JPH01298247A - Method for preventing generation of filling bar in loom - Google Patents
Method for preventing generation of filling bar in loomInfo
- Publication number
- JPH01298247A JPH01298247A JP12514988A JP12514988A JPH01298247A JP H01298247 A JPH01298247 A JP H01298247A JP 12514988 A JP12514988 A JP 12514988A JP 12514988 A JP12514988 A JP 12514988A JP H01298247 A JPH01298247 A JP H01298247A
- Authority
- JP
- Japan
- Prior art keywords
- machine
- loom
- motor
- weaving
- frame
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000000034 method Methods 0.000 title claims description 6
- 238000012937 correction Methods 0.000 claims abstract description 24
- 238000009941 weaving Methods 0.000 claims description 25
- 238000001514 detection method Methods 0.000 claims description 8
- 239000004744 fabric Substances 0.000 abstract description 14
- 238000004804 winding Methods 0.000 abstract description 7
- 238000010009 beating Methods 0.000 description 11
- 235000014676 Phragmites communis Nutrition 0.000 description 8
- 230000000694 effects Effects 0.000 description 5
- 239000002759 woven fabric Substances 0.000 description 5
- 230000002265 prevention Effects 0.000 description 3
- 238000003780 insertion Methods 0.000 description 2
- 230000037431 insertion Effects 0.000 description 2
- 230000007246 mechanism Effects 0.000 description 2
- 238000013459 approach Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 230000008439 repair process Effects 0.000 description 1
- 230000004044 response Effects 0.000 description 1
- 230000008054 signal transmission Effects 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
- 230000037303 wrinkles Effects 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D51/00—Driving, starting, or stopping arrangements; Automatic stop motions
- D03D51/002—Avoiding starting marks
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Looms (AREA)
Abstract
Description
【発明の詳細な説明】
[産業上の利用分野コ
本発明は機台停止に起因する織段の発生を防止する方法
に関するものである。DETAILED DESCRIPTION OF THE INVENTION [Field of Industrial Application] The present invention relates to a method for preventing the occurrence of weaving steps due to machine stoppage.
[従来の技術]
ワープビームから送り出される経糸の適正な張力維持は
経糸送り出し速度の制御にて達成され、製織中の織段発
生は比較的容易に防止できるが、殿舎停止に起因する織
段発生を防止するには機台再起動時に織前位置の調整を
行なう必要がある。[Prior art] Appropriate tension of the warp threads sent out from the warp beam can be maintained by controlling the warp delivery speed, and the occurrence of weaving rows during weaving can be relatively easily prevented. To prevent this, it is necessary to adjust the loom position when restarting the machine.
そのための装置が特開昭62−53452号公報に開示
されている。この従来装置では機台駆動モータと織前位
置補正用モータとが差動歯車機構を介してサーフェスロ
ーラに作動連結されており、機台再起動時には織前位置
補正用モータを作動して織前位置の補正が行われるよう
になっている。A device for this purpose is disclosed in Japanese Unexamined Patent Publication No. 62-53452. In this conventional device, the loom drive motor and the loom position correction motor are operatively connected to the surface roller via a differential gear mechanism, and when the loom is restarted, the loom position correction motor is activated to correct the loom position. The position is now corrected.
これにより機台再起動時の筬打ち力不足に起因する織段
発生防止が図られる。This prevents weaving steps from occurring due to insufficient reed beating force when restarting the machine.
[発明が解決しようとする課題]
しかしながら、この織前位置補正は機台再起動前にのみ
行われるため、機台再起動後の回転回数毎に異なる適正
な織前位置補正に準し得るような一括した織前位置補正
を行なうことが困難である。[Problems to be Solved by the Invention] However, since this loom position correction is performed only before restarting the machine, it is necessary to make appropriate loom position correction that varies depending on the number of rotations after restarting the machine. Therefore, it is difficult to perform a complete correction of the position of the woven fabric all at once.
そのため、適正な織前位置補正の向上を図ることができ
ず、−層効果的な織段発生防止作用を達成することがで
きない。Therefore, it is not possible to improve the proper correction of the weaving cloth position, and it is not possible to achieve a layer-effective effect of preventing the occurrence of weaving steps.
特開昭59−53746号公報には′4′6機運転中の
緯糸密度を可変制御する装置が開示されているが、機台
再起動時の織段発生に関しては何等言及されていない。Japanese Unexamined Patent Publication No. 59-53746 discloses a device for variable control of the weft density during machine operation, but does not mention anything about the generation of weaving rows when restarting the machine.
[課題を解決するための手段]
そのために本発明では、機台再起動後、機台回転速度が
定常回転速度に達するまでの間の機台回転回数を検出し
、定常回転速度に達するまでの各機台回転回数に対応し
て設定された織前位置補正量の補正動作を各検出機台回
転回数毎に遂行するようにした。[Means for Solving the Problems] To this end, the present invention detects the number of machine rotations until the machine rotation speed reaches a steady rotation speed after restarting the machine, and detects the number of machine rotations until the machine rotation speed reaches a steady rotation speed. The correction operation of the swath position correction amount set corresponding to the number of rotations of each machine table is performed for each number of rotations of the detection machine table.
[作用]
機台再起動後の機台回転回数が検出される毎にこの検出
回転回数に対応する設定織前位置補正量に見合う織前位
置補正が行われる。これにより機台可動後の機台数回転
における機台回転回数毎に適正な織前位置補正が行われ
、−層効果的な織段発生防止作用が得られる。[Operation] Every time the number of times the machine has been rotated after restarting the machine is detected, the cloth sleeve position is corrected in accordance with the set cloth cloth cloth position correction amount corresponding to the detected number of rotations. As a result, an appropriate weaving cloth position is corrected each time the machine is rotated after the machine has moved, and an effective effect of preventing the occurrence of weaving steps can be obtained.
[実施例コ
以下、本発明を具体化した一実施例を図面に基づいて説
明する。[Example 1] Hereinafter, an example embodying the present invention will be described based on the drawings.
第1図は7/&機全体の側面を路体的に示し、機台駆動
モータ(図示路)から独立した送り出しモータlにより
駆動されるワープビーム2から送り出される経糸Tはバ
ックローラ3及びテンションローラ4を経由して綜絖5
、筬6、図示しない緯入れ装置等からなる織成装置7側
へ案内され、織前Wlから織布Wに形成された後、エキ
スパンションバー8、サーフェスローラ9、プレスロー
ラ10及びしわ取りガイド部材11を経由して巻取軸1
2に巻取られる。テンションローラ4はテンションレバ
ー13の一端部に取り付けられており、テンションレバ
ー13の他端部に取り付けられた引張ばね22により所
定の張力が経糸Tに付与されるようになっている。テン
ションレバー13は検出レバー14の一端に回転可能に
支持されており、検出レバー14の他端にはロードセル
15が連結されている。従って、経糸張力はテンション
ローラ4、テンションレバー13&i:)l*出レバー
14を介してロードセル15に伝えられ、ロードセル1
5は経糸張力に応じた電気信号を′l@機制機制御コン
ピュータ比力する。Figure 1 shows the side surface of the entire 7/& machine in terms of road structure, and the warp threads T are sent out from the warp beam 2 driven by a delivery motor l independent from the machine drive motor (path shown), Heald 5 via roller 4
, a reed 6, a weft inserting device (not shown), etc., and after being formed into a woven fabric W from the front Wl, an expansion bar 8, a surface roller 9, a press roller 10, and a wrinkle removing guide member. 11 to the winding shaft 1
2. The tension roller 4 is attached to one end of the tension lever 13, and a predetermined tension is applied to the warp threads T by a tension spring 22 attached to the other end of the tension lever 13. The tension lever 13 is rotatably supported by one end of a detection lever 14, and a load cell 15 is connected to the other end of the detection lever 14. Therefore, the warp tension is transmitted to the load cell 15 via the tension roller 4, tension lever 13&i:)l* output lever 14, and the load cell 1
5 outputs an electric signal corresponding to the warp tension to the machine control computer.
織機制御コンピュータCは入力設定装置16により予め
設定された張力と前記入力信号で把握される検出張力と
の比較及び機台回転角度検出用ロークリエンコーダ17
からの検出信号と初期ワープビーム径、織物Mi織等の
インプットデータにより計算されたワープビーム径に基
づいて送り出しモータ1の回転速度を制御する。これに
より通常運転時の経糸張力が制御され、織段発生防止が
行われる。織機制御コンピュータCは起動スイッチ18
からのON信号に基づいて送り出しモータ1の正転作動
を指令し、送り出しモータ1に組み込まれたロークリエ
ンコーダ1aからの回転速度検出信号に基づいて送り出
しモータ1の回転速度をフィードハック制御卸する。The loom control computer C compares the tension preset by the input setting device 16 with the detected tension detected by the input signal, and uses a row encoder 17 for detecting the rotation angle of the loom.
The rotational speed of the delivery motor 1 is controlled based on the warp beam diameter calculated from the detection signal from the controller, the initial warp beam diameter, and input data such as the Mi weave of the textile. This controls the warp tension during normal operation and prevents the occurrence of weaving steps. The loom control computer C is the start switch 18
The forward rotation operation of the feed-out motor 1 is commanded based on the ON signal from the feed-out motor 1, and the rotation speed of the feed-out motor 1 is controlled by feed hack control based on the rotation speed detection signal from the row encoder 1a incorporated in the feed-out motor 1. .
サーフェスローラ9は減速歯車機構19を介して正逆転
可能な巻き取りモータ20に作動連結されており、巻き
取りモータ20は織機制御コンピュータCの作動制御を
受ける。織機制御コンピュータCは起動スイッチ18か
らのON信号に基づいて巻き取りモータ20の作動を指
令し、巻き取りモータ20に組み込まれたロークリエン
コーダ20aからの回転速度検出信号に基づいて巻き取
りモータ20の回転速度をフィードバック制御する。The surface roller 9 is operatively connected via a reduction gear mechanism 19 to a winding motor 20 capable of forward and reverse rotation, and the winding motor 20 is under operational control of a loom control computer C. The loom control computer C commands the operation of the take-up motor 20 based on the ON signal from the start switch 18, and the operation of the take-up motor 20 based on the rotational speed detection signal from the row reel encoder 20a built into the take-up motor 20. Feedback control of rotation speed.
織機制御コンピュータCは緯入れミス検出器、経糸切断
検出器、手動停止スイッチ等の機台停止信号発信器21
からの機台停止信号に基づいて送り出しモータ1及び巻
き取りモータ2oの作動停止を指令し、起動スイッチ1
8がらの起動信号に基づいて第3図にフローチャートで
示す織段発生防止プログラムを遂行する。The loom control computer C includes a weft insertion error detector, a warp cut detector, a manual stop switch, etc., and a loom stop signal transmitter 21.
Based on the machine stop signal from
Based on the start signal from 8, the program for preventing the occurrence of weaving steps shown in the flowchart of FIG. 3 is executed.
機台停止信号発信による巻き取りモータ2oの作動停止
後、第2図に示すように起動スイッチ18のONによる
起動信号S発信に基づいて送り出しモータ1が作動し、
送り出しモータ1が第2図に示す曲線C,で立ち上がり
、機台駆動モータに同期して通常回転速度Vに達する。After the take-up motor 2o is stopped by sending a machine stop signal, as shown in FIG. 2, the feed motor 1 is activated based on the starting signal S sent by turning on the starting switch 18.
The feed motor 1 starts up at a curve C shown in FIG. 2 and reaches the normal rotation speed V in synchronization with the machine drive motor.
機台起動後、ロータリエンコーダ17は筬打ち時点にな
ると原点信号を出力するが、この第1回目の原点信号発
信時には緯糸の筬打ちは行われない。織機制御コンピュ
ータCはこの第1回目の原点信号人力に応答して第2回
目の筬打ち時点の巻き取りモータ20の回転速度として
入力設定装置16により予め設定された補正回転速度を
指令する。After starting up the machine, the rotary encoder 17 outputs an origin signal at the time of beating, but beating of the weft is not performed at the time of the first origin signal transmission. In response to the first origin signal, the loom control computer C commands a corrected rotational speed preset by the input setting device 16 as the rotational speed of the take-up motor 20 at the time of the second beating.
第2回目以後の原点信号発信毎に織機制御コンピュータ
Cはこの原点信号入力に応答して次回の筬打ち時点の巻
き取りモータ20の回転速度として設定補正回転速度V
i (i−2〜n、本実施例ではn=5)を指令する
。これにより巻き取りモータ20の回転速度は第2図の
曲線C2を描きつつ鎖線曲線C3に接近してゆく。曲線
C3は送り出しモータ1の立ち上がり曲線C1に同期し
た場合の特性である。機台再起動後の機台回転が2回目
から5回日の間にて巻き取りモータ20の補正回転が行
われ、6回目には通常回転速度■oに達する。この補正
回転により織布Wの織前W1の位置は第2図に曲線C4
で示すように織機の通常回転における正規の位置δo
(=O)から変位する。Every time the origin signal is transmitted from the second time onward, the loom control computer C responds to the origin signal input and sets the corrected rotation speed V as the rotation speed of the winding motor 20 at the time of the next beating.
i (i-2 to n, n=5 in this embodiment) is commanded. As a result, the rotational speed of the take-up motor 20 approaches the chain line curve C3 while drawing the curve C2 in FIG. Curve C3 is the characteristic when synchronized with rise curve C1 of feed motor 1. The corrective rotation of the winding motor 20 is performed between the second and fifth machine rotations after restarting the machine, and the normal rotational speed ■o is reached at the sixth rotation. Due to this correction rotation, the position of the cloth front W1 of the woven fabric W is changed to the curve C4 in FIG.
As shown in the normal rotation of the loom, the normal position δo
Displaced from (=O).
位置δ2は第2回目の筬打ち時点の場合、位置δ3.δ
4.δ5はそれぞれ第3.4.5回目の筬打ち時点の補
正位置を示し、織前W1は5回目の原点信号入力後に正
規の位置δ0に復帰する。The position δ2 is the position δ3 at the time of the second reed beating. δ
4. δ5 indicates the corrected position at the time of the 3rd, 4th, and 5th beating, respectively, and the woven fabric W1 returns to the normal position δ0 after the 5th origin signal is input.
原点信号入力回数iが5回に達すると、V&機制御コン
ピュータCは検出機台回転回数の初期化を行なう。When the number i of inputting the origin signal reaches five, the V& machine control computer C initializes the number of rotations of the detection machine table.
機台再起動後の緯糸の筬打ち毎に織前位置を補正する方
法は各筬打ち毎における最適の織前位置の設定を可能と
し、織前位置の最適補正により機台再起動後の筬打ち力
不足が適正に補償される。The method of correcting the reed position every time the reed of the weft after restarting the machine makes it possible to set the optimal weaving position for each reeding. The lack of hitting power is appropriately compensated.
従って、本実施例の織段防止作用における筬打ち力不足
の補償精度は機台再起動前の一括補正に比して血かに高
<、織段防止は更に効果的に行われる。機台立ち上がり
時の筬打ち力不足を解消するために機台駆動モータに一
時的に過電圧を印加して急激な立ち上がり特性を得る方
式では高速回転(略800 rpm以上)での織段発生
を防止できないが、本実施例の筬打ち毎の織前補正によ
り織段発生を確実に防止することができ、織機の高速化
をさらに進めることができる。Therefore, the accuracy of compensating for insufficient beating force in the weaving step prevention function of this embodiment is extremely high compared to the batch correction before restarting the machine, and the weaving step prevention is performed even more effectively. In order to solve the lack of reed beating force when the machine stand starts up, a method that temporarily applies overvoltage to the machine stand drive motor to obtain a sudden start-up characteristic prevents the occurrence of weaving steps at high speed rotation (approximately 800 rpm or more). Although this is not possible, the weaving bed correction for each beating of the present embodiment can reliably prevent the occurrence of weaving steps, and further increase the speed of the loom.
本発明は勿論前記実施例にのみ限定されるものではなく
、例えば筬打ち力不足以外の原因、例えば機台停止中の
経糸の伸び、緯入れミス処理作業、織布上の傷修復作業
等に起因する織段発生防止に本発明を適用したり、巻き
取りモータ20の補正回転制御に代えて前記実施例にお
ける送り出しモータ1に対して巻き取りモータ20と同
様の補正回転制御を行なうようにしたり、あるいは両モ
ータを同時に補正回転制御するようにしてもよい。Of course, the present invention is not limited to the above-mentioned embodiments, and can be applied to causes other than insufficient reed beating force, such as elongation of warp threads while the machine is stopped, processing of weft insertion errors, repair of scratches on woven fabric, etc. The present invention may be applied to prevent the occurrence of weaving steps caused by the weaving process, or instead of the correction rotation control of the take-up motor 20, the same correction rotation control as that of the take-up motor 20 may be performed on the feed-out motor 1 in the embodiment described above. Alternatively, both motors may be controlled for correction rotation at the same time.
[発明の効果]
以上詳述したように本発明は、機台再起動後の立ち上が
り中の筬打ち毎に織前位置補正を行なうようにしたので
、機台再起動前の一括補正に比して補正精度が高くなり
、これにより更に精度の高い織段発生防止作用を達成し
得るという優れた効果を奏する。[Effects of the Invention] As detailed above, in the present invention, the weaving head position is corrected every time the reed is beaten during startup after the machine is restarted, so it is easier to correct the weaving cloth position at once before restarting the machine. This provides an excellent effect in that the correction accuracy is increased, and thereby a more accurate weaving step prevention effect can be achieved.
図面は本発明を具体化した一実施例を示し、第1図は略
体側面図、第2図は織前位置補正を説明するためのグラ
フ、第3図は織段発生防止プログラムを示すフローチャ
ートである。
機台回転回数検出手段としてのロークリエンコーダ17
、補正動作を遂行する巻き取りモータ20及び織機制御
コンピュータC1通常回転速度■、機台回転回数1、織
前位置補正量としての位置62〜δ5・The drawings show an embodiment embodying the present invention; FIG. 1 is a schematic side view, FIG. 2 is a graph for explaining the correction of the position of the weaving cloth, and FIG. 3 is a flowchart showing a program for preventing the occurrence of weaving steps. It is. Rotor encoder 17 as a means for detecting the number of machine rotations
, the normal rotational speed of the winding motor 20 and the loom control computer C1 that carry out the correction operation, the number of rotations of the machine stand 1, and the positions 62 to δ5 as the amount of correction of the loom position.
Claims (1)
るまでの間の機台回転回数を検出し、通常回転速度に達
するまでの各機台回転回数に対応して設定された織前位
置補正量の補正動作を機台回転回数検出手段により検出
された機台回転回数毎に遂行する織機における織段発生
防止方法。1 After restarting the machine, the number of machine rotations until the machine rotation speed reaches the normal rotation speed is detected, and the number of machine rotations until the machine rotation speed reaches the normal rotation speed is set according to the number of machine rotations. A method for preventing the occurrence of weaving steps in a loom, in which a position correction amount correction operation is performed every number of machine frame rotations detected by machine frame rotation frequency detection means.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP63125149A JP2712292B2 (en) | 1988-05-23 | 1988-05-23 | Method of preventing weaving steps from occurring on loom |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP63125149A JP2712292B2 (en) | 1988-05-23 | 1988-05-23 | Method of preventing weaving steps from occurring on loom |
Publications (2)
Publication Number | Publication Date |
---|---|
JPH01298247A true JPH01298247A (en) | 1989-12-01 |
JP2712292B2 JP2712292B2 (en) | 1998-02-10 |
Family
ID=14903081
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP63125149A Expired - Lifetime JP2712292B2 (en) | 1988-05-23 | 1988-05-23 | Method of preventing weaving steps from occurring on loom |
Country Status (1)
Country | Link |
---|---|
JP (1) | JP2712292B2 (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0629725A1 (en) * | 1993-06-15 | 1994-12-21 | Sulzer RàTi Ag | Process for starting a loom and loom for effecting the same |
Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS59181886U (en) * | 1983-05-20 | 1984-12-04 | 津田駒工業株式会社 | Weaving loom control device |
-
1988
- 1988-05-23 JP JP63125149A patent/JP2712292B2/en not_active Expired - Lifetime
Patent Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS59181886U (en) * | 1983-05-20 | 1984-12-04 | 津田駒工業株式会社 | Weaving loom control device |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0629725A1 (en) * | 1993-06-15 | 1994-12-21 | Sulzer RàTi Ag | Process for starting a loom and loom for effecting the same |
Also Published As
Publication number | Publication date |
---|---|
JP2712292B2 (en) | 1998-02-10 |
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