.

45b間のより大きな間隙を通って選別機46を介して
次の選別コンベヤー47上に落下し、このようにして順
次、ボイルかき1aの大小の選別が行なわれ、下側に配
設された選別コンベヤー47により大きさ別に引き出さ
れる。ネット状の選別コンベヤー47でボイルかき1a
が搬送されている間に貝殻、異物、プロークン(くず物
かき)が選別され、選別コンベヤー47の終端部に配置
された例えば穴あきアルミ容器等の多孔容器51にボイ
ルかき1aは収容される。ボイルかき1aを収容した多
孔容器51は水切り台上に積み重ねしてしばらく載置す
ることにより水切りを行なうか、あるいは搬送コンベヤ
ーで次の調味味付装置へ搬送している間に水切りを行な
うなど、適当な方法、手段によりボイルかき1aの水切
りを行なう。
45b, and fall onto the next sorting conveyor 47 via the sorting machine 46, and in this way, the boiling scrapers 1a are successively sorted by size, and the sorting conveyor 45 disposed below They are pulled out by conveyor 47 according to size. Boil scraper 1a with net-like sorting conveyor 47
While being conveyed, shells, foreign matter, and broken oysters are sorted out, and the boiled oysters 1a are stored in a porous container 51, such as a perforated aluminum container, arranged at the end of the sorting conveyor 47. The porous containers 51 containing the boiled oysters 1a are stacked on a draining table and placed for a while to drain the water, or the water is drained while being transported to the next seasoning device on a conveyor. Drain the boiled oyster 1a by an appropriate method or means.

調味味付工程: 次いで、ボイルかき1aは第5図に示すような調味味付
装置52により味付けされる。すなわち、ボイルかき1
aを収容した多孔容器51は、各ロール53a、53b
、53c、53d間に張り渡され循環移動するリフトコ
ンベヤー54に吊り下げられ、該リフトコンベヤー54
で搬送される間に、その下側に配置された味付液槽55
内の調味味付液56中に浸漬され、味付けされる。調味
味付は、一般に約3%食塩、約2%カラメルを含有する
液(例えば、大野実業(株)により商品名C95で市販
されている1凋味味付液など)を用いて3〜5分程度浸
漬されるが、その他にも、例えば油付けの場合は植物油
等の油を添加した調味味付液等、任意の調味味付液を用
いることができる。
Seasoning process: Next, the boiled oysters 1a are seasoned by a seasoning device 52 as shown in FIG. In other words, boiling 1
The porous container 51 containing the rolls 53a, 53b
, 53c, 53d and is suspended from a lift conveyor 54 that circulates.
While the flavored liquid tank 55 is being conveyed under the
It is immersed in the seasoning liquid 56 inside and seasoned. Seasoning is generally done by using a liquid containing about 3% salt and about 2% caramel (for example, a 1-taste seasoning liquid sold under the trade name C95 by Ohno Jitsugyo Co., Ltd.). In addition, for example, in the case of dipping in oil, any seasoning liquid can be used, such as a seasoning liquid to which oil such as vegetable oil is added.

網並べ]二値: 上記のようにして調味味付液56により味付けされた味
付かき1bは、次いで、第6図に示すように、薄い箱型
の網状容器57に薄く並べ広げ、駆動ロール59及び従
動ロール60の間に張り渡され駆動される搬送コンベヤ
ー58により、味付かき1bの品温がまだ高いうちに第
7図乃至第9図に示す燻製炉へ搬送される。尚、網並べ
は、搬送コンベヤー58により連続的にあるいは断続的
に搬送されている網状容器57に、人手によって並べて
もよく、あるいは機械的に味付かき1bを落して補助的
に人手によって薄く並べ広げてもよい。また、網状容器
57としては耐熱性の材料から底部がネット状に構成し
たものであれば全て使用でき、またそのサイズも燻製炉
の大きさ、処理能力、コンベヤーの幅等により適宜選定
できるが、一般にその取扱性等の点から65 cm X
 60 am程度の大きさのものが好適である。
Arrangement] Binary: The seasoned oysters 1b seasoned with the seasoning liquid 56 as described above are then thinly arranged and spread in a thin box-shaped mesh container 57, as shown in FIG. 59 and driven rolls 60, the flavored oysters 1b are transported to the smoking furnace shown in FIGS. 7 to 9 while their temperature is still high. Note that the mesh arrangement may be done manually by placing the seasoned oysters 1b on the mesh containers 57 that are being conveyed continuously or intermittently by the conveyor 58, or by mechanically dropping the flavored oysters 1b and auxiliarily arranging them thinly by hand. You can spread it out. In addition, as the mesh container 57, any heat-resistant material with a net-like bottom can be used, and its size can be selected as appropriate depending on the size of the smoking furnace, processing capacity, width of the conveyor, etc. Generally, from the point of view of handling etc., 65 cm
A size of about 60 am is suitable.

燻製工程: 味付かきが並べられた網状容器57は、第7図乃至第9
図に示される燻製装置61に送られ、ここで燻製される
Smoking process: The mesh container 57 in which seasoned oysters are arranged is shown in FIGS. 7 to 9.
It is sent to a smoking device 61 shown in the figure and smoked there.

燻製装置61は、その主要構成要素として燻製炉62と
燻製炉循環コンベヤー66を何し、燻製炉62は上部の
燻煙室63と下部の火床64の各室を有し、かつその屋
根部には煙排出用のフード65が設置されており、また
各火床64の側壁には燃料給排用のハツチ(図示せず)
が取り付けられている。火床64及びそれに対応するフ
ード65は各々4基設置されているが、処理量等に応じ
て適宜の数にすることができる。
The smoking device 61 has a smoking furnace 62 and a smoking furnace circulation conveyor 66 as its main components, and the smoking furnace 62 has an upper smoking chamber 63 and a lower grate 64. A hood 65 is installed for smoke exhaust, and a hatch (not shown) for fuel supply and exhaust is installed on the side wall of each fire bed 64.
is installed. Although four fire beds 64 and four corresponding hoods 65 are installed, the number can be changed as appropriate depending on the throughput and the like.

また、燻製炉のサイズも、図示の構成では8mX2mX
4m程度のサイズが適当であるが、処理量、燻製時間等
に応じて適宜変更できることは当然であり、さらに燻製
炉の材料も、ブロック等耐火性のものであれば全ゆるも
のが使用できる。
In addition, the size of the smoking furnace is 8mX2mX in the configuration shown.
A size of about 4 m is suitable, but it is of course possible to change the size as appropriate depending on the processing amount, smoking time, etc. Furthermore, any fire-resistant material such as blocks can be used for the smoking furnace.

上記燻製炉62の燻煙室63内の一側部には垂直方向に
駆動軸67が回転自在に取り付けられ、該駆動軸67に
は複数の駆動ホイール68が一定間隔で多段に固定され
ている。該駆動軸67、従って駆動ホイール68は、モ
ータ69によりV−ベルト等の駆動伝達手段70、変速
機71、同様の駆動伝達手段72及びプーリ73を介し
て駆動される〇一方、上記燻煙室63の他側部には、同
様に垂直方向に従動軸74が回転自在に取り付けられて
おり、該従動軸74にも同様に上記駆動ホイール68と
対応するように複数の従動ホイール75が一定間隔で多
段に固定されている。また燻製炉62の周囲には、上記
従動ホイール75側の外周位置には最下段の従動ホイー
ル75の高さ位置あるいはその下の位置に案内ホイール
76a、76bが回転自在に配設され、一方、駆動ホイ
ール68側の外周位置には最上段の駆動ホイール68の
高さに相当する位置に案内ホイール76c、76dが配
設され、さらに燻製炉の出口o2がら一定の距離平行に
離れた箇所には案内ホイール76e。
A drive shaft 67 is vertically rotatably attached to one side of the smoking chamber 63 of the smoking furnace 62, and a plurality of drive wheels 68 are fixed to the drive shaft 67 in multiple stages at regular intervals. . The drive shaft 67 and thus the drive wheel 68 are driven by a motor 69 via a drive transmission means 70 such as a V-belt, a transmission 71, a similar drive transmission means 72 and a pulley 73. A driven shaft 74 is similarly rotatably mounted in the vertical direction on the other side of the chamber 63, and a plurality of driven wheels 75 are fixedly attached to the driven shaft 74 so as to correspond to the drive wheel 68. It is fixed in multiple stages at intervals. Further, around the smoking furnace 62, guide wheels 76a and 76b are rotatably disposed on the outer periphery of the driven wheel 75 at the height of or below the lowermost driven wheel 75, and on the other hand, Guide wheels 76c and 76d are disposed on the outer periphery of the drive wheel 68 side at positions corresponding to the height of the uppermost drive wheel 68, and furthermore, guide wheels 76c and 76d are arranged at positions parallel to the outlet o2 of the smoking furnace at a certain distance. Guide wheel 76e.

76fが回転自在に配設されている。尚、案内ホイール
76b及び76cは水平方向に対してやや傾斜するよう
に配設されている。上記案内ホイール76aから出発し
て案内ホイール76bを経てここから上昇して案内ホイ
ール76cに達し、ここから案内ホイール76dを経て
燻製炉62の入口O4から燻製炉に入り、燻製炉62内
の駆動ホイール68と従動ホイール75との間に交互に
螺旋状に張り渡されて下に下降し、次いで燻製炉62の
出口02から出て案内ホイール76eに達し、その後案
内ホイール76fを経て出発点である案内ホイール76
aに戻る循環経路で線状部材が張り渡されて燻製炉循環
コンベヤー66が+R成される。尚、案内ホイール76
e及び76fがバネ部材77により外側に押圧されて、
上記線状部材が一定の張力をもって張り渡されるように
(j4成されている。この張力付与手段としては、他の
任意の手段が採用できる。
76f is rotatably arranged. Note that the guide wheels 76b and 76c are arranged so as to be slightly inclined with respect to the horizontal direction. Starting from the guide wheel 76a, going up through the guide wheel 76b and reaching the guide wheel 76c, from here passing through the guide wheel 76d, entering the smoking furnace from the entrance O4 of the smoking furnace 62, and driving the inside of the smoking furnace 62. 68 and the driven wheel 75 and descend downwards, then exit from the outlet 02 of the smoking furnace 62 and reach the guide wheel 76e, and then pass through the guide wheel 76f to the starting point of the guide wheel 76
A linear member is stretched along the circulation path returning to point a, and the smoking furnace circulation conveyor 66 is made up of +R. In addition, the guide wheel 76
e and 76f are pressed outward by the spring member 77,
The linear member is stretched with a constant tension (j4). Any other arbitrary means can be adopted as this tension applying means.

上記各ホイールとしてはブーりを用い、また上記線状部
材としてはワイヤー等を用いることもてきるが、好まし
くは各ホイールとしてギヤホイールを用い、また線状部
材としてショートリンクチェーン78を用い、該ショー
トリンクチェーン78を各ギヤホイール間に前記のよう
に張り渡すと共に、その両側部にガイドレール80を配
設することが好ましい。そして、第10図及び第11図
に示すように、ショートリンクチェーン78の上部に一
定間隔で突出片79を固若し、一方、上記ガイドレール
80上には、下部所定位置に上記ガイドレール80と摺
動自在に係合するガイドアーム82を同行した井形状の
架台81を一定間隔で載置し、該架台81の中央所定位
置に設けた掛合部83に上記ショートリンクチェーン7
8の突出片79を係合させる。従って、該ショートリン
クチェーン78が前記駆動軸67及び駆動ホイール68
の回転により駆動されるにつれて、上記突出片79と係
合部83との係合により井形状の架台81もガイドレー
ル80により案内されながら駆動される。なお、84は
ショートリンクチェーン78案内用のガイド部材であり
、各ホイール間に適当な長さで配置されている。
It is also possible to use a bobbin as each wheel, and a wire or the like as the linear member, but preferably a gear wheel is used as each wheel, and a short link chain 78 is used as the linear member. It is preferable that the short link chain 78 is stretched between each gear wheel as described above, and that guide rails 80 are provided on both sides of the short link chain 78. As shown in FIGS. 10 and 11, protruding pieces 79 are fixed at regular intervals on the upper part of the short link chain 78, and on the other hand, the guide rail 80 is placed at a predetermined position on the lower part of the guide rail 80. A box-shaped pedestal 81 with a guide arm 82 that is slidably engaged with the pedestal 81 is placed at regular intervals, and the short link chain 7 is attached to a hooking portion 83 provided at a predetermined center position of the pedestal 81.
The protruding pieces 79 of No. 8 are engaged. Therefore, the short link chain 78 connects the drive shaft 67 and the drive wheel 68.
As it is driven by the rotation, the square-shaped pedestal 81 is also driven while being guided by the guide rail 80 due to the engagement between the protruding piece 79 and the engaging portion 83 . Note that 84 is a guide member for guiding the short link chain 78, and is arranged at an appropriate length between each wheel.

このような構成の燻製装置において、前記網皿べ工程か
ら得られた味付かき1bを収容した網状容器57は、案
内ホイール76aと76bとの間で前記のように駆動し
ている井形状の架台81上に次々と載置され、案内ホイ
ール76b。
In the smoking device having such a configuration, the mesh container 57 containing the flavored oysters 1b obtained from the mesh pan baking process is moved between the guide wheels 76a and 76b as described above. The guide wheels 76b are placed one after another on the pedestal 81.

76cの間を上昇し、燻製炉62の入口01から燻製炉
内に入り、燻製炉62内を螺旋状に搬送され下降してい
る間に燻製され、その後燻製炉62の出口02から出て
、その近傍に配置された風乾ブロワ−85及びそのダク
ト86を通過する間に風乾される。尚、燻製は、燻製炉
62下部の火床64で薪木屑87を焚き、発煙させるこ
とにより行なわれ、通常、炉内温度80〜140℃程度
で20±10分程度、好ましくは100〜120℃で2
0分程度行なわれるが、搬送速度の調整等により任意に
調整可能である。
76c, enters the smoking furnace from the entrance 01 of the smoking furnace 62, is conveyed spirally inside the smoking furnace 62, is smoked while descending, and then exits from the exit 02 of the smoking furnace 62, It is air-dried while passing through an air-drying blower 85 and its duct 86 arranged in the vicinity. Incidentally, smoking is carried out by burning firewood chips 87 on the fire bed 64 at the bottom of the smoking furnace 62 to generate smoke, and usually for about 20±10 minutes at a furnace temperature of about 80 to 140°C, preferably 100 to 120°C. So 2
This is carried out for approximately 0 minutes, but this can be adjusted arbitrarily by adjusting the conveyance speed, etc.

燻製選別: 上記のように燻製された燻製かき1cは、次いで、第1
2図に示すようにホッパー88から昇降コンベヤー89
上に移され、次いで、昇降コンベヤー89の上部から燻
製選粒機90の回転ロール91上に落され、大きさを選
別されながらその下部に配設された案内板92を経て引
出コンベヤー93上に落され、該引出コンベヤー93に
より引き出されてサイズ別にトロ箱状の容器94に入れ
られる。その際、手作業による補足サイズ選別が行なわ
れる。上記燻製選粒機90は、多数の回転ロール91が
下側にいく程徐々に間隔が広くなるように傾斜して配置
され、該回転ロール91の下側に所定開口幅となるよう
に複数の案内板92が配置されたものであり、上記回転
ロール間の間隔の調整により選別が行なわれる。第12
図においても、引出コンベヤー93は図示の都合上回転
ロール91の軸方向に垂直な方向に配置されるように描
かれているが、実際上は回転ロール91の軸方向と平行
に配置され、また案内板92により形成される開口部の
数と対応する数の引出コンベヤー93が各案内板92の
下部に配置されている。
Smoking sorting: The smoked oysters 1c smoked as described above are then
From the hopper 88 to the lifting conveyor 89 as shown in Figure 2.
Then, they are dropped from the upper part of the lifting conveyor 89 onto the rotating roll 91 of the smoking granulator 90, and while being sorted by size, they are passed through the guide plate 92 disposed at the lower part and onto the drawer conveyor 93. They are then pulled out by the pull-out conveyor 93 and placed in box-shaped containers 94 according to size. A supplementary manual size selection is then carried out. The smoked grain sorter 90 has a large number of rotary rolls 91 arranged at an incline so that the intervals gradually become wider toward the bottom. A guide plate 92 is arranged, and sorting is performed by adjusting the interval between the rotating rolls. 12th
In the figure, the pull-out conveyor 93 is shown to be arranged in a direction perpendicular to the axial direction of the rotating roll 91 for convenience of illustration, but in reality it is arranged parallel to the axial direction of the rotating roll 91, and A number of pull-out conveyors 93 corresponding to the number of openings formed by the guide plates 92 are arranged below each guide plate 92 .

以上、本発明の好適な実施例について説明したが、本発
明がこれらの実施例に限定されるものでないことはもと
よりであり、各種の設計変更が可能である。例えば、前
記架台を網状容器にすることも可能であり、また前記燻
製炉循環コンベヤーを前記実施例のように燻煙室周囲を
循環するように構成することなく、燻製炉の一側部から
出て同一側部に戻るように循環行路の一部だけか燻製炉
外部へはみ出るように構成することもできる。このよう
な設計変更は、本発明の装置の原理を理解すれば、当業
者にとってそれ程困難なことではないであろう。
Although preferred embodiments of the present invention have been described above, it goes without saying that the present invention is not limited to these embodiments, and various design changes are possible. For example, the pedestal can be made into a net-like container, and the smoking furnace circulation conveyor is not configured to circulate around the smoking chamber as in the above embodiment, but can be carried out from one side of the smoking furnace. It is also possible to construct a structure in which only a part of the circulation path protrudes outside the smoking furnace so that it returns to the same side. Such design changes will not be very difficult for those skilled in the art once the principles of the device of the present invention are understood.

〔発明の作用及び効果〕[Operation and effect of the invention]

以上のように、本発明のかき燻製の製造装置においては
、その主要構成要素である加熱装置では、生かきが加熱
釜内に収容された加熱媒体中を移送通過せしめられなが
ら煮熱され、また調味味付装置では、リフトコンベヤー
で吊り下げながら、味付液槽内の調味味付液中を移送通
過せしめられながら味付けされ、さらに燻製装置では燻
製炉循環コンベヤーで移送されながら燻製炉内を螺旋状
に移動する間に燻製される。
As described above, in the oyster smoked manufacturing apparatus of the present invention, in the heating device which is the main component, raw oysters are boiled while being transferred through a heating medium housed in a heating pot, and In the seasoning device, the seasoning device is suspended by a lift conveyor and is seasoned while being transferred through the seasoning liquid in the flavoring liquid tank.Furthermore, in the smoking device, the flavoring device is transferred by the smoking furnace circulation conveyor and spirally moves through the smoking furnace. It is smoked while it is being transported.

しかも、各装置間には搬送装置が配設され、かきは該搬
送装置によって各装置間を移送される。
Moreover, a conveying device is provided between each device, and the oysters are transferred between each device by the conveying device.

従って、従来のバッチ方式のかき燻製の製造装置と異な
り、かき燻製が連続的に一貫して製造でき、大111な
省力化及びコストダウンを図ることができる。また、請
求項2に記載のように予備加熱装置とかき選別装置を用
いることにより、かきへの香味の付きが良くなると共に
、かき燻製の製造段階において選別まで一貫して連続的
に行なえるという利点が得られる。
Therefore, unlike the conventional batch-type oyster smoked production apparatus, the oyster smoked product can be produced continuously and consistently, resulting in significant labor savings and cost reductions. In addition, by using the preheating device and the oyster sorting device as described in claim 2, the flavor is better imparted to the oysters, and the process can be carried out consistently and continuously in the manufacturing stage of smoked oysters, including sorting. Benefits can be obtained.

さらに本発明の燻製装置によれば、かきは燻製炉循環コ
ンベヤーにより燻製炉内を螺旋状に、好ましくはその上
部から下部に下降しながら移送される間に燻製される。
Further, according to the smoking device of the present invention, the oysters are smoked while being conveyed spirally inside the smoking furnace by the smoking furnace circulating conveyor, preferably descending from the top to the bottom.

従って、従来の棚式燻製炉のように燻製炉内の一定の位
置に固定的に載置した場合と異なり、香味、色沢、乾燥
度の均一なかき燻製が得られる。また、燻製炉内へのか
きの出入が上記燻製炉循環コンベヤーにより連続的にか
つ自動的に行なわれるため、従来の棚式埋製炉のように
、1バツチ毎に作業者が燻製炉に出入りする必要がなく
、火床の燃焼も作業者が出入りするたびに火力の変化が
発生するといった問題もない。これは、実用上極めて大
きな利点と言える。さらに、請求項4に記載されている
ような燻製炉循環コンベヤーを用いることにより、かき
収容容器の上記コンベヤーへの載置及び燻製炉内外の晒
環搬送が極めてスムーズにかつ安定的に行なうことがで
きる。
Therefore, unlike a conventional shelf-type smoker where the smoker is fixedly placed at a fixed position in the smoker, smoked oysters with uniform flavor, color, and dryness can be obtained. In addition, since the oysters are brought in and out of the smoking furnace continuously and automatically by the above-mentioned smoking furnace circulation conveyor, workers are required to enter and exit the smoking furnace for each batch, unlike conventional shelf-type burial furnaces. There is no need to burn the firebed, and there is no problem of the firepower changing every time a worker comes and goes. This can be said to be an extremely large practical advantage. Furthermore, by using the smoking oven circulation conveyor as described in claim 4, the placement of the oyster storage container on the conveyor and the bleaching ring conveyance inside and outside the smoking oven can be carried out extremely smoothly and stably. can.

【図面の簡単な説明】[Brief explanation of the drawing]

第1図は洗浄・除殻装置の概略構成図、第2図は加熱装
置及びその前後の付加的装置を示す概略構成図、第3図
はボイルかき選別装置の概略構成図、第4図はボイルか
きの選粒機を示す部分的に破断した概略斜視図、第5図
は調味味付装置の概略構成図、第6図は網皿ベニ程に用
いられる搬送コンベヤーの概略構成図、第7図は本発明
の燻製装置の一実施例を示す概略構成図、第8図は第7
図の燻製装置の立面配置を示す概略縦断面図、第9図は
燻製装置の平面配置を示す第8図のIX−IX線で切断
した断面図、第10図は燻製炉循環コンベヤーの一実施
例を示す正面図、第11図は第10図に示す燻製炉循環
コンベヤーの部分平面図、第12図は燻製がき選別装置
の概略構成図である。 1は生かき、1aはボイルかき、1bは味付かき、1c
は燻製かき、26は加熱釜循環コンベヤー 35は加熱
釜、44は選粒機、52は調味味付装置、54はリフト
コンベヤー 55は味付液槽、61は燻製装置、62は
燻製炉、63は燻煙室、64は火床、66は燻製炉循環
コンベヤー 67は駆動軸、68は駆動ホイール、74
は従動軸、75は従動ホイール、76a、76b、76
c、76d、76e、   76fは案内ホイール、8
0はガイドレール、81は井形状の架台、90は燻製選
粒機。
Fig. 1 is a schematic diagram of the cleaning/shell removal equipment, Fig. 2 is a schematic diagram showing the heating device and additional equipment before and after it, Fig. 3 is a schematic diagram of the boiler oyster sorting equipment, and Fig. 4 is a schematic diagram of the boiler oyster sorting equipment. A partially cutaway schematic perspective view showing a grain sorting machine for boiled oysters, FIG. 5 is a schematic configuration diagram of a seasoning device, FIG. The figure is a schematic configuration diagram showing one embodiment of the smoking device of the present invention, and FIG.
Figure 9 is a schematic longitudinal cross-sectional view showing the elevational arrangement of the smoking device; Figure 9 is a cross-sectional view taken along the line IX-IX in Figure 8 showing the planar arrangement of the smoking device; Figure 10 is a section of the smoking furnace circulation conveyor. FIG. 11 is a partial plan view of the smoking oven circulation conveyor shown in FIG. 10, and FIG. 12 is a schematic diagram of the smoked oyster sorting device. 1 is raw oyster, 1a is boiled oyster, 1b is seasoned oyster, 1c
26 is a heating pot circulation conveyor, 35 is a heating pot, 44 is a grain sorting machine, 52 is a seasoning device, 54 is a lift conveyor, 55 is a seasoning liquid tank, 61 is a smoking device, 62 is a smoking furnace, 63 64 is a smoking chamber, 64 is a fire bed, 66 is a smoking furnace circulation conveyor, 67 is a drive shaft, 68 is a drive wheel, 74
is a driven shaft, 75 is a driven wheel, 76a, 76b, 76
c, 76d, 76e, 76f are guide wheels, 8
0 is a guide rail, 81 is a well-shaped pedestal, and 90 is a smoked grain sorter.

Claims (4)

【特許請求の範囲】[Claims] (1)加熱釜と、該加熱釜内に入れられた加熱媒体中を
通過せしめながらかきを移送する手段とからなる加熱装
置、 調味味付液を収容する味付液槽と、該味付液槽の上部に
、かきを収容した多孔容器を吊下げて該容器を上記調味
味付液中に浸漬するような高さで、循環移動可能に配置
されたリフトコンベヤーとからなる調味味付装置、 上部の燻煙室と下部の火床の各室を有する燻製炉と、該
燻製炉の燻煙室内を螺旋状に循環移動するかき搬送用の
燻製炉循環コンベヤーとからなる燻製装置、及び かきを上記加熱装置、調味味付装置及び燻製装置の順に
搬送するために上記各装置間に配設してなる複数の搬送
装置 から構成されてなるかき燻製の製造装置。
(1) A heating device consisting of a heating pot, a means for transferring oysters while passing through a heating medium placed in the heating pot, a seasoning liquid tank containing a seasoning liquid, and the seasoning liquid A seasoning and seasoning device comprising: a lift conveyor disposed so as to be able to circulate and move at a height such that a porous container containing oysters is suspended above the tank and the container is immersed in the seasoning liquid; A smoking device consisting of a smoking furnace having an upper smoking chamber and a lower grate, a smoking furnace circulation conveyor for transporting oysters that circulates in a spiral manner within the smoking chamber of the smoking furnace, and oysters. A manufacturing device for producing oysters and smoked meat, which comprises a plurality of conveying devices arranged between the heating device, seasoning device, and smoking device in order to convey the heating device, seasoning device, and smoking device in this order.
(2)前記加熱装置の前にさらに予備加熱装置を配設す
ると共に、前記加熱装置と調味味付装置との間及び前記
燻製装置の後にかき選別装置を配設してなる請求項1に
記載の装置。
(2) A preheating device is further provided in front of the heating device, and an oyster sorting device is provided between the heating device and the seasoning device and after the smoking device. equipment.
(3)上部の燻煙室と下部の火床の各室を有する燻製炉
と、上記燻煙室の一側部に回転自在に垂直方向に取り付
けられ、かつ複数のホイールが一定間隔で多段に固定さ
れてなる駆動軸と、上記燻煙室の他側部に回転自在に垂
直方向に取り付けられ、かつ複数のホイールが一定間隔
で多段に固定されてなる従動軸と、上記駆動軸に連結さ
れた駆動装置と、上記燻煙室の外部に回転自在に取り付
けられた複数の案内ホイールと、上記駆動軸のホイール
と従動軸のホイールとの間に螺旋状に交互に張り渡され
、かつ燻煙室外部の案内ホイールにも張り渡されて循環
移動可能に張設されてなる燻製炉循環コンベヤーとから
なる燻製装置。
(3) A smoking furnace having an upper smoking chamber and a lower grate, and a plurality of wheels arranged vertically and rotatably on one side of the smoking chamber, and arranged in multiple stages at regular intervals. A fixed drive shaft, a driven shaft rotatably attached vertically to the other side of the smoking chamber and having a plurality of wheels fixed in multiple stages at regular intervals, and a driven shaft connected to the drive shaft. a plurality of guide wheels rotatably attached to the outside of the smoking chamber; and a plurality of guide wheels arranged in a spiral manner alternately between the wheels of the drive shaft and the wheels of the driven shaft, and A smoking device consisting of a smoking furnace circulation conveyor which is also stretched over a guide wheel outside the room so that it can be circulated.
(4)前記燻製炉循環コンベヤーが、前記各ホイール間
に張り渡された線状部材と、該線状部材の両側部に配設
されたガイドレールと、上記線状部材の上部に一定間隔
で多数載置されていると共に、上記線状部材と係合する
ようにかつ上記ガイドレールと摺動自在に係合するよう
に配設されてなる架台とから構成されてなる請求項3に
記載の燻製装置。
(4) The smoking oven circulation conveyor includes a linear member stretched between each wheel, a guide rail arranged on both sides of the linear member, and a linear member arranged at regular intervals on the upper part of the linear member. 4. A pedestal according to claim 3, comprising a pedestal in which a large number of pedestals are placed and arranged to engage with the linear member and to slidably engage with the guide rail. Smoking equipment.
JP63145623A 1988-06-15 1988-06-15 Production apparatus for smoked oyster and smoking furnace Pending JPH022314A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP63145623A JPH022314A (en) 1988-06-15 1988-06-15 Production apparatus for smoked oyster and smoking furnace

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP63145623A JPH022314A (en) 1988-06-15 1988-06-15 Production apparatus for smoked oyster and smoking furnace

Publications (1)

Publication Number Publication Date
JPH022314A true JPH022314A (en) 1990-01-08

Family

ID=15389294

Family Applications (1)

Application Number Title Priority Date Filing Date
JP63145623A Pending JPH022314A (en) 1988-06-15 1988-06-15 Production apparatus for smoked oyster and smoking furnace

Country Status (1)

Country Link
JP (1) JPH022314A (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100572029B1 (en) * 2004-10-18 2006-04-18 경상대학교산학협력단 Natural flavoring substance from smoked-dried oyster and its scrap and process for the preparation thereof
CN103168823A (en) * 2012-11-14 2013-06-26 大连工业大学 Auger delivery type ark shell meat blender
WO2020050370A1 (en) * 2018-09-05 2020-03-12 卜部産業株式会社 Oyster for processing, method for producing oyster for processing, and oyster treatment device

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100572029B1 (en) * 2004-10-18 2006-04-18 경상대학교산학협력단 Natural flavoring substance from smoked-dried oyster and its scrap and process for the preparation thereof
CN103168823A (en) * 2012-11-14 2013-06-26 大连工业大学 Auger delivery type ark shell meat blender
WO2020050370A1 (en) * 2018-09-05 2020-03-12 卜部産業株式会社 Oyster for processing, method for producing oyster for processing, and oyster treatment device
JPWO2020050370A1 (en) * 2018-09-05 2020-09-10 卜部産業株式会社 Processing oysters, manufacturing method of processing oysters, oyster processing equipment

Similar Documents

Publication Publication Date Title
JP6243348B2 (en) Method and apparatus for the preparation of crisp food
US4167585A (en) Method for heating and cooking foods in a closed treatment chamber by maintaining the temperature and moisture content
US20070202786A1 (en) Automated apparatus and system for cooking, drying, peeling and processing shellfish products
US4068572A (en) Apparatus for heating food
JP6531333B2 (en) Low salt kimchi manufacturing system
US2419875A (en) Dehydrating food by radiant energy and gas
JP2015503910A5 (en)
US2541859A (en) Dehydrated apples
RU2573759C2 (en) Method and device for saucing dry nuts by way of diffusion by way of salting, saccharification and flavouring
KR101798893B1 (en) Cooking system for roast eel
JPH022314A (en) Production apparatus for smoked oyster and smoking furnace
US1443367A (en) Apparatus for dehydrating fruit, vegetables, and other materials
CN86101174A (en) A kind of method of producing fried seasoning peanut
US3263337A (en) Method and apparatus for dehydrating foam
KR101317769B1 (en) Oil dehydrator using hot-air
US2788732A (en) Apparatus for preparing dried food and other products
JPH067253A (en) Continuous device for grilling eel and the like
US1299493A (en) Process of and apparatus for preparing potatoes for dehydration.
KR101297347B1 (en) Apparatus for deep-frying
JPH0377509A (en) Heat treatment method and equipment of food
JP5676142B2 (en) Vertical flow french fryer
US8231919B2 (en) Vertical flow french fryer
EP4356745A1 (en) Smoker system
AU2010201680B2 (en) Vertical Flow French Fryer
RU10320U1 (en) DRYER OF SMALL POWER FOR FRUIT AND VEGETABLES