JPH0160087B2 - - Google Patents
Info
- Publication number
- JPH0160087B2 JPH0160087B2 JP24536587A JP24536587A JPH0160087B2 JP H0160087 B2 JPH0160087 B2 JP H0160087B2 JP 24536587 A JP24536587 A JP 24536587A JP 24536587 A JP24536587 A JP 24536587A JP H0160087 B2 JPH0160087 B2 JP H0160087B2
- Authority
- JP
- Japan
- Prior art keywords
- needle
- clothing
- tip
- radius
- curvature
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 239000004744 fabric Substances 0.000 claims description 14
- 239000000835 fiber Substances 0.000 description 19
- 238000009960 carding Methods 0.000 description 6
- 239000010410 layer Substances 0.000 description 6
- 238000005452 bending Methods 0.000 description 4
- 229920001971 elastomer Polymers 0.000 description 4
- 239000005060 rubber Substances 0.000 description 4
- 238000010417 needlework Methods 0.000 description 3
- 229920002994 synthetic fiber Polymers 0.000 description 3
- 239000012209 synthetic fiber Substances 0.000 description 3
- QNRATNLHPGXHMA-XZHTYLCXSA-N (r)-(6-ethoxyquinolin-4-yl)-[(2s,4s,5r)-5-ethyl-1-azabicyclo[2.2.2]octan-2-yl]methanol;hydrochloride Chemical compound Cl.C([C@H]([C@H](C1)CC)C2)CN1[C@@H]2[C@H](O)C1=CC=NC2=CC=C(OCC)C=C21 QNRATNLHPGXHMA-XZHTYLCXSA-N 0.000 description 2
- 229920000742 Cotton Polymers 0.000 description 2
- 239000000428 dust Substances 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000005498 polishing Methods 0.000 description 2
- 239000002344 surface layer Substances 0.000 description 2
- 229920003051 synthetic elastomer Polymers 0.000 description 2
- 239000005061 synthetic rubber Substances 0.000 description 2
- 239000002759 woven fabric Substances 0.000 description 2
- 244000043261 Hevea brasiliensis Species 0.000 description 1
- 239000004677 Nylon Substances 0.000 description 1
- 229930182556 Polyacetal Natural products 0.000 description 1
- 239000004698 Polyethylene Substances 0.000 description 1
- 229920002978 Vinylon Polymers 0.000 description 1
- 230000001154 acute effect Effects 0.000 description 1
- 239000004760 aramid Substances 0.000 description 1
- 229920003235 aromatic polyamide Polymers 0.000 description 1
- WPYMKLBDIGXBTP-UHFFFAOYSA-N benzoic acid Chemical compound OC(=O)C1=CC=CC=C1 WPYMKLBDIGXBTP-UHFFFAOYSA-N 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000006260 foam Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000002513 implantation Methods 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 229920003052 natural elastomer Polymers 0.000 description 1
- 229920001194 natural rubber Polymers 0.000 description 1
- 229920001778 nylon Polymers 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- -1 polyethylene Polymers 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 229920006324 polyoxymethylene Polymers 0.000 description 1
- 238000004904 shortening Methods 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01G—PRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
- D01G15/00—Carding machines or accessories; Card clothing; Burr-crushing or removing arrangements associated with carding or other preliminary-treatment machines
- D01G15/84—Card clothing; Manufacture thereof not otherwise provided for
- D01G15/86—Card clothing; Manufacture thereof not otherwise provided for with flexible non-metallic backing
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Preliminary Treatment Of Fibers (AREA)
Description
【発明の詳細な説明】
〔産業上の利用分野〕
本発明は綿、化合繊に用いるトツプ針布の構成
に関するものである。DETAILED DESCRIPTION OF THE INVENTION [Industrial Field of Application] The present invention relates to the construction of top clothing for use in cotton and synthetic fibers.
近年、梳綿機は著しく高速化、高能率化が行わ
れ、単位時間当りの繊維の通過量が多くなり、梳
綿工程の主要部であるシリンダトツプ間ではシリ
ンダワイヤの開繊力を向上させる為、働き角度や
種カス、葉カスの詰まりの生じない針頭数を設定
したメタリツクワイヤの開発が行われている。上
記シリンダワイヤの強力な開繊力に対応する従来
のトツプ針布は針布線の断面が平形又は楕円形で
あり、梳綿作用方向の先端、後端が大きなＲで形
成されており、針頭数を増加しても、櫛梳される
小塊状繊維の針先先端での捕捉が不充分で、櫛梳
作用を充分に受けることなく通過する小繊維塊が
多く、これがネツプの発生原因となる。
In recent years, carding machines have become significantly faster and more efficient, allowing more fiber to pass through per unit time, and increasing the opening force of the cylinder wire between the cylinder tops, which is the main part of the carding process. For this reason, metallic wires are being developed that have a working angle and a number of needle heads that will not cause clogging with seed and leaf debris. Conventional top clothing, which is compatible with the strong opening force of the cylinder wire, has a flat or elliptical cross-section, and has a large radius at the front and rear ends in the direction of carding, and has a needle head. Even if the number is increased, the small fibers being combed are not sufficiently captured at the tip of the needle tip, and many small fibers pass through without receiving sufficient combing action, which causes neps. .
また上記の欠点を改良し、開繊力にすぐれたト
ツプ針布を得るため、例えば特公昭54―26610号
公報に示されるように、針布線の断面形状を針の
作用方向に対する先端、後端の鋭角部を0.1〜
0.01mmの半径Ｒに形成し、４面を平面又は凹面で
形成した菱形線で形成したものが提案されてい
る。 In addition, in order to improve the above-mentioned drawbacks and obtain top clothing with excellent fiber opening force, as shown in Japanese Patent Publication No. 54-26610, the cross-sectional shape of the clothing wire is changed from the tip to the back in the direction of action of the needles. 0.1~ for the sharp edge part
It has been proposed to form a rhombic wire with a radius R of 0.01 mm and four flat or concave surfaces.
かかる菱形断面の針布線を植針したトツプ針布
は従来のトラツク線、楕円線に比べて繊維の把持
力が大きく、繊維が櫛梳作用を受ける際、充分引
伸され分繊することが可能となつた。 Top clothing needle-planted with such diamond-shaped clothing wire has a greater fiber gripping force than conventional track wire or elliptical wire, and when the fibers are subjected to combing action, they can be sufficiently stretched and separated. It became.
しかし、この菱形断面の針布線は基布に植針す
ると、第４図に示すように、植針された針布線１
２の断面菱形の鋭角部が基布の裏面１１に接する
状態に配置されるため、針の坐りが不安定であ
り、そのため、起針、乱針を生じ易く、トツプ針
布の性能が著しく低下するため、使用に耐えず、
寿命が短縮されるという問題点がある。 However, when this needlework wire with a diamond-shaped cross section is planted on the base fabric, as shown in Fig. 4, the needlework wire 1
Since the acute angle part of the diamond-shaped cross section of No. 2 is placed in contact with the back surface 11 of the base fabric, the seating of the needle is unstable, and as a result, it is easy to cause needles to be raised and random stitches, and the performance of the top clothing is significantly reduced. Therefore, it cannot withstand use,
There is a problem that the lifespan is shortened.
本発明は上記問題点を解消せるものであり、ト
ツプ針布の性能に影響を及ぼす針布線の断面形状
を、上記従来の平形、楕円形と菱形の長所をとり
入れ、開繊性及び除塵能力を一段と向上させたト
ツプ針布を提供することを目的とする。 The present invention solves the above-mentioned problems by changing the cross-sectional shape of the clothing wire, which affects the performance of top clothing, by incorporating the advantages of the conventional flat, elliptical and rhombic shapes, thereby improving the opening property and dust removal ability. The purpose of the present invention is to provide top clothing with further improved properties.
本発明は、針の長軸（作用）方向に於ける先端
および後端の曲率半径Ｒ１を0.03乃至0.07mmと小
さく鋭くし、短軸方向に於ける両端は互いに平行
な面をなし、該平行面の両端部（４個所）より
各々曲率半径がＲ１よりも大なる曲線Ｒ２で結
び、上記Ｒ１，Ｒ２の両端を結ぶ４面を点線で示
す直線、又は外側にふくらみを有する曲線Ｒ３で
結んだ、略六角断面形状に形成した針布線を基層
にゴム層を有する弾性基布に植針して成るトツプ
針布を提供することに解決したものである。
In the present invention, the radius of curvature R1 of the tip and rear ends of the needle in the long axis (action) direction is small and sharp, 0.03 to 0.07 mm, and both ends in the short axis direction form planes parallel to each other. Both ends (four places) of the surfaces are connected by a curve R2 whose radius of curvature is larger than R1, and the four surfaces connecting both ends of R1 and R2 are connected by a straight line indicated by a dotted line or by a curve R3 having a bulge on the outside. The present invention was solved by providing a top clothing in which a clothing wire formed in a substantially hexagonal cross-sectional shape is needle-planted in an elastic base fabric having a rubber layer as a base layer.
ところで、上記針布線の針先は、針作用方向の
先端に於ける短軸方向の厚みを可能な限り小さく
した鋭利な状態にして成るものである。 By the way, the needle tip of the above-mentioned clothing line is made sharp so that the thickness in the minor axis direction at the tip in the needle action direction is as small as possible.
トツプバークリツピング時に基布に最も良く安
定する針断面形状としたため、起針・乱針及びそ
れに伴う針のザラツキ（針高不揃）が生じにく
い。また針の作用方向（長軸）に於ける先端、後
端の曲率半径を可能な限り小さくしたことによ
り、繊維の把持を確実にし、開繊、除塵効率を向
上させる。
The cross-sectional shape of the needle is designed to best stabilize the base fabric during top bar clipping, making it difficult for needles to be raised, random needles, and the accompanying roughness of the needles (uneven needle heights) to occur. Furthermore, by making the radius of curvature of the leading and trailing ends as small as possible in the action direction (long axis) of the needle, the grip of the fibers is ensured, and the efficiency of fiber opening and dust removal is improved.
又、針作方向の先端に於ける短軸方向の厚みを
可能な限り小さくした鋭利な針先を有するため、
摩針による針頭径の変化を極力抑え、長期間安定
した開繊性能を発揮する。 In addition, since it has a sharp needle tip with the thickness in the short axis direction at the tip in the needle production direction as small as possible,
Changes in the needle head diameter due to needle polishing are minimized, and stable fiber opening performance is achieved over a long period of time.
更に基層にゴム層を挿入した弾性基布の使用と
相俟つてカーデイングに最適なピンアクシヨンを
得ることが可能となり起針も発生することがなく
なる。 Furthermore, in combination with the use of an elastic base fabric in which a rubber layer is inserted into the base layer, it is possible to obtain a pin action that is optimal for carding, and needle raising does not occur.
以下本発明の１実施例を図面に基づいて説明す
る。 An embodiment of the present invention will be described below based on the drawings.
第１図は本発明に用いる針布線の断面形状を示
し、針の作用方向（長軸）Ｗに於ける針布線の先
端及び後端の曲率半径Ｒ１を0.03mm乃至0.07mmと
し、短軸方向Ｄに於ける両端は互に平行な面をな
し、該平行面の両端４個所に曲率半径Ｒ２を設け
上記Ｒ１，Ｒ２の端部を結ぶ４面を直線、又は外
側にふくらみを有する曲線Ｒ３で結んだ、略六角
形断面形状を有する針布線に形成している。 Figure 1 shows the cross-sectional shape of the clothing wire used in the present invention, in which the radius of curvature R1 of the leading and trailing ends of the clothing wire in the acting direction (long axis) W of the needle is 0.03 mm to 0.07 mm, and the short Both ends in the axial direction D form mutually parallel surfaces, and a radius of curvature R2 is provided at four locations on both ends of the parallel surfaces, and the four surfaces connecting the ends of R1 and R2 are a straight line or a curved line with an outward bulge. The clothing wire is connected at R3 and has a substantially hexagonal cross-sectional shape.
上記針布線は、Ｕ字形に曲げ、第２図に示す如
く表層１に天然又はSBR、NBR、EPR、CR、
PUR等の合成ゴムシート又はこれらの発泡体シ
ートと基層２に線布３及び合成繊維織布４例えば
高抗張力、高モジユラスのポリエステル、アラミ
ド、ビニロン、高強力ポリエチレン、ポリアセタ
ール、ベンゾエート、６・６ナイロン等から選ば
れる糸を少くとも縦糸とした織布の複数枚とその
中間層に弾性ゴムシート５（例えば天然ゴム、合
成ゴム等）を挿入し、各層間を天然又は合成ゴム
接着剤を介して一体に積層接着してなる針布用基
布を形成する。 The above-mentioned clothing wire is bent into a U-shape, and the surface layer 1 is made of natural or SBR, NBR, EPR, CR,
Synthetic rubber sheets such as PUR or these foam sheets and base layer 2 are made of wire cloth 3 and synthetic fiber woven cloth 4 such as high tensile strength, high modulus polyester, aramid, vinylon, high strength polyethylene, polyacetal, benzoate, 6.6 nylon. An elastic rubber sheet 5 (for example, natural rubber, synthetic rubber, etc.) is inserted between a plurality of sheets of woven fabric whose warp is at least a thread selected from A base fabric for clothing is formed by laminating and bonding them together.
この基布に10T×4Lの植針組織でポイント数
300乃至550P／25.4mm2、働角度X゜＝75゜（72゜〜78゜
）、
植込角度Y゜＝75゜（72゜〜80゜）、針高Ａ＝9.0mmに設
定して植針し、かつ針６をくの字形に曲げて腰上
寸法Ｂ＝4.0mmにした本発明のトツプ針布を構成
する。 Number of points with 10T x 4L needle tissue on this base fabric
300~550P/25.4mm 2 , working angle X゜=75゜(72゜~78゜),
A book in which needles were planted with the planting angle Y゜ = 75゜ (72゜~80゜), needle height A = 9.0mm, and the needle 6 was bent into a dogleg shape to make the above-waist dimension B = 4.0mm. Constructing the top clothing of the invention.
更に、第３図に示すようにくの字形針の先端７
はニードル形状８とし、側面研摩９を施し、先端
直下略0.5mm距離（ｍ）に於ける針先の径Ｐを0.1
〜0.2mmの鋭くシヤープな針先とし、更に熱処理
により先端の針先硬度を760〜900Hvと高め、軟
化点の位置を可能な限り針の腰１０より上部の針
の先端より略２〜５mmの間の位置に設定し、針先
に近づけた。 Furthermore, as shown in Fig. 3, the tip 7 of the doglegged needle
The needle shape is 8, the side surface is polished 9, and the diameter P of the needle tip at a distance (m) of approximately 0.5 mm directly below the tip is 0.1.
The needle tip is ~0.2mm sharp and sharp, and the hardness of the tip is increased to 760~900Hv by heat treatment, and the softening point is set as much as possible approximately 2~5mm from the tip of the needle above the waist 10 of the needle. I set it to a position between the needles and brought it close to the needle tip.
尚、植針組織は上記10T×4Lの他公知の従来組
織を用いることができ、針高、腰上寸法、働角度
植込角度等は必要に応じ適宜変更してもよい。 In addition to the above-mentioned 10T x 4L, any known conventional structure can be used as the implanted needle structure, and the needle height, above-waist dimension, working angle and implantation angle, etc. may be changed as necessary.
また、針の作用方向に於ける先端、後端の曲率
半径R1を0.03mm未満にすると繊維が櫛梳作用を受
ける先端部分が尖つているため、繊維は大きな曲
げ応力を生じ、カードを通過した後のスライバー
になつても残留応力が残り、繊維はカール状とな
つたり、更に上記曲げ応力に梳綿作用の引張力が
加えられ繊維切断を生じる等の問題点が発生する
ので好ましくない。 In addition, if the radius of curvature R 1 of the tip and rear ends in the direction of action of the needle is less than 0.03 mm, the tip part where the fibers receive the combing action will be sharp, which will cause a large bending stress on the fibers and prevent them from passing through the card. Residual stress remains even after the sliver is formed, causing the fibers to become curled, and furthermore, the tensile force of the carding action is added to the bending stress, resulting in fiber breakage, which is undesirable.
また曲率半径Ｒ１が0.07mmを超えると、高速・
高生産下のもとでは小塊状繊維の針先先端での捕
捉が不十分で、梳綿作用を十分に受けることなく
通過する小繊維塊が多くなり、ネツプ発生の原因
となるので好ましくない。 Also, if the radius of curvature R1 exceeds 0.07 mm, high speed
Under high production conditions, small fibers are not sufficiently captured at the tip of the needle tip, and a large number of small fibers pass through without being sufficiently carded, which is undesirable because it causes neps.
また針の短軸方向に於ける両端は互に平行な面
をなすことにより、トツプバークリツピング時に
基布に最も良くなじみ、安定し、ガタツキによる
起針が起りにくい範囲に設定している。 In addition, both ends of the needle in the short axis direction are parallel to each other, so that the needle is set in a range that best fits the base fabric during top bar clipping, provides stability, and prevents needle raising due to rattling.
また上記平行面に続く両端部を各々なめらかな
曲線Ｒ２で結び、上記Ｒ１とＲ２とを結ぶ四面を
直線又は外側にふくらみを有する曲線Ｒ３で結ん
だ断面形状としたので、針の作用方向に抵抗のな
い流線形としたので櫛梳性能は一段と向上する。 In addition, both ends following the parallel planes are connected by a smooth curve R2, and the four sides connecting R1 and R2 are connected by a straight line or a curve R3 with a bulge on the outside to form a cross-sectional shape, so there is resistance in the direction of action of the needle. The combing performance is further improved because of the streamlined shape.
本発明は上記構成にしたことにより、梳綿機の
針布間に発生する強力な曲げ応力に対して十分に
耐え、針の作用方向先端に櫛梳される繊維群を把
持開繊し、切断を生じない曲率半径Ｒ１で形成
し、更に菱形線の欠点である基布に対する坐りの
不安定性、強度を改良する短軸方向の両端を互い
に平行な面で構成し、かつＲ１及びＲ２を結ぶ４
面を直線又は外方にふくらみを有する曲線Ｒ３で
形成したため、先端把持されたシリンダー上のメ
タリツク針布と作用する繊維は大きな曲げ応力を
生じることなく、鋭い直線又は滑らかな流線形の
外周に沿つて開繊作用を受け、繊維切断も生じな
い。
By having the above-mentioned structure, the present invention can sufficiently withstand the strong bending stress generated between the cloths of the carding machine, grip the fiber group to be combed at the tip of the needle in the action direction, spread it, and cut it. It is formed with a radius of curvature R1 that does not cause
Since the surface is formed as a straight line or a curved line R3 with an outward bulge, the fibers interacting with the metallic clothing on the cylinder gripped at the tip can move along the sharp straight line or smooth streamlined outer periphery without generating large bending stress. As a result, fibers are opened and fibers do not break.
又、Ｕ字形針の基布に対する坐りが良好で安定
し、起針・乱針の原因となるぐらつきを生じるこ
とが全くなくなり、起針・接針事故の発生要因に
よる寿命の短縮が防止でき、寿命が延長される。 In addition, the U-shaped needle sits well and stably on the base fabric, and there is no wobble that can cause needle raising or random needles, which prevents shortening of life caused by needle raising or needle touching accidents. Lifespan is extended.
第１図は本発明のトツプ針布の針布線を示す拡
大断面図、第２図は本発明のトツプ針布の１実施
例を示す一部拡大断面図、第３図は同針先部の部
分拡大図、第４図は従来の植針状態を示す部分拡
大断面図である。
１…表層、２…基層、３…綿布、４…合成繊維
織布、５…弾性ゴムシート、６…針、７…先端、
８…ニードル形、９…側面研摩、１０…腰、１１
…基布裏面、１２…菱形の針布線。
Fig. 1 is an enlarged sectional view showing the clothing line of the top clothing of the present invention, Fig. 2 is a partially enlarged sectional view showing one embodiment of the top clothing of the invention, and Fig. 3 is the needle tip portion of the same. FIG. 4 is a partially enlarged sectional view showing a conventional needle planting state. 1... Surface layer, 2... Base layer, 3... Cotton cloth, 4... Synthetic fiber woven fabric, 5... Elastic rubber sheet, 6... Needle, 7... Tip,
8...Needle shape, 9...Side polishing, 10...Waist, 11
...back side of base fabric, 12...diamond-shaped needlework line.
Claims (1)
端の曲率半径Ｒ１を0.03乃至0.07mmとし、短軸方
向に於ける両端は互いに平行な面をなし、該平行
面の両端部より各々曲率半径がＲ１よりも大なる
曲線Ｒ２で結び、上記Ｒ１，Ｒ２の端部を結ぶ４
面を直線、又は外側にふくらみを有する曲線Ｒ３
で結んだ、略六角形断面状に形成した針布線を針
布用基布に植針してなることを特徴とするトツプ
針布。1. The radius of curvature R1 of the tip and rear end in the action direction (long axis) of the needle is 0.03 to 0.07 mm, and both ends in the short axis direction form planes parallel to each other. Connect with a curve R2 whose radius of curvature is larger than R1, and connect the ends of R1 and R2 above 4
Curve R3 with a straight surface or a bulge on the outside
Top clothing, characterized in that it is made by planting needles on a base fabric for clothing, with clothing wires having a substantially hexagonal cross section tied together by needles.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP24536587A JPH0192428A (en) | 1987-09-29 | 1987-09-29 | Top card clothing |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP24536587A JPH0192428A (en) | 1987-09-29 | 1987-09-29 | Top card clothing |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH0192428A JPH0192428A (en) | 1989-04-11 |
| JPH0160087B2 true JPH0160087B2 (en) | 1989-12-21 |
Family
ID=17132580
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP24536587A Granted JPH0192428A (en) | 1987-09-29 | 1987-09-29 | Top card clothing |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH0192428A (en) |
-
1987
- 1987-09-29 JP JP24536587A patent/JPH0192428A/en active Granted
Also Published As
| Publication number | Publication date |
|---|---|
| JPH0192428A (en) | 1989-04-11 |
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