JPH02196816A - Production of integral skin foam - Google Patents
Production of integral skin foamInfo
- Publication number
- JPH02196816A JPH02196816A JP1017053A JP1705389A JPH02196816A JP H02196816 A JPH02196816 A JP H02196816A JP 1017053 A JP1017053 A JP 1017053A JP 1705389 A JP1705389 A JP 1705389A JP H02196816 A JPH02196816 A JP H02196816A
- Authority
- JP
- Japan
- Prior art keywords
- isocyanate
- weight
- mixture
- integral skin
- raw material
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000006260 foam Substances 0.000 title claims abstract description 17
- 238000004519 manufacturing process Methods 0.000 title claims description 7
- 239000000203 mixture Substances 0.000 claims abstract description 16
- 239000012948 isocyanate Substances 0.000 claims abstract description 14
- 150000002513 isocyanates Chemical class 0.000 claims abstract description 14
- 229920005862 polyol Polymers 0.000 claims abstract description 13
- 150000003077 polyols Chemical class 0.000 claims abstract description 13
- 239000002994 raw material Substances 0.000 claims abstract description 11
- 125000005442 diisocyanate group Chemical group 0.000 claims abstract description 9
- 238000005187 foaming Methods 0.000 claims abstract description 6
- 239000004088 foaming agent Substances 0.000 claims abstract 2
- 239000000126 substance Substances 0.000 claims 1
- 238000005299 abrasion Methods 0.000 abstract description 7
- CYRMSUTZVYGINF-UHFFFAOYSA-N trichlorofluoromethane Chemical compound FC(Cl)(Cl)Cl CYRMSUTZVYGINF-UHFFFAOYSA-N 0.000 abstract description 2
- 229940029284 trichlorofluoromethane Drugs 0.000 abstract description 2
- 230000000717 retained effect Effects 0.000 abstract 1
- 239000010410 layer Substances 0.000 description 11
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 6
- 239000003054 catalyst Substances 0.000 description 6
- 230000007423 decrease Effects 0.000 description 6
- WERYXYBDKMZEQL-UHFFFAOYSA-N butane-1,4-diol Chemical compound OCCCCO WERYXYBDKMZEQL-UHFFFAOYSA-N 0.000 description 4
- IMNIMPAHZVJRPE-UHFFFAOYSA-N triethylenediamine Chemical compound C1CN2CCN1CC2 IMNIMPAHZVJRPE-UHFFFAOYSA-N 0.000 description 4
- 239000004604 Blowing Agent Substances 0.000 description 3
- SJRJJKPEHAURKC-UHFFFAOYSA-N N-Methylmorpholine Chemical compound CN1CCOCC1 SJRJJKPEHAURKC-UHFFFAOYSA-N 0.000 description 3
- 239000004721 Polyphenylene oxide Substances 0.000 description 3
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 3
- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical compound OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 229920000570 polyether Polymers 0.000 description 3
- UPMLOUAZCHDJJD-UHFFFAOYSA-N 4,4'-Diphenylmethane Diisocyanate Chemical compound C1=CC(N=C=O)=CC=C1CC1=CC=C(N=C=O)C=C1 UPMLOUAZCHDJJD-UHFFFAOYSA-N 0.000 description 2
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 229920002323 Silicone foam Polymers 0.000 description 2
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 2
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 2
- UKLDJPRMSDWDSL-UHFFFAOYSA-L [dibutyl(dodecanoyloxy)stannyl] dodecanoate Chemical compound CCCCCCCCCCCC(=O)O[Sn](CCCC)(CCCC)OC(=O)CCCCCCCCCCC UKLDJPRMSDWDSL-UHFFFAOYSA-L 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- 150000001412 amines Chemical class 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 2
- 230000000052 comparative effect Effects 0.000 description 2
- 239000003431 cross linking reagent Substances 0.000 description 2
- 239000012975 dibutyltin dilaurate Substances 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- 239000013514 silicone foam Substances 0.000 description 2
- 239000003381 stabilizer Substances 0.000 description 2
- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical compound C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 description 1
- VOPWNXZWBYDODV-UHFFFAOYSA-N Chlorodifluoromethane Chemical compound FC(F)Cl VOPWNXZWBYDODV-UHFFFAOYSA-N 0.000 description 1
- 239000004338 Dichlorodifluoromethane Substances 0.000 description 1
- JOYRKODLDBILNP-UHFFFAOYSA-N Ethyl urethane Chemical compound CCOC(N)=O JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 description 1
- IAYPIBMASNFSPL-UHFFFAOYSA-N Ethylene oxide Chemical compound C1CO1 IAYPIBMASNFSPL-UHFFFAOYSA-N 0.000 description 1
- 101100058903 Mus musculus Ca13 gene Proteins 0.000 description 1
- KWYHDKDOAIKMQN-UHFFFAOYSA-N N,N,N',N'-tetramethylethylenediamine Chemical compound CN(C)CCN(C)C KWYHDKDOAIKMQN-UHFFFAOYSA-N 0.000 description 1
- GOOHAUXETOMSMM-UHFFFAOYSA-N Propylene oxide Chemical compound CC1CO1 GOOHAUXETOMSMM-UHFFFAOYSA-N 0.000 description 1
- ZJCCRDAZUWHFQH-UHFFFAOYSA-N Trimethylolpropane Chemical compound CCC(CO)(CO)CO ZJCCRDAZUWHFQH-UHFFFAOYSA-N 0.000 description 1
- 230000003712 anti-aging effect Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 239000012792 core layer Substances 0.000 description 1
- PXBRQCKWGAHEHS-UHFFFAOYSA-N dichlorodifluoromethane Chemical compound FC(F)(Cl)Cl PXBRQCKWGAHEHS-UHFFFAOYSA-N 0.000 description 1
- 235000019404 dichlorodifluoromethane Nutrition 0.000 description 1
- 238000004821 distillation Methods 0.000 description 1
- POULHZVOKOAJMA-UHFFFAOYSA-M dodecanoate Chemical compound CCCCCCCCCCCC([O-])=O POULHZVOKOAJMA-UHFFFAOYSA-M 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000010097 foam moulding Methods 0.000 description 1
- 235000011187 glycerol Nutrition 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 239000003999 initiator Substances 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 229940070765 laurate Drugs 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 125000005474 octanoate group Chemical group 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 230000000379 polymerizing effect Effects 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J9/00—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
- C08J9/34—Chemical features in the manufacture of articles consisting of a foamed macromolecular core and a macromolecular surface layer having a higher density than the core
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/70—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the isocyanates or isothiocyanates used
- C08G18/72—Polyisocyanates or polyisothiocyanates
- C08G18/74—Polyisocyanates or polyisothiocyanates cyclic
- C08G18/76—Polyisocyanates or polyisothiocyanates cyclic aromatic
- C08G18/7657—Polyisocyanates or polyisothiocyanates cyclic aromatic containing two or more aromatic rings
- C08G18/7664—Polyisocyanates or polyisothiocyanates cyclic aromatic containing two or more aromatic rings containing alkylene polyphenyl groups
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J9/00—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
- C08J9/04—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent
- C08J9/12—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent by a physical blowing agent
- C08J9/14—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent by a physical blowing agent organic
- C08J9/143—Halogen containing compounds
- C08J9/144—Halogen containing compounds containing carbon, halogen and hydrogen only
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J9/00—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
- C08J9/04—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent
- C08J9/12—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent by a physical blowing agent
- C08J9/14—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent by a physical blowing agent organic
- C08J9/143—Halogen containing compounds
- C08J9/147—Halogen containing compounds containing carbon and halogen atoms only
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G2110/00—Foam properties
- C08G2110/0033—Foam properties having integral skins
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G2110/00—Foam properties
- C08G2110/0041—Foam properties having specified density
- C08G2110/0066—≥ 150kg/m3
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2375/00—Characterised by the use of polyureas or polyurethanes; Derivatives of such polymers
- C08J2375/04—Polyurethanes
Landscapes
- Chemical & Material Sciences (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Polyurethanes Or Polyureas (AREA)
- Manufacture Of Porous Articles, And Recovery And Treatment Of Waste Products (AREA)
Abstract
Description
【発明の詳細な説明】
〔産業上の利用分野〕
本発明は、インテグラルスキンフオームの製造方法に係
り、特に特定のイソシアネート原料を用いることにより
耐摩耗性に優れたインテグラルスキンフオームを製造す
る方法に関する。インテグラルスキンフオームは、自動
車内装部品や家具などに広く使用されている。特に自動
車内装用として、ステアリングホイールやシフトノブに
は、フィーリング、高級感に優れることから今後より一
層使用されることが期待される。[Detailed Description of the Invention] [Industrial Application Field] The present invention relates to a method for producing an integral skin foam, and in particular, a method for producing an integral skin foam with excellent wear resistance by using a specific isocyanate raw material. Regarding the method. Integral skin foam is widely used in automobile interior parts, furniture, etc. In particular, it is expected to be used even more in the future for automotive interiors, such as steering wheels and shift knobs, due to its excellent feel and luxurious feel.
インテグラルスキンフオームの製造において主に用いら
れる原料イソシアネートは、下記構造式で表わされる4
、4′−ジフェニルメタンジイソシアネートである。The raw material isocyanate mainly used in the production of integral skin foam is represented by the structural formula 4 below.
, 4'-diphenylmethane diisocyanate.
(nは、θ〜4の整数を表わす)
〔発明が解決しようとする課題〕
しかし上記従来法による場合、得られたインテグラルス
キンフオームは成形性には問題ないものの耐摩耗性に劣
るという問題があった。特にステアリングホイールおよ
びシフトノブは、自動車内装品の中で最も耐摩耗性が要
求される部品であるため、これら用途に対するインテグ
ラルスキンフオームとしては、耐摩耗性の一層の向上を
図る必要がある。(n represents an integer between θ and 4) [Problem to be solved by the invention] However, when using the above conventional method, the problem is that the obtained integral skin foam has no problem in moldability but is inferior in wear resistance. was there. In particular, steering wheels and shift knobs are the parts that require the most wear resistance among automotive interior parts, so it is necessary to further improve the wear resistance of integral skin forms for these applications.
本発明の要旨は、主としてイソシアネート及びポリオー
ルからなる原料を全原料に対して3〜20重量%の発泡
剤の存在下に40〜70℃に保持した密閉容器内に発泡
反応させて平均密度0.3〜0.9g/am’のインテ
グラルスキンフオームを製造するに当り、イソシアネー
トとして下記一般式で表わされるポリジフェニルメタン
ジイソシアネートの混合物であって、n=Qで表わされ
る成分の含量が55〜85重量%であるものを使用する
ことを特徴とするインテグラルスキンフオームの製造方
法に存する。The gist of the present invention is to carry out a foaming reaction of raw materials mainly consisting of isocyanate and polyol in a closed container maintained at 40 to 70° C. in the presence of a blowing agent of 3 to 20% by weight based on the total raw materials to have an average density of 0. In producing an integral skin foam of 3 to 0.9 g/am', the isocyanate is a mixture of polydiphenylmethane diisocyanate represented by the following general formula, and the content of the component represented by n=Q is 55 to 85% by weight. % of integral skin foam.
(n−θ〜4の整数で表す) 以下に本発明の詳細な説明する。(expressed as an integer from n-θ to 4) The present invention will be explained in detail below.
本発明にイソシアネート成分として使用するポリジフェ
ニルメタンジイソシアネートの混合物は蒸留分離によっ
て製出される、いわゆるピュアーMDIおよびクルード
MDIの両者を用い、クルードMDIにピュアーMDI
を適当量混合して得ることができる。そして本発明では
、下記一般式で示されるポリジフェニルメタンジイソシ
アネートの混合物であってn=0で表わされる成分の含
量が55〜85重量%のものを原料として使用するが、
n=1.2.3.4の成分の組成は、これらの合計に対
して通常n=1の成分が35〜65重量%、n=2の成
分が5〜30重量%、n=3の成分が1〜20重量%、
n=4の成分力月O〜40重量%程度である。The mixture of polydiphenylmethane diisocyanate used as an isocyanate component in the present invention uses both so-called pure MDI and crude MDI, which are produced by distillation separation.
It can be obtained by mixing appropriate amounts of. In the present invention, a mixture of polydiphenylmethane diisocyanates represented by the following general formula and containing 55 to 85% by weight of the component represented by n=0 is used as a raw material.
The composition of the components with n = 1, 2, 3, and 4 is usually 35 to 65% by weight of the component with n = 1, 5 to 30% by weight of the component with n = 2, and 5 to 30% by weight of the component with n = 3 based on the total of these. Ingredients are 1 to 20% by weight,
The component strength of n=4 is about 0 to 40% by weight.
(n=0〜4の整数を表わす)
ポリジフェニルメタンジイソシアネート混合物中のn=
Qの成分含量が前記特定範囲の場合に耐摩耗性の向上し
たインテグラルスキンフオームが得られるものであり、
n=Qの成分が55重量%未満では、スキン層が軟らか
くなく、耐摩耗性が低下する。逆に85重量%を越える
とスキン層が硬くなり同様に耐摩耗性は低下する。(n = represents an integer of 0 to 4) n = in the polydiphenylmethane diisocyanate mixture
An integral skin foam with improved wear resistance can be obtained when the content of the component Q is within the specified range,
If the component where n=Q is less than 55% by weight, the skin layer will not be soft and the abrasion resistance will decrease. On the other hand, if it exceeds 85% by weight, the skin layer becomes hard and the wear resistance similarly decreases.
本発明に使用するポリオールは、水、エチレングリコー
ル、プロピレングリコール、グリセリン、トリメチロー
ルプロパン、ペンタエリストール等を開始剤としてこれ
にエチレンオキシド、プロピレンオキシドを付加して得
られたポリエーテルポリオールおよびポリエーテルポリ
オールにスチレン、アクリロニトリルをグラフト重合し
たポリマーポリオールも使用できる。通常これらのポリ
オールの分子量は、3,000〜s、oooの範囲のも
のを用いる。The polyols used in the present invention are polyether polyols and polyether polyols obtained by adding ethylene oxide and propylene oxide to water, ethylene glycol, propylene glycol, glycerin, trimethylolpropane, pentaerythol, etc. as an initiator. Polymer polyols obtained by graft polymerizing styrene and acrylonitrile can also be used. Usually, the molecular weight of these polyols used is in the range of 3,000 to s.ooo.
またN G Olo Hの当量比としては0.95〜1
゜1程度から選ばれる。In addition, the equivalent ratio of N G Olo H is 0.95 to 1
Selected from around ゜1.
本発明に用いるフレオン系発泡剤としては、トリクロロ
モノフルオロメタン、モノクロロジフルオロメタン、ジ
クロロジフルオロメタン等の揮発性液体が用いられ、こ
れは単独あるいは2種以上の混合物としても使用できる
。使用量としては、全原料に対し3〜20重量%の範囲
で用いる。3重量%未満においては発泡圧が上らずスキ
ン層が出来にくい、また20重量%を越えるとセル強度
に対し発泡圧が上廻りスキン層が形成される以前に連通
が生じスキン層ができにくく耐摩耗性は低下する。As the Freon blowing agent used in the present invention, volatile liquids such as trichloromonofluoromethane, monochlorodifluoromethane, and dichlorodifluoromethane are used, and these can be used alone or as a mixture of two or more types. The amount used is in the range of 3 to 20% by weight based on the total raw materials. If it is less than 3% by weight, the foaming pressure will not increase and it will be difficult to form a skin layer, and if it exceeds 20% by weight, the foaming pressure will exceed the cell strength and communication will occur before the skin layer is formed, making it difficult to form a skin layer. Abrasion resistance decreases.
触媒としては通常用いられるもので良く、アミン系およ
びスズ系触媒を単独あるいはそれらの混合系の形で用い
られる。アミン系触媒としては、トリエチレンジアミン
、N−メチルモルホリン、テトラメチルエチレンジアミ
ン等が挙げられ、スズ系触媒としてはスタナスオクトエ
ート、スタナスラウレート、ジブチルスズジラウレート
等が挙げられ、使用量としてはポリオールに対し0.O
1〜2.0重量%用いる。As the catalyst, any commonly used catalyst may be used, and amine-based and tin-based catalysts may be used alone or in the form of a mixture thereof. Examples of amine-based catalysts include triethylene diamine, N-methylmorpholine, and tetramethylethylenediamine, and examples of tin-based catalysts include stannath octoate, stannath laurate, and dibutyltin dilaurate. Against 0. O
1 to 2.0% by weight is used.
架橋剤としては、エチレングリコール、ジエチレングリ
コール、l、4−ブタンジオール、1゜2−ブタンジオ
ール等が挙げられ使用量としてはポリオールに対し3〜
20重量%用いる。その他シリコーン整泡剤、トナー老
防剤等も使用できる。Examples of the crosslinking agent include ethylene glycol, diethylene glycol, 1,4-butanediol, 1゜2-butanediol, etc., and the amount used is 3 to 3% of the polyol.
Use 20% by weight. Other silicone foam stabilizers, toner antiaging agents, etc. can also be used.
本発明に従いインテグラルスキンフオームを製造する際
には密閉モールドが使用される。開放モールドではモー
ルド内において発泡圧が上らずスキン層が形成しにくい
。A closed mold is used in manufacturing the integral skin foam according to the present invention. In an open mold, the foaming pressure does not increase within the mold, making it difficult to form a skin layer.
モールドの材質としては鉄、アルミニウム等の熱伝導率
の高いものがよい、熱伝導率の低い樹脂製モールドを用
いた場合は、モールド表面のウレタン温度が下らずスキ
ン層が形成しにくく耐摩耗性は低下する。The mold material should be one with high thermal conductivity such as iron or aluminum. If a resin mold with low thermal conductivity is used, the urethane temperature on the mold surface will not drop and a skin layer will not form easily, making it resistant to wear. sex decreases.
モールド温度としては、40〜70℃の範囲から選択す
る必要がある。モールド温度が40℃を下層ると硬くな
りすぎ、フィーリングの低下をまねく、またモールド温
度が70℃を上履る場合は、反応速度が速くなり流れ性
の低下をきたすと同時に、スキン層はできにくくなる。The mold temperature needs to be selected from the range of 40 to 70°C. If the mold temperature is below 40°C, the skin layer will become too hard, leading to a decrease in feel, and if the mold temperature is above 70°C, the reaction rate will increase, resulting in a decrease in flowability, and at the same time, the skin layer will become too hard. It becomes difficult to do.
インテグラルスキンフオームの全密度は、0.3〜0.
9 g /Ca13の範囲となるように上記発泡成形条
件を調節する必要がある。全密度が0.3g/cm3未
満では、スキン層が形成されに<<、また0、9g /
cs2を越えるとスキン層とコア層の差が不明瞭とな
りインテグラルスキンフオームとはいい難いものとなる
。The total density of the integral skin form is 0.3-0.
It is necessary to adjust the above-mentioned foam molding conditions so that it falls within the range of 9 g/Ca13. If the total density is less than 0.3 g/cm3, a skin layer will not be formed.
If it exceeds cs2, the difference between the skin layer and the core layer becomes unclear and it is difficult to call it an integral skin form.
本発明の方法により製造されたインテグラルスキンフオ
ームは、耐摩耗性に優れることから家具および自動車内
装品特にステアリングホイール、シフトノブ等の耐摩耗
性の要求される部品には最適である。The integral skin foam produced by the method of the present invention has excellent wear resistance and is therefore ideal for furniture and automobile interior parts, particularly parts that require wear resistance such as steering wheels and shift knobs.
以下に実施例及び比較例を挙げて本発明を具体的に説明
するが、本発明はその要旨を超えない限り、以下の実施
例に限定されるものではない。The present invention will be specifically described below with reference to Examples and Comparative Examples, but the present invention is not limited to the following Examples unless it exceeds the gist thereof.
実施例1
イソシアネートとしては、下記一般式で表わされるポリ
ジフェニルメタンジイソシアネートの混合物であってn
=0で表わされる成分の含量が55重量%、それ以外が
n5=l〜4のもの、(n=0〜4の整数を表わす)
ポリオールとして分子量6.000の3官能ポリ工−テ
ルポリオール100重量%、架橋剤として1.4−ブタ
ンジオール10重量%、発泡剤としてフレオン−111
0重量%、触媒としてトリエチレンジアミン0.6重量
%、ジブチルスズジラウレート0.01重量%、及びシ
リコーン整泡剤0.5重量%の混合物をイソシアネート
インデックス1.05で高圧発泡機を用い、サイズが2
00×800X5nのAl製密閉モールド(モールド温
度50℃±5℃)に全密度0.7g/am3を目標に注
入し、インテグラルスキンフオームを1遺した。Example 1 The isocyanate is a mixture of polydiphenylmethane diisocyanates represented by the following general formula, where n
The content of the component represented by = 0 is 55% by weight, the rest is n5 = 1 to 4, (n = an integer of 0 to 4) Trifunctional polyether polyol 100 with a molecular weight of 6.000 as a polyol % by weight, 10% by weight of 1,4-butanediol as crosslinking agent, Freon-111 as blowing agent
A mixture of 0% by weight, 0.6% by weight of triethylenediamine as a catalyst, 0.01% by weight of dibutyltin dilaurate, and 0.5% by weight of a silicone foam stabilizer was prepared using a high-pressure foamer with an isocyanate index of 1.05 and a size of 2.
It was injected into a 00 x 800 x 5n aluminum sealed mold (mold temperature 50°C ± 5°C) with a total density of 0.7 g/am3, leaving one integral skin form.
成形後23℃で24時間放置後テーパー式摩耗試験機で
摩耗輪H−10、荷重500gを用い、s、ooo回転
における摩耗量で評価した。結果を表−1に示す。After being left at 23° C. for 24 hours after molding, it was evaluated by wear amount at s and ooo rotations using a taper type abrasion tester using an abrasion wheel H-10 and a load of 500 g. The results are shown in Table-1.
実施例2
イソシアネートとして、ポリジフェニルメタンジイソシ
アネートの混合物で、前記一般式中、n=0で表わされ
る成分の含量が70重量%のものと、実施例1と同一の
ポリオール成分混合物で、実施例1と同じ成形条件下成
形し、s、ooo回転における摩耗量で評価した。Example 2 The isocyanate was a mixture of polydiphenylmethane diisocyanate in which the content of the component represented by n=0 in the general formula was 70% by weight, and the same polyol component mixture as in Example 1. It was molded under the same molding conditions and evaluated by the amount of wear in s and ooo rotations.
結果を表−1に示す。The results are shown in Table-1.
比較例1
イソシアネートとして、ポリジフェニルメタンジイソシ
アネートの混合物で前記一般式中、n=0で表わされる
成分の含量90重量%のものを実施例1と同一のポリオ
ール成分の混合物で、実施例1と同じ成形条件下成形し
5.000回転における摩耗量で評価した。Comparative Example 1 As the isocyanate, a mixture of polydiphenylmethane diisocyanate containing 90% by weight of the component represented by n=0 in the above general formula was used as a mixture of the same polyol components as in Example 1, and molded in the same manner as in Example 1. It was molded under the following conditions and evaluated by the amount of wear at 5,000 revolutions.
結果を表−1に示す。The results are shown in Table-1.
表
〔発明の効果〕
以上詳述した通り、本発明で製造したインテグラルスキ
ンフオームは耐摩耗性に優れるため特にステアリングホ
イール等の耐摩耗性を大幅に向上用きる。Table [Effects of the Invention] As detailed above, the integral skin foam produced according to the present invention has excellent abrasion resistance, so it can be used to significantly improve the abrasion resistance of steering wheels and the like in particular.
手続ネ甫正書印発)
平成1年り月/女日
l 事件の表示
平成1年特許願第17053号
2 発明の名称
インテグラルスキンフオームの製造方法3 補正をする
者
出願人 エム・デイ−化成株式会社
4代理人〒100
東京都千代田区丸の内二丁目5番2号
三菱化成株式会社内
出願人 エム・デイ−化成株式会社1999/1999 Patent Application No. 17053 2 Title of Invention Process for Manufacturing Integral Skin Foam 3 Person Making Amendment Applicant M.D. Kasei Co., Ltd. 4 Agent Address: 2-5-2 Marunouchi, Chiyoda-ku, Tokyo 100 Mitsubishi Kasei Corporation Applicant: MD-Kasei Co., Ltd.
Claims (1)
る原料を全原料に対して3〜20重量%のフレオン系発
泡剤の存在下に40〜70℃に保持した密閉モールド内
にて発泡反応させて平均密度0.3〜0.9g/cm^
3のインテグラルスキンフォームを製造するに当り、イ
ソシアネートとして、下記一般式で表わされるポリジフ
ェニルメタンジイソシアネートの混合物であって、n=
0で表わされる成分の含量が55〜85重量%であるも
のを使用することを特徴とするインテグラルスキンフォ
ームの製造方法。 ▲数式、化学式、表等があります▼ (nは、0〜4の整数を表わす)(1) Raw materials mainly consisting of isocyanate and polyol are subjected to a foaming reaction in a closed mold maintained at 40 to 70°C in the presence of a Freon foaming agent of 3 to 20% by weight based on the total raw material to have an average density of 0. 3~0.9g/cm^
In producing the integral skin foam of No. 3, the isocyanate is a mixture of polydiphenylmethane diisocyanates represented by the following general formula, where n=
A method for producing an integral skin foam, characterized in that the content of the component represented by 0 is 55 to 85% by weight. ▲There are mathematical formulas, chemical formulas, tables, etc.▼ (n represents an integer from 0 to 4)
Priority Applications (5)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP1017053A JPH02196816A (en) | 1989-01-26 | 1989-01-26 | Production of integral skin foam |
AU49635/90A AU4963590A (en) | 1989-01-26 | 1990-01-25 | Process for preparing integral skin foam |
KR1019900702127A KR910700302A (en) | 1989-01-26 | 1990-01-25 | Method for producing skin layer foam |
PCT/JP1990/000086 WO1990008804A1 (en) | 1989-01-26 | 1990-01-25 | Process for preparing integral skin foam |
AR90316024A AR244736A1 (en) | 1989-01-26 | 1990-01-26 | Method for manufacturing integral foam with a surface layer. |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP1017053A JPH02196816A (en) | 1989-01-26 | 1989-01-26 | Production of integral skin foam |
Publications (1)
Publication Number | Publication Date |
---|---|
JPH02196816A true JPH02196816A (en) | 1990-08-03 |
Family
ID=11933251
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP1017053A Pending JPH02196816A (en) | 1989-01-26 | 1989-01-26 | Production of integral skin foam |
Country Status (5)
Country | Link |
---|---|
JP (1) | JPH02196816A (en) |
KR (1) | KR910700302A (en) |
AR (1) | AR244736A1 (en) |
AU (1) | AU4963590A (en) |
WO (1) | WO1990008804A1 (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107365409A (en) * | 2016-05-12 | 2017-11-21 | 上海飞利环球汽车零部件有限公司 | A kind of engine bonnet and preparation method thereof |
Family Cites Families (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
ES347738A1 (en) * | 1966-12-27 | 1969-03-01 | Upjohn Co | Cellular Polyurethanes |
US3836487A (en) * | 1968-09-23 | 1974-09-17 | Goodyear Tire & Rubber | High impact rigid self-skinned polyurethane foam and method |
GB1324501A (en) * | 1969-07-31 | 1973-07-25 | Ici Ltd | Moulding process for polyurethane rigid foam |
GB1326901A (en) * | 1969-11-21 | 1973-08-15 | Ici Ltd | Expanded polyurethanes |
US4465639A (en) * | 1983-01-26 | 1984-08-14 | The Upjohn Company | Process for polyisocyanates |
ZA883499B (en) * | 1987-05-26 | 1988-11-28 | ||
US4994502A (en) * | 1987-07-01 | 1991-02-19 | Basf Corporation | Process for the preparation of integral skin polyurethane steering wheels |
-
1989
- 1989-01-26 JP JP1017053A patent/JPH02196816A/en active Pending
-
1990
- 1990-01-25 KR KR1019900702127A patent/KR910700302A/en not_active Application Discontinuation
- 1990-01-25 AU AU49635/90A patent/AU4963590A/en not_active Abandoned
- 1990-01-25 WO PCT/JP1990/000086 patent/WO1990008804A1/en unknown
- 1990-01-26 AR AR90316024A patent/AR244736A1/en active
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107365409A (en) * | 2016-05-12 | 2017-11-21 | 上海飞利环球汽车零部件有限公司 | A kind of engine bonnet and preparation method thereof |
Also Published As
Publication number | Publication date |
---|---|
AU4963590A (en) | 1990-08-24 |
WO1990008804A1 (en) | 1990-08-09 |
KR910700302A (en) | 1991-03-14 |
AR244736A1 (en) | 1993-11-30 |
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