JPH02182916A - Flame-retardant modacrylic conjugate yarn - Google Patents

Flame-retardant modacrylic conjugate yarn

Info

Publication number
JPH02182916A
JPH02182916A JP33377688A JP33377688A JPH02182916A JP H02182916 A JPH02182916 A JP H02182916A JP 33377688 A JP33377688 A JP 33377688A JP 33377688 A JP33377688 A JP 33377688A JP H02182916 A JPH02182916 A JP H02182916A
Authority
JP
Japan
Prior art keywords
polymer
weight
containing monomer
flame
acrylonitrile
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP33377688A
Other languages
Japanese (ja)
Other versions
JP2601775B2 (en
Inventor
Masahito Ono
雅人 大野
Toshihiro Yamamoto
俊博 山本
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Kanebo Ltd
Original Assignee
Kanebo Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Kanebo Ltd filed Critical Kanebo Ltd
Priority to JP33377688A priority Critical patent/JP2601775B2/en
Publication of JPH02182916A publication Critical patent/JPH02182916A/en
Application granted granted Critical
Publication of JP2601775B2 publication Critical patent/JP2601775B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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  • Multicomponent Fibers (AREA)

Abstract

PURPOSE:To obtain the title yarn having excellent feeling, bulkiness, etc., by bonding a polymer comprising acrylonitrile, halogen-containing monomer and sulfonic acid-containing monomer to a polymer composition prepared by blending the polymer with a specific polymer. CONSTITUTION:(A) A polymer comprising >=40wt.% acrylonitrile and 20-60wt.% halogen-containing monomer such as vinyl chloride and sulfonic acid-containing monomer such as sodium allylsulfonate is bonded to (B) a polymer composition prepared by blending (i) 95-60 pts.wt. polymer of the component A with (ii) 5-40 pts.wt. polymer comprising a polymer 30-75wt.% acrylonitrile, 70-25wt.% vinyl-based monomer such as vinyl acetate and optionally 0-10wt.% sulfonic acid-containing monomer by side by side type or sheath-core type to give the aimed yarn suitable for blanket, sheet, pajamas, etc.

Description

【発明の詳細な説明】 (産業上の利用分野) 本発明は優れた難燃性及び潜在捲縮発現性を有する難燃
アクリル系複合繊維に関するものである。
DETAILED DESCRIPTION OF THE INVENTION (Field of Industrial Application) The present invention relates to a flame-retardant acrylic composite fiber having excellent flame retardancy and latent crimp development.

(従来の技術) 従来、−Cのアクリル系繊維は羊毛にIlj!(以した
崇高な風合、優れた物理的性質、堅実な染色性や染色鮮
明性を有し、広範囲な用途に使用されている。しかしア
クリル系繊維は大多数の天然繊維や合成繊維と同じく易
燃性であるため、例えば衣料、インテリア製品及び産業
用及び建装用等の用途に於ては火災の伝播を助けるなど
その需要範囲が狭ばめられていた。一方難燃アクリル系
繊維は難燃性、自己消火性という性能を有しているが、
製品の腰感、バルキー性、ヘタリ等の性能において通常
のアクリル系繊維に及ばず、量的に未だ十分使用されて
いる状況ではない、そこで難燃アクリル系繊維製品にお
いて、上記欠点の改良の一方法として他の物性的にすぐ
れた繊維例えばナイロンやポリエステルやポリアクリロ
ニトリル系繊維等を混紡して使用する事が一般に行なわ
れているが、混紡により加工工程の増加や染色性の低下
、風合いの変化、難燃性の低下などの不都合な点が新た
に生じてくる。
(Prior art) Conventionally, -C acrylic fibers have been used to make wool into Ilj! (It has a sublime texture, excellent physical properties, solid dyeability and color clarity, and is used in a wide range of applications.However, acrylic fibers are similar to most natural fibers and synthetic fibers. Because it is easily flammable, its demand range has been narrowed, as it aids the spread of fire in applications such as clothing, interior products, and industrial and architectural applications.On the other hand, flame-retardant acrylic fibers are difficult to Although it has flammability and self-extinguishing properties,
The performance of the products, such as stiffness, bulkiness, and stiffness, is not as good as that of ordinary acrylic fibers, and they are not yet used in sufficient quantity.Therefore, flame-retardant acrylic fiber products are being developed to improve the above-mentioned drawbacks. As a method, it is generally done to blend other fibers with excellent physical properties, such as nylon, polyester, and polyacrylonitrile fibers, but blending increases processing steps, reduces dyeability, and changes in texture. , new disadvantages such as a decrease in flame retardancy arise.

難燃アクリル系繊維羊独での製品にバルキー性、腰感及
びヘタリ等の改良を行なう為には、同等の難燃性を有し
た収縮綿や潜在捲縮性を有する繊維、特に後者が必要で
あり、この潜在捲縮性を有する難燃アクリル系繊維と通
常の難燃アクリル系繊維との混合使用によって難燃性を
有し、かつ腰感、バルキー性、風合い、染色性等の良好
な製品を製造する事が可能となる。ところがこれまで良
好な潜在l!!縮性と難燃性を兼ね備えた難燃アクリル
系複合繊維は得られておらず、又その検討もあまり行な
われていない。特開昭49−68014号公報は、アク
リロニトリルを85@量%以上含有したポリアクリロニ
トリル系重合体と、難燃アクリル系重合体及びハロゲン
化アンチモン化合物との複合繊維であるが、ここで得ら
れた繊維は片成分にポリアクリロニトリル系重合体を使
用する為に難燃性を十分高める事が出来ない、難燃性を
高める為に他成分に含有する塩化ビニル含有量やハロゲ
ン化アンチモンの含有率を上げると画成分間の混和性、
相溶性の違いにより紡糸口金内でのゲル化や、口金詰ま
り、糸切れが生じるし、又両成分の凝固性が大きく異な
る為に両成分を緻密に凝固させるような凝固浴条件の設
定が回能である。又紡出後でも画成分間の接着力不足の
為に、延伸・収縮等で両成分の剥離によるトラブルの発
生など操業性の大巾な低下と品質の大巾な低下が予想さ
れる。更に製品においても染色性、耐熱性、光沢等消費
性能の低下や、紡績、m1時の糸切れ、毛羽立ちといっ
た加工性能の低下も予想される。特開昭59−8241
0号公報は難燃アクリル系重合体にポリウレタン重合体
を添加紡糸した複合繊維であるが、ここで得られた繊維
は添加したポリウレタン重合体のため繊維のコストが高
くなるばかりでなく、染色後の発色性及び耐光性等がい
まだ満足されるものでなかった。
In order to improve the bulkiness, stiffness, stiffness, etc. of products made from flame-retardant acrylic fibers, shrink cotton with equivalent flame retardancy and fibers with latent crimp properties are required, especially the latter. By using a mixture of this flame-retardant acrylic fiber with latent crimp properties and ordinary flame-retardant acrylic fiber, it has flame retardancy and has good elasticity, bulkiness, texture, dyeability, etc. It becomes possible to manufacture products. However, the potential has been good so far! ! Flame-retardant acrylic composite fibers that have both shrinkability and flame retardancy have not been obtained, nor have they been studied much. JP-A-49-68014 discloses a composite fiber of a polyacrylonitrile polymer containing 85% or more of acrylonitrile, a flame-retardant acrylic polymer, and a halogenated antimony compound. Since the fiber uses polyacrylonitrile polymer as one component, flame retardancy cannot be sufficiently increased.In order to increase flame retardance, the content of vinyl chloride and antimony halide in other components must be adjusted. As it increases, the miscibility between image components increases.
Differences in compatibility can cause gelation in the spinneret, clogging of the spinneret, and thread breakage, and since the coagulation properties of the two components are significantly different, it is difficult to set coagulation bath conditions that will coagulate both components densely. It is Noh. Furthermore, even after spinning, due to insufficient adhesive strength between the image components, it is expected that problems will occur due to peeling of both components during stretching, shrinkage, etc., resulting in a drastic decrease in operability and quality. In addition, it is expected that the product will suffer from a decline in consumer performance such as dyeability, heat resistance, and gloss, as well as a decline in processing performance such as thread breakage and fluff during spinning and milling. Japanese Patent Publication No. 59-8241
Publication No. 0 is a composite fiber made by adding and spinning a polyurethane polymer to a flame-retardant acrylic polymer, but the fiber obtained here not only increases the cost of the fiber due to the added polyurethane polymer, but also However, the coloring properties and light fastness of these materials were still unsatisfactory.

(発明が解決しようとする問題点) 上述したように、難燃アクリル系重合体を両成分に用い
た十分良好なj1燃性と滞在捲縮性を有する難燃アクリ
ル系複合繊維は未だ開発れされていない0本発明者らは
上記欠点を克服すべく鋭意検討の結果、本発明を完成す
るに到ったのである。
(Problems to be Solved by the Invention) As mentioned above, flame-retardant acrylic composite fibers that use flame-retardant acrylic polymers as both components and have sufficiently good J1 flammability and retention crimp properties have not yet been developed. The inventors of the present invention have completed the present invention as a result of intensive studies to overcome the above-mentioned drawbacks.

本発明の目的とする所は良好な風合い、バルキー性、腰
感等をもつすぐれた潜在捲縮性を有するa燃アクリル系
複合繊維を提供するにある。
An object of the present invention is to provide an amorphous acrylic composite fiber having good hand feel, bulkiness, stiffness, etc., and excellent latent crimpability.

c問題点を解決するための手段) 本発明は、A、B両成分が接合されてなり、(イ)A成
分がアクリロニトリル40重量%以Fとハロゲン含有モ
ノマー及びスルホン酸含有モノマー20〜60重量%と
よりなる重合体(lであり、(tl)B成分がA成分重
合体(1)95〜60重量部にアクリロニトリル30〜
75重量%とビニル系モノマー70〜25重篤%及び必
要によりスルホン酸含有モノマー0〜10重量%とより
なる重合体(n)を5〜40重量部混合した重合体組成
物よりなる難燃アクリル系復合繊維である。
(c) Means for Solving Problems) The present invention is composed of both components A and B joined together, and (a) component A contains 40% by weight or more of acrylonitrile F and 20 to 60% by weight of a halogen-containing monomer and a sulfonic acid-containing monomer. %, where (tl) component B is 95 to 60 parts by weight of component A polymer (1) and 30 to 60 parts by weight of acrylonitrile.
75% by weight of a vinyl monomer, 70-25% by weight of a vinyl monomer, and optionally 0-10% by weight of a sulfonic acid-containing monomer. It is a composite fiber.

本発明の重合体(1)においてハロゲン含有モノマーと
しては塩化ビニル、塩化ビニリデン、臭化ビニル、臭化
ビニリデン等が挙げられるが、これに限定されるもので
はない、特に塩漬ビニル及び又は塩化ビニリデンが好ま
しい、ハロゲン含有モノマーが20重四%未満ではすぐ
れた鶏燃性は得られず、一方60重量%を越えれば得ら
れた繊維の耐熱性、強度等の品質が低下するばかりか、
難燃性も飽和に達し経済的でない。従ってハロゲン含有
モノマーの量は20〜60重量%の範囲が操業性の点、
品質の点、コストの点で好ましい。
In the polymer (1) of the present invention, examples of the halogen-containing monomer include vinyl chloride, vinylidene chloride, vinyl bromide, vinylidene bromide, etc., but are not limited thereto, especially vinyl chloride and/or vinylidene chloride. If the halogen-containing monomer content is less than 20% by weight, excellent fire resistance cannot be obtained, while if it exceeds 60% by weight, not only will the quality of the obtained fibers such as heat resistance and strength deteriorate,
Flame retardancy has also reached saturation, making it uneconomical. Therefore, the amount of halogen-containing monomer should be in the range of 20 to 60% by weight from the viewpoint of operability.
Preferable in terms of quality and cost.

本発明においてスルホン酸含有モノマーとしてはアリル
スルホン酸ナトリウム、メタリルスルホン酸ナトリウム
、スチレンスルホン酸ナトリウム、2−アクリルアミド
−2−メチルプロパンスルホン酸ナトリウム等が挙げら
れるが、これに限定されるものではない0重合体(1)
にこれらスルホン酸含有モノマーを0.5〜5重量%、
好ましくは1〜4重量%含有した方が、染色性の改良、
紡糸時の凝固性の大巾な改良、乾燥緻密化の大巾な改良
及び促進が可能であり、良好な光沢と染色性を有する繊
維が得られるのである。
In the present invention, the sulfonic acid-containing monomer includes, but is not limited to, sodium allylsulfonate, sodium methallylsulfonate, sodium styrenesulfonate, sodium 2-acrylamido-2-methylpropanesulfonate, etc. 0 polymer (1)
0.5 to 5% by weight of these sulfonic acid-containing monomers,
Preferably, the content is 1 to 4% by weight, which improves dyeability.
It is possible to greatly improve the coagulation property during spinning, and to greatly improve and accelerate dry densification, and fibers with good gloss and dyeability can be obtained.

本発明において重合体(■)中のビニル系モノマーとは
例えばアクリル酸、メタクリル酸或いはこれらのアルキ
ルエステル類、酢酸ビニル、アクリルアミド、メタクリ
ルアミド、ユーヒドロキシエチルアクリレート、2−ヒ
ドロキシエチルメタクリレート、グリシジルアクリレー
ト、グリシジルメタクリレート、塩化ビニル、塩化ビニ
リデン。
In the present invention, the vinyl monomer in the polymer (■) includes, for example, acrylic acid, methacrylic acid, or their alkyl esters, vinyl acetate, acrylamide, methacrylamide, euhydroxyethyl acrylate, 2-hydroxyethyl methacrylate, glycidyl acrylate, Glycidyl methacrylate, vinyl chloride, vinylidene chloride.

臭化ビニル5臭化ビニリデンの群から選ばれた1種又は
2種以上を言う。
Refers to one or more types selected from the group of vinyl bromide and vinylidene pentabromide.

本発明において重合体(+1)中のアクリロニトリル及
びビニル系モノマーの含有率はアクリロニトリル30〜
757Tj1%、ビニル系モノマー70〜25重晴%で
ある。アクリロニトリル30重量%未満、或いはビニル
系モノマーが70重量%を越えると、得られた重合体の
耐熱性が不良となる。
In the present invention, the content of acrylonitrile and vinyl monomer in the polymer (+1) is from 30 to 30%.
757Tj 1%, vinyl monomer 70-25% by weight. If the acrylonitrile content is less than 30% by weight or the vinyl monomer content exceeds 70% by weight, the resulting polymer will have poor heat resistance.

一方アクリロニトリルが75重量%を越え或いはビニル
糸モノマー25重量%未満ではブレンドして複合紡糸し
た繊維の捲縮発現性が悪くなる。導水処理後の捲縮発現
山数は5〜50個/インチ、特に10〜35個/インチ
とするのが好ましい。
On the other hand, if the amount of acrylonitrile is more than 75% by weight or less than 25% by weight of the vinyl yarn monomer, the crimpability of the blended and composite-spun fiber will be poor. The number of crimped ridges after the water conduction treatment is preferably 5 to 50/inch, particularly 10 to 35/inch.

本発明において重合体(n)中にもスルホン酸素をモノ
マーを含有させると、紡糸時の凝固性、及び得られた複
合繊維の光沢と染色性においてより好ましい。本発明に
おいて重合体(TI)中のスルホン酸含有モノマーとし
ては前記重合体(1)のスルホン酸含有モノマーと同様
に挙げられ、重合体(1)と重合体([1)のスルホン
酸含有モノマーは同−又は2種以−ト組合せ使用が可能
である。
In the present invention, it is more preferable to include sulfone oxygen as a monomer in the polymer (n) in terms of coagulation properties during spinning and the luster and dyeability of the resulting conjugate fibers. In the present invention, the sulfonic acid-containing monomer in the polymer (TI) is the same as the sulfonic acid-containing monomer in the polymer (1), and the sulfonic acid-containing monomer in the polymer (1) and the polymer ([1)] The same or a combination of two or more can be used.

重合体([[)中のスルホン酸含有モノマーの含有量は
0〜10重量%が好ましく、スルホン酸含有モノマーが
10重量%を越えると、ブレンドして複合紡糸した際に
凝固浴に溶出するポリマーが多くなるとともに、得られ
た繊維のA成分1巳成分の染色性に大きな差が生じチラ
ッキの原因となる。
The content of the sulfonic acid-containing monomer in the polymer ([[) is preferably 0 to 10% by weight. If the sulfonic acid-containing monomer exceeds 10% by weight, the polymer will dissolve into the coagulation bath when blended and composite-spun. As the amount increases, a large difference occurs in the dyeability of the A component and the A component of the obtained fibers, which causes flicker.

本発明においてB成分の重合体(1)に対する重合体(
■)の混合割合は5〜40重量部、好ましくは7〜30
重量部さらに好ましくは10〜25重量部である。重合
体(II)が5重置部未満ではA、B両成分を複合紡糸
した繊維の捲縮発現数が充分でない。また40重量部を
越えると、へB両成分複合紡糸した繊維の膠着が多くな
るとともに捲縮発現数が多くなり過ぎ、混合使用した場
合の風合いも悪くなる。
In the present invention, the polymer (
The mixing ratio of (ii) is 5 to 40 parts by weight, preferably 7 to 30 parts by weight.
Parts by weight, more preferably 10 to 25 parts by weight. If the amount of polymer (II) is less than 5, the number of crimps in the fiber obtained by composite spinning of both components A and B will not be sufficient. On the other hand, if the amount exceeds 40 parts by weight, the fibers spun by the two-component composite will tend to stick together, the number of crimps will become too high, and the texture will be poor when used in combination.

未発明においてA、B両成分の接合形態としてはサイド
バイサイド形やシースコア形等特に制限されるものでな
い。またシースコア口金による紡糸の場合、ABB両成
分ちらをシース部、コア部にするか等特に制限されるも
のでないが、耐熱性の弱い方をコア部にする方が繊維間
の膠着等が少なく好ましい。またA、B両成分の接合比
率は良好なる捲縮を発現させるならば特に制限はないが
、A成分1部に対するB成分の接合比率は115〜5部
が好ましい。
In the present invention, the bonding form of both components A and B is not particularly limited, such as side-by-side type or sheath core type. In addition, in the case of spinning using a sheath core spindle, there are no particular restrictions on whether the ABB components should be used as the sheath part or the core part, but it is better to use the one with weaker heat resistance as the core part to reduce adhesion between fibers. preferable. There is no particular restriction on the bonding ratio of both components A and B as long as good crimp is achieved, but the bonding ratio of component B to 1 part of component A is preferably 115 to 5 parts.

本発明においてA成分、B成分中に二酸化アンチモン、
五酸化アンチモン、硼酸亜鉛、メタスズ酸等の難燃助剤
、熱安定剤、耐候安定剤、抗菌剤。
In the present invention, antimony dioxide in component A and component B,
Flame retardant aids such as antimony pentoxide, zinc borate, and metastannic acid, heat stabilizers, weathering stabilizers, and antibacterial agents.

染顔料、制電剤、導電剤、防泥剤等が含まれていても良
い。
It may contain dyes and pigments, antistatic agents, conductive agents, anti-mud agents, and the like.

次に本発明繊維の製造法の一例を挙げて本発明を更に詳
しく説明する。
Next, the present invention will be explained in more detail by citing an example of the method for producing the fiber of the present invention.

重合体(1)は塩化ビニル、塩化ビニリデン、或いは臭
化ビニル又はそれらの混合物からなるハロゲン含有モノ
マー20〜60重量%とアクリロニトリルと少量の(例
えば0.5〜5重里%)アリルスルホン酸ナトリウム、
スチレンスルホン酸ナトリウム或いは2−アクリルアミ
ド−2−メチルプロパンスルホン酸ナトリウム等の染色
性改良モノマーとをジメチルホルムアミド、ジメチルス
ルホキシド或いはジメチルアセトアミド等の有IQ 溶
剤中にてアブビスイソブチロニトリル、アゾビスジメチ
ルバレロニトリル等の重合開始剤にて重合させる。特に
好ましくは、アリルスルホン酸ナトリウム5〜40重量
%、アクリロニトリルlO〜85jfutt%、ハロゲ
ン含「モノマー10〜50重量%の組成を有する重合体
をジメチルホルムアミド中にて上記重合方法にて重合し
、その重合体を含有したジメチルホルムアミド溶液中に
て更にハロゲン含有七ツマー20〜60重量%及びアク
リロニトリル及び必要ならばアリルスルホン酸ナトリウ
ムを着色防止剤等信の添加剤の存在下で重合させる。得
られた重合ドープ中の未反応モノマーの除去をロータリ
ーエバポレーター或いは回転薄嗅式渾発機にてなるべく
低温にて行ない、その後重合体濃度を20〜30重景%
に重篤し、添加剤の添加等を行ない重合体(+)の紡糸
原液を得る。
Polymer (1) contains 20 to 60% by weight of a halogen-containing monomer consisting of vinyl chloride, vinylidene chloride, vinyl bromide, or a mixture thereof, acrylonitrile, and a small amount (for example, 0.5 to 5%) of sodium allylsulfonate.
A dyeability improving monomer such as sodium styrene sulfonate or sodium 2-acrylamido-2-methylpropanesulfonate is combined with abisisobutyronitrile or azobisdimethyl in a high-IQ solvent such as dimethylformamide, dimethylsulfoxide or dimethylacetamide. Polymerize using a polymerization initiator such as valeronitrile. Particularly preferably, a polymer having a composition of 5 to 40% by weight of sodium allylsulfonate, 10 to 85% of acrylonitrile, and 10 to 50% by weight of a halogen-containing monomer is polymerized in dimethylformamide by the above polymerization method. In the dimethylformamide solution containing the polymer, 20 to 60% by weight of the halogen-containing heptamine and acrylonitrile and, if necessary, sodium allylsulfonate are further polymerized in the presence of additives such as color inhibitors. Unreacted monomers in the polymerization dope are removed using a rotary evaporator or rotary thin-scented agitator at as low a temperature as possible, and then the polymer concentration is reduced to 20-30%.
Additives are added to obtain a spinning stock solution of polymer (+).

一方、重合体(1[)はアクリロニトリル30〜75重
量%とメチルアクリレート70〜25重量%及びスルホ
ン酸含有モノマ−0〜lO重量%とをジメチルホルムア
ミド中にて上記重合法にて重合し、得られた重合ドープ
中の未反応モノマーを除去し、その後重合体(II)の
濃度を20〜30重景%に重篤する。
On the other hand, polymer (1[) was obtained by polymerizing 30 to 75% by weight of acrylonitrile, 70 to 25% by weight of methyl acrylate, and 0 to 10% by weight of a sulfonic acid-containing monomer in dimethylformamide by the above polymerization method. Unreacted monomers in the polymerized dope are removed, and then the concentration of polymer (II) is increased to 20-30% by weight.

次に、重合体(1)の紡糸原液をA成分とし、重合体(
1)の紡糸原液に重合体濃度20〜30重攬%の重合体
(n)の溶液を添加混合してB成分の紡糸原液を得る。
Next, the spinning stock solution of polymer (1) was used as component A, and the polymer (
A solution of polymer (n) having a polymer concentration of 20 to 30% by weight is added and mixed to the spinning stock solution of 1) to obtain a spinning stock solution of component B.

各々の紡糸原液は紡糸粘度の調整及び曳糸性の改良の為
に40〜60℃に保温されて複合繊維用口金へ別々の入
口より導かれる0口金のノズルの孔径と孔数は単糸デニ
ールにより決められる。凝固浴は紡糸原液に使用した有
機溶剤の水溶液や、イソプロピルアルコール、エチレン
グリコール、ポリエチレングリコール等の有8g溶剤や
その水溶液が通常使用される。その組成、温度等は難燃
アクリル系繊維を製造する場合と同一条件でも、若干凝
固を早める条件でもよい。
Each spinning dope is kept at a temperature of 40 to 60°C in order to adjust the spinning viscosity and improve spinnability, and is led to the composite fiber nozzle through separate inlets. Determined by As the coagulation bath, an aqueous solution of the organic solvent used in the spinning dope, a 8g solvent such as isopropyl alcohol, ethylene glycol, polyethylene glycol, or an aqueous solution thereof is usually used. The composition, temperature, etc. may be the same as those for producing flame-retardant acrylic fibers, or may be conditions that slightly accelerate coagulation.

ジメチルホルム7ミドを紡糸原液の溶剤として用いる場
合、凝固浴条件はジメチルホルムアミド45〜65重量
%温度30℃以下の水溶液とするのが好ましい。
When dimethylformamide is used as a solvent for the spinning dope, the coagulation bath conditions are preferably an aqueous solution containing 45 to 65% dimethylformamide by weight and a temperature of 30°C or less.

紡出された繊維は漸次有機溶剤濃度が低下する数個の浴
槽にて通常4〜8倍程度の1次延伸を行い、その後水洗
、前オイル処理と行なう0次いで100〜180℃の熱
風もしくはホントローラーもしくは熱風とホットローラ
ーの併用で乾燥・緻密化を行なう、乾燥後或いは1次延
伸後で乾燥前に繊維物性の調整の為に2次延伸を行なう
、2次延伸は熱水中或いは莫熱中にて1.05〜25〜
2倍程う、2次延伸以後は、捲縮発現性の向上、繊維物
性の調整、風合い調整、紡績性の向上等の為に収縮、延
伸、後オイル、機械クリンプ付与、クリンプセント等を
行なってもよい。
The spun fibers are first stretched usually 4 to 8 times in several baths in which the organic solvent concentration gradually decreases, and then washed with water and pre-oiled. Drying and densification are performed using rollers or a combination of hot air and hot rollers. After drying or after primary stretching, secondary stretching is performed to adjust the fiber properties before drying. Secondary stretching is performed in hot water or under very high heat. 1.05~25~
After the 2-fold stretching and secondary stretching, shrinkage, stretching, post-oil, mechanical crimp application, crimp cent, etc. are performed to improve crimp development, adjust fiber properties, adjust texture, improve spinnability, etc. You can.

(発明の効果) こうして得られた本発明にかかる難燃アクリル系複合繊
維は良好なfill燃性と潜在捲縮性とを兼ね備えた繊
維であり、高度の難燃性とバルキー性、良好な風合、染
色性などが要求される毛布、シーツ、ペッドカバー、カ
ーベント、カーテン、等の寝装インテリア関係及び安全
性、着心地が要求される小児用、老人用の衣服特にパジ
ャマ等において十分にその性能を発揮できるものである
(Effects of the Invention) The thus obtained flame-retardant acrylic composite fiber according to the present invention is a fiber that has both good fill flame resistance and latent crimp property, and has high flame retardancy, bulkiness, and good wind resistance. Its performance is sufficient for bedding interiors such as blankets, sheets, ped covers, car vents, curtains, etc., which require dyeability, and clothing for children and the elderly, especially pajamas, which require safety and comfort. It is something that can demonstrate.

(実施例) 次に実施例を示して本発明を具体的に説明する。(Example) Next, the present invention will be specifically explained with reference to Examples.

尚、実施例中の部、%は特に言及しない限り重量部、重
量%を示す。
In addition, parts and % in the examples indicate parts by weight and % by weight unless otherwise specified.

捲縮特性はJIS  L−1074により行なつた。The crimp characteristics were determined according to JIS L-1074.

難燃性は限界酸素指数(以下Lotと略称)で表わした
。これは繊維を51mmにカットしハンドカードで解繊
後約0.5 gの綿を採取し、これを約25cmの長さ
に均一に伸ばし、加燃機により70回の撚りをかけた後
2つ折りにして撚り棒をつくる0次いで窒素ガスと酸素
ガスの混合ガス中にて撚り棒の上端に接炎し、試料が5
cmだけ燃焼する際の混合ガス中の酸素ガス濃度(体積
)で次式により表わす。
The flame retardance was expressed by the limiting oxygen index (hereinafter abbreviated as Lot). This involves cutting the fibers into 51 mm pieces, defibrating them with a hand card, taking about 0.5 g of cotton, stretching it uniformly to a length of about 25 cm, twisting it 70 times with a combustion machine, and then twisting it 2 times. Fold it in half to make a twisted rod.Then, the upper end of the twisted rod is exposed to flame in a mixed gas of nitrogen gas and oxygen gas, and the sample is
The oxygen gas concentration (volume) in the mixed gas when combusting by cm is expressed by the following formula.

限界酸素指数(LOI) 実施例1 アクリロニトリル(以下ANと略称):塩化ビニリデン
c以下VDCと略称)エアリルスルホン酸ナトリウム(
以下SASと略称)−55:43:2(%)の組成を有
するポリマーを、ジメチルホルムアミド(以下DMFと
略称)を溶剤としてオートクレーブ中で重合した0重合
ドープはロータリーエバポレーターにより真空蒸発させ
て未反応上ツマ−の除去・回収を行なった。モノマー回
収後の重合体溶液は透明な薄黄色で精銅な状態であった
0重合体製度23.5%、水分4.5%の重合体 (1
,、)の紡糸原液を得た。
Limiting Oxygen Index (LOI) Example 1 Acrylonitrile (hereinafter abbreviated as AN): Vinylidene chloride (hereinafter abbreviated as VDC) Sodium airylsulfonate (hereinafter abbreviated as VDC)
A polymer having a composition of -55:43:2 (%) (hereinafter abbreviated as SAS) was polymerized in an autoclave using dimethylformamide (hereinafter abbreviated as DMF) as a solvent. The upper part was removed and recovered. The polymer solution after monomer recovery was transparent, light yellow, and in a pure copper state.The polymer solution had a polymer content of 23.5% and a water content of 4.5% (1
,,) were obtained.

次に、AN、メチルメタアタリレート(以下MMAと略
称)、2−アクリルアミド−2−メチルプロパンスルホ
ン酸ソーダ(以下SAMと略称)をDMFに溶解後、オ
ートクレーブ中で重合した。
Next, AN, methyl metatallate (hereinafter abbreviated as MMA), and sodium 2-acrylamide-2-methylpropanesulfonate (hereinafter abbreviated as SAM) were dissolved in DMF, and then polymerized in an autoclave.

次いで、未反応モノマーを除去回収を行って得た遇明薄
黄色の粘稠な重合ドープをDMFで希釈して重合体ンQ
度23.5%の重合体(n)の原液を得た。重合体(1
)の紡糸原液に重合体(II)の原液を各々の重合体の
重量比が第1表に示す比率になるよう混合し、B成分の
紡糸原液を得た。
Next, the pale yellow viscous polymer dope obtained by removing and recovering unreacted monomers was diluted with DMF to obtain polymer Q.
A stock solution of polymer (n) with a concentration of 23.5% was obtained. Polymer (1
) was mixed with the stock solution of polymer (II) so that the weight ratio of each polymer was as shown in Table 1 to obtain a spinning stock solution of component B.

重合体く1 )をA成分として、A、B成分の紡糸原液
はサイドバイサイド型の複合紡糸用口金(ノズル孔径0
.06mm、孔数4000個)に各々別の入口から導入
されて、DMF :水−53;47 (%)18℃の凝
固浴中へ紡出された。AB酸成分吐出量比はl:1であ
った。紡出された繊維はDMF濃変が30%、15%と
順次低下する2個の浴中にて脱浴剤と4.5倍の1次延
伸を行なった後、70℃の水洗槽にて十分洗浄され前オ
イル槽にて油剤付着しそのax3s℃のホットローラー
にて乾燥、緻密化された。乾燥後は100℃のM熱にて
1.4倍の2次延伸及び100℃の蒸熱下で0.95倍
の緊張収縮をうけ、後オイル付着、クリンプ付与後、乾
燥され3デニールの各種tI燃テアクリル系複合繊維得
た。
Using polymer 1) as component A, the spinning dope of components A and B was prepared using a side-by-side type composite spinning nozzle (nozzle hole diameter: 0).
.. 06 mm, 4000 holes) from separate inlets, and spun into a coagulation bath of DMF:water-53;47 (%) at 18°C. The discharge amount ratio of AB acid components was 1:1. The spun fibers were first stretched 4.5 times with a bath removing agent in two baths in which the DMF concentration gradually decreased to 30% and 15%, and then in a washing tank at 70°C. It was thoroughly washed, coated with oil in a pre-oil tank, and dried and densified with a hot roller at 3s°C. After drying, it undergoes secondary stretching of 1.4 times with M heat at 100°C and tension shrinkage of 0.95 times under steam heat at 100°C, after which it is oiled and crimped, and dried to form various tI sheets of 3 denier. An acrylic composite fiber was obtained.

本発明例で得られた繊維は良好な凧合い、バル実施例2 第2表の組成で重合体(II)をオートクレーブ中で重
合した。次いで未反応上ツマ−を除去回収し、重合体濃
度23.5%の重合体(■)の紡糸原液を得た。実施例
1にて得られた重合体(1)の紡糸原液に重合体(n)
の原液を20%添加混合し、B成分の紡糸原液を得た。
The fibers obtained in the examples of the present invention had a good fit.Example 2 Polymer (II) having the composition shown in Table 2 was polymerized in an autoclave. Next, unreacted upper particles were removed and collected to obtain a spinning stock solution of polymer (■) with a polymer concentration of 23.5%. Polymer (n) was added to the spinning dope of polymer (1) obtained in Example 1.
20% of the stock solution was added and mixed to obtain a spinning stock solution of component B.

芯鞘複合口金を用い、重合体(1)をA成分として鞘部
分に前記B成分を芯部骨に導入し、DMF:水=60 
j 40%25℃の凝固浴中にて湿式紡糸した。A、B
成分の吐出量比はl:lであった。紡出された繊維はD
 M F 濃度が30%、15%と順次低下する2個の
浴中にて脱浴剤と4.5倍の1次延伸を行なった後、7
0℃の水洗槽にて十分洗浄され前オイル槽にて油剤付着
しその後135℃のホットローラーにて乾燥、緻密化さ
れた。乾燥後は100℃の蒸熱にて1.4倍の2次延伸
及び100℃の蒸熱下で0.95倍の緊張収縮をうけ、
後オイル付着、クリンプ付与後、乾燥され3デニールの
各種難燃アクリル系複合繊維を得た。
Using a core-sheath composite cap, the polymer (1) was used as the A component, and the B component was introduced into the core bone into the sheath part, and DMF:water = 60
j 40% wet spinning in a coagulation bath at 25°C. A, B
The discharge amount ratio of the components was 1:1. The spun fiber is D
M
It was thoroughly washed in a water washing tank at 0°C, coated with oil in a pre-oil tank, and then dried and densified using a hot roller at 135°C. After drying, it undergoes secondary stretching of 1.4 times under steaming at 100°C and tension shrinkage of 0.95 times under steaming at 100°C.
After applying oil and applying crimps, the fibers were dried to obtain 3-denier flame-retardant acrylic composite fibers.

本発明例で得られた繊維は良好な風合い、ツマ ルThe fibers obtained in the examples of the present invention have good texture and smoothness.

Claims (1)

【特許請求の範囲】[Claims] (1)A、B両成分が接合されてなり、 (イ)A成分がアクリロニトリル40重量%以上とハロ
ゲン含有モノマー及びスルホン酸 含有モノマー20〜60重量%とよりなる 重合体(1)であり、 (ロ)B成分がA成分重合体( I )95〜60重量部
にアクリロニトリル30〜75重量 %とビニル系モノマー70〜25重量%及 び必要によりスルホン酸含有モノマー0〜 10重量%とよりなる重合体(II)を5〜 40重量部混合した重合体組成物である 難燃アクリル系複合繊維。
(1) A polymer (1) in which both components A and B are joined, (a) component A is composed of 40% by weight or more of acrylonitrile and 20 to 60% by weight of a halogen-containing monomer and a sulfonic acid-containing monomer, (b) Component B is a polymer consisting of 95 to 60 parts by weight of the component A polymer (I), 30 to 75% by weight of acrylonitrile, 70 to 25% by weight of a vinyl monomer, and optionally 0 to 10% by weight of a sulfonic acid-containing monomer. A flame-retardant acrylic composite fiber, which is a polymer composition containing 5 to 40 parts by weight of Coalescence (II).
JP33377688A 1988-12-28 1988-12-28 Flame retardant acrylic composite fiber Expired - Fee Related JP2601775B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP33377688A JP2601775B2 (en) 1988-12-28 1988-12-28 Flame retardant acrylic composite fiber

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP33377688A JP2601775B2 (en) 1988-12-28 1988-12-28 Flame retardant acrylic composite fiber

Publications (2)

Publication Number Publication Date
JPH02182916A true JPH02182916A (en) 1990-07-17
JP2601775B2 JP2601775B2 (en) 1997-04-16

Family

ID=18269829

Family Applications (1)

Application Number Title Priority Date Filing Date
JP33377688A Expired - Fee Related JP2601775B2 (en) 1988-12-28 1988-12-28 Flame retardant acrylic composite fiber

Country Status (1)

Country Link
JP (1) JP2601775B2 (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US7612000B2 (en) * 2004-07-16 2009-11-03 Kaneka Corporation Modacrylic shrinkable fiber and method for manufacturing the same

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101166853B (en) * 2005-04-28 2011-01-12 株式会社钟化 Acrylic shrinkable fiber

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US7612000B2 (en) * 2004-07-16 2009-11-03 Kaneka Corporation Modacrylic shrinkable fiber and method for manufacturing the same

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