JPH02150469A - Abrasion-resistant coating composition - Google Patents

Abrasion-resistant coating composition

Info

Publication number
JPH02150469A
JPH02150469A JP30475588A JP30475588A JPH02150469A JP H02150469 A JPH02150469 A JP H02150469A JP 30475588 A JP30475588 A JP 30475588A JP 30475588 A JP30475588 A JP 30475588A JP H02150469 A JPH02150469 A JP H02150469A
Authority
JP
Japan
Prior art keywords
zinc oxide
needle
core
total solid
weight
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP30475588A
Other languages
Japanese (ja)
Inventor
Sakukazu Konishi
小西 ▲さく▼一
Teruaki Kuwajima
桑島 輝昭
Takeshi Hamabe
浜辺 猛
Kojiro Matsuo
松尾 光二郎
Minoru Yoshinaka
芳中 實
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nippon Paint Co Ltd
Panasonic Holdings Corp
Original Assignee
Nippon Paint Co Ltd
Matsushita Electric Industrial Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nippon Paint Co Ltd, Matsushita Electric Industrial Co Ltd filed Critical Nippon Paint Co Ltd
Priority to JP30475588A priority Critical patent/JPH02150469A/en
Priority to DE68918575T priority patent/DE68918575T2/en
Priority to EP89203055A priority patent/EP0379746B1/en
Publication of JPH02150469A publication Critical patent/JPH02150469A/en
Pending legal-status Critical Current

Links

Abstract

PURPOSE:To obtain the subject composition useful as a top-coating paint for the part subjected to mechanical and physical abrasion, e.g. a storage container and an exterior part of ship, by using a specific tetrapod-like zinc oxide whisker, a ceramic having high hardness and a resin containing crosslinkable functional group as essential components. CONSTITUTION:The objective composition contains (A) 1-20wt.% (based on total solid component) of a tetrapod-like zinc oxide whisker composed of a core part and needle-like crystal parts extending from the core in different four directions wherein the diameter of the base of the needle crystal is 0.7-14mum and the length from the base to the tip end of the needle crystal is 3-200mum, (B) fine powder of hard ceramic such as bauxite, quartz sand or alumina having an average particle diameter of 0.1-200mum and (C) a resin containing mutually reactive crosslinkable functional groups (in the same molecule) and giving a cured coating film having a Tg of >=-90 deg.C. The amounts of the component A and the sum of A+B are 10-70wt.% and 30-80wt.% based on the total solid component, respectively.

Description

【発明の詳細な説明】 技  術  分  野 本発明は耐摩耗性塗料組成物に係り、さらに詳しくは粉
粒体を貯蔵あるいは輸送する容器、槽、管などの内壁あ
るいは船舶外装部等機械的、物理的摩擦を受ける部位の
上塗塗料として有用な耐摩耗性塗料組成物に関するもの
である。
[Detailed Description of the Invention] Technical Field The present invention relates to an abrasion-resistant coating composition, and more particularly, it relates to a wear-resistant coating composition, and more specifically, it is applied to mechanical and physical coatings such as the inner walls of containers, tanks, and pipes for storing or transporting powder or granular materials, or to the exterior parts of ships. The present invention relates to a wear-resistant paint composition useful as a top coat for areas subject to surface friction.

従  来  技  術 船舶の接岸時に岸壁等に接触するおそれのある外装部分
あるいは鉱石、セメント・、穀物などの粉粒体を貯蔵、
輸送する際にこれら粉粒体と接触するタンク、ホッパー
、配管などの内壁部の様に固体による著しい機械的、物
理的京擦力を受ける部位の上塗塗料として、従来比較的
柔軟なウレタン樹脂にガラスファイバーの如き繊維状フ
ィラーを加えた弾性変形性塗膜を与える塗料と、エポキ
シ/アミン系のような高硬度塗膜を与える塗料とが検討
されてきた。
Conventional technology Storage of exterior parts or powdery materials such as ore, cement, and grains that may come into contact with quay walls when ships are berthed.
Conventionally, relatively flexible urethane resins have been used as top coats for areas that are subject to significant mechanical and physical frictional forces due to solids, such as the inner walls of tanks, hoppers, and piping that come into contact with these powders during transportation. Paints that provide elastically deformable coatings with added fibrous fillers such as glass fibers and coatings that provide high hardness coatings such as epoxy/amine systems have been investigated.

しかしながら前者にあっては衝撃の吸収により塗膜ハガ
レを防止することを目的としたもので耐衝撃性には強い
が、耐摩耗性、耐久性に劣り、また繊維状フィラーの微
粒化が困難なためスプレー等による作業性に難点がある
し、また塗膜面の平滑性の点で不充分であるし、また後
者にあっては膜の見掛は硬度をあげることにより傷つき
性を改善しようとするものであるが、粉粒体などによる
衝突に対してもろく、長期の使用で塗膜のハガレを起し
易い問題があり、いづれも満足すべき結果を与えるもの
ではなかった。
However, the former is intended to prevent paint film peeling by absorbing impact, and although it has strong impact resistance, it has poor abrasion resistance and durability, and it is difficult to atomize the fibrous filler. Therefore, it is difficult to work with spraying, etc., and the smoothness of the coating film surface is insufficient. However, they have problems in that they are brittle against collisions with particles and the like, and the paint film tends to peel off after long-term use, and none of them have given satisfactory results.

発明が解決しようとする問題点 そこで、硬くて耐摩耗性に優れ、しかも衝撃に対しても
耐性が大で、スプレー等の作業性も良好で且つ平滑な塗
面を与えうる耐摩耗性塗料が要望されており、かかる塗
料組成物を提供することが本発明の目的である。
Problems to be Solved by the Invention Therefore, an abrasion-resistant paint that is hard, has excellent abrasion resistance, is highly resistant to impact, is easy to spray, etc., and can provide a smooth painted surface. There is a need and it is an object of the present invention to provide such a coating composition.

問題点を解決するための手段 本発明に従えば上記目的が (A>核部と、この核部から異なる4方向に伸びた針状
結晶部からなり、前記針状結晶部の基部の径が0.7〜
14μmであり、前記針状結晶部の基部から先端までの
長さが3〜200μmであるテトラポット状酸化亜鉛ウ
ィスカーを全固形分量に対し1〜20重量%と、 (B)ボーキサイト、珪砂、金剛砂、アルミナ、ジルコ
ニア、珪石、マグネサイト、マグネシアからなる群より
選ばれる高硬度セラミックスの平均粒径0.1〜200
μmの微粉末 (C)硬化塗膜のTgが一90℃以上となる相互に反応
する架橋性官能基を各々が担持する2種以上の樹脂ある
いは樹脂と化合物、もしくは相互に反応する架橋性官能
基を同一分子内に有する樹脂もしくは樹脂混合物を含み
、(A>が全固形分重量に対し10〜70重量%、但し
(A)+ (B)の合計量が全固形分重量に対し30〜
80重蓋%の範囲内になる如く、含有する耐摩耗性塗料
組成物により達成せられる。
Means for Solving the Problems According to the present invention, the above object (A> consists of a core and an acicular crystal part extending in four different directions from the core, and the diameter of the base of the acicular crystal part is 0.7~
(B) bauxite, silica sand, diamond sand , alumina, zirconia, silica, magnesite, and magnesia, with an average particle size of 0.1 to 200.
μm fine powder (C) Two or more resins each carrying mutually reactive crosslinking functional groups, or resin and compound, or mutually reactive crosslinking functional groups, each of which has a Tg of 190°C or higher for the cured coating film. (A> is 10 to 70% by weight based on the total solid weight, provided that the total amount of (A) + (B) is 30 to 70% by weight based on the total solid weight)
This is achieved by the abrasion-resistant coating composition containing the coating composition such that the coating weight is within the range of 80%.

本発明者らはさきに高純度酸化亜鉛ウィスカーで核部と
、この核部から異なる4方向に伸びた針状結晶部からな
り、前記針状結晶部の径が0.7〜14μであり、前記
針状結晶部の基部から先端までの長さが3〜200μで
ある特性を有するものを、独自に開発せる新規製法によ
り工業的規模で生産することに成功し、同製法について
特願昭62−334418、・同63−41329.同
63−41330号として特許出願した。
The present inventors previously discovered that high-purity zinc oxide whiskers are made of a core and needle-like crystal parts extending from the core in four different directions, and the diameter of the needle-like crystal part is 0.7 to 14μ. We succeeded in producing on an industrial scale the needle-shaped crystal part having the characteristic of having a length of 3 to 200 μm from the base to the tip using a new manufacturing method that we developed independently. -334418, 63-41329. A patent application was filed as No. 63-41330.

本発明においてはかかる特定形状の高純度酸化亜鉛ウィ
スカー(テトラポット状酸化亜鉛ウィスカーと称す)が
塗料固形分に対し1〜20重量%の割合で添加され、さ
らにこれと共にボーキサイト、珪砂、金剛砂、アルミナ
、ジルコニア、珪石、マグネサイト、マグネシアからな
る群より選ばれる天然あるいは人造の高硬度セラミ・ン
クス体で平均粒径0.1〜200μmの範囲内にある高
硬度セラミックス微粉末が塗料固形分に対し10〜70
重量%の範囲内で配合せられる。
In the present invention, high-purity zinc oxide whiskers of a specific shape (referred to as tetrapod zinc oxide whiskers) are added at a ratio of 1 to 20% by weight based on the solid content of the paint, and together with this, bauxite, silica sand, diamond sand, alumina , zirconia, silica, magnesite, and magnesia are selected from the group consisting of natural or artificial high-hardness ceramic powder with an average particle size within the range of 0.1 to 200 μm, based on the solid content of the paint. 10-70
It is blended within the range of weight %.

尚テトラポット状酸化亜鉛ウィスカーとセラミックス微
粉末の合計量は塗料固形分に対し30〜80重蓋%の範
囲内でなくてはならない。
The total amount of the tetrapod zinc oxide whiskers and the fine ceramic powder must be within the range of 30 to 80 percent based on the solid content of the paint.

本発明者らの研究によれば、高硬度セラミックス体は塗
膜自体の硬度を上げるため最も有効な添加剤であるが、
これのみによる場合は耐衝撃性が悪く、特定量のテトラ
ポット状酸化亜鉛ウィスカーを組合せるに、この酸化亜
鉛ウィスカーが塗膜内で被塗物面に水平および垂直方向
の構造強化硬化をもたらし、さらに耐摩耗性を大ならし
めると共に、その独自の形状に由来し、衝突変形に対す
る追従性の向上から耐衝撃性をも大巾に改善する効果の
あることを見出し本発明を完成したものである。
According to the research conducted by the present inventors, a high-hardness ceramic body is the most effective additive for increasing the hardness of the coating film itself;
If this alone is used, the impact resistance is poor, but when a specific amount of tetrapot-shaped zinc oxide whiskers is combined, the zinc oxide whiskers cause structural reinforcement and hardening in the horizontal and vertical directions on the surface of the coated object within the coating film. Furthermore, the present invention has been completed by discovering that it has the effect of increasing wear resistance and greatly improving impact resistance due to its unique shape, which improves the ability to follow collision deformation. .

テトラポット状酸化亜鉛ウィスカーが塗料固形分に対し
、1重量%未満では発明効果が充分発揮されず、また2
0重量%をこえると流動性が悪くなり塗装作業性、特に
スプレー作業性が悪くなるし塗膜外観の劣るので、酸化
亜鉛ウィスカー含量は塗料固形分に対し1〜20重量%
に制限せられるべきである。
If the tetrapot-shaped zinc oxide whisker is less than 1% by weight based on the solid content of the paint, the effect of the invention will not be sufficiently exhibited;
If it exceeds 0% by weight, fluidity will deteriorate, painting workability, especially spraying workability will be poor, and the appearance of the paint film will be poor. Therefore, the zinc oxide whisker content should be 1 to 20% by weight based on the solid content of the paint.
should be limited to

また高硬度セラミックス微粉末は塗膜厚、作業性外観等
から0,1〜200μmの範囲内にあることが望ましく
、塗料固形分に対し10重量%未満では酸化亜鉛ウィス
カーと組合せても発明効果が不充分であり、他方70重
量%をこえると塗膜がモロくなりすぎて望ましくない。
In addition, it is desirable that the high hardness ceramic fine powder is within the range of 0.1 to 200 μm from the viewpoint of coating film thickness, workability, appearance, etc. If it is less than 10% by weight based on the solid content of the paint, the invention will not be effective even when combined with zinc oxide whiskers. On the other hand, if it exceeds 70% by weight, the coating film becomes too loose, which is not desirable.

本発明に於てはしかしながらテトラポット状酸化亜鉛ウ
ィスカーと高硬度セラミックス微粉末の合計量が塗料全
固形分に対し30〜80重量%の範囲内にあることが必
要である。というのは30重量%未満では硬く且つ耐衝
撃性に優れた耐摩耗性塗料を得るとの本発明目的が十分
には達成されず他方80重量%をこえるとスプレー作業
性、塗膜外観、就中平滑性がそこなわれるからである。
However, in the present invention, it is necessary that the total amount of the tetrapot-shaped zinc oxide whiskers and the high hardness ceramic fine powder be within the range of 30 to 80% by weight based on the total solid content of the paint. This is because if it is less than 30% by weight, the purpose of the present invention, which is to obtain a hard and abrasion-resistant paint with excellent impact resistance, will not be fully achieved, while if it exceeds 80% by weight, the spray workability, the appearance of the coating, and the This is because the medium smoothness is damaged.

また前記酸化亜鉛ウィスカーはカップリング剤で疎水化
処理されたものを使用することが特に好ましいことも確
かめられている。
It has also been confirmed that it is particularly preferable to use zinc oxide whiskers that have been hydrophobized with a coupling agent.

樹脂ビヒクルとしては従来既知の任意の塗料用樹脂を用
いることができるが、高度の耐串耗性塗膜を得るために
は比較的高硬度塗膜を与えるものであることが好ましく
、例えばエポキシ樹脂、不飽和ポリエステル樹脂、フェ
ノール樹脂、就中レゾルシン型フェノール樹脂、尿素樹
脂、ポリアミド樹脂、酸無水物樹脂等に所望によりポリ
アミン、ゲチミン、ポリイソシアネート等を組合せたも
のを用いることが好ましい。特に好ましい樹脂はエポキ
シ−ポリアミン系樹脂である。本発明の塗料組成物には
なお所望により繊維状ファイバー例えばガラス繊維、チ
タン酸カリウム繊維、ロックウール、アルミナファイバ
ーを加えても良いが、スプレー塗装の場合には、つまり
、ブッなどの発生傾向を示すため使用しない方が好まし
い。
Any conventionally known coating resin can be used as the resin vehicle, but in order to obtain a highly skewered coating, it is preferable to use one that provides a coating with relatively high hardness, such as epoxy resin. , unsaturated polyester resins, phenolic resins, especially resorcinol-type phenolic resins, urea resins, polyamide resins, acid anhydride resins, and the like, optionally combined with polyamines, getimine, polyisocyanates, etc., are preferably used. Particularly preferred resins are epoxy-polyamine resins. If desired, fibrous fibers such as glass fibers, potassium titanate fibers, rock wool, and alumina fibers may be added to the coating composition of the present invention. It is preferable not to use it for purposes of illustration.

溶剤顔料その他の通常の塗料用添加剤も所望により添加
せられる。
Solvent pigments and other conventional paint additives may also be added if desired.

本発明の塗料組成物は被塗物に対し刷毛、ローラー、ス
プレー等任意の通常の塗装手段により適用せられるが、
タンク等にはスプレーによることが特に望ましく、この
場合通常のエアスプレーやエアレススプレーが利用せら
れる。
The coating composition of the present invention can be applied to the object to be coated by any conventional coating means such as brush, roller, spray, etc.
It is particularly desirable to use a spray for tanks, etc. In this case, a normal air spray or airless spray can be used.

塗JIITgは伸縮振動による動的なTg(周波数11
0HZ )を言い、レオバイオブロンDDV−IF(オ
リエンチック味製)により、室温より1℃/分で昇温測
定した際のTanδのピークをTgとしな。
Coating JIITg has a dynamic Tg (frequency 11
0HZ), and Tg is the peak of Tan δ when the temperature is measured at a rate of 1° C./min from room temperature using a Rheobiobrone DDV-IF (manufactured by Orientic Aji).

既に述べた如く、本発明の塗料組成物を使用すると、硬
く且つ耐衝撃性に優れた耐串耗性塗膜が得られ、しかも
作業性に優れ、塗膜外観にも優れたものが得られるので
、船舶外装、粉粒体の貯蔵、輸送客器、タンク、管など
の内壁塗装の上塗りとして特に有用である。
As already mentioned, when the coating composition of the present invention is used, it is possible to obtain a hard, abrasion-resistant coating film with excellent impact resistance, excellent workability, and an excellent coating film appearance. Therefore, it is particularly useful as a top coat for interior walls of ships, storage of powder and granular materials, transportation vehicles, tanks, pipes, etc.

以下実施例により本発明を説明する。The present invention will be explained below with reference to Examples.

えILL 船舶用耐串性塗料のインターガード主剤(日本ペイント
■製)220部(うちボーキサイト粉72部)に、シラ
ンカップリング剤KBM−403(信越化学製品)で表
面処理したテトラポット状酸化亜鉛ウィスカー(松下電
器産業■製、高純度酸化亜鉛結晶、針状結晶部基部後0
.8μm、長さ3.5μm)26部を加え、SGミルで
1時間分散し、塗料組成物(1)を得た。
EILL Tetrapod zinc oxide surface treated with silane coupling agent KBM-403 (Shin-Etsu Chemical) in 220 parts (including 72 parts of bauxite powder) of Intergard main ingredient (manufactured by Nippon Paint ■) for marine skewer-resistant paint. Whisker (manufactured by Matsushita Electric Industrial ■, high purity zinc oxide crystal, 0 after the base of the needle-shaped crystal part)
.. 8 μm, length 3.5 μm) was added thereto and dispersed in an SG mill for 1 hour to obtain a coating composition (1).

EG硬化剤(日本へインド社製、インターガード用ポリ
アミン硬化剤) 35.5部を加え、70mmX150
ma X 3 tのサンドブラスト板上に乾燥膜厚12
0μにスプレー塗装し、60℃で3日間乾燥後1日室温
に放置した。尚上記塗料組成物の酸化亜鉛ウィスカーと
ボーキサイト粉の塗膜性能を、テーパーテスト法(J 
I S −K5665)で1kg荷重1000回転後の
摩耗減量によりテストし、さらにガードナー法による耐
衝撃テストで鉄板上のスプレの直径を実施し、さらにま
た鉛筆硬度テストを行って調べ、それらの結果を第1表
に示した。
Add 35.5 parts of EG curing agent (polyamine curing agent for Intergard, manufactured by Japan India Co., Ltd.), and make a 70mm x 150
Dry film thickness 12 on a sandblasting board of ma x 3 t.
It was spray coated to 0μ, dried at 60°C for 3 days, and then left at room temperature for 1 day. The film performance of zinc oxide whiskers and bauxite powder in the above coating composition was evaluated using the taper test method (J
I S-K5665) was used to test the wear loss after 1000 revolutions under a load of 1 kg, and an impact test using the Gardner method was conducted to determine the diameter of the spray on a steel plate. It is shown in Table 1.

実施例1と同様方法を但しテトラポット状酸化亜鉛ウィ
スカーの代わりに20部のボーキサイト粉を用いて実施
し、そのテスト結果を第1表に示した。
The same method as in Example 1 was carried out except that 20 parts of bauxite powder was used in place of the tetrapod zinc oxide whiskers, and the test results are shown in Table 1.

Claims (2)

【特許請求の範囲】[Claims] (1) (A)核部と、この核部から異なる4方向に伸びた針状
結晶部からなり、前記針状結晶部の基部の径が0.7〜
14μmであり、前記針状結晶部の基部から先端までの
長さが3〜200μmであるテトラポット状酸化亜鉛ウ
ィスカーを全固形分量に対し1〜20重量%と、 (B)ボーキサイト、珪砂、金剛砂、アルミナ、ジルコ
ニア、珪石、マグネサイト、マグネシアからなる群より
選ばれる高硬度セラミックスの平均粒径0.1〜200
μmの微粉末 (C)硬化塗膜のTgが−90℃以上となる相互に反応
する架橋性官能基を各々が担持する2種以上の樹脂ある
いは樹脂と化合物、もしくは相互に反応する架橋性官能
基を同一分子内に有する樹脂もしくは樹脂混合物を含み
、(A)が、全固形分重量に対し10〜70重量%、但
し(A)+(B)の合計量が全固形分重量に対し30〜
80重量%の範囲内になる如く、含有する耐摩耗性塗料
組成物。
(1) (A) Consists of a core and needle-like crystal parts extending from the core in four different directions, and the diameter of the base of the needle-like crystal part is 0.7 to
(B) bauxite, silica sand, diamond sand , alumina, zirconia, silica, magnesite, and magnesia, with an average particle size of 0.1 to 200.
μm fine powder (C) Two or more resins each carrying a crosslinking functional group that reacts with each other, or a compound with a resin, or a crosslinking functional group that reacts with each other so that the Tg of the cured coating film is -90°C or higher. contains a resin or resin mixture having a group in the same molecule, and (A) is 10 to 70% by weight based on the total solid weight, provided that the total amount of (A) + (B) is 30% by weight based on the total solid weight. ~
An abrasion-resistant coating composition containing such that the content is within the range of 80% by weight.
(2)テトラポット状酸化亜鉛ウィスカーが予めカップ
リング剤で疎水化処理されたものである請求項第1項記
載の組成物。
(2) The composition according to claim 1, wherein the tetrapot-shaped zinc oxide whiskers have been previously treated with a coupling agent to make them hydrophobic.
JP30475588A 1988-11-30 1988-11-30 Abrasion-resistant coating composition Pending JPH02150469A (en)

Priority Applications (3)

Application Number Priority Date Filing Date Title
JP30475588A JPH02150469A (en) 1988-11-30 1988-11-30 Abrasion-resistant coating composition
DE68918575T DE68918575T2 (en) 1988-11-30 1989-11-30 Coating composition containing tetrahedral zinc oxide whiskers.
EP89203055A EP0379746B1 (en) 1988-11-30 1989-11-30 Coating composition containing tetrapod-like zinc oxide whiskers

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP30475588A JPH02150469A (en) 1988-11-30 1988-11-30 Abrasion-resistant coating composition

Publications (1)

Publication Number Publication Date
JPH02150469A true JPH02150469A (en) 1990-06-08

Family

ID=17936837

Family Applications (1)

Application Number Title Priority Date Filing Date
JP30475588A Pending JPH02150469A (en) 1988-11-30 1988-11-30 Abrasion-resistant coating composition

Country Status (1)

Country Link
JP (1) JPH02150469A (en)

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