JPH01302027A - Combustion control device - Google Patents

Combustion control device

Info

Publication number
JPH01302027A
JPH01302027A JP63133122A JP13312288A JPH01302027A JP H01302027 A JPH01302027 A JP H01302027A JP 63133122 A JP63133122 A JP 63133122A JP 13312288 A JP13312288 A JP 13312288A JP H01302027 A JPH01302027 A JP H01302027A
Authority
JP
Japan
Prior art keywords
blower
ignition
rotation speed
revolution
combustion
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP63133122A
Other languages
Japanese (ja)
Inventor
Kinji Mori
森 錦司
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Rinnai Corp
Original Assignee
Rinnai Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Rinnai Corp filed Critical Rinnai Corp
Priority to JP63133122A priority Critical patent/JPH01302027A/en
Publication of JPH01302027A publication Critical patent/JPH01302027A/en
Pending legal-status Critical Current

Links

Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23NREGULATING OR CONTROLLING COMBUSTION
    • F23N3/00Regulating air supply or draught
    • F23N3/08Regulating air supply or draught by power-assisted systems
    • F23N3/082Regulating air supply or draught by power-assisted systems using electronic means
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23NREGULATING OR CONTROLLING COMBUSTION
    • F23N1/00Regulating fuel supply
    • F23N1/08Regulating fuel supply conjointly with another medium, e.g. boiler water
    • F23N1/10Regulating fuel supply conjointly with another medium, e.g. boiler water and with air supply or draught
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23NREGULATING OR CONTROLLING COMBUSTION
    • F23N2227/00Ignition or checking
    • F23N2227/02Starting or ignition cycles
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23NREGULATING OR CONTROLLING COMBUSTION
    • F23N2233/00Ventilators
    • F23N2233/06Ventilators at the air intake
    • F23N2233/08Ventilators at the air intake with variable speed
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23NREGULATING OR CONTROLLING COMBUSTION
    • F23N5/00Systems for controlling combustion
    • F23N5/20Systems for controlling combustion with a time programme acting through electrical means, e.g. using time-delay relays

Landscapes

  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Regulation And Control Of Combustion (AREA)

Abstract

PURPOSE:To provide a safe combustion control device which does not perform an ignition in case that the number of revolutions of an air blower is remarkably high by a method wherein means for detecting the number of revolutions of the air blower is provided, and an ignition controlling means is arranged for starting an igniting operation when the number of revolutions is detected within a predetermined range of revolution. CONSTITUTION:A DC electric motor for an air blower 17 is provided with a hall element 17a acting as means for detecting the number of revolution of a rotating shaft. When an operation switch for a controller 31 is turned on and a water plug is operated, a control device 30 may operate in response to a signal from an amount-of- water sensor so as to control the blower 17 to the number of revolution for a gradual ignition. Then, combustion air is supplied and the number of revolution N of the blower 17 is detected. In case that the detected number of revolution N is in a range of 900 (r.p.m)<=N<=1100 (r.p.m), it is judged that an operating condition of the blower 17 is normal and the fuel gas is supplied and mixed with air and then ignited. In case that due to a certain reason, the number of revolution N of the blower 17 is in a range of N<900 (r.p.m) or 1100 (r.p.m)<N, it is judged that an operating condition of the blower 17 is abnormal and so the ignition control is not carried out.

Description

【発明の詳細な説明】 [産業上の利用分野] 本発明は、バーナへ燃焼用空気を供給するなめに送風機
を備えた燃焼制御装置に関する。
DETAILED DESCRIPTION OF THE INVENTION [Field of Industrial Application] The present invention relates to a combustion control device equipped with a blower for supplying combustion air to a burner.

[従来の技術] 送風機を備えた燃焼制御装置では、送風機の作動を確認
するために、回転軸に送風用の羽根が固定された電動機
の回転数を検出し、回転軸の回転数が所定回転数以上に
なったときに、送風機は正常に作動したものとしてバー
ナへの燃料供給を開始するとともに、点火装置を作動し
て点火を行っている。
[Conventional technology] In order to confirm the operation of the blower, a combustion control device equipped with a blower detects the rotation speed of an electric motor with blower blades fixed to the rotating shaft, and detects when the rotation speed of the rotating shaft reaches a predetermined rotation speed. When the number exceeds the number, the blower assumes that it is operating normally and starts supplying fuel to the burner, and also operates the ignition device to ignite the burner.

[発明が解決しようとする課題] しかし、従来では単に電動機の回転軸の回転数が所定回
転数以上であるか否かによって送風機の作動を確認して
いるため、例えば給気口や排気口が塞がれて送風機の負
荷が小さくなったり、あるいは羽根の回転軸に対する固
定が緩んだりしたときなどのように、所定回転数を大き
く越えた場合などにも、適正な作動として判別してしま
うため、大変危険な場合がある。
[Problem to be solved by the invention] However, in the past, the operation of the blower was confirmed simply by checking whether the rotation speed of the rotating shaft of the electric motor was equal to or higher than a predetermined rotation speed. This is because it is determined that the fan is operating properly even when the rotation speed greatly exceeds the specified number, such as when the load on the blower is reduced due to blockage, or when the blade is loosely fixed to the rotating shaft. , can be very dangerous.

本発明は、送風機の回転数が異常に多くなるような場合
には、危険防止のために点火を行わない安全な燃焼制御
装置を提供することを目的とする。
SUMMARY OF THE INVENTION An object of the present invention is to provide a safe combustion control device that does not ignite in order to prevent danger when the number of revolutions of a blower becomes abnormally high.

[課題を解決するための手段] 本発明は、バーナへ燃焼用空気を供給する送風機を備え
、点火制御手段によって点火装置を作動させるとともに
前記バーナへの燃料供給を開始して自動的に点火作動を
行う燃焼制御装置において、前記点火制御手段は、前記
送風機の回転数を検出する回転数検出手段を備え、前記
送風機の回転数が所定の回転数幅内で検出されるとき前
記点火作動を開始することを技術的手段とする。
[Means for Solving the Problems] The present invention includes a blower that supplies combustion air to a burner, and an ignition control means that operates an ignition device and starts supplying fuel to the burner to automatically operate the ignition. In the combustion control device, the ignition control means includes a rotation speed detection means for detecting the rotation speed of the blower, and starts the ignition operation when the rotation speed of the blower is detected within a predetermined rotation speed range. technical means to do so.

[作用および発明の効果] 本発明では、回転数検出手段によって検出される送風機
の回転数が、所定の回転数幅内のときにのみ、点火制御
手段による点火作動が開始される。
[Operation and Effects of the Invention] In the present invention, the ignition control means starts the ignition operation only when the rotation speed of the blower detected by the rotation speed detection means is within a predetermined rotation speed range.

従って、送風機の回転数が所定の回転数に満たない場合
には、バーナへ燃料が供給されないため、燃料がバーナ
に供給されてバーナ付近に充満することがない、また、
給気口や排気口が塞がれたり、あるいは羽根が回転軸に
緩く止められたために回転軸が空回りして、所定の回転
数以上になった場合にも、燃料供給が行われないため、
燃料ガスが燃焼機器に充満したり、燃焼用空気が不足し
たまま燃焼が開始されることがないため安全である。
Therefore, when the rotational speed of the blower is less than a predetermined rotational speed, fuel is not supplied to the burner, so fuel is not supplied to the burner and fills the vicinity of the burner.
Even if the rotating shaft idles due to the air intake or exhaust port being blocked, or the blades are loosely attached to the rotating shaft, and the rotation speed exceeds the specified speed, fuel will not be supplied.
It is safe because the combustion equipment will not be filled with fuel gas or combustion will not start with insufficient combustion air.

[実施例] 次に本発明を実施例に基づいて説明する。[Example] Next, the present invention will be explained based on examples.

第1図に示すガス給湯器10の給湯器ケース11内には
、バーナプレート12が配されている。
A burner plate 12 is disposed inside a water heater case 11 of a gas water heater 10 shown in FIG.

バーナプレート12には、多数の炎口12aが設けられ
、バーナプレート12の近傍の給湯器ケース11内には
、点火装置としてのスパーカ13と、炎検知するための
フレームロッド14とが備えられている。バーナプレー
ト12の上方には、図示しない水供給源と接続された木
管としての熱交換器15が配され、フィン15aによっ
て燃焼熱との熱交換を促進して内部を通過する水を加熱
する。
The burner plate 12 is provided with a large number of flame ports 12a, and the water heater case 11 near the burner plate 12 is provided with a sparker 13 as an igniter and a flame rod 14 for flame detection. There is. A heat exchanger 15 in the form of a wood pipe connected to a water supply source (not shown) is disposed above the burner plate 12, and fins 15a promote heat exchange with combustion heat to heat the water passing therethrough.

給湯器ケース11の下方は、バーナケース16によって
塞がれ、さらにバーナケース16には送風機17が備え
られ燃焼用空気および燃料ガスとの混合気の通路を形成
する送風機ケース18が接続されている。
The lower part of the water heater case 11 is closed by a burner case 16, and a blower case 18 is connected to the burner case 16, which is equipped with a blower 17 and forms a passage for a mixture of combustion air and fuel gas. .

送風機17は、印加電圧に応じて回転数が変化する直流
電動機と、直流電動機の回転軸に固定された送風用の羽
根とからなる周知のものである。
The blower 17 is a well-known type that includes a DC motor whose rotational speed changes depending on the applied voltage, and a blower blade fixed to the rotating shaft of the DC motor.

直流電動機には、回転軸の回転数を検出するための回転
数検出手段としてホール素子17aが備えられ、後述す
る制御装置30によって燃焼状態に応じた回転数に制御
される。
The DC motor is equipped with a Hall element 17a as a rotation speed detection means for detecting the rotation speed of the rotating shaft, and is controlled to a rotation speed according to the combustion state by a control device 30, which will be described later.

給湯器ケース11とバーナケース16との接続面付近に
は、送風機ケース18から供給される混合気を整えるた
めの整流板19が設けられている。
A rectifier plate 19 is provided near the connection surface between the water heater case 11 and the burner case 16 to adjust the air-fuel mixture supplied from the blower case 18.

送風機ケース18には、燃料管20から供給される燃料
ガスを噴出するノズル21が設けられている。ノズル2
1の上流の燃料管20には燃料供給量を調節するための
比例弁22、燃料を遮断する主電磁弁23および元電磁
弁24が設けられている。
The blower case 18 is provided with a nozzle 21 that blows out fuel gas supplied from a fuel pipe 20. Nozzle 2
The upstream fuel pipe 20 of the fuel pump 1 is provided with a proportional valve 22 for adjusting the amount of fuel supplied, a main solenoid valve 23 for cutting off fuel, and a main solenoid valve 24.

制御装置30は、所定のシーケンスで燃焼を開始すると
ともに、送風機17および比例弁22を制御して、燃焼
量を制御する。燃焼量制御ではコントローラ31によっ
て設定される出湯温度、図示しない水量センサ、入水温
サーミスタ、出湯温サーミスタからの検知信号に基づい
て必要燃焼量を決定し、その燃焼量に応じて送風機17
を駆動し、さらに送風機17の作動状態に合わせて燃料
を供給するために、ホール素子17aにより送風機17
の回転軸の回転数を検出し、検出後の回転数に応じて比
例弁22を通電し、適正な空燃比で燃焼が行われるよう
にしている。
The control device 30 starts combustion in a predetermined sequence and controls the blower 17 and the proportional valve 22 to control the amount of combustion. In the combustion amount control, the required combustion amount is determined based on the outlet hot water temperature set by the controller 31 and detection signals from a water flow sensor (not shown), an inlet water temperature thermistor, and an outlet hot water temperature thermistor, and the blower 17 is controlled according to the amount of combustion.
In order to drive the blower 17 and supply fuel according to the operating state of the blower 17, the Hall element 17a drives the blower 17.
The rotational speed of the rotating shaft is detected, and the proportional valve 22 is energized according to the detected rotational speed, so that combustion is performed at an appropriate air-fuel ratio.

本実施例では、点火時には、必要燃焼量とは関係なく安
全に且つ確実に点火が行われるように予め決定した緩点
火用の燃焼量が得られるように2送風8117および比
例弁22を制御している。
In this embodiment, at the time of ignition, the second blower 8117 and the proportional valve 22 are controlled so that a predetermined combustion amount for slow ignition is obtained so that ignition is performed safely and reliably regardless of the required combustion amount. ing.

この制御では、特に送風機17の回転数が緩点火用に決
められた所定の回転数に対して、一定の範囲にある場合
にのみ点火を行い、それ以外では点火を行わないように
している。これは、ガス給湯器10では、送風機17が
回転せず、あるいは回転しても燃焼用空気を吸入する給
気口や燃焼ガスが排出される排気口が何等かの原因で塞
がれたような場合には、適正な空気が供給されず、正常
に燃焼が行われなくなり危険であるため、その様な場合
に点火をしないようにするためである。
In this control, ignition is performed only when the rotation speed of the blower 17 is within a certain range with respect to a predetermined rotation speed determined for slow ignition, and ignition is not performed otherwise. This is because in the gas water heater 10, the blower 17 does not rotate, or even if it rotates, the air supply port that takes in combustion air or the exhaust port that discharges combustion gas may be blocked for some reason. This is to prevent ignition in such cases, since proper air will not be supplied and combustion will not occur properly, which could be dangerous.

本実施例の送風機17では、緩点火用に設定された回転
数としての1000 [r、p、n+、]になるように
制御電圧を印加しても、第2図に示すように、負荷に応
じて回転数Nが変化する。また、これとは別にガス給湯
器10のばらつきによっても多少回転数に差が生じるた
め、緩点火用の回転数1000[r、p、mコに対して
、それぞれ上下100[r、I)、m、]以内にある9
 00 cr、p、m、 ]≦N≦1100 [r、p
、+a、 ]の場合を送風機17の適正作動と判断し、
スパーカ13を作動させるとともに、燃料供給して点火
を行っている。
In the blower 17 of this embodiment, even if a control voltage is applied so that the rotation speed is 1000 [r, p, n+,] set for slow ignition, as shown in FIG. The rotation speed N changes accordingly. In addition, since there are some differences in the rotation speed due to variations in the gas water heater 10, the rotation speed for slow ignition is 1000 [r, p, m, upper and lower 100 [r, I], respectively. 9 within m,]
00 cr, p, m, ]≦N≦1100 [r, p
, +a, ] is determined to be the proper operation of the blower 17,
While operating the sparker 13, fuel is supplied to ignite.

以上の構成によるガス給湯器10は、次のとおり作動す
る。
The gas water heater 10 having the above configuration operates as follows.

使用者が、コントローラ31の運転スイッチを入れ、図
示しない水栓を操作すると、水量センサの信号に基づい
て制御装置30が作動し、送風機17を緩点火用の回転
数に制御し、燃焼用空気が供給され、送風機17の回転
数Nが検出される。
When the user turns on the operation switch of the controller 31 and operates a water faucet (not shown), the control device 30 operates based on the signal from the water flow sensor, controls the blower 17 to the rotation speed for slow ignition, and blows air for combustion. is supplied, and the rotation speed N of the blower 17 is detected.

検出された回転数Nが900 [r、D、m、 ]≦N
≦1100 [r、+1.11.]の場合には送風機1
7の作動状態が適正と判断され、点火制御によりスパー
カ13が火花放電をし、各電磁弁が開状態にされて燃料
ガスが供給され、空気と混合されて点火される0着火が
フレームロッド14に検知されると、スパーカ13の作
動が停止し、その後一定時間が経過すると−コントロー
ラ31および各センサからの信号に基づいて燃焼量が決
定され、それに応じて送風機17と比例弁22が制御さ
れる。
Detected rotation speed N is 900 [r, D, m, ]≦N
≦1100 [r, +1.11. ], then blower 1
7 is determined to be appropriate, the sparker 13 discharges sparks through ignition control, each electromagnetic valve is opened, fuel gas is supplied, and the flame rod 14 is mixed with air and ignited. When detected, the operation of the sparker 13 is stopped, and after a certain period of time has elapsed, the combustion amount is determined based on the signals from the controller 31 and each sensor, and the blower 17 and proportional valve 22 are controlled accordingly. Ru.

何等かの原因によって送風fi17の回転数Nが、N<
900 [r、p、m、]または、1100 [r、p
、m、コくNになった場合には、送風機17の作動状態
が異常と判断され、点火制御が行われない、従って、空
気不足や排気ができないような状態にあっても、異常燃
焼が行われないため安全である。
Due to some reason, the rotational speed N of the fan fi17 becomes N<
900 [r, p, m,] or 1100 [r, p
, m, KokuN, the operating state of the blower 17 is determined to be abnormal and ignition control is not performed. Therefore, even if there is a lack of air or exhaustion is not possible, abnormal combustion will not occur. It is safe because it is not performed.

以上では、緩点火を行う実施例について説明したが、点
火時に特に緩点火制御を行わないで、湯温設定手段等に
基づいて計算される必要燃焼量で点火が行われる燃焼器
でもよい、この場合には、送風機の回転数は点火時に必
要燃焼量に応じて変更されるため、点火時の回転数を特
定できない。
In the above, an embodiment in which slow ignition is performed has been described, but a combustor may also be used in which ignition is performed at the required combustion amount calculated based on hot water temperature setting means, etc., without particularly performing slow ignition control at the time of ignition. In this case, the rotation speed of the blower is changed at the time of ignition depending on the required combustion amount, so the rotation speed at the time of ignition cannot be determined.

従って、必要燃焼量に基づいて決定される回転数を基準
回転数とし、検出される回転数が基準回転数に対してそ
の上下の一定幅内にあるときを許容回転数として、この
ときに点火を行うようにすればよい。
Therefore, the rotation speed determined based on the required combustion amount is the reference rotation speed, and when the detected rotation speed is within a certain range above and below the reference rotation speed, the allowable rotation speed is set. All you have to do is do this.

また、緩点火を行わない燃焼器の場合には、必要燃焼量
に応じて基準回転数を変更しないで、許容回転数をあら
かじめ広い幅で固定して設定してもよい。
Furthermore, in the case of a combustor that does not perform slow ignition, the allowable rotation speed may be fixed and set in advance within a wide range without changing the reference rotation speed according to the required combustion amount.

以上のとおり、本発明によれば、送風機の回転数が所定
の回転数幅内にない時には、点火されないため、安全を
確保することができる。
As described above, according to the present invention, when the rotation speed of the blower is not within a predetermined rotation speed range, the ignition is not performed, so safety can be ensured.

また、送風のための羽根が回転軸に正しく固定されてい
なくて緩んでしまった場合などにも、所定回転数以上に
なった回転数が検出されるため、点火を停止することが
できる。したがって、送風機の組み付けの経時変化に対
する安全確保にも有効である。
Furthermore, even if the blade for blowing air is not properly fixed to the rotating shaft and becomes loose, the ignition can be stopped because the rotation speed is detected to be equal to or higher than the predetermined rotation speed. Therefore, it is also effective in ensuring safety against changes in the assembly of the blower over time.

本実施例では、給湯器について説明したが、暖房機等信
の燃焼機器でもよい。
In this embodiment, a water heater has been described, but a combustion device such as a heater may also be used.

【図面の簡単な説明】[Brief explanation of the drawing]

第1図は本発明の実施例を示すガス給湯器の概略構成図
、第2図は本実施例の送風機の点火時の負荷変化に対す
る回転数変化を示す特性図である。 図中、12・・・バーナプレート、13・・・スパーカ
(点火装置)、17・・・送風機、17a・・・ホール
素子(回転数検出手段)、30・・・制御装置(点火制
御手段)。
FIG. 1 is a schematic configuration diagram of a gas water heater showing an embodiment of the present invention, and FIG. 2 is a characteristic diagram showing changes in rotational speed with respect to load changes at the time of ignition of the blower of the present embodiment. In the figure, 12...Burner plate, 13...Sparker (igniter), 17...Blower, 17a...Hall element (rotation speed detection means), 30...Control device (ignition control means) .

Claims (1)

【特許請求の範囲】[Claims] 1) バーナへ燃焼用空気を供給する送風機を備え、点
火制御手段によって点火装置を作動させるとともに前記
バーナへの燃料供給を開始して自動的に点火作動を行う
燃焼制御装置において、前記点火制御手段は、前記送風
機の回転数を検出する回転数検出手段を備え、前記送風
機の回転数が所定の回転数幅内で検出されるとき前記点
火作動を開始することを特徴とする燃焼制御装置。
1) In a combustion control device comprising a blower for supplying combustion air to a burner, the ignition control means operates the ignition device and starts supplying fuel to the burner to automatically perform the ignition operation, wherein the ignition control means A combustion control device comprising a rotation speed detection means for detecting the rotation speed of the blower, and starts the ignition operation when the rotation speed of the blower is detected within a predetermined rotation speed range.
JP63133122A 1988-05-31 1988-05-31 Combustion control device Pending JPH01302027A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP63133122A JPH01302027A (en) 1988-05-31 1988-05-31 Combustion control device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP63133122A JPH01302027A (en) 1988-05-31 1988-05-31 Combustion control device

Publications (1)

Publication Number Publication Date
JPH01302027A true JPH01302027A (en) 1989-12-06

Family

ID=15097304

Family Applications (1)

Application Number Title Priority Date Filing Date
JP63133122A Pending JPH01302027A (en) 1988-05-31 1988-05-31 Combustion control device

Country Status (1)

Country Link
JP (1) JPH01302027A (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0448112A (en) * 1990-06-14 1992-02-18 Mitsubishi Electric Corp Space heater
EP0614047A1 (en) * 1993-03-05 1994-09-07 Landis &amp; Gyr Technology Innovation AG Electronic control device for gas burners of heating installations
US6050807A (en) * 1997-12-24 2000-04-18 Daewoo Electronics Co. Ltd. Method and apparatus for controlling an amount of air of a gas boiler

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS62178816A (en) * 1986-01-30 1987-08-05 Rinnai Corp Combustion device
JPS6383519A (en) * 1986-09-25 1988-04-14 Sanyo Electric Co Ltd Controlling circuit for liquid fuel combustor

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS62178816A (en) * 1986-01-30 1987-08-05 Rinnai Corp Combustion device
JPS6383519A (en) * 1986-09-25 1988-04-14 Sanyo Electric Co Ltd Controlling circuit for liquid fuel combustor

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0448112A (en) * 1990-06-14 1992-02-18 Mitsubishi Electric Corp Space heater
EP0614047A1 (en) * 1993-03-05 1994-09-07 Landis &amp; Gyr Technology Innovation AG Electronic control device for gas burners of heating installations
US6050807A (en) * 1997-12-24 2000-04-18 Daewoo Electronics Co. Ltd. Method and apparatus for controlling an amount of air of a gas boiler

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