JPH02166249A - Electrode material for resistance welding - Google Patents

Electrode material for resistance welding

Info

Publication number
JPH02166249A
JPH02166249A JP32271788A JP32271788A JPH02166249A JP H02166249 A JPH02166249 A JP H02166249A JP 32271788 A JP32271788 A JP 32271788A JP 32271788 A JP32271788 A JP 32271788A JP H02166249 A JPH02166249 A JP H02166249A
Authority
JP
Japan
Prior art keywords
electrode material
resistance welding
welding
electrode
strength
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP32271788A
Other languages
Japanese (ja)
Inventor
Motohisa Miyato
宮藤 元久
Isao Hosokawa
功 細川
Tetsuzo Ogura
小倉 哲造
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Kobe Steel Ltd
Original Assignee
Kobe Steel Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Kobe Steel Ltd filed Critical Kobe Steel Ltd
Priority to JP32271788A priority Critical patent/JPH02166249A/en
Publication of JPH02166249A publication Critical patent/JPH02166249A/en
Pending legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K35/00Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
    • B23K35/22Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by the composition or nature of the material
    • B23K35/222Non-consumable electrodes

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Arc Welding In General (AREA)
  • Conductive Materials (AREA)

Abstract

PURPOSE:To obtain the electrode material having excellent heat resistance, high temp. strength and electrical conductivity, hard to deform at the tip part of the resistance welding electrode and having excellent service life by forming it with the compsn. contg. each prescribed amt. of Ni, Bi, Cr and Mg and the balance substantial Cu. CONSTITUTION:The above resistance welding electrode material is formed with the compsn. contg., by weight, 1.0 to 5.0% Ni, 0.2 to 1.5% Si, 0.001 to 1.5% Cr, 0.001 to 0.01% Mg and the balance substantial Cu. The resistance welding electrode material has the above characteristics and hard to deform even by the raising of the temp. in the electrode at the time of welding particularly when used as an electrode material for resistance welding. Thus, the electrode material has drastically improved welding service life compared to the conventional Cu-Cr alloy.

Description

【発明の詳細な説明】 [産業上の利用分野] 本発明は、被溶接体に加圧力を加えるとともに、通電を
抵抗溶接用電極材料に関するものである。
DETAILED DESCRIPTION OF THE INVENTION [Industrial Field of Application] The present invention relates to an electrode material for resistance welding, which applies pressure to a workpiece to be welded and conducts current.

[従来の技術] 一般に、スポット溶接あるいはシーム溶接などにおける
抵抗溶接用電極には、短時間とはいえ、大電流が流れ、
抵抗発熱とともに溶接部に投入した熱量の多くは電極に
逃げるため、電極先端部の温度は、400℃〜700℃
にも達する。従って抵抗溶接用電極材料としては耐熱性
、高温強度、高導電性などが要求されており、Cu−C
r合金が広く使用されている。しかし、Cu−Cr合金
は導電性が特に優れているものの、400℃〜700℃
における耐熱性、高温強度の点において必要な特性を十
分溝たしているとはいえない。
[Prior Art] In general, a large current flows through resistance welding electrodes during spot welding, seam welding, etc., albeit for a short time.
Because much of the heat input into the welding zone escapes to the electrode along with resistance heat generation, the temperature at the tip of the electrode is between 400℃ and 700℃.
reach even. Therefore, resistance welding electrode materials are required to have heat resistance, high temperature strength, high conductivity, etc.
r alloys are widely used. However, although Cu-Cr alloy has particularly excellent conductivity, it
It cannot be said that the required properties are sufficiently met in terms of heat resistance and high-temperature strength.

従って、溶接回数の増加にともなって、電極先端部が変
形し、正常なナゲツトを形成しなくなる。
Therefore, as the number of welding increases, the tip of the electrode becomes deformed and a normal nugget is no longer formed.

その結果、溶接部の強度が低下し、必要な強度が得られ
なくなると、新しい電極に取り替えなけらばならない。
As a result, the strength of the weld decreases, and when the required strength is no longer achieved, the electrode must be replaced with a new one.

抵抗溶接は、自動車や家庭電器製品をはじめとして、電
子部品においてもその組み立て工程で広く利用されてい
る。従って、電極の寿命が短かければ、電極材のコスト
が高くなるだけでなく、電極の取り付けや取り外しのた
めに多大な時間と労力とを費すことになる。
Resistance welding is widely used in the assembly process of electronic parts, including automobiles and home appliances. Therefore, if the life of the electrode is short, not only will the cost of the electrode material increase, but also a great deal of time and effort will be spent on attaching and removing the electrode.

[発明が解決しようとする課題] この発明は、耐熱性、高温強度および高導電性に優れ、
抵抗溶接電極の先端部が変形し難く、従って優れた寿命
を持つ抵抗溶接用電極材料を提供することを目的とする
ものである。
[Problems to be solved by the invention] The present invention has excellent heat resistance, high temperature strength, and high conductivity.
The object of the present invention is to provide a resistance welding electrode material in which the tip of the resistance welding electrode is difficult to deform and therefore has an excellent lifespan.

[課題を解決するための手段] 本発明の第1の要旨は、Ni:1.0〜5.0wt%、
 S i : O,、2〜1 、5wt%、Cr:0.
001〜1.5wt%、Mg+0.001〜0.01w
t%を含有し、残部実質的にCuよりなることを特徴と
する抵抗溶接用電極材料に存在する。
[Means for Solving the Problem] The first gist of the present invention is that Ni: 1.0 to 5.0 wt%,
Si: O, 2-1, 5wt%, Cr: 0.
001~1.5wt%, Mg+0.001~0.01w
t%, and the remainder substantially consists of Cu.

本発明の第2の要旨は、Ni:1.O〜5.0wt%、
Si :0.2−1.5wt%、Cr:0.001〜1
.5wt%、Mg:0.001〜0.01wt%を含有
し、さらに、Co:1−0wt%以下およびZr:0.
35wt%以下のうち1種または2種を含み、残部実質
的にCuよりなることを特徴とする抵抗溶接用電極材料
に存在する。
The second gist of the present invention is that Ni:1. O~5.0wt%,
Si: 0.2-1.5wt%, Cr: 0.001-1
.. 5 wt%, Mg: 0.001 to 0.01 wt%, and further contains Co: 1-0 wt% or less and Zr: 0.
It is present in a resistance welding electrode material characterized in that it contains one or two of Cu in an amount of 35 wt% or less, and the remainder substantially consists of Cu.

[作用] 本発明者は、前述した従来技術の有する課題を解決する
ため、抵抗溶接用電極用としての特性を満足し得る合金
材料の選択を行った。高強度、高導電性の合金としては
、CuにNiとSiを添加した合金(コルソン合金とい
われる)が古くから広く用いられていた。
[Function] In order to solve the problems of the prior art described above, the present inventor selected an alloy material that can satisfy the characteristics for resistance welding electrodes. As a high-strength, high-conductivity alloy, an alloy in which Ni and Si are added to Cu (referred to as a Corson alloy) has been widely used for a long time.

しかし、この合金を抵抗溶接用電極に用いる場合、熱間
加工性が悪く、抵抗溶接用電極材料としての使用は困難
であった。
However, when this alloy is used for resistance welding electrodes, its hot workability is poor, making it difficult to use it as a resistance welding electrode material.

そこで1本発明者lヨ、このコンツル合金をベースとし
て、幾多の実験を重ねたところ、Ni。
Therefore, the present inventor conducted numerous experiments using this Kontzl alloy as a base, and found that Ni.

SLの量を一定範囲に限定し、さらに、所定の添加元素
を所定量添加した場合には熱間加工が可使となり、さら
に、耐熱性、高温強度が、抵抗溶接用電極用としても満
足すべきほどに向上することを見い出し、本発明をなす
にいたった。
If the amount of SL is limited to a certain range and furthermore, certain additive elements are added in certain amounts, the product can be used for hot working, and the heat resistance and high temperature strength are also satisfactory for resistance welding electrodes. They have found that the improvement can be improved as much as possible, and have come up with the present invention.

本発明に係る抵抗溶接用電極材料の含有成分および含有
割合について説明する。
The components and content ratio of the electrode material for resistance welding according to the present invention will be explained.

(Ni : 1 、 O〜5 、0wt%)Niは強度
向上に寄与する元素であり、含有量が、1.0wt%未
満ではSiが0.2〜1.5wt%含有されていても強
度向上効果は少なく、また、5.0wt%を越えて含有
されると効果が飽和し、導電率も低下する。よって、N
i含有量は1.0〜5.0wt%とする。
(Ni: 1, O ~ 5, 0 wt%) Ni is an element that contributes to improving strength, and if the content is less than 1.0 wt%, the strength will not improve even if Si is contained in 0.2 to 1.5 wt%. The effect is small, and if the content exceeds 5.0 wt%, the effect is saturated and the conductivity also decreases. Therefore, N
The i content is 1.0 to 5.0 wt%.

(S i : 0 、2〜1 + 5wt%)SiはN
iと共に強度向上に寄与する元素であり、含有量が0.
2wt%未満ではNiがi、。
(S i : 0, 2~1 + 5wt%) Si is N
It is an element that contributes to improving strength together with i, and the content is 0.
At less than 2 wt%, Ni is i.

〜5.0wt%含有されていても強度向上効果は少なく
、また、1.5wt%を越えて含有されると導電率が低
下すると共に熱間加工性が悪くなる。よって、Si含有
量は0.2〜l 、5wt%とする。
Even if the content is 5.0 wt%, the strength improvement effect is small, and if the content exceeds 1.5 wt%, the electrical conductivity decreases and hot workability deteriorates. Therefore, the Si content is set to 0.2-1, 5 wt%.

(Cr:0.001−1.5wt%) Crは、鋳塊の粒界を強化し、熱間加工性を向上させる
とともに、耐熱性、高温強度の向上に寄与する元素であ
る。含有量がO,001wt%未満ではこのような効果
は少なく、また、1.5wt%を越えて含有されると巨
大な初晶Crが晶出し、強度向上効果は飽和するととも
に導電率も低下する。よって、Cr含有量は、O’、O
O1〜1.5wt%とする。
(Cr: 0.001-1.5 wt%) Cr is an element that strengthens the grain boundaries of the ingot, improves hot workability, and contributes to improving heat resistance and high-temperature strength. If the content is less than 0,001 wt%, this effect will be small, and if the content exceeds 1.5 wt%, a huge amount of primary Cr will crystallize, and the strength improvement effect will be saturated and the electrical conductivity will also decrease. . Therefore, the Cr content is O', O
O1 to 1.5 wt%.

(Mg:0.001−0.01wt%)Mgは不可避的
に混入してくるSを安定したMgとの化合物MgSとし
て母相中に固定し、熱間加工性を向上させる元素である
。含有量が0.001wt%未満ではこの効果は少なく
、また、0.01wt%を越えて含有されると鋳塊中に
Cu+MgCu2cr+共晶(融点722℃)を生じ、
722℃以上の温度に加熱すると割れを発生し、熱間加
工性が劣化する。よって、Mg含有量は0.001−0
.01wt%とする。
(Mg: 0.001-0.01 wt%) Mg is an element that fixes unavoidably mixed S in the matrix as a stable compound MgS with Mg and improves hot workability. If the content is less than 0.001 wt%, this effect will be small, and if the content exceeds 0.01 wt%, Cu + MgCu2cr + eutectic (melting point 722 ° C) will be produced in the ingot,
When heated to a temperature of 722°C or higher, cracks occur and hot workability deteriorates. Therefore, the Mg content is 0.001-0
.. 01wt%.

(Co : l 、0wt%以下) COはSiとの化合物を形成し強度の向上に寄与し、ま
た、導電率の向上にも寄与する。さらに、温度の上昇に
ともなう結晶粒の粗大化を防止して耐熱性にも寄与する
。含有量がl 、0wt%を越えると上記の効果はある
が、含有量が増える割には効果向上は少なく、かつ高価
となる。よって、Co含有量は、1.0wt%以下とす
る。
(Co: 1, 0 wt% or less) CO forms a compound with Si and contributes to improving the strength, and also contributes to improving the electrical conductivity. Furthermore, it prevents crystal grains from becoming coarser as the temperature rises, contributing to heat resistance. If the content exceeds 1,0 wt %, the above effects can be obtained, but the improvement in effect is small as the content increases, and the cost becomes high. Therefore, the Co content is set to 1.0 wt% or less.

(Zr:0.35wt%以下) Zrは、Cu中に微細なCu3Zrとして析出し強度の
向上に寄与し、また、耐熱性の向上にも寄与する。含有
量が0.35wt%を越えると、巨大なCu3 Zrが
晶出する。この巨大なCu3Zrは、上記した微細なC
u3Zrの有する特性を有していないばかりでなく、導
電率の低下をまねく。よって、Zr含有量は、0.35
wt%以下とする。
(Zr: 0.35 wt% or less) Zr precipitates in Cu as fine Cu3Zr and contributes to improving strength, and also contributes to improving heat resistance. When the content exceeds 0.35 wt%, huge Cu3Zr crystallizes. This giant Cu3Zr is composed of the above-mentioned fine C
Not only does it not have the characteristics of u3Zr, but it also causes a decrease in electrical conductivity. Therefore, the Zr content is 0.35
It should be less than wt%.

なお、上記に説明した必須の含有成分以外に、Znを2
.0wt%まで、AH,AM、In。
In addition to the essential ingredients explained above, Zn is
.. Up to 0 wt%, AH, AM, In.

Mn、Snの1種または2種以上を0.2wt%まで、
また、B、Be、Ti、Pの1種または2種以上を0.
1wt%までの含有は、強度、耐熱性を損なうことがな
く、導電率の低下もわずかであるため、上記した成分の
含有量は許容される。
One or more of Mn and Sn up to 0.2 wt%,
In addition, one or more of B, Be, Ti, and P may be added at 0.00%.
If the content is up to 1 wt%, the strength and heat resistance will not be impaired, and the electrical conductivity will only slightly decrease, so the content of the above-mentioned components is permissible.

[実施例コ 本発明に係る抵抗溶接用電極材料の実施例を説明する。[Example code] Examples of the resistance welding electrode material according to the present invention will be described.

第1表に示す含有成分および含有割合の銅合金をクリプ
トル炉において大気中で木炭被覆下に溶解し、傾注式の
鋳鉄性ブックモールドに鋳込み、厚さ50mm、幅80
mm、長さ180mmの鋳塊を製造した。
A copper alloy having the components and proportions shown in Table 1 was melted in the air in a Kryptor furnace under charcoal coating, and cast into a tilting cast iron book mold to a thickness of 50 mm and a width of 80 mm.
An ingot with a length of 180 mm was produced.

そして、これらの鋳塊の表面および裏面を各々2.5m
m面削りし、880℃の温度で熱間圧延を行い、厚さ1
8mmの板材とした。No、1゜2.4,5,6,9,
10,11,12,13゜14の合金板材については7
50℃において、No、3.7,8.15の合金板材に
ついては950℃において30分間加熱した後、水中冷
却した。
Then, the front and back sides of these ingots were each 2.5 m long.
M-face milled and hot rolled at 880℃ to a thickness of 1
It was made into a plate material of 8 mm. No, 1°2.4,5,6,9,
7 for alloy plates of 10, 11, 12, 13°14
At 50°C, alloy plates No. 3.7 and 8.15 were heated at 950°C for 30 minutes and then cooled in water.

さらに、これらの板材の表面酸化スケールを除去した後
、冷間にて1.67mmまで圧延した。
Furthermore, after removing surface oxidation scale from these plates, they were cold rolled to 1.67 mm.

これらの圧延材を、No、1〜14については500℃
X2Hr、No、15については450℃×2Hr時効
焼鈍した後、冷間にて1.5mmまで圧延した。
These rolled materials were heated to 500°C for No. 1 to 14.
For X2Hr, No. 15, it was subjected to aging annealing at 450°C for 2Hr and then cold rolled to a thickness of 1.5mm.

そして、これらの板材について、常温硬度、高温硬度、
耐熱性、導電率の測定および抵抗溶接試験を行った。な
お、高温硬度は500℃において測定した。耐熱性は、
1時間加熱後の硬度が加熱前の硬度の80%に減少する
温度によって評価した。
For these plate materials, the room temperature hardness, high temperature hardness,
Heat resistance, conductivity measurements and resistance welding tests were conducted. Note that high temperature hardness was measured at 500°C. Heat resistance is
Evaluation was made based on the temperature at which the hardness after heating for 1 hour decreased to 80% of the hardness before heating.

抵抗溶接試験においては、被溶接材料として、0.2m
m厚さのSnめっき黄銅と直径0.4mmのNiワイヤ
を用いた。この状況を第1図に示す。
In the resistance welding test, the material to be welded was 0.2 m.
Sn-plated brass with a thickness of m and a Ni wire with a diameter of 0.4 mm were used. This situation is shown in Figure 1.

溶接条件は、加圧カニ3−5kg、溶接電流:1100
Aとした。電極は幅4mm、長さ70mmに加工して使
用した。評価方法としては、溶接部の引張せん断強度を
測定し、これが4.0(kg/点)より小さくなる溶接
回数をもって、電極寿命とした。
Welding conditions are pressure crab 3-5kg, welding current: 1100
I gave it an A. The electrode was processed to have a width of 4 mm and a length of 70 mm. As an evaluation method, the tensile shear strength of the welded part was measured, and the number of welding times at which this strength became smaller than 4.0 (kg/point) was defined as the electrode life.

No、1〜15の合金についての常温硬度、高温硬度、
耐熱温度、導電率および電極寿命の測定結果を第2表に
示す。なお、比較合金No。
Room temperature hardness, high temperature hardness for alloys No. 1 to 15,
Table 2 shows the measurement results of the allowable temperature limit, electrical conductivity, and electrode life. In addition, comparative alloy No.

13.14については熱間加工性が悪いので、これらの
特性評価は省略した。また、No、9゜12については
常温硬度が低く、No、10゜11については導電率が
低いため、高温硬度、耐熱温度、電極寿命の測定は省略
した。
Since hot workability was poor for No. 13 and No. 14, evaluation of these characteristics was omitted. Furthermore, since the hardness at room temperature was low for No. 9°12 and the conductivity was low for No. 10°11, measurements of high temperature hardness, heat resistance temperature, and electrode life were omitted.

高温硬度の高い材料は抵抗溶接用電極材として使用した
際、溶接時の電極昇温によっても変形し難い。従って、
高温硬度の高い本発明合金は、従来のCu−Cr合金に
比較して、溶接寿命が著しく向上していることが第2表
の結果より分かる。
When a material with high high temperature hardness is used as an electrode material for resistance welding, it is difficult to deform even when the electrode temperature is increased during welding. Therefore,
It can be seen from the results in Table 2 that the alloy of the present invention, which has high high temperature hardness, has significantly improved welding life compared to the conventional Cu-Cr alloy.

[発明の効果] 以上説明したように、本発明に係る抵抗溶接用電極材は
、耐熱性、高温硬度、導電性に優れており、使用寿命が
長いという優れた特徴を有している。
[Effects of the Invention] As explained above, the electrode material for resistance welding according to the present invention has excellent characteristics such as excellent heat resistance, high temperature hardness, and electrical conductivity, and a long service life.

【図面の簡単な説明】[Brief explanation of the drawing]

第1図は実施例における溶接試験状況を示す概念図であ
る。
FIG. 1 is a conceptual diagram showing a welding test situation in an example.

Claims (2)

【特許請求の範囲】[Claims] (1)Ni:1.0〜5.0wt%、Si:0.2〜1
.5wt%、Cr:0.001〜1.5wt%、Mg:
0.001〜0.01wt%を含有し、残部実質的にC
uよりなることを特徴とする抵抗溶接用電極材料。
(1) Ni: 1.0-5.0wt%, Si: 0.2-1
.. 5wt%, Cr: 0.001-1.5wt%, Mg:
0.001 to 0.01 wt%, the remainder being substantially C
An electrode material for resistance welding characterized by comprising u.
(2)Ni:1.0〜5.0wt%、Si:0.2〜1
.5wt%、Cr:0.001〜1.5wt%、Mg:
0.001〜0.01wt%を含有し、さらに、Co:
1.0wt%以下およびZr:0.35wt%以下のう
ち1種または2種を含み、残部実質的にCuよりなるこ
とを特徴とする抵抗溶接用電極材料。
(2) Ni: 1.0-5.0wt%, Si: 0.2-1
.. 5wt%, Cr: 0.001-1.5wt%, Mg:
Contains 0.001 to 0.01 wt%, and further contains Co:
1. An electrode material for resistance welding, characterized in that it contains one or two of Zr: 1.0 wt% or less and Zr: 0.35 wt% or less, and the remainder substantially consists of Cu.
JP32271788A 1988-12-20 1988-12-20 Electrode material for resistance welding Pending JPH02166249A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP32271788A JPH02166249A (en) 1988-12-20 1988-12-20 Electrode material for resistance welding

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP32271788A JPH02166249A (en) 1988-12-20 1988-12-20 Electrode material for resistance welding

Publications (1)

Publication Number Publication Date
JPH02166249A true JPH02166249A (en) 1990-06-26

Family

ID=18146838

Family Applications (1)

Application Number Title Priority Date Filing Date
JP32271788A Pending JPH02166249A (en) 1988-12-20 1988-12-20 Electrode material for resistance welding

Country Status (1)

Country Link
JP (1) JPH02166249A (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2008163439A (en) * 2007-01-05 2008-07-17 Sumitomo Light Metal Ind Ltd Copper alloy material and method for producing the same, and electrode member of welding equipment
JP2008223069A (en) * 2007-03-12 2008-09-25 Miyoshi Gokin Kogyo Kk High-strength, high-conductivity copper alloy and its manufacturing method
CN105057914A (en) * 2015-07-28 2015-11-18 合肥科启环保科技有限公司 Environment-friendly silver-free welding rod

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2008163439A (en) * 2007-01-05 2008-07-17 Sumitomo Light Metal Ind Ltd Copper alloy material and method for producing the same, and electrode member of welding equipment
JP2008223069A (en) * 2007-03-12 2008-09-25 Miyoshi Gokin Kogyo Kk High-strength, high-conductivity copper alloy and its manufacturing method
CN105057914A (en) * 2015-07-28 2015-11-18 合肥科启环保科技有限公司 Environment-friendly silver-free welding rod

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