JPH02198802A - Preparation of wooden acoustic board - Google Patents
Preparation of wooden acoustic boardInfo
- Publication number
- JPH02198802A JPH02198802A JP1018801A JP1880189A JPH02198802A JP H02198802 A JPH02198802 A JP H02198802A JP 1018801 A JP1018801 A JP 1018801A JP 1880189 A JP1880189 A JP 1880189A JP H02198802 A JPH02198802 A JP H02198802A
- Authority
- JP
- Japan
- Prior art keywords
- wood
- inorg
- wood veneer
- immersed
- aqueous solution
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000002023 wood Substances 0.000 claims abstract description 46
- 239000007864 aqueous solution Substances 0.000 claims abstract description 15
- 239000000463 material Substances 0.000 claims abstract description 13
- 238000000034 method Methods 0.000 claims description 9
- 150000001449 anionic compounds Chemical class 0.000 claims description 7
- 150000001767 cationic compounds Chemical class 0.000 claims description 7
- 229910001412 inorganic anion Inorganic materials 0.000 claims description 7
- 229910001411 inorganic cation Inorganic materials 0.000 claims description 7
- 238000004519 manufacturing process Methods 0.000 claims description 6
- 229910017053 inorganic salt Inorganic materials 0.000 claims description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract description 18
- 238000005470 impregnation Methods 0.000 abstract description 9
- 150000003839 salts Chemical class 0.000 abstract description 5
- 239000011120 plywood Substances 0.000 abstract description 4
- -1 Al<2+> Chemical class 0.000 abstract description 3
- 239000003063 flame retardant Substances 0.000 abstract description 3
- 239000000243 solution Substances 0.000 abstract description 3
- 239000000835 fiber Substances 0.000 abstract description 2
- 150000001450 anions Chemical class 0.000 abstract 3
- 150000001768 cations Chemical class 0.000 abstract 3
- 101100283604 Caenorhabditis elegans pigk-1 gene Proteins 0.000 abstract 1
- 239000007788 liquid Substances 0.000 description 9
- 239000010875 treated wood Substances 0.000 description 7
- 238000007654 immersion Methods 0.000 description 6
- 238000005520 cutting process Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 238000007598 dipping method Methods 0.000 description 3
- 239000011230 binding agent Substances 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000007789 gas Substances 0.000 description 2
- 150000002500 ions Chemical class 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 description 1
- 229920000877 Melamine resin Polymers 0.000 description 1
- 244000112572 Sesbania bispinosa Species 0.000 description 1
- 235000010896 Sesbania bispinosa Nutrition 0.000 description 1
- 235000015392 Sesbania grandiflora Nutrition 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- WDIHJSXYQDMJHN-UHFFFAOYSA-L barium chloride Chemical compound [Cl-].[Cl-].[Ba+2] WDIHJSXYQDMJHN-UHFFFAOYSA-L 0.000 description 1
- 229910001626 barium chloride Inorganic materials 0.000 description 1
- 238000009835 boiling Methods 0.000 description 1
- KGBXLFKZBHKPEV-UHFFFAOYSA-N boric acid Chemical compound OB(O)O KGBXLFKZBHKPEV-UHFFFAOYSA-N 0.000 description 1
- 239000004327 boric acid Substances 0.000 description 1
- 239000004568 cement Substances 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- MNNHAPBLZZVQHP-UHFFFAOYSA-N diammonium hydrogen phosphate Chemical compound [NH4+].[NH4+].OP([O-])([O-])=O MNNHAPBLZZVQHP-UHFFFAOYSA-N 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000006698 induction Effects 0.000 description 1
- 229910010272 inorganic material Inorganic materials 0.000 description 1
- 239000011147 inorganic material Substances 0.000 description 1
- 239000012528 membrane Substances 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 230000035943 smell Effects 0.000 description 1
- 239000002341 toxic gas Substances 0.000 description 1
Landscapes
- Veneer Processing And Manufacture Of Plywood (AREA)
- Chemical And Physical Treatments For Wood And The Like (AREA)
- Dry Formation Of Fiberboard And The Like (AREA)
Abstract
Description
【発明の詳細な説明】
〔産業上の利用分野〕
この発明は、木質系音響ボードの製造方法に関するもの
である。DETAILED DESCRIPTION OF THE INVENTION [Field of Industrial Application] The present invention relates to a method of manufacturing a wood-based acoustic board.
木材は、金属材料に比較して、音響効果が優れているた
め、楽器、スピーカーボックス、その他の音響製品に使
用されている。Wood is used for musical instruments, speaker boxes, and other acoustic products because of its superior acoustics compared to metal materials.
しかし、木材には、燃える、腐る、狂う、柔らかい等の
欠点があり、やむなく金属製のものを使用する場合があ
る。However, wood has drawbacks such as burning, rotting, warping, and softness, so there are cases where wood is unavoidably used.
一方、木材の欠点を改善する方法として、有機物を含浸
硬化させたり（ＷＰＣ処理）、または、可溶性の無機物
、有機物を含浸させる方法が考えられる。On the other hand, methods for improving the defects of wood include impregnating and curing it with an organic substance (WPC treatment), or impregnating it with a soluble inorganic or organic substance.
（発明が解決しようとする！ＩＮ）
しかし、前者では、難燃性が改善されにくく、また、有
毒ガスを出すという欠点もあり、また、木材の外観が変
わってしまうという欠点があった、後者では、色や臭い
のするものが多く、水溶性のものでは、水分が移動して
、木材外に出てしまったり、表面に移動したりして、？
：！１！膜の水密性を悪くするなどの欠点があった。(This is what the invention attempts to solve! IN) However, the former has the disadvantage that flame retardancy is difficult to improve and also releases toxic gases, and the appearance of the wood changes. So, many of them have colors and smells, and if they are water-soluble, will the moisture move and get out of the wood or move to the surface?
:! 1! There were drawbacks such as poor watertightness of the membrane.
この発明の目的は、上記問題点を解決する木質系音響ボ
ードの製造方法を提供することである。An object of the present invention is to provide a method for manufacturing a wood-based acoustic board that solves the above-mentioned problems.
この発明の木質系音響ボードの製造方法は、木質系材料
に、無機質陽イオンの水溶液と無機質陰イオンの水溶液
とを順次含浸させて、木質系材料の内部に不溶性の無機
塩を形成することを特徴とする。The method for manufacturing a wood-based acoustic board of the present invention includes sequentially impregnating a wood-based material with an aqueous solution of inorganic cations and an aqueous solution of inorganic anions to form an insoluble inorganic salt inside the wood-based material. Features.
前記木質系材料としては、木材が考えられるが、木材を
切削した木片または木粉（以下、木片と略す）をバイン
ダーとともに無ｍ質材に混入して板状に成形したもので
も良い、そして、前記無機陽イオンの水溶液と無機陰イ
オンの水溶液との含浸による無機処理は、木材の木片へ
の切削の前後いずれでもよい。As the wood-based material, wood is considered, but wood chips or wood powder (hereinafter abbreviated as wood chips) obtained by cutting wood may be mixed with a binder into an amorphous material and formed into a plate shape. The inorganic treatment by impregnation with an aqueous solution of inorganic cations and an aqueous solution of inorganic anions may be performed either before or after cutting the piece of wood.
第１図は、この発明における切削前の木材単板１への無
機処理とその後の工程を示す工程説明図である。同図に
示すように、木材単板１を水槽３に浸漬し、飽水処理を
行う、かかる飽水処理は減圧下で行ってもよく、あるい
は水を煮沸させて行ってもよい、しかるのち、無機陽イ
オン（例えばＡＩ”＋ Ｍｇ”、Ｚｎ”、Ｃａ”、Ｂａ
”）の水溶液４中に浸漬しく１液浸漬）、ついで無機陰
イオン（例えばＨＰＯｓ ト、Ｃｏｔ ”−、ＳＯａ
”−）の水溶液５中に浸漬する（２液浸漬）、この１液
と２液の浸漬順序はとくに限定されるものではなく、順
序を変更してもよい、２液浸漬後、再び別の水槽６内に
て木材単板ｌから可溶分を除去し、乾燥させて、無機処
理を終わる。このようにして得られた無機処理した木材
単板１からボードを製造する。製造方法としては、同図
のように基材７の両面に無機処理した木材単板１を繊維
方向が交差するように積層してプレス加工して、直交合
板１３を得る。FIG. 1 is a process explanatory diagram showing the inorganic treatment on the wood veneer 1 before cutting and the subsequent steps in the present invention. As shown in the figure, a wood veneer 1 is immersed in a water tank 3 and subjected to water saturation treatment.Such water saturation treatment may be performed under reduced pressure or by boiling water. , inorganic cations (e.g. AI"+ Mg", Zn", Ca", Ba
”), and then inorganic anions (e.g. HPOs, Cot ”-, SOa).
``-'') (two-liquid immersion). The order of dipping the first and second liquids is not particularly limited, and the order may be changed. After immersion in the two liquids, another The soluble content is removed from the wood veneer 1 in a water tank 6, and the inorganic treatment is completed by drying.A board is manufactured from the thus obtained inorganically treated wood veneer 1.The manufacturing method is as follows: As shown in the figure, inorganically treated wood veneers 1 are laminated on both sides of a base material 7 so that the fiber directions intersect and are pressed to obtain an orthogonal plywood 13.
第２図はこの発明における木片２への無機処理とその後
の工程を示す工程説明図である。同図に示すように、所
定の大きさの木片２をかご８に入れて、水槽３に浸漬し
、飽水処理を行う、かかる飽水処理は減圧下で行っても
よく、あるいは水を煮沸させて行ってもよい、しかるの
ち、無機陽イオンの水溶液４中に浸漬しくｌ液浸漬）、
ついで無機陰イオンの水溶液５の中に浸漬する（２液浸
漬）、このｌ液と２液の浸漬順序はとくに限定されるも
のではなく、順序を変更してもよい、２液浸漬後、再び
別の水槽６内にて木片２から可溶分を除去し、乾燥させ
て、無機処理を終わる。FIG. 2 is a process explanatory diagram showing the inorganic treatment of the wood piece 2 and subsequent steps in this invention. As shown in the figure, a piece of wood 2 of a predetermined size is placed in a basket 8, immersed in a water tank 3, and subjected to water saturation treatment.Such water saturation treatment may be performed under reduced pressure, or the water may be boiled. After that, immersion in an aqueous solution 4 of inorganic cations (1 liquid immersion),
Next, it is immersed in an aqueous solution 5 of inorganic anions (two-liquid immersion). The order of dipping the first liquid and the second liquid is not particularly limited, and the order may be changed. After the two-liquid immersion, the dipping is performed again. The soluble content is removed from the wood chips 2 in another water tank 6 and the wood chips 2 are dried to complete the inorganic treatment.
このようにして無機処理した木片２を、バインダととも
にセメント等の無機質材９中に混入し、ミキサー１０で
混練したのち、形枠１１に流し込んで成形し、得られた
無機質板１２を養生して製品とする。The thus inorganically treated wood chips 2 are mixed with a binder into an inorganic material 9 such as cement, mixed in a mixer 10, and then poured into a form 11 to be formed, and the obtained inorganic board 12 is cured. Product.
この発明の構成によれば、木質系材料に、無機質陽イオ
ンの水溶液と無機質陰イオンの水溶液とを順次含浸させ
て、木質系材料の内部に不溶性の無機塩を形成すること
を特徴とするので、木材内部に不溶性の塩を生成するた
めに、外観を変化させることが少なく、また、不燃性の
無機塩であるために、有機ガスが出す、難燃性が向上す
る。さらに、可溶のイオンの状態で含浸して含浸後に反
応させるために、含浸率を向上させ易い。According to the structure of the present invention, the wood material is impregnated with an aqueous solution of inorganic cations and an aqueous solution of inorganic anions in order to form an insoluble inorganic salt inside the wood material. Since it produces insoluble salts inside the wood, it hardly changes the appearance, and since it is a nonflammable inorganic salt, it improves the flame retardancy of organic gas. Furthermore, since it is impregnated in the state of soluble ions and reacted after impregnation, it is easy to improve the impregnation rate.
アガチス材の木材単板（厚さ２閣）を８０℃の温水で２
４時間加熱した。つぎに、塩化バリウム４２ｋｇ、ホウ
酸１１ｋｇを水１００ｋｇに溶解した液（１液）にて６
０″Ｃで２４時間含浸処理した。Agatis wood veneer (thickness 2 cm) was soaked in warm water at 80℃ for 2 hours.
Heated for 4 hours. Next, a solution (1 solution) in which 42 kg of barium chloride and 11 kg of boric acid were dissolved in 100 kg of water was used.
Impregnation treatment was carried out at 0″C for 24 hours.
つぎに、リン酸水素アンモニウム１０６ｋｇ、ホウ酸３
７ｋｇを水１００ｋｇに溶解した液（２液）にて６０℃
で２４時間含浸処理した。Next, 106 kg of ammonium hydrogen phosphate, 3
7 kg dissolved in 100 kg of water (2 liquids) at 60℃
Impregnation treatment was carried out for 24 hours.
つぎに、無機処理した木材単板を常温水に２４時間を浸
漬処理して、可溶分を除去した。Next, the inorganically treated wood veneer was immersed in room temperature water for 24 hours to remove soluble components.
つぎに、木材単板を含水率が１０％以下になるまで乾燥
した。Next, the wood veneer was dried until the moisture content became 10% or less.
その結果、得られた処理木材単板は、ＪＩＬ５５０２（
日本照明工業会誘導灯規格）に合検する難燃性を有して
いる。また、外観も通常の木材とほとんど変化がなかっ
た０以上のことにより、この処理木材単板は、避難誘導
用のスピーカーボックスに適している。As a result, the obtained treated wood veneer was JIL5502 (
It has flame retardant properties that pass the Japan Lighting Industry Association Guide Light Standards. In addition, this treated wood veneer is suitable for speaker boxes for evacuation guidance because the appearance is almost the same as that of normal wood.
そして、前記処理木材単板は、尿素−メラミン系の接着
剤を用いて１１０〜１２０℃で、５分間プレスし、直交
合板１３（５ブライ）を製造した。Then, the treated wood veneer was pressed using a urea-melamine adhesive at 110 to 120° C. for 5 minutes to produce orthogonal plywood 13 (5 braises).
第３図は直交合板１３を用いた避難誘導用のスピーカー
ボックスを示している。FIG. 3 shows a speaker box for evacuation guidance using orthogonal plywood 13.
この発明の木質系音響ボードの製造方法によれば、木材
内部に不溶性の塩を生成するために、外観を変化させる
ことが少なく、また、不燃性の無機塩であるために、有
機ガスが出す、難燃性が向上する。さらに、可溶のイオ
ンの状態で含浸して含浸後に反応させるために、含浸率
を向上させ品いという効果がある。According to the method for manufacturing a wood-based acoustic board of the present invention, since insoluble salts are generated inside the wood, there is little change in the appearance, and since the wood is a nonflammable inorganic salt, organic gases are emitted. , flame retardancy is improved. Furthermore, since the material is impregnated in the form of soluble ions and reacted after impregnation, the impregnation rate is improved and the quality is improved.
第１図および第２図はこの発明の方法を示す工程説明図
、第３図は誘導用スピーカーボックスの斜視図である。
１・・・木材単板、２・・・木片、４・・・無機陽イオ
ンの水溶液、５・・・無機陰イオンの水溶液第
図
手続補正書
平成
１年
特
許
願
第０１８８０１号
３、補正をする者
明牛との関係FIGS. 1 and 2 are process explanatory diagrams showing the method of the present invention, and FIG. 3 is a perspective view of an induction speaker box. 1... Wood veneer, 2... Wood chips, 4... Aqueous solution of inorganic cations, 5... Aqueous solution of inorganic anions. Relationship with Meigyu
Claims (1)
ンの水溶液とを順次含浸させて、木質系材料の内部に不
溶性の無機塩を形成することを特徴とする木質系音響ボ
ードの製造方法。A method for manufacturing a wood-based acoustic board, which comprises sequentially impregnating a wood-based material with an aqueous solution of inorganic cations and an aqueous solution of inorganic anions to form an insoluble inorganic salt inside the wood-based material.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP1018801A JPH02198802A (en) | 1989-01-26 | 1989-01-26 | Preparation of wooden acoustic board |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP1018801A JPH02198802A (en) | 1989-01-26 | 1989-01-26 | Preparation of wooden acoustic board |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JPH02198802A true JPH02198802A (en) | 1990-08-07 |
Family
ID=11981694
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP1018801A Pending JPH02198802A (en) | 1989-01-26 | 1989-01-26 | Preparation of wooden acoustic board |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH02198802A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2012081603A (en) * | 2010-10-07 | 2012-04-26 | Ars Inc | Flame retardant wood, quasi-noncombustible wood, and noncombustible wood |
| CN103101085A (en) * | 2012-12-27 | 2013-05-15 | 廊坊华日家具股份有限公司 | Mesoporous molecular sieve modified anti-flaming solid wood panels and preparation method thereof |
-
1989
- 1989-01-26 JP JP1018801A patent/JPH02198802A/en active Pending
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2012081603A (en) * | 2010-10-07 | 2012-04-26 | Ars Inc | Flame retardant wood, quasi-noncombustible wood, and noncombustible wood |
| CN103101085A (en) * | 2012-12-27 | 2013-05-15 | 廊坊华日家具股份有限公司 | Mesoporous molecular sieve modified anti-flaming solid wood panels and preparation method thereof |
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