JPH02227220A - Fiber reinforced plastic plate for structural reinforcement and manufacture thereof - Google Patents

Fiber reinforced plastic plate for structural reinforcement and manufacture thereof

Info

Publication number
JPH02227220A
JPH02227220A JP1047577A JP4757789A JPH02227220A JP H02227220 A JPH02227220 A JP H02227220A JP 1047577 A JP1047577 A JP 1047577A JP 4757789 A JP4757789 A JP 4757789A JP H02227220 A JPH02227220 A JP H02227220A
Authority
JP
Japan
Prior art keywords
reinforced plastic
plastic plate
fiber
holes
reinforcing
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP1047577A
Other languages
Japanese (ja)
Other versions
JP2826742B2 (en
Inventor
Keiji Hiyamizu
冷水 恵次
Yuji Ishida
石田 雄司
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Tonen General Sekiyu KK
Original Assignee
Tonen Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Tonen Corp filed Critical Tonen Corp
Priority to JP1047577A priority Critical patent/JP2826742B2/en
Publication of JPH02227220A publication Critical patent/JPH02227220A/en
Application granted granted Critical
Publication of JP2826742B2 publication Critical patent/JP2826742B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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  • Reinforced Plastic Materials (AREA)
  • Casting Or Compression Moulding Of Plastics Or The Like (AREA)
  • Moulding By Coating Moulds (AREA)

Abstract

PURPOSE:To prevent gap from developing and, in addition, easily discharge excess adhesive by a method wherein entrapped air is easily prevented from leaving, even when the air is entrapped between the adhesive, which is applied onto the surfaces of the beam and slab of concrete structure as well as other parts to be reinforced in various structures, and fiber reinforced plastic plate. CONSTITUTION:Prepreg 7 is produced by feeding matrix resin such as thermosetting resin to long carbon fibers, which are continuously fed onto continuously fed lower film having the predetermined width, and impregnating the carbon fibers with the matrix resin under heat and pressure with rolls or the like. Uncured prepregs 7 are laminated to one another. In addition, a plurality of through holes 8 are bored flatwise. Next, after each through hole 8 is filled with soft filling material or clayey material such as putty, sealant or the like so as to plug the through hole 8, the laminated prepregs 7 are heated at 130-180 deg.C for setting. After setting, by removing the clayey material, which fills the through hole 8, a fiber reinforced plastic plate 6 having through holes 8 is obtained.

Description

【発明の詳細な説明】 本発明は、鋼板製タンク、コンクリート製タンクの天井
板、側板等の補強や、コンクリート構造物の梁、床版、
その他種々の構築物の補強に使用することができる構築
物補強用繊維強化プラスチック板に関する。
Detailed Description of the Invention The present invention is useful for reinforcing ceiling plates, side plates, etc. of steel plate tanks and concrete tanks, and for reinforcing beams, floor slabs, etc. of concrete structures.
The present invention relates to a fiber-reinforced plastic plate for reinforcing structures that can be used for reinforcing various other structures.

支え立上j 鋼板製タンク、コンクリート製タンクの天井板、側板、
コンクリート構造物の梁、床版、その他種々の構築物は
、永年の使用と共に腐食やりラック等により劣化し、曲
げ応力等の作用により強度が低下するため、補強の必要
が生じる。
Supporting and standing up j Ceiling plates, side plates of steel plate tanks, concrete tanks,
BACKGROUND OF THE INVENTION Beams, floor slabs, and other various structures of concrete structures deteriorate over many years of use due to corrosion, racking, etc., and their strength decreases due to the effects of bending stress, etc., resulting in the need for reinforcement.

従来、このような構築物の補強、例えばコンクリート構
造物の床版(コンクリートスラブ)が劣化により強度低
下を生じた場合にその補強は、補強材料として鉄板を使
用して、該鉄板をアンカーボルト等で補強箇所に固定す
る方法が採られていた。また鋼板製タンクの側板の補強
は、鉄板を溶接等で取り付ける方法が一般的である。し
かし、鉄板を補強材料としたのでは補強材料の重量が大
となるため、大面積の補強作業は補強材ネ4の取り扱い
上から困難になり、又補強箇所によっては補強材料の増
り付は作業自体が不可能か、極めて困難なことが多く、
作業効率が悪い。
Conventionally, reinforcement of such structures, for example, when the floor slab of a concrete structure (concrete slab) has decreased in strength due to deterioration, has been achieved by using iron plates as the reinforcing material and attaching the iron plates with anchor bolts, etc. The method used was to fix it at reinforced points. In addition, the side plates of steel plate tanks are generally reinforced by attaching iron plates by welding or the like. However, if steel plates are used as the reinforcing material, the weight of the reinforcing material will be large, making reinforcing work on large areas difficult from the perspective of handling the reinforcing material 4, and depending on the reinforcement location, additional reinforcing material may not be added. The task itself is often impossible or extremely difficult;
Work efficiency is poor.

このような問題を解決するべく1重量が極めて軽量で、
補強箇所の表面への取付け、固定方法も容易であり、且
つ引張強度及び弾性率等に優れている繊維強化プラスチ
ック板を補強材料として使用する方法が提案されている
In order to solve these problems, one weight is extremely light,
A method has been proposed in which a fiber-reinforced plastic plate is used as a reinforcing material because it is easy to attach and fix to the surface of the reinforced area and has excellent tensile strength and elastic modulus.

が 上記のam強化プラスチック板は1例えば炭素繊維など
の強化繊維とマトリクス樹脂とからなるプリプレグを積
層、硬化してなっている。このような繊維強化プラスチ
ック板によれば、好適にコンクリートスラブ、更には種
々の構築物の補強。
However, the above-mentioned am reinforced plastic plate is made by laminating and curing prepregs made of reinforcing fibers such as carbon fibers and matrix resin. Such fiber-reinforced plastic plates are suitable for reinforcing concrete slabs and various other structures.

強化をすることが可能になり、又使用される材料が極め
て軽量であるので、その取り扱いも容易で作業効率も向
上するという種々の利点を有している。
It has various advantages such as being able to be reinforced, and the material used is extremely lightweight, making it easy to handle and improving work efficiency.

繊維強化プラスチック板による例えばコンクリートスラ
ブの補強は、第4図に示されるように、コンクリートス
ラブlの補強すべき箇所の表面2に接着剤3を直接又は
プライマーを介して塗布し、その後繊維強化プラスチッ
ク板4を接着剤3上からコンクリートスラブlの表面2
に押圧して、貼り付けることにより行なわれる。
For example, reinforcement of a concrete slab with a fiber-reinforced plastic plate is performed by applying adhesive 3 directly or via a primer to the surface 2 of the concrete slab l at the location to be reinforced, and then applying the fiber-reinforced plastic plate to the surface 2 of the concrete slab l, as shown in FIG. Place plate 4 onto surface 2 of concrete slab l from adhesive 3.
This is done by pressing and pasting.

このとき、コンクリートスラブlの表面2上の接着剤3
と繊維強化プラスチック板4との間に空気が挟さみ込ま
れて空隙部5が生じると、繊維強化プラスチ−2り板4
による補強効果を低減させるので、接着剤3と繊維強化
プラスチック板4との間にできるだけ空気が挟み込まれ
ることがないようにして、繊維強化プラスチック板4を
貼り付けている。しかしながら、成る程度広い面積をも
ったm維強化プラスチック板4を貼り付けることから、
接着剤3と繊維強化プラスチック板4との間に空気が挟
さみ込まれないようにすることは難しく、挟さみ込まれ
た空気による空隙部5が生じることが多い、この挟さみ
込まれた空気による空隙部5の発生は、使用する繊維強
化プラスチック板4が大きくなればなるほど著しくなる
。またコンクリートスラブlの表面2に凹凸がある場合
、その影響を無くすためにコンクリートスラブlの表面
2に接着剤3を厚く塗布することがあるが、接着剤3が
厚くても接着剤3と繊維強化プラスチック板4との間に
空気が挟さみ込まれないようにするのが難しいのは同じ
で、同様に挟み込まれた空気による空隙部5が生じる。
At this time, the adhesive 3 on the surface 2 of the concrete slab l
When air is trapped between the fiber-reinforced plastic plate 4 and the gap 5 is created, the fiber-reinforced plastic plate 4
In order to reduce the reinforcing effect caused by the adhesive 3 and the fiber-reinforced plastic plate 4, the fiber-reinforced plastic plate 4 is attached in such a way that air is not trapped between the adhesive 3 and the fiber-reinforced plastic plate 4 as much as possible. However, since the m-fiber reinforced plastic plate 4 with a reasonably large area is pasted,
It is difficult to prevent air from being trapped between the adhesive 3 and the fiber-reinforced plastic plate 4, and the trapped air often creates a void 5. The generation of voids 5 due to trapped air becomes more significant as the size of the fiber-reinforced plastic plate 4 used increases. In addition, if the surface 2 of the concrete slab 1 has unevenness, adhesive 3 may be applied thickly to the surface 2 of the concrete slab 1 to eliminate the effect of unevenness, but even if the adhesive 3 is thick, the adhesive 3 and the fibers Similarly, it is difficult to prevent air from being trapped between the reinforced plastic plate 4 and the trapped air creates a void 5.

また逆に接着剤3を多く塗布し過ぎて、接着剤3が過度
に厚くなったり局部的に接着剤3が集まることによる繊
維強化プラスチック板4の膨れが生じる。
Conversely, if too much adhesive 3 is applied, the adhesive 3 becomes excessively thick, or the adhesive 3 gathers locally, causing swelling of the fiber-reinforced plastic plate 4.

このようなことから、従来は繊維強化プラスチック板4
による補強効果を十分に発揮させることができなかった
For this reason, conventional fiber-reinforced plastic plates 4
It was not possible to fully demonstrate the reinforcing effect.

従って、本発明の目的は、鋼板製タンク、コンクリート
製タンクの天井板、側板等、あるいはコンクリート構造
物の梁、床版、その他種々の構築物の補強すべき箇所の
表面上に塗布した接着剤と繊維強化プラスチック板との
間に空気が挟み込まれても、その挟み込まれた空気が残
存するのを容易に防止して、空隙部を発生させることな
く又余分な接着剤を容易に排出して、繊維強化プラスチ
ック板を構築物に貼り付け、繊維強化プラスチック板に
よる補強効果を十分に発揮させて構築物を補強すること
ができるようにした。構築物補強用繊維強化プラスチッ
ク板およびその製造方法を提供することにある。
Therefore, it is an object of the present invention to provide adhesives applied to the surfaces of steel plate tanks, ceiling plates, side plates, etc. of concrete tanks, beams and floor slabs of concrete structures, and other various structures to be reinforced. Even if air is trapped between the fiber-reinforced plastic plate and the fiber-reinforced plastic plate, the trapped air can be easily prevented from remaining, and excess adhesive can be easily discharged without creating any voids. The fiber-reinforced plastic plate is pasted on the structure, and the reinforcement effect of the fiber-reinforced plastic plate is fully exhibited, so that the structure can be reinforced. An object of the present invention is to provide a fiber-reinforced plastic plate for reinforcing structures and a method for manufacturing the same.

ための 上記品目的は本発明に係る構築物補強用繊維強化プラス
チック板およびその製造方法にて達成される。
The above-mentioned objects are achieved by the fiber-reinforced plastic plate for reinforcing structures and the method for manufacturing the same according to the present invention.

要約すれば本発明は、強化繊維とマトリクス樹脂とから
なるプリプレグを積層、硬化してなり、且つ、その厚み
方向に貫通する複数個の貫通穴を有することを特徴とす
る構築物補強用繊維強化プラスチック板、並びに、強化
繊維とマトリクス樹脂とからなるプリプレグを8&層し
て、前記積層したプリプレグにその厚み方向に貫通する
複数個の貫通穴を開孔した後、前記貫通穴を軟質の充填
材料で塞いで前記81磨したプリプレグを加熱、硬化し
、然る後に前記貫通穴を塞いだ充填材料を除去すること
を特徴とする構築物補強用繊維強化プラスチック板の製
造方法、及び、強化繊維とマトリクス樹脂とからなるプ
リプレグの複a箇所に強化m維の非配置部分を設けるよ
うにして前記プリプレグを作製し、そして前記複数箇所
の強化繊維の非配置部分を重ねて前記プリプレグをaB
して前記積層したプリプレグを加熱、硬化し、然る後に
前記複数箇所の強化繊維の非配置部分にその厚み方向に
貫通する貫通穴を開孔したことを特徴とする構築物補強
用繊維強化プラスチック板の製造方法である。
To summarize, the present invention provides a fiber-reinforced plastic for reinforcing structures, which is made by laminating and curing prepregs made of reinforcing fibers and matrix resin, and which has a plurality of through holes penetrating in the thickness direction. After 8 layers of prepreg made of a plate, reinforcing fibers and matrix resin are formed, and a plurality of through holes penetrating the laminated prepreg in the thickness direction are formed, the through holes are filled with a soft filling material. A method for manufacturing a fiber-reinforced plastic plate for reinforcing structures, which comprises heating and curing the plugged and polished prepreg, and then removing the filling material that plugged the through holes, and reinforcing fibers and matrix resin. The prepreg is prepared by providing a portion where reinforcing fibers are not placed in a portion of a prepreg consisting of
A fiber-reinforced plastic board for reinforcing a structure, characterized in that the laminated prepreg is heated and cured, and then through-holes penetrating in the thickness direction are formed in the plurality of parts where reinforcing fibers are not placed. This is a manufacturing method.

本発明の繊維強化プラスチック板は、通常通りプリプレ
グを作製して積層し、未硬化状態で貫通穴を開孔するか
又は加熱硬化したのち貫通穴を開孔することによって得
たものでもよいが1本発明の製造方法によれば、いずれ
も強化繊維を切断することのない貫通穴を有する繊維強
化プラスチック板を製造することができる。
The fiber-reinforced plastic plate of the present invention may be obtained by producing and laminating prepregs in the usual manner, and forming through holes in an uncured state, or by forming through holes after heating and curing. According to the manufacturing method of the present invention, it is possible to manufacture a fiber-reinforced plastic plate having through-holes that do not cut reinforcing fibers.

笈1遺 以下、本発明の詳細な説明する。1 koji The present invention will be explained in detail below.

第1図は1本発明の構築物補強用繊維強化プラスチック
板の一実施例を示す斜視図である。第1図に示すように
1本発明の構築物補強用繊維強化プラスチック板6は、
強化繊維とマトリクス樹脂とからなるプリプレグ7を積
層、硬化してなり、1つその厚み方向に貫通する複数個
の貫通穴8を有している。この貫通穴8は構築物の補強
すべき箇所の表面上に繊維強化プラスチック板6を貼り
付ける際に、その表面上に塗布した接着剤と繊維強化プ
ラスチック板6との間に挟み込んだ空気又は余分な接着
剤を外部に排出するためのもの、更には、空気の排出が
不完全な場合はこの貫通穴8から接着剤を注入、充填し
て空気を排出するためのもので、繊維強化プラスチック
板6に例えば直径3〜l Om mの大きさで100〜
200mmの間隔にて設けられる。
FIG. 1 is a perspective view showing an embodiment of a fiber-reinforced plastic plate for reinforcing structures according to the present invention. As shown in FIG. 1, the fiber-reinforced plastic board 6 for reinforcing structures according to the present invention is
It is made by laminating and curing prepregs 7 made of reinforcing fibers and matrix resin, and has a plurality of through holes 8 that pass through the prepregs in the thickness direction. This through-hole 8 is used to remove air or excess air trapped between the adhesive applied on the surface of the fiber-reinforced plastic plate 6 and the fiber-reinforced plastic plate 6 when the fiber-reinforced plastic plate 6 is pasted on the surface of the part to be reinforced in the structure. This is for discharging the adhesive to the outside, and if the air is not fully discharged, it is for injecting and filling the adhesive through the through hole 8 and discharging the air. For example, a diameter of 3~l Om m and a size of 100~
They are provided at intervals of 200 mm.

このような貫通穴8を有する繊維強化プラスチック板6
は、未発#I製造方法の−っの態様によれば、プリプレ
グ7を未硬化の状態(即ち、軟質状態)に作製して積層
し、そして貫通穴8を開孔して硬化することにより製造
される。
Fiber reinforced plastic plate 6 having such a through hole 8
According to the second aspect of the undeveloped #I manufacturing method, the prepreg 7 is produced in an uncured state (that is, in a soft state) and laminated, and the through holes 8 are drilled and hardened. Manufactured.

先ず、強化繊11(ここで言う強化繊維とはガラス繊維
、アラミド繊維、炭素繊維(黒鉛繊維をも含む)である
)と、マトリクス樹脂の熱硬化性樹Jl又は熱可塑性樹
脂とを使用して、未硬化のプリプレグ7を作製する。
First, using reinforcing fibers 11 (the reinforcing fibers here are glass fibers, aramid fibers, and carbon fibers (including graphite fibers)) and a thermosetting resin or thermoplastic resin as a matrix resin, , an uncured prepreg 7 is produced.

強化aSとして炭素繊維を用いた場合について説明する
と、炭素繊維としては、ピッチ系炭素繊維、PAN、%
炭素繊維等任意の市販の炭素繊維を使用することができ
るが、好ましくは引張強度2.0GPa以上、弾性率2
00GPa以上とされる高強度高弾性率の炭素繊維が使
用される。
To explain the case where carbon fiber is used as the reinforced aS, examples of the carbon fiber include pitch-based carbon fiber, PAN, %
Any commercially available carbon fiber such as carbon fiber can be used, but preferably has a tensile strength of 2.0 GPa or more and an elastic modulus of 2.
Carbon fiber with high strength and high modulus of elasticity of 00 GPa or more is used.

般に、直径7〜12μm程度のフィラメントを3000
〜24000本集東合糸することにより形成された炭素
繊維が使用される。
Generally, 3000 filaments with a diameter of about 7 to 12 μm are used.
Carbon fibers formed by collecting ~24,000 fibers and combining them are used.

マトリクス樹脂を構成する熱硬化性樹脂としては、エポ
キシ樹脂、不飽和ポリエステル樹脂、ポリウレタン樹脂
、ジアリルフタレート樹脂、フェノール樹脂等が使用可
能であり、更に硬化温度が130〜180℃となるよう
に硬化剤その他の付与剤、例えば可撓性付与剤等が適当
に選択される。従って、好ましい一例を挙げれば、熱硬
化性樹脂としてはエポキシ樹脂が好ましく、使用可能な
エポキシ樹脂としては、例えば、(1)グリシジルエー
テル系エポキシ樹脂(ビスフェノールA、F、S系エポ
キシ樹脂、ノボラック系エポキシ樹脂、臭素化ビスフェ
ノールA系エポキシ樹It)i):(2)環式脂肪族エ
ポキシ樹脂: (3)グリシジルエステル系エポキシ樹
脂; (4)グリシジルアミン系エポキシ樹脂; (5
)複素環式エポキシ樹脂:その他種々のエポキシ樹脂か
ら選択される1種又は複数種が使用され、特に、ビスフ
ェノールA、F及びS系グリシジルアミン系エポキシ樹
脂が好適に使用される。又、硬化剤としてはジアミノジ
フェニルスルフォン(DDS)、ジアミノジフェニルメ
タン(DDM)等が好適に使用される。
As the thermosetting resin constituting the matrix resin, epoxy resin, unsaturated polyester resin, polyurethane resin, diallyl phthalate resin, phenol resin, etc. can be used. Other imparting agents, such as flexibility imparting agents, are appropriately selected. Therefore, to give a preferable example, an epoxy resin is preferable as a thermosetting resin, and examples of usable epoxy resins include (1) glycidyl ether-based epoxy resins (bisphenol A, F, S-based epoxy resins, novolak-based epoxy resins, Epoxy resin, brominated bisphenol A-based epoxy resin It)i): (2) Cycloaliphatic epoxy resin: (3) Glycidyl ester-based epoxy resin; (4) Glycidylamine-based epoxy resin; (5)
) Heterocyclic epoxy resin: One or more types selected from various other epoxy resins are used, and in particular, bisphenol A, F, and S-based glycidylamine-based epoxy resins are preferably used. Further, as the curing agent, diaminodiphenylsulfone (DDS), diaminodiphenylmethane (DDM), etc. are preferably used.

マトリクス樹脂を構成する熱可塑性樹脂としては、ポリ
アセタール樹脂、飽和ポリエステル樹脂、ポリアミド樹
脂、ポリスチロール樹脂、ポリカーボネート樹脂、塩化
ビニル樹脂、ポリエチレン樹脂、ポリプロピレン樹脂、
アクリル樹脂等が好適である。
Thermoplastic resins constituting the matrix resin include polyacetal resin, saturated polyester resin, polyamide resin, polystyrene resin, polycarbonate resin, vinyl chloride resin, polyethylene resin, polypropylene resin,
Acrylic resin etc. are suitable.

未硬化のプリプレグ7は通常の態様にて製造するが、簡
単に説明すると、所定の幅を有した、連続的に供給され
る下フィルムに長繊維の炭素繊維を連続的に供給すると
共に、マトリクス樹脂として例えば熱硬化性樹脂を炭素
繊維へと供給し、該炭素繊維にロール等を使用して加圧
加熱含浸させ、所定厚さ1通常0’、05〜0.3mm
とし、未硬化の状態でLカバーフィルムにて挟持して巻
き取りロールに巻き取ることにより製造する。使用され
る炭素繊維の物性、使用量及び配列態様、更にはマトリ
クス樹脂に対する含浸率を変えることにより、又使用さ
れるマトリクス樹脂の配合割合、つまり特性を種々に変
えることにより種々の引張強度、引張弾性率、更には靭
性を提供するプリプレグ7が作製される。
The uncured prepreg 7 is manufactured in a normal manner. To briefly explain, long carbon fibers are continuously supplied to a continuously supplied lower film having a predetermined width, and a matrix is As the resin, for example, a thermosetting resin is supplied to carbon fibers, and the carbon fibers are impregnated with pressure and heat using a roll or the like to a predetermined thickness of 1, usually 0', 05 to 0.3 mm.
It is manufactured by sandwiching the uncured state between L cover films and winding it up on a winding roll. Various tensile strengths and A prepreg 7 is produced that provides modulus of elasticity as well as toughness.

次いで、このようにして製造された未硬化のプリプレグ
7を積層して、その厚み方向に貫通する複数個の貫通穴
8を開孔する。この場合、プリプレグ7は、構築物の補
強箇所に要求される強度、その他の特性に応じて同じ特
性を有したもの、又は異なる特性を有したものが複数枚
積層される。
Next, the uncured prepregs 7 manufactured in this manner are laminated, and a plurality of through holes 8 are formed through the layers in the thickness direction. In this case, a plurality of prepregs 7 having the same properties or different properties are laminated depending on the strength and other properties required for the reinforced portion of the structure.

rt通六8は所望の径となるように針棒等を突き刺して
、積層したプリプレグ7に開孔する。このときプリプレ
グ7は未硬化なので炭素繊維が#き得、針棒等を突き刺
しても炭素繊維を切断せずに貫通穴8を開孔することが
できる。
The rt hole 68 is pierced with a needle bar or the like to form a hole in the laminated prepreg 7 so as to have a desired diameter. At this time, since the prepreg 7 is uncured, the carbon fibers can be formed, and the through holes 8 can be made without cutting the carbon fibers even if the prepreg 7 is pierced with a needle bar or the like.

このようにして積層したプリプレグ7に貫通穴8を開孔
したら6次いで貫通穴8に軟質の充填材料1例えばパテ
、シーラントなどの粘度質材料優品めて、貫通穴8を塞
いだのち、積層したプリプレグ7を温度130−180
℃で加熱、硬化する。そして貫通穴8に詰めた粘度質材
料を除去すれば1貫通穴8を有する繊維強化プラスチッ
ク板6が得られる。なお、貫通穴8を塞ぐ軟質の充填材
料としては、木片、樹脂片1石膏、鉛片等の比較的柔ら
かい材料も用いることができる。
After drilling a through hole 8 in the thus laminated prepreg 7, the through hole 8 was filled with a soft filling material 1, such as a viscous material such as putty or sealant, to close the through hole 8, and then laminated. Prepreg 7 at temperature 130-180
Heating and curing at ℃. Then, by removing the viscous material filled in the through holes 8, a fiber reinforced plastic plate 6 having one through hole 8 is obtained. Note that as the soft filling material for closing the through hole 8, relatively soft materials such as wood chips, resin chips, plaster, lead chips, etc. can also be used.

貫通穴8を有する繊維強化プラスチック板6は、本発明
製造方法の別の一つの態様によれば、プリプレグ7を作
製してプリプレグ7をliL層、硬化したのち1貫通穴
8を開孔することによっても製造することができる。
According to another embodiment of the manufacturing method of the present invention, the fiber-reinforced plastic plate 6 having the through holes 8 is produced by preparing the prepreg 7, converting the prepreg 7 into a liL layer, curing the prepreg 7, and then drilling one through hole 8 therein. It can also be manufactured by

本製造方法では、先ず、プリプレグ7を上述した製造方
法に準じた方法で半硬化の状態に作製する。その際、半
硬化のプリプレグ7は、第2図に示すように、複数箇所
に炭素繊維9の非配置部分10を設けるようにして作製
する0次いで、複数箇所の炭素繊維9の非配置部分10
同士を重ねてプリプレグ7を積層して、積層したプリプ
レグ7を温度130−180℃で加熱、硬化する。この
ようにして積層したプリプレグ7が硬化したら。
In this manufacturing method, first, the prepreg 7 is manufactured in a semi-cured state by a method similar to the manufacturing method described above. At that time, the semi-cured prepreg 7 is prepared by providing portions 10 where carbon fibers 9 are not placed at a plurality of locations, as shown in FIG.
The prepregs 7 are stacked one on top of the other, and the stacked prepregs 7 are heated and cured at a temperature of 130 to 180°C. Once the prepreg 7 laminated in this way is cured.

1−記複数箇所の炭素m維9の非配置部分lOにその厚
み方向に貫通穴8をプレス等で開孔すればよい、炭素縁
fi9をνJ断することなく貫通穴8を開孔することが
できる。かくして貫通穴8を有する炭素繊維強化プラス
チック板6が得られる。
1- The through holes 8 can be opened in the non-arranged portions lO of the carbon m fibers 9 at multiple locations using a press or the like in the thickness direction.The through holes 8 can be opened without cutting the carbon edge fi9 νJ. Can be done. In this way, a carbon fiber reinforced plastic plate 6 having through holes 8 is obtained.

以4二の製造方法では、繊維強化プラスチック板6とし
て、強化繊維を切断することのない貫通穴8を有する場
合について示したが、補強の目的、程度等によっては、
繊維強化プラスチック板6は1強化繊維を切断した貫通
穴8を有してもよく、従ってその場合には1通常通りプ
リプレグ7を作製して積層し、未硬化状態で貫通穴8を
開孔するか、又は加熱硬化して繊維強化プラスチック板
6としたのち、貫通穴8を開孔すればよい。
In the above 42 manufacturing method, the fiber-reinforced plastic plate 6 has a through hole 8 that does not cut the reinforcing fibers, but depending on the purpose and degree of reinforcement, etc.
The fiber-reinforced plastic plate 6 may have through-holes 8 formed by cutting the reinforcing fibers, so in that case, prepregs 7 are produced and laminated as usual, and the through-holes 8 are drilled in an uncured state. Alternatively, after the fiber-reinforced plastic plate 6 is formed by heating and curing, the through-holes 8 may be punched.

次に、本発明に係る炭素繊維強化プラスチック板を使用
した構築物の補強方法を説明する。
Next, a method for reinforcing a structure using the carbon fiber reinforced plastic plate according to the present invention will be explained.

第3図を参照すると、コンクリートスラブlの補強箇所
の下側の表面2に炭素繊維強化プラスチック板6を貼り
付け、劣化により強度が低下したコンクリートスラブ1
の補強をする補強方法が示されている。
Referring to FIG. 3, a carbon fiber reinforced plastic plate 6 is attached to the lower surface 2 of the reinforced part of the concrete slab 1, and the concrete slab 1 whose strength has decreased due to deterioration.
A reinforcement method for reinforcing is shown.

コンクリートスラブlの下側の表面2に、必要に応じて
簡単なケレンを施したのち、接着剤3を直接またはプラ
イマー(図示せず)を介して所定厚さに塗布する0通常
、接着剤3としては炭素繊維強化プ之スチック板6のマ
トリクス樹脂と馴染み易いものが使用される0例えばマ
トリクス樹脂としてエポキシ系樹脂が使用された場合に
は、エポキシ系接着剤等が好適である。該接着剤3の厚
さは通常2〜5mmとされる。プライマーとしてはエポ
キシ系プライマー等が使用可能である。
After applying simple kerning to the lower surface 2 of the concrete slab l, if necessary, apply the adhesive 3 to a predetermined thickness either directly or via a primer (not shown).0Usually, the adhesive 3 For example, if an epoxy resin is used as the matrix resin, an epoxy adhesive or the like is suitable. The thickness of the adhesive 3 is usually 2 to 5 mm. As the primer, an epoxy primer or the like can be used.

次に、炭素繊維強化プラスチック板6の一端側を接着剤
3上からコンクリートスラブlの表面2に押し当てたの
ち、順次他端側へと炭素繊維強化プラスチック板6を押
し付けて、接着剤3と炭素繊維強化プラスチック板6と
の間にできるだけ空気が挟さみ込まれることがないよう
にして、炭素繊維強化プラスチック板6をコンクリート
スラブlの表面2に貼り付ける。この炭素繊維強化プラ
スチック板6はその厚み方向に貫通する貫通穴8を有し
ており、接着剤3と炭素繊維強化プラスチック板6との
間の空気を貫通穴8を通って外部に排出するので、接着
剤3と炭素繊維強化プラスチック板6との間に空気が挟
み込まれに<〈、また余分な接着剤も残らない。
Next, one end side of the carbon fiber reinforced plastic plate 6 is pressed against the surface 2 of the concrete slab l from above the adhesive 3, and then the carbon fiber reinforced plastic plate 6 is sequentially pressed to the other end side, and the adhesive 3 is pressed against the surface 2 of the concrete slab l. A carbon fiber reinforced plastic board 6 is attached to the surface 2 of a concrete slab 1 in such a way that air is not trapped between the carbon fiber reinforced plastic board 6 and the carbon fiber reinforced plastic board 6 as much as possible. This carbon fiber reinforced plastic plate 6 has a through hole 8 penetrating in its thickness direction, and air between the adhesive 3 and the carbon fiber reinforced plastic plate 6 is discharged to the outside through the through hole 8. Since air is trapped between the adhesive 3 and the carbon fiber reinforced plastic plate 6, no excess adhesive remains.

次いで、コンクリートスラブlの表面2に貼り付けた炭
素m雄偉化プラスチック板6を、押圧手段11で押し付
ける。抑圧手段11は、貫通穴8を塞がない位置に比較
的小ピッチで取り付けた押し角材12と、その押し角材
12を直角方向で支えるそれより太い剛性のある押し材
13と、該押し材13を所定圧力にて担持し押圧する長
さ方向に調整自在とされる通常のサポート14とから構
成するのが好適である。なお、抑圧手段11は、エアー
バッグ等を用いて構成することも可能である。
Next, the carbon fiber plastic plate 6 affixed to the surface 2 of the concrete slab 1 is pressed by the pressing means 11 . The suppressing means 11 includes a push bar 12 mounted at a relatively small pitch in a position that does not block the through hole 8, a thicker and more rigid push bar 13 that supports the push bar 12 in a right angle direction, and a push bar 13 that supports the push bar 12 at a right angle. It is preferable that the support 14 is made up of a normal support 14 which is adjustable in the length direction and supports and presses the support 14 at a predetermined pressure. Note that the suppressing means 11 can also be configured using an air bag or the like.

以上のようにして押圧手段11で炭素繊維強化プラスチ
ック板6を押圧する。すると炭素繊維強化プラスチック
板6はその厚み方向に貫通する貫通穴8を有しているの
で、接着剤3と炭素繊維強化プラスチック板6との間に
狭さみ込まれている空気又は余分な接着剤は、貫通穴8
を通り押し角材12の間から外部に排出される。従って
、接着剤3と炭素繊維強化プラスチック板6との間に挟
さみ込まれた空気が残存することがなく、挟さみ込まれ
た空気による空隙部を発生させることなく、また余分な
接着剤を残すことなくコンクリートスラブlの表面2に
炭素繊維強化プラスチック板6を貼り付けることができ
る。このため炭素繊維強化プラスチック板6による補強
効果を十分に発揮させてコンクリートスラブlを補強す
ることができる。
As described above, the carbon fiber reinforced plastic plate 6 is pressed by the pressing means 11. Then, since the carbon fiber reinforced plastic plate 6 has a through hole 8 penetrating in the thickness direction, air trapped between the adhesive 3 and the carbon fiber reinforced plastic plate 6 or excess adhesive can be removed. The agent is inserted through the through hole 8.
It passes through and is discharged to the outside from between the pressed square pieces 12. Therefore, there is no residual air trapped between the adhesive 3 and the carbon fiber reinforced plastic plate 6, and no voids are created due to the trapped air. A carbon fiber-reinforced plastic plate 6 can be attached to the surface 2 of a concrete slab 1 without leaving any residue. Therefore, the concrete slab 1 can be reinforced by fully exerting the reinforcing effect of the carbon fiber reinforced plastic plate 6.

以上の実施例では、炭素繊維強化プラスチック板6はコ
ンクリートスラブ1の補強箇所の下側の表面2に貼り付
けてコンクリートスラブlを補強したが、炭素繊維強化
プラスチック板6をフンクリートスラブlの補強箇所の
上側の表面に貼り付けて補強することもできる。また炭
素繊維強化プラスチック板6はコンクリートスラブlな
どコンクリート構造物だけでなく、鋼板製タンクの側板
等を初め、その他種々の構築物の補強に使用することも
できる。
In the above embodiments, the carbon fiber reinforced plastic plate 6 is attached to the lower surface 2 of the reinforced part of the concrete slab 1 to reinforce the concrete slab l, but the carbon fiber reinforced plastic plate 6 is used to reinforce the concrete slab l It can also be pasted on the surface above the area to reinforce it. Further, the carbon fiber reinforced plastic plate 6 can be used not only for reinforcing concrete structures such as concrete slabs 1, but also for reinforcing various other structures such as the side plates of steel plate tanks.

え1立差] 以上説明したように、本発明に係る繊維強化プラスチッ
ク板はその厚み方向に貫通する貫通穴を有しているので
、これを構築物の補強すべき箇所の表面に接着剤を介し
て貼り付けたときに接着剤と#a維強化プラスチック板
との間に空気が狭さみ込まれても、その空気を貫通穴を
通って外部に排出することができ、また空気が抜けきっ
ていない場合でも、その貫通穴から逆に接着剤を注入、
充填することによって、空気を排出することができる。
As explained above, the fiber-reinforced plastic plate according to the present invention has a through hole that penetrates in the thickness direction, so it can be attached to the surface of the structure where it is to be reinforced using an adhesive. Even if air is trapped between the adhesive and the #a fiber-reinforced plastic plate when pasted, the air can be exhausted to the outside through the through hole, and the air can be completely removed. Even if it is not, inject the adhesive through the through hole,
By filling, air can be evacuated.

従って接着剤と繊維強化プラスチック板との間に挟さみ
込まれた空気による空隙部が発生するのを防1Fでき、
更には、余分な接着剤の排出、局部への接着剤の溜まり
防とができ、その結果、繊謔強化プラスチック板に補強
効果を十分に発揮させて構築物を補強することができる
。また、繊維強化プラスチック板を、強化繊維を切断せ
ずに貫通穴を有するようにしたものでは、強化繊維の強
度低下がないので、大きな補強効果が得られ、使用範囲
も広い。
Therefore, it is possible to prevent the formation of voids due to air trapped between the adhesive and the fiber-reinforced plastic plate.
Furthermore, excess adhesive can be discharged and adhesive can be prevented from accumulating locally, and as a result, the fiber-reinforced plastic plate can fully exhibit its reinforcing effect and the structure can be reinforced. In addition, a fiber-reinforced plastic plate having through holes without cutting the reinforcing fibers does not reduce the strength of the reinforcing fibers, so a great reinforcing effect can be obtained and the range of use is wide.

【図面の簡単な説明】[Brief explanation of the drawing]

第1図は1本発明の構築物補強用炭素繊維強化プラスチ
ック板の一実施例を示す斜視図である。 第2図は、第1図に示した炭素m雄偉化プラスチック板
の、本発明製造方法の一態様におけるプリプレグを示す
平面図である。 第3図は、第1図に示した炭素繊維強化プラスチック板
によるコンクリートスラブの補強方法を示す説明図であ
る。 第4図は、従来の炭素繊維強化プラスチック板によるコ
ンクリートスラブの補強方法を示す説明図である。 :コンクリートスラブ 二表面 :接着剤 :空隙部 :炭素繊維強化プラスチック板 ニブリプレグ :貫通穴 :炭素繊維 0:算配l!部分 l:抑圧手段 第3図 第4図 J
FIG. 1 is a perspective view showing an embodiment of a carbon fiber reinforced plastic plate for reinforcing structures according to the present invention. FIG. 2 is a plan view showing a prepreg in one embodiment of the manufacturing method of the present invention for the carbonaceous plastic plate shown in FIG. 1. FIG. FIG. 3 is an explanatory diagram showing a method of reinforcing a concrete slab using the carbon fiber reinforced plastic plate shown in FIG. 1. FIG. 4 is an explanatory diagram showing a conventional method of reinforcing a concrete slab using a carbon fiber reinforced plastic plate. :Concrete slab two surfaces:Adhesive:Void:Carbon fiber reinforced plastic plate Nibbly preg:Through hole:Carbon fiber 0:Calculation l! Part l: Suppressing means Fig. 3 Fig. 4 J

Claims (1)

【特許請求の範囲】 1)強化繊維とマトリクス樹脂とからなるプリプレグを
積層、硬化してなり、且つ、その厚み方向に貫通する複
数個の貫通穴を有することを特徴とする構築物補強用繊
維強化プラスチック板。 2)強化繊維とマトリクス樹脂とからなるプリプレグを
積層して、前記積層したプリプレグにその厚み方向に貫
通する複数個の貫通穴を開孔した後、前記貫通穴を軟質
の充填材料で塞いで前記積層したプリプレグを加熱、硬
化し、然る後に前記貫通穴を塞いだ充填材料を除去する
ことを特徴とする構築物補強用繊維強化プラスチック板
の製造方法。 3)強化繊維とマトリクス樹脂とからなるプリプレグの
複数箇所に強化繊維の非配置部分を設けるようにして前
記プリプレグを作製し、そして前記複数箇所の強化繊維
の非配置部分を重ねて前記プリプレグを積層して、前記
積層したプリプレグを加熱、硬化し、然る後に前記複数
箇所の強化繊維の非配置部分にその厚み方向に貫通する
貫通穴を開孔したことを特徴とする構築物補強用繊維強
化プラスチック板の製造方法。
[Scope of Claims] 1) A fiber-reinforced structure for reinforcing structures, which is made by laminating and curing prepregs made of reinforcing fibers and matrix resin, and has a plurality of through holes penetrating in the thickness direction thereof. plastic plate. 2) After laminating prepregs made of reinforcing fibers and matrix resin and punching a plurality of through holes through the laminated prepregs in the thickness direction, the through holes are filled with a soft filling material. A method for producing a fiber-reinforced plastic board for reinforcing structures, which comprises heating and curing the laminated prepreg, and then removing the filler material that filled the through holes. 3) Producing a prepreg made of reinforcing fibers and a matrix resin by providing portions where reinforcing fibers are not placed at multiple locations, and stacking the prepregs by overlapping the multiple portions where reinforcing fibers are not placed. The laminated prepreg is heated and cured, and then through-holes penetrating in the thickness direction are formed in the plurality of portions where reinforcing fibers are not placed. Method of manufacturing the board.
JP1047577A 1989-02-28 1989-02-28 Reinforcement method of building using fiber reinforced plastic plate Expired - Fee Related JP2826742B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP1047577A JP2826742B2 (en) 1989-02-28 1989-02-28 Reinforcement method of building using fiber reinforced plastic plate

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP1047577A JP2826742B2 (en) 1989-02-28 1989-02-28 Reinforcement method of building using fiber reinforced plastic plate

Publications (2)

Publication Number Publication Date
JPH02227220A true JPH02227220A (en) 1990-09-10
JP2826742B2 JP2826742B2 (en) 1998-11-18

Family

ID=12779101

Family Applications (1)

Application Number Title Priority Date Filing Date
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Country Status (1)

Country Link
JP (1) JP2826742B2 (en)

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO1999047448A1 (en) * 1998-03-18 1999-09-23 Mitsubishi Denki Kabushiki Kaisha Treadboard device of man-conveyer and man-conveyer
JP2002249605A (en) * 2001-02-26 2002-09-06 Toray Ind Inc Partially impregnated prepreg
KR100416441B1 (en) * 2000-10-24 2004-01-31 건융건설 주식회사 material for repairing and reinforcing of concrete construction
JP2009094415A (en) * 2007-10-12 2009-04-30 Fujitsu Ltd Wiring board and method of manufacturing the same
US8186053B2 (en) 2008-11-14 2012-05-29 Fujitsu Limited Circuit board and method of manufacturing the same
JP2016539826A (en) * 2013-11-22 2016-12-22 コンパニ・プラステイツク・オムニウム Semi-finished product made of prepreg, 3D preform and overmold part
WO2019086957A1 (en) * 2017-11-06 2019-05-09 日産自動車株式会社 Method for manufacturing carbon fiber-reinforced plastic molding, and apparatus for manufacturing carbon fiber-reinforced plastic molding

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS57137114A (en) * 1981-02-18 1982-08-24 Nhk Spring Co Ltd Hole processing of frp molding
JPS62264896A (en) * 1986-05-12 1987-11-17 町田 輝史 Manufacture of fiber-reinforced composite material with joining hole
JPS634917A (en) * 1986-06-25 1988-01-09 Matsushita Electric Works Ltd Manufacture of laminated sheet

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS57137114A (en) * 1981-02-18 1982-08-24 Nhk Spring Co Ltd Hole processing of frp molding
JPS62264896A (en) * 1986-05-12 1987-11-17 町田 輝史 Manufacture of fiber-reinforced composite material with joining hole
JPS634917A (en) * 1986-06-25 1988-01-09 Matsushita Electric Works Ltd Manufacture of laminated sheet

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO1999047448A1 (en) * 1998-03-18 1999-09-23 Mitsubishi Denki Kabushiki Kaisha Treadboard device of man-conveyer and man-conveyer
KR100416441B1 (en) * 2000-10-24 2004-01-31 건융건설 주식회사 material for repairing and reinforcing of concrete construction
JP2002249605A (en) * 2001-02-26 2002-09-06 Toray Ind Inc Partially impregnated prepreg
JP2009094415A (en) * 2007-10-12 2009-04-30 Fujitsu Ltd Wiring board and method of manufacturing the same
US8186053B2 (en) 2008-11-14 2012-05-29 Fujitsu Limited Circuit board and method of manufacturing the same
JP2016539826A (en) * 2013-11-22 2016-12-22 コンパニ・プラステイツク・オムニウム Semi-finished product made of prepreg, 3D preform and overmold part
US10427386B2 (en) 2013-11-22 2019-10-01 Compagnie Plastic Omnium Semi-finished product manufactured from prepreg, three-dimensional preformed body and overmolded part
WO2019086957A1 (en) * 2017-11-06 2019-05-09 日産自動車株式会社 Method for manufacturing carbon fiber-reinforced plastic molding, and apparatus for manufacturing carbon fiber-reinforced plastic molding
JP2019084727A (en) * 2017-11-06 2019-06-06 日産自動車株式会社 Method of manufacturing carbon fiber reinforced resin molded article and apparatus for manufacturing carbon fiber reinforced resin molded article

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