JPH02190557A - Composite building materials - Google Patents
Composite building materialsInfo
- Publication number
- JPH02190557A JPH02190557A JP948289A JP948289A JPH02190557A JP H02190557 A JPH02190557 A JP H02190557A JP 948289 A JP948289 A JP 948289A JP 948289 A JP948289 A JP 948289A JP H02190557 A JPH02190557 A JP H02190557A
- Authority
- JP
- Japan
- Prior art keywords
- fabric
- fabrics
- woven
- composite building
- cloths
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000004566 building material Substances 0.000 title claims abstract description 19
- 239000002131 composite material Substances 0.000 title claims abstract description 13
- 239000004744 fabric Substances 0.000 claims abstract description 46
- 239000000835 fiber Substances 0.000 claims abstract description 24
- 239000000463 material Substances 0.000 claims abstract description 20
- 239000004579 marble Substances 0.000 claims abstract description 17
- 239000010438 granite Substances 0.000 claims abstract description 7
- 239000004745 nonwoven fabric Substances 0.000 claims abstract description 4
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 claims abstract description 4
- 229920002554 vinyl polymer Polymers 0.000 claims abstract description 4
- 239000002649 leather substitute Substances 0.000 claims abstract description 3
- 238000010276 construction Methods 0.000 abstract description 5
- 230000000694 effects Effects 0.000 abstract description 3
- 238000010521 absorption reaction Methods 0.000 abstract 1
- 239000000853 adhesive Substances 0.000 description 9
- 230000001070 adhesive effect Effects 0.000 description 8
- 229920005989 resin Polymers 0.000 description 6
- 239000011347 resin Substances 0.000 description 6
- 238000000034 method Methods 0.000 description 5
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 3
- 229910052782 aluminium Inorganic materials 0.000 description 3
- 239000004568 cement Substances 0.000 description 3
- 239000010454 slate Substances 0.000 description 3
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 2
- 239000013078 crystal Substances 0.000 description 2
- 230000005484 gravity Effects 0.000 description 2
- 229910010272 inorganic material Inorganic materials 0.000 description 2
- 239000011147 inorganic material Substances 0.000 description 2
- 229910052500 inorganic mineral Inorganic materials 0.000 description 2
- 239000013067 intermediate product Substances 0.000 description 2
- 238000009940 knitting Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000011707 mineral Substances 0.000 description 2
- 238000004806 packaging method and process Methods 0.000 description 2
- 229910052573 porcelain Inorganic materials 0.000 description 2
- 238000009941 weaving Methods 0.000 description 2
- 239000004925 Acrylic resin Substances 0.000 description 1
- 229920000178 Acrylic resin Polymers 0.000 description 1
- 208000012868 Overgrowth Diseases 0.000 description 1
- 206010040844 Skin exfoliation Diseases 0.000 description 1
- 229920001807 Urea-formaldehyde Polymers 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 238000009833 condensation Methods 0.000 description 1
- 230000005494 condensation Effects 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 239000003822 epoxy resin Substances 0.000 description 1
- 238000009408 flooring Methods 0.000 description 1
- 239000011381 foam concrete Substances 0.000 description 1
- 239000010985 leather Substances 0.000 description 1
- 229920006173 natural rubber latex Polymers 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 239000005011 phenolic resin Substances 0.000 description 1
- 229920000647 polyepoxide Polymers 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
- 239000011342 resin composition Substances 0.000 description 1
- 229920006174 synthetic rubber latex Polymers 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
- 229920001187 thermosetting polymer Polymers 0.000 description 1
- 238000009732 tufting Methods 0.000 description 1
- 239000011800 void material Substances 0.000 description 1
Landscapes
- Finishing Walls (AREA)
- Knitting Of Fabric (AREA)
- Woven Fabrics (AREA)
Abstract
Description
【発明の詳細な説明】
〔産業上の利用分野〕
本発明は平板な建材、就中、大理石やタイル等Ｏ） ｌ
ｆｕ ＜割れ易い鉱物質の平板な建材に関するものであ
る。[Detailed Description of the Invention] [Industrial Application Field] The present invention is applicable to flat building materials, especially marble, tiles, etc.
fu <Relates to flat building materials made of brittle minerals.
〔従来の技術］
大理石は通當厚みがｌ〜２ｃ−以上で大きさが３０ｃＩ
ＩＩ角以上の板材として加工され床材や壁面材に使用さ
れているが、大理石は建材の中でも比重の大きい高重量
物に居し、それを壁面に施工するにはそれを支える頑丈
な仮枠を必要とし、又、近時汎用される八ＬＣ・発泡コ
ンクリ−Ｉ・壁面には、剥離脱落の虞れがあるので直接
施工することは出来ない。[Prior art] Marble has a total thickness of 1 to 2 cm or more and a size of 30 cI.
Marble is processed as a board with a size larger than II and used for flooring and wall materials, but marble is a heavy building material with a high specific gravity, and in order to install it on a wall, a sturdy temporary frame is required to support it. In addition, it cannot be directly applied to 8LC, foamed concrete I, and wall surfaces, which are commonly used these days, because there is a risk of peeling and falling.
そこで比重の大きい鉱物質の平板な建材は、タイルがそ
うである様に、薄く小さく加工して使用されるのである
が、１０ｃｍ角前後にタイル状に加工された大理石は見
栄えがせず大理石としての値打がなくなり、又、それが
薄くなればなるほど運搬中に割れる危険が高まる。特に
、結晶構造がランダムで高価な天然の大理石は割れ易く
、従って厚く大きく加工されるので、その運搬・施工に
は多大の労力を要することになる。Therefore, flat building materials made of minerals with a high specific gravity are processed into thin and small pieces, just like tiles, but marble processed into tiles around 10 cm square does not look good and is used as marble. It loses its value, and the thinner it becomes, the greater the risk of it breaking during transportation. In particular, natural marble, which is expensive and has a random crystal structure, is easily broken and therefore has to be made thick and large, which requires a great deal of effort to transport and construct.
このため、アルミニウム製の空隙の大きいハニカム（蜂
巣）構造物を裏面に接着補強して大理石を薄く軽くする
試みがなされているが、アルミニウムは折れ曲がり易く
、又、積み重ねられた大理石の表面にはアルミニウムに
よる掻き疵が出来易く、その荷造に当たっては特別な表
面保護シー１−が必要となる。For this reason, attempts have been made to make the marble thinner and lighter by adhering and reinforcing an aluminum honeycomb structure with large voids on the back side, but aluminum bends easily, and the surface of the stacked marble is made of aluminum. It is easy to get scratches due to this, and a special surface protection sheet 1- is required when packing it.
そこで本発明は、荷造に特別な表面保護シートを必要と
せず、運搬中に割れ難く、軽く取り扱い易い大理石や御
影石等の平板な建材を提供することを主たる目的とする
。Therefore, the main object of the present invention is to provide a flat building material such as marble or granite that does not require a special surface protection sheet for packaging, is difficult to break during transportation, and is light and easy to handle.
即ち本発明に係る複合建材１７は、表４地１１と裏布地
１２を接結糸１３により接結し、それらの布地間に３〜
２０ｕ＋の間隙１４を形成し、その間隙内で接結糸１３
がそれらの布地１１・１２に直立している二重繊編組織
繊維構造物１５を、大理石や御影石等の無機質板材や織
編物、不ｍ布、人工皮革、ビニールクロス、壁紙等の内
装シート等の表面化粧材１６に貼り合わせたことを特徴
とするものであり、スレート坂や大理石板等の無機質建
材、中でも結晶構造がランダムで強度に方向性のある１
１ｉ価な天然の大理石寄や御影石製の建材に本発明は特
に有効である。That is, in the composite building material 17 according to the present invention, the front fabric 11 and the back fabric 12 are connected by a binding thread 13, and between these fabrics there are
A gap 14 of 20u+ is formed, and the binding thread 13 is inserted within the gap.
The double fiber structure 15 standing upright on these fabrics 11 and 12 is attached to an inorganic plate material such as marble or granite, a woven or knitted fabric, non-woven fabric, artificial leather, vinyl cloth, interior sheet such as wallpaper, etc. It is characterized by being laminated to a decorative surface material 16 of slate, marble board, and other inorganic building materials, especially 1 with a random crystal structure and directional strength.
The present invention is particularly effective for building materials made of 1i-valent natural marble and granite.
本発明に適用される二重繊編組織繊維構造物１５は、モ
ケットやウィルトンカーペット
布帛の製造過程での中間製品として作られ、表裏の４」
地１１・１２の織編組織や接結糸１３の布地１１・１２
への接結の仕方によって、特公昭１３−５３１０号に示
される様に重ね合わされた表裏４Ｊ地をパイル糸により
縫合一体化するタフティング方法によるもの、実公昭５
０−２５８２５号に示される様に表裏布地をパ・イル糸
で接結しつつ二重に織成するウィル！・ン・モケット方
法によるもの、特公昭６０−５９３３６Ｉｉ＋に示され
る様に表裏布地をパイル糸で接結Ｌ７つつ重に編成する
ラッシェルモケット方法によるもの等がある。The double-fiber knitted fiber structure 15 applied to the present invention is made as an intermediate product in the manufacturing process of moquette and Wilton carpet fabrics, and is made as an intermediate product in the manufacturing process of moquette or Wilton carpet fabric.
Fabrics 11 and 12 of textiles 11 and 12 and binding yarn 13
Depending on the method of joining, as shown in Japanese Patent Publication No. 13-5310, the tufting method is used, in which the front and back 4J fabrics overlapped are sewn together with pile thread,
As shown in No. 0-25825, Will weaves the front and back fabrics in a double layer while binding them with Pail yarn! There are methods such as those based on the N moquette method, and those based on the Raschel moquette method, in which the front and back fabrics are heavily knitted with pile threads in a knot L7, as shown in Japanese Patent Publication No. 60-59336Ii+.
パイル４Ｊ帛を製造する場合には二重繊編組織繊維構造
物１５の表裏４Ｉ地１１・１２の間で接結糸１３をカッ
トし表裏二枚のカットパイル布帛へと分けられるのであ
るが、本発明では接結糸１３をカットせず表裏４１１ｔ
！！ １ １・１２が接結されたままの二重繊編組織繊
維構造物１５として使用するので、表裏両者＋地１１・
１２の織編組織を必ずしも同しにする必要はない。When producing a pile 4J fabric, the binding yarn 13 is cut between the front and back 4I fabrics 11 and 12 of the double-fiber knitted fabric structure 15, and the fabric is divided into two cut pile fabrics, the front and back. In the present invention, the binding thread 13 is not cut and the front and back sides are 411t.
! ! 1 Since 1 and 12 are used as a double fiber knitted fiber structure 15 with the parts 1 and 12 still connected, both the front and back sides + the ground 11 and
The 12 weaving structures do not necessarily have to be the same.
特に本発明に係る複合ｉｉｔ材１７は、二重繊編組織繊
維構造物１５を裏側にし、セメン１−等の接着剤によっ
て床面や壁面に接着施工されるものであり、その際セメ
ント等の接着剤が表裏の布地１１・１２の間隙１４へと
圧入され易くするために裏布Ｉｌ！ＩＩ２はポラスな織
編組織とし、裏布地１１は表面化わＬ材１６に密簀する
ように緻密な織編組織にすると言うように表裏画布ＩＮ
！ ＋ １・１２の織編組織を変えるとよく、そのため
には二重繊編組織繊維構造物１５をダブルク・ノシエル
経編機により編成するとよい。In particular, the composite IIT material 17 according to the present invention is adhesively constructed on a floor or wall surface with an adhesive such as cement 1-, with the double-fiber knitted fiber structure 15 on the back side. In order to make it easier for the adhesive to be press-fitted into the gap 14 between the front and back fabrics 11 and 12, the lining fabric Il! II2 has a porous woven/knitted structure, and the lining fabric 11 has a dense woven/knitted structure so as to be tightly enclosed in the surface-facing L material 16.
! It is preferable to change the weaving and knitting structure of +1 and 12, and for that purpose, it is preferable to knit the double-fiber knitted structure fiber structure 15 using a double-knitted warp knitting machine.
第２しｌは、その、上うにタ゛フ′ルラソシェＪし経国
機により表裏両４１地１１・１２のｍ編組織を変えて編
成された二重繊編組織繊維構造物１５を図示し、その裏
布地１２は０．５ｃ−以上の大きな開口１８を有するネ
ット状のものになっている。The second figure shows a double-fiber knitted fiber structure 15 knitted by the above-mentioned Full La Soche J and Keikokuki by changing the m-knit structure of the front and back sides 41 and 11 and 12, and the back side thereof. The fabric 12 is in the form of a net having large openings 18 of 0.5 cm or more.
表裏布地間の間隙１４の大きさＨは、パイル４１帛のパ
イル長を設定するために採られる慣用技法によってｊ内
室設定される。The size H of the gap 14 between the front and back fabrics is determined by the conventional technique used to set the pile length of the pile 41 fabric.
表裏布地】１・１２を構成する糸条は紡績糸でもフィラ
メント糸でもよいが、接結糸１３には大デニルのモノフ
ィラメント糸を用いるとよい。[Front and back fabrics] The threads composing the threads 1 and 12 may be spun threads or filament threads, but it is preferable to use a large denier monofilament thread as the binding thread 13.
−重織編組織繊維構造物１５と表面化粧材１６の貼り合
わせには種々の接着剤１９が使用される。- Various adhesives 19 are used to bond the heavy woven knitted fiber structure 15 and the decorative surface material 16.
重織編組織繊維構造物１５には、表面化粧材１６−の貼
り合わせＭｉｆ ｆ＆にスチレン樹脂、フェノール樹脂
、尿素樹脂、エポキシ樹脂等の熱硬化性樹脂溶液を付与
する樹脂加工を施しておくとよく、特に、表面化粧材１
６が大理石や御影石、或は、スレ−トや磁器ターイル等
の無機質の場合にはかかる樹脂加Ｔを施しておくと効果
的である。The heavy woven knitted fiber structure 15 is subjected to resin processing in which a thermosetting resin solution such as styrene resin, phenol resin, urea resin, epoxy resin, etc. is applied to the bonded surface decorative material 16- Mif&. Often, especially surface decorative materials 1
When 6 is made of marble, granite, or inorganic material such as slate or porcelain tiles, it is effective to apply such a resin coating T.
尚、天然又は合成ゴム・ラテックスやアクリル樹脂エマ
ルシロン等の熱軟化性樹脂により二重織編組１１ｉ繊維
構造物１５に樹脂加工を施す場合には、それらの熱軟化
性樹脂組成物にセメント等の無機質接着剤を適量添加す
るとよい。In addition, when applying resin processing to the double woven braided fiber structure 15 using a heat-softening resin such as natural or synthetic rubber latex or acrylic resin Emulsilon, inorganic materials such as cement may be added to the heat-softening resin composition. It is advisable to add an appropriate amount of adhesive.
本発明に係る複合建材１７は１．Ｌ重量編組織繊維構造
物１５を裏側に向け、セメント等の接着剤を塗着し表１
地間の間隙１４に圧入しで床面や壁面に接着施工される
ものであり、
（１１間隙１４では接結糸１３が個々に直立し接結糸相
互間は絡合していないので、施工時使用する接着剤は間
隙１４に容易に圧入され、■一つ、その圧入された接着
剤は間隙内１４で接結糸１３に仕切られずそれらの接結
糸１３と一体になって表面化ｔＪＥ材１６を？ｄｉ ’
ｒｊｉする厚（、ｃ裏打層を形成することになり、而も
、表裏布地１１・１２は亀裂し難いＵ、ｌ＋維糸条によ
−、て構成されているので、床面や壁面−・の施Ｔｆ＆
に受けるｊ◆ｉ撃によって板材表面１６が亀裂し難くな
る。Composite building material 17 according to the present invention includes 1. Turn the L-weight knitted tissue fiber structure 15 to the back side, apply adhesive such as cement, and apply Table 1.
It is press-fitted into the gap 14 between the ground and adhered to the floor or wall surface. The adhesive used at the time is easily press-fitted into the gap 14, and (1) the press-fitted adhesive is not partitioned by the binding threads 13 in the gap 14, but is integrated with the binding threads 13 and surfaces on the tJE material. 16?di'
This will form a backing layer, and since the front and back fabrics 11 and 12 are made of U, L + fibers that are difficult to crack, it will not be possible to protect the floor or wall surface. NoseTf&
The plate surface 16 is less likely to crack due to j◆i blows received by the plate.
（２）裏面はポーラスな裏布地１２で構成されているの
で、／１１！！工特使用する接着剤が塗着し易く、床面
や壁面への接着施工が容易になり、且つ、強固に接着施
工される。(2) The back side is made of porous lining fabric 12, so /11! ! The adhesive used in this work is easy to apply, making it easy to adhere to floors and walls, and it also provides strong adhesion.
（３）表面の表面化粧材１６は二Ｍ織編組織繊維構造物
１５に補強されるので厚みＩ５を薄くすることが出来、
それによって全体が軽量化されるので持運び易く、その
施工に当たって頑丈な仮枠を構築する必要がなくなる。(3) Since the surface decorative material 16 on the surface is reinforced by the 2M woven fiber structure 15, the thickness I5 can be reduced,
This makes the entire structure lighter, making it easier to carry, and there is no need to construct a sturdy temporary frame during construction.
（４）積み重ねたとき二重織−組Ｖ＆繊維構造物１５が
ＦＵｆｌ材の役目をなし板材表面１６が保護されるので
、梱包に当たって特別な表面保護シートを必要としない
。(4) When stacked, the double-woven V&fiber structure 15 acts as a FUfl material and the plate surface 16 is protected, so no special surface protection sheet is required for packaging.
この様に本発明に係る複合建材１７は軽く割れ難く、運
１般過稈で表面に播き疵などが出来難く、そして、施工
し易く、而も、そのｋＴ、後に強い耐衝！’ （７Ｌを
発１重する。As described above, the composite building material 17 according to the present invention is light and hard to crack, hard to cause scratches on the surface due to accidental overgrowth, easy to construct, and has strong impact resistance after kT! ' (Sound 7L once.
従っ′で本発明は、重く割れ易い大理石や御影石、或は
、スレートや磁器タイル等の無機質板材１６を軽量化し
、その耐衝撃性を改古する。Therefore, the present invention reduces the weight of the inorganic board material 16, which is heavy and easily broken, such as marble or granite, or slate or porcelain tile, and improves its impact resistance.
そして又、棋オ、！ｉ物、不織布、入玉皮革、ビニルク
ロス、壁＆ＪＵ等の内装ジー１−を表面化粧材１Ｇとす
るものでは、それら内装シートと天井や壁面等の施工下
地との間に空隙層（１４）を形成するごとが出来るので
、結露せず、クツシミ１ン性を自し、吸音効果のある内
装施工が出来、よって本発明は、ろ
室内の居住性を高めクトでも１■る好都合である。And again, Ki-O! In the case of interior materials such as i-products, non-woven fabrics, cored leather, vinyl cloth, walls & JU, etc., where the surface decorative material 1G is used, there is a void layer (14) between the interior sheets and the construction base such as the ceiling or wall surface. Since it is possible to form a filter, it is possible to construct an interior that does not cause dew condensation, has smudge-proof properties, and has a sound-absorbing effect.Therefore, the present invention is advantageous in improving the livability inside the filter chamber and reducing the noise.
第１図は本発明に係る複合建材の断面図、第２し１は本
発明に係る複合建材を裏面視して示す斜視図である。
■・・・表布地、 １２・・・裏布地、 １３・・・
接結糸、１４・・・間隙、 １５・・・繊維構造物、
・１６・・・表面化粧材、１７・・・複合建材、１８・
・・開口、 １９・・−接着剤。
出願人 山 西 弘
株式会社ヒガシ化学
代理人 弁理ト 千葉 茂雄FIG. 1 is a sectional view of a composite building material according to the present invention, and FIG. 2 is a perspective view showing the composite building material according to the present invention as viewed from the back. ■...Outer fabric, 12...Back fabric, 13...
Binding yarn, 14... Gap, 15... Fibrous structure,
・16... Surface decorative material, 17... Composite building material, 18.
...opening, 19...-adhesive. Applicant: Hiroshi Yamanishi Higashi Chemical Co., Ltd. Attorney: Shigeo Chiba
Claims (3)
し、それらの布地間に３〜２０ｍｍの間隙１４を形成し
、その間隙内で接結糸１３がそれらの布地１１・１２に
直立している二重繊編組織繊維構造物１５を表面化粧材
１６に貼り合わせたことを特徴とする複合建材。(1) The front fabric 11 and the back fabric 12 are tied together with a binding thread 13, and a gap 14 of 3 to 20 mm is formed between these fabrics, and within that gap, the binding thread 13 connects the fabrics 11 and 12. This composite building material is characterized in that an upright double-woven fiber structure 15 is laminated to a decorative surface material 16.
し、それらの布地間に３〜２０ｍｍの間隙１４を形成し
、、その間隙内で接結糸１３がそれらの布地１１・１２
に直立している二重織編組織繊維構造物１５を大理石や
御影石等の無機質板材１６に貼り合わせたことを特徴と
する複合建材。(2) The front fabric 11 and the lining fabric 12 are tied together with a binding thread 13, and a gap 14 of 3 to 20 mm is formed between these fabrics, and within that gap, the binding thread 13 connects the fabrics 11 and 12. 12
This composite building material is characterized in that an upright double woven fiber structure 15 is bonded to an inorganic plate material 16 such as marble or granite.
し、それらの布地間に３〜２０ｍｍの間隙１４を形成し
、その間隙内で接結糸１３がそれらの布地１１・１２に
直立している二重織編組織繊維構造物１５を織編物、不
織布、人工皮革、ビニールクロス、壁紙等の内装シート
１６に貼り合わせたことを特徴とする複合建材。(3) The front fabric 11 and the back fabric 12 are tied together using a binding thread 13, and a gap 14 of 3 to 20 mm is formed between these fabrics, and within that gap, the binding thread 13 connects the fabrics 11 and 12. This composite building material is characterized in that an upright double woven or knitted fiber structure 15 is laminated to an interior sheet 16 such as woven or knitted fabric, non-woven fabric, artificial leather, vinyl cloth, or wallpaper.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP948289A JPH0721241B2 (en) | 1989-01-17 | 1989-01-17 | Composite building materials |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP948289A JPH0721241B2 (en) | 1989-01-17 | 1989-01-17 | Composite building materials |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH02190557A true JPH02190557A (en) | 1990-07-26 |
| JPH0721241B2 JPH0721241B2 (en) | 1995-03-08 |
Family
ID=11721466
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP948289A Expired - Lifetime JPH0721241B2 (en) | 1989-01-17 | 1989-01-17 | Composite building materials |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH0721241B2 (en) |
-
1989
- 1989-01-17 JP JP948289A patent/JPH0721241B2/en not_active Expired - Lifetime
Also Published As
| Publication number | Publication date |
|---|---|
| JPH0721241B2 (en) | 1995-03-08 |
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