JPH0134119Y2 - - Google Patents

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Publication number
JPH0134119Y2
JPH0134119Y2 JP14904182U JP14904182U JPH0134119Y2 JP H0134119 Y2 JPH0134119 Y2 JP H0134119Y2 JP 14904182 U JP14904182 U JP 14904182U JP 14904182 U JP14904182 U JP 14904182U JP H0134119 Y2 JPH0134119 Y2 JP H0134119Y2
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JP
Japan
Prior art keywords
scanning
probe
flaw detection
scanner
chain
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
JP14904182U
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Japanese (ja)
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JPS5954850U (en
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Priority to JP14904182U priority Critical patent/JPS5954850U/en
Publication of JPS5954850U publication Critical patent/JPS5954850U/en
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  • Investigating Or Analyzing Materials By The Use Of Ultrasonic Waves (AREA)

Description

【考案の詳細な説明】 「産業上の利用分野」 本考案は、送信用と受信用の二つの超音波探触
子を用いて超音波探傷検査を行う際に採用してい
るタンデム走査、またぎ走査をきわめて迅速簡単
にかつ正確にできる超音波探傷装置の走査器に関
する。
[Detailed description of the invention] "Industrial application field" This invention is based on tandem scanning and straddling, which are used when performing ultrasonic flaw detection inspection using two ultrasonic probes, one for transmitting and one for receiving. The present invention relates to a scanner for an ultrasonic flaw detector that can perform scanning extremely quickly, easily, and accurately.

「従来の技術」 圧力容器や大型構造物に使用される厚板鋼板の
溶接部に発生する割れや溶け込み不良或いは融合
不良などのような面状の内部欠陥の検査は、二つ
の超音波探触子を用いた超音波斜角探傷検査で行
うのが最も有効な手段である。周知の如く、二つ
の探触子を用いた超音波斜角探傷検査は、一般に
行われている送信と受信とを一個の探触子によつ
て行う超音波探傷検査と異なり、超音波の送信用
の探触子と受信用の探触子の2個の探触子を用い
て行う。そして、この2個の探触子の走査を行う
方法として、2個の探触子を縦並びに走査するタ
ンデム走査と検査部位をまたがせてV字形に走査
するまたぎ走査とがある。従来またぎ走査には適
当な走査具もなく、人間の手で探触子を配置して
走査するか、溶接部余盛を削り取り平面に仕上げ
た後に超音波探傷装置の走査器を用いてタンデム
走査で探傷する方法がとられていた。
``Prior technology'' Two ultrasonic probes are used to inspect planar internal defects such as cracks, poor penetration, and poor fusion that occur in welded parts of thick steel plates used in pressure vessels and large structures. The most effective method is ultrasonic angle flaw detection using a probe. As is well known, ultrasonic angle flaw detection using two probes differs from the commonly used ultrasonic flaw detection in which transmission and reception are performed using a single probe. This is done using two probes: a reliable probe and a receiving probe. Methods for scanning with these two probes include tandem scanning, in which the two probes are scanned in tandem, and straddling scanning, in which the two probes are scanned in a V-shape across the inspection site. Conventionally, there was no suitable scanning tool for cross-scanning, so the probe was placed manually and scanned, or the weld excess was scraped off to make a flat surface and then tandem scanning was performed using the scanner of an ultrasonic flaw detection device. A method of detecting flaws was used.

この従来の超音波探傷装置の走査器は、第4図
に示す如く一条のアームのCの両端に取付けたチ
エーン車101にチエーン102を巻装し、この
チエーン102の一方側に送信探触子103aを
他方側に受信探触子103bを取り付け、チエー
ン102を移動させることにより二つの探触子1
03a,103bがアームCに設けた軌道杆に沿
つて互いに逆方向に直線運動する構成のものであ
る。
The scanner of this conventional ultrasonic flaw detection device has a chain 102 wound around a chain wheel 101 attached to both ends of a single arm C, as shown in FIG. By attaching the receiving probe 103b to the other side of the probe 103a and moving the chain 102, the two probes 1
03a and 103b are configured to linearly move in opposite directions along a track rod provided on arm C.

「考案が解決しようとする課題」 この従来の走査器は二つの探触子が直線軌道に
沿つて直線移動するだけであるので、タンデム走
査のみしか行えないという欠点がある。また従来
の走査器は、タンデム走査で行う前に調節する探
触子の基準感度設定が煩雑となる。即ち、基準感
度設定は、送信探触子と受信探触子を超音波の送
信方向と受信方向とが向い合うように配置し、受
信される音の大きさを基準にして行うが、タンデ
ム走査による探傷時には二つの探触子の送受信方
向が同一方向(共に前方向)となるようにして走
査探傷を行う。したがつて基準感度を設定する場
合には探触子を走基器より取り外し方向を変えて
取り付け、続いて走査探傷する場合にはまた走査
器より探触子を取り外し、方向を変えて取付けな
ければならないという煩雑さがある。更に、従来
の走査器は、第5図に示すごとくまたぎ走査がで
きないばかりでなく送信探触子と受信探触子とが
縦方向に並び横方向の同一位置に並設できないた
め、探傷部の上下部付近の欠陥を検査することが
できず検査不能領域を生ずるという欠点を有す
る。
``Problem to be Solved by the Invention'' This conventional scanner has the disadvantage that it can only perform tandem scanning because the two probes simply move in a straight line along a straight trajectory. Furthermore, with conventional scanners, setting the standard sensitivity of the probe, which is adjusted before performing tandem scanning, is complicated. In other words, the standard sensitivity setting is performed by arranging the transmitting probe and the receiving probe so that the transmitting and receiving directions of the ultrasound waves face each other, and using the received sound level as a reference, but tandem scanning During flaw detection, scanning flaw detection is performed so that the transmission and reception directions of the two probes are in the same direction (both forward). Therefore, when setting the reference sensitivity, the probe must be removed from the scanner and installed in a different direction, and then for scanning flaw detection, the probe must be removed from the scanner, changed in the orientation, and installed again. There is the complexity of not having to do this. Furthermore, conventional scanners not only cannot perform cross-scanning as shown in Figure 5, but also cannot have the transmitter and receiver probes lined up vertically and placed side by side at the same horizontal position, so the flaw detection part is This method has the disadvantage that defects near the upper and lower portions cannot be inspected, resulting in uninspectable areas.

すなわち、第5図において、二つの探触子10
3a,103bを最も接近させたときの超音波の
中心音場を示す。この場合探触子103a,10
3bの底面の大きさのため送信側と受信側の超音
波の音場中心軸を一致させることは不可能であ
る。音場中心軸間の距離Lは20mm程度であり、h
の範囲は検査不能領域となる。この検査不能領域
の高さhはLの1/2で10mm程度である。この検査
不能領域は溶接部110の上部、下部に生ずるこ
とから検査部材111の厚さが40mmの場合には溶
接断面の半分は検査できないという欠点を有す
る。
That is, in FIG. 5, two probes 10
3a and 103b are brought closest to each other. In this case, the probes 103a, 10
Due to the size of the bottom surface of 3b, it is impossible to align the central axes of the ultrasound sound fields on the transmitting and receiving sides. The distance L between the center axes of the sound field is about 20 mm, and h
The range becomes an untestable area. The height h of this uninspectable area is 1/2 of L, which is about 10 mm. Since this uninspectable area occurs at the upper and lower parts of the welded portion 110, there is a drawback that half of the weld cross section cannot be inspected when the thickness of the inspection member 111 is 40 mm.

「課題を解決するための手段」 本考案は、このような欠点を除去するため、2
個の走査具を用い、各走査具の一端を蝶着すると
ともに、蝶着部に歯車列を介し、一方の走査具の
チエーンを移動させると他方の走査具のチエーン
も移動するようにし、各チエーンに探触子を一個
ずつ取り付けタンデム走査探傷の作業を簡単にす
るとともにまたぎ走査もできる超音波探傷装置の
走査器を得ることを目的としている。
"Means for solving the problem" In order to eliminate such drawbacks, the present invention has two
One end of each scanning tool is hinged, and a gear train is connected to the hinge so that when the chain of one scanning tool is moved, the chain of the other scanning tool is also moved. The purpose of the present invention is to provide a scanner for an ultrasonic flaw detection device that simplifies the work of tandem scanning flaw detection by attaching probes one by one to a chain, and is also capable of cross-scanning.

「実施例」 本考案を図示する実施例により説明する。"Example" The invention will be explained by way of an illustrative embodiment.

第1図は、本考案に係る超音波探傷装置の走査
器の走査具の閉じたときの平面説明図、第2図は
この正面説明図、第3図は走査具が直角に開いた
ときの走査具の状態説明図である。第1図、第2
図から明らかなように、A,Bは走査具で、この
2個の走査具は全く同一であり、この各査具A,
Bの一端の稜線に円管状部体20a,20bを突
設し、先端にねじ部を有するピン軸8をこの両円
管状部体20a,20bの透孔に遊貫して両走査
具を蝶番のように回動する形でつける。したがつ
て各走査具A,Bに突設する円管状部体20a,
20bの突設位置は両走査具A,Bを平面状に並
べたとき接触して上下関係を有しかつ円管中心部
が一致するように設ける。このように蝶着した走
査具A,Bは、0度から180度の開き角で開閉で
き、ピン軸8のねじ部に螺合する雌ねじ9を締め
付けることにより任意の開き角度に固定できる。
各走査具A,Bは各1個が従来の超音波探傷装置
の走査器と同じようなもので、走査具Aの1個に
ついて説明すると、アーム1aの両端に探傷面に
垂直な回転軸2a1,2a2を設け、この回転軸2
a1,2a2にチエーンベルト車3a1,3a2を固着
し、このチエーンベルト車3a1,3a2にチエーン
ベルト4aを巻装したものである。走査具Bは走
査具Aと全く同一である。この各走査具A,Bを
前述した如く蝶着し、前記ピン軸8にピン軸中芯
と一致する中心を有する回転歯車6を取付けると
共に、各走査具A,Bの蝶着した方の側の回転軸
2a1,2b1に歯車5a,5bを前記回転歯車6と
噛合するように固着する。したがつて2つの査具
A,Bのうちいずれか一方の走査具のチエーンベ
ルト4aを動かせば他方の走査具Bのチエーンベ
ルト4aも回転歯車6を介して動く。
Fig. 1 is an explanatory plan view of the scanning tool of the ultrasonic flaw detection device according to the present invention when it is closed, Fig. 2 is an explanatory front view of the scanning tool, and Fig. 3 is an explanatory diagram of the scanning tool when it is opened at right angles. It is a state explanatory diagram of a scanning tool. Figures 1 and 2
As is clear from the figure, A and B are scanning tools, and these two scanning tools are exactly the same.
A circular tubular member 20a, 20b is provided protrudingly from the ridgeline at one end of B, and a pin shaft 8 having a threaded portion at the tip is inserted loosely into the through hole of both circular tubular members 20a, 20b to hinge both scanning tools. Attach it in a rotating manner. Therefore, a circular tubular member 20a protruding from each scanning tool A, B,
The protruding position of 20b is provided so that when both scanning tools A and B are arranged in a plane, they are in contact with each other and have a vertical relationship, and the centers of the circular tubes are aligned. The scanning tools A and B hinged in this manner can be opened and closed at an opening angle of 0 degrees to 180 degrees, and can be fixed at any opening angle by tightening the female screw 9 that is threaded into the threaded portion of the pin shaft 8.
Each of the scanning tools A and B is similar to the scanner of a conventional ultrasonic flaw detection device, and to explain one of the scanning tools A, there are rotating shafts 2a perpendicular to the flaw detection surface at both ends of the arm 1a. 1 and 2a 2 are provided, and this rotating shaft 2
Chain belt pulleys 3a 1 and 3a 2 are fixed to a 1 and 2a 2 , and a chain belt 4a is wound around these chain belt pulleys 3a 1 and 3a 2 . Scanning tool B is exactly the same as scanning tool A. Each of the scanning tools A and B is hinged as described above, and the rotary gear 6 whose center coincides with the center of the pin shaft is attached to the pin shaft 8, and the hinged side of each of the scanning tools A and B is attached to the pin shaft 8. Gears 5a and 5b are fixed to the rotating shafts 2a 1 and 2b 1 of the rotating gear 6 so as to mesh with the rotating gear 6. Therefore, if the chain belt 4a of one of the two scanning tools A and B is moved, the chain belt 4a of the other scanning tool B will also move via the rotating gear 6.

この各チエーンベルト4a,4bに、各々1個
ずつ探触子ホルダー7a,7bをチエーンベルト
4a,4bを動かしたとき互いに逆方向に移動す
るよう探触子ホルダー7a,7bのチエーン取付
ねじ10で取付ける。
One probe holder 7a, 7b is attached to each of the chain belts 4a, 4b using chain mounting screws 10 of the probe holders 7a, 7b so that the probe holders 7a, 7b move in opposite directions when the chain belts 4a, 4b are moved. Install.

本実施例においては、各々のチエーンベルト4
a,4bの外側に取付けた。探触子ホルダー7
a,7bの取り付け位置は、当然のことながらチ
エーンベルト4a,4bの中心部付近である。各
探触子ホルダー7a,7bは、走査具A,Bが閉
じた状態のとき、各探触子12a,12bが一直
線上に縦に並ぶように、各探触子12a,12b
を取付けることができる構造にする。探触子ホル
ダー7a,7bが直線的に移動するように各アー
ム1a,1bに軌道杆15a,15bを設け、探
触子ホルダー7a,7bが摺動自在に軌道杆15
a,15bに沿つて動くようにしてある。探触子
ホルダー固定ねじ11を締め付けると、探触子ホ
ルダーは軌道杆に固定され動かない。探触子12
a,12bは凹凸な面の探傷に耐えるよう探触子
スプリング13とガイドビス30a,30bを両
側から締めることによつて探触子ホルダー7a,
7bに保持される。なほ、探触子12a,12b
は、いずれか一方が送信探触子であることはもち
ろんである。探触子12a,12bの位置を測る
ためのスケール14を各アーム1a,1bの外側
に取付ける。走査器の操作を円滑にするため走査
器脚部にボールベアリング1を取付ける。
In this embodiment, each chain belt 4
It was attached to the outside of a and 4b. Probe holder 7
Naturally, the attachment positions of a and 7b are near the center of the chain belts 4a and 4b. Each probe holder 7a, 7b holds each probe 12a, 12b so that each probe 12a, 12b is vertically aligned in a straight line when scanning tools A, B are in a closed state.
Build a structure where it can be installed. A track rod 15a, 15b is provided on each arm 1a, 1b so that the probe holders 7a, 7b can move linearly, and the probe holders 7a, 7b are slidably attached to the track rod 15.
It is designed to move along lines a and 15b. When the probe holder fixing screw 11 is tightened, the probe holder is fixed to the raceway rod and does not move. Probe 12
a, 12b are the probe holders 7a, 12b by tightening the probe spring 13 and guide screws 30a, 30b from both sides to withstand flaw detection on uneven surfaces.
7b. Naho, probes 12a, 12b
Needless to say, one of the probes is a transmitting probe. A scale 14 for measuring the position of the probes 12a, 12b is attached to the outside of each arm 1a, 1b. A ball bearing 1 is attached to the leg of the scanner to facilitate operation of the scanner.

「作用」 上述した如く構成された本考案に係る超音波探
傷装置の走査器は、各走査具A,Bの開き角を0
度としたときは、送信探触子と受信探触子が一直
線に縦方向に並び、この状態においてタンデム走
査が行える。また各走査具A,Bの開き角を180
にすると、送信探触子と受信探触子が向かい合う
状態となり、基準感度設定を容易に行うことがで
きる。
"Operation" The scanner of the ultrasonic flaw detection device according to the present invention configured as described above sets the opening angle of each scanning tool A, B to 0.
When the transmitting probe and the receiving probe are aligned vertically in a straight line, tandem scanning can be performed in this state. Also, the opening angle of each scanning tool A and B is 180
When this is done, the transmitting probe and the receiving probe face each other, making it easy to set the reference sensitivity.

第6図は、本考案の超音波探傷装置の走査器を
用いてタンデム走査に近い状態で走査する場合の
探傷検査の原理説明図である。各走査具A,Bを
少し開き、送信探触子12aと受信探触子12b
が並列となるようにするとタンデム走査に近い状
態で走査できてしかも第6図より明らかなように
タンデム走査の欠点である探傷検査不能領域を生
じない。
FIG. 6 is an explanatory diagram of the principle of flaw detection when scanning is performed in a state close to tandem scanning using the scanner of the ultrasonic flaw detection apparatus of the present invention. Open each scanning device A and B slightly, and place the transmitting probe 12a and receiving probe 12b.
By arranging them in parallel, scanning can be performed in a state similar to tandem scanning, and, as is clear from FIG. 6, an area where flaw detection cannot be detected, which is a drawback of tandem scanning, does not occur.

第7図は、本考案の超音波探傷装置の走査器を
用いたまたぎ走査による溶接部検査の適用の一例
を示す説明図である。各走査具A,Bが開いてい
る状態では、送信探触子12aの送信方向と受信
探触子12bの受信方向は蝶着部のピン軸8の中
心点である一点に向いており、このためまたぎ走
査ができる。
FIG. 7 is an explanatory diagram showing an example of application of welding part inspection by straddle scanning using the scanner of the ultrasonic flaw detection apparatus of the present invention. When each scanning tool A, B is open, the transmitting direction of the transmitting probe 12a and the receiving direction of the receiving probe 12b are directed to one point, which is the center point of the pin shaft 8 of the hinge part. It is possible to cross-scan.

「考案の効果」 以上詳細に説明した如く、本考案に係る超音波
探傷装置の走査器は、タンデム走査における探傷
検査にあたつての基準感度設定が従来に比べきわ
めて容易に行うことができるという大なる効果を
奏する。また、この超音波探傷装置の走査器は、
従来非常に困難であつたまたぎ走査をきわめて正
確簡単に行うことができ、しかも走査具の開き角
度を自由に設定できるので広範囲のまたぎ走査が
できるという大なる効果を奏する。
"Effects of the invention" As explained in detail above, the scanner of the ultrasonic flaw detection device according to the present invention has the advantage that it is much easier to set the standard sensitivity for flaw detection in tandem scanning than in the past. It has a great effect. In addition, the scanner of this ultrasonic flaw detector is
Cross-over scanning, which has been extremely difficult in the past, can be performed very accurately and easily, and since the opening angle of the scanning tool can be freely set, a wide range of cross-scanning can be performed, which is a great effect.

【図面の簡単な説明】[Brief explanation of drawings]

第1図は、本考案に係る超音波探傷装置の走査
器の走査具が閉じた状態の平面説明図、第2図
は、第1図の正面説明図、第3図は、走査具が直
角に開いたときの本考案の超音波探傷装置の走査
器の説明図、第4図aは、従来の超音波探傷装置
の走査器の平面説明図、第4図bは、第4図aの
正面説明図、第5図は、従来の超音波探傷装置の
走査器を用いた探傷原理説明図、第6図は、本考
案の超音波探傷装置の走査器を用いた探傷原理説
明図、第7図は、本考案の超音波探傷装置の走査
器を用いたまたぎ走査の説明図である。 符号の説明、A,B……走査具、1a,1b…
…アーム、2a1,2a2,2b1,2b2……回転軸、
3a1,3a2,3b1,3b2……チエーンベルト車、
4a,4b……チエーンベルト、5a,5b……
歯車、6……回転歯車、7a,7b……探触子ホ
ルダー、8……蝶着軸、9……雌ねじ、10……
探触子ホルダー取付ねじ、11……探触子ホルダ
ー固定ねじ、12a,12b……探触子、13…
…探触子スプリング、14……スケール、15
a,15b……軌道杆、16……ボールベアリン
グ、21……探傷面、30a,30b……ガイド
ビス、C……従来の走査器のアーム、101……
従来の走査器のチエーンベルト車、103a,1
03b……従来の走査器の探触子、110……溶
接部、111……検査部材。
Fig. 1 is a plan view of the ultrasonic flaw detection device according to the present invention with the scanning tool closed, Fig. 2 is a front view of Fig. 1, and Fig. 3 shows the scanning tool at right angles. FIG. 4a is an explanatory plan view of the scanner of the conventional ultrasonic flaw detection device when opened, and FIG. 5 is a diagram illustrating the principle of flaw detection using the scanner of the conventional ultrasonic flaw detection device. FIG. 6 is a diagram illustrating the principle of flaw detection using the scanner of the ultrasonic flaw detection device of the present invention. FIG. 7 is an explanatory diagram of straddle scanning using the scanner of the ultrasonic flaw detection device of the present invention. Explanation of symbols, A, B...Scanning tool, 1a, 1b...
... Arm, 2a 1 , 2a 2 , 2b 1 , 2b 2 ... Rotating axis,
3a 1 , 3a 2 , 3b 1 , 3b 2 ... chain belt vehicle,
4a, 4b...Chain belt, 5a, 5b...
Gear, 6... Rotating gear, 7a, 7b... Probe holder, 8... Hinge shaft, 9... Female thread, 10...
Probe holder mounting screw, 11... Probe holder fixing screw, 12a, 12b... Probe, 13...
...Probe spring, 14...Scale, 15
a, 15b... Orbital rod, 16... Ball bearing, 21... Flaw detection surface, 30a, 30b... Guide screw, C... Conventional scanner arm, 101...
Conventional scanner chain belt wheel, 103a, 1
03b... Probe of conventional scanner, 110... Welded part, 111... Inspection member.

Claims (1)

【実用新案登録請求の範囲】[Scope of utility model registration request] 一対のアーム1a,1bの各両端に設けた回転
軸2a1,2a2,2b1,2b2にチエーンベルト車3
a1,3a2,3b1,3b2を固着しチエーンベルト4
a,4bを巻装して成る走査具A,B2個を有し、
この各走査具A,Bの一端を探傷面21に沿つて
開閉角度0度から180度まで開閉可能に蝶着する
とともに、前記各走査具A,Bの前記一端に設け
たチエーンベルト車3a1,3b1が固着している前
記各回転軸2a1,2b1に固着した各歯車5a,5
b間を蝶着軸8に設けた回転歯車6を介して噛合
し、探触子ホルダー7a,7bを前記チエーンベ
ルト4a,4bが移動したとき、互いに逆方向に
移動するように前記チエーンベルト4a,4bに
取り付けたことを特徴とする超音波探傷装置の走
査器。
A chain belt wheel 3 is attached to rotating shafts 2a 1 , 2a 2 , 2b 1 , 2b 2 provided at both ends of a pair of arms 1a , 1b.
Fix a 1 , 3a 2 , 3b 1 , 3b 2 and chain belt 4
It has two scanning tools A and B, which are made up of windings A and 4B,
One end of each of the scanning tools A and B is hinged so that it can be opened and closed from 0 degrees to 180 degrees along the flaw detection surface 21, and a chain belt wheel 3a 1 is provided at the one end of each of the scanning tools A and B. , 3b 1 are fixed to each of the rotating shafts 2a 1 , 2b 1 .
The chain belts 4a and 4b mesh with each other through a rotary gear 6 provided on a hinged shaft 8, so that when the chain belts 4a and 4b move the probe holders 7a and 7b, the chain belts 4a and 4b move in opposite directions. , 4b.
JP14904182U 1982-10-02 1982-10-02 Ultrasonic flaw detector scanner Granted JPS5954850U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP14904182U JPS5954850U (en) 1982-10-02 1982-10-02 Ultrasonic flaw detector scanner

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP14904182U JPS5954850U (en) 1982-10-02 1982-10-02 Ultrasonic flaw detector scanner

Publications (2)

Publication Number Publication Date
JPS5954850U JPS5954850U (en) 1984-04-10
JPH0134119Y2 true JPH0134119Y2 (en) 1989-10-17

Family

ID=30330956

Family Applications (1)

Application Number Title Priority Date Filing Date
JP14904182U Granted JPS5954850U (en) 1982-10-02 1982-10-02 Ultrasonic flaw detector scanner

Country Status (1)

Country Link
JP (1) JPS5954850U (en)

Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4781067A (en) * 1987-04-30 1988-11-01 Sonoscan, Inc. Balanced scanning mechanism
JP2004264122A (en) * 2003-02-28 2004-09-24 Tokyo Electric Power Co Inc:The Ultrasonic inspection method and ultrasonic inspection tool
JP4699895B2 (en) * 2005-12-27 2011-06-15 川田工業株式会社 Jig for probe of ultrasonic flaw detector

Also Published As

Publication number Publication date
JPS5954850U (en) 1984-04-10

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