JPH01272859A - Production of uneven raised woven or knitted fabric - Google Patents
Production of uneven raised woven or knitted fabricInfo
- Publication number
- JPH01272859A JPH01272859A JP9800488A JP9800488A JPH01272859A JP H01272859 A JPH01272859 A JP H01272859A JP 9800488 A JP9800488 A JP 9800488A JP 9800488 A JP9800488 A JP 9800488A JP H01272859 A JPH01272859 A JP H01272859A
- Authority
- JP
- Japan
- Prior art keywords
- woven
- knitted fabric
- uneven
- sand
- roller
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000004744 fabric Substances 0.000 title claims abstract description 47
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 11
- 239000004575 stone Substances 0.000 claims abstract description 12
- 238000000034 method Methods 0.000 claims abstract description 10
- 239000004576 sand Substances 0.000 claims abstract description 9
- 239000000463 material Substances 0.000 abstract description 11
- 238000012545 processing Methods 0.000 abstract description 6
- 239000002245 particle Substances 0.000 abstract description 5
- 244000137852 Petrea volubilis Species 0.000 abstract 3
- 230000000694 effects Effects 0.000 description 4
- 239000004677 Nylon Substances 0.000 description 3
- 238000004043 dyeing Methods 0.000 description 3
- 229920001778 nylon Polymers 0.000 description 3
- 239000002759 woven fabric Substances 0.000 description 3
- 230000001680 brushing effect Effects 0.000 description 2
- 238000010008 shearing Methods 0.000 description 2
- 229910001220 stainless steel Inorganic materials 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 241000132536 Cirsium Species 0.000 description 1
- 230000003373 anti-fouling effect Effects 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000005498 polishing Methods 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000005086 pumping Methods 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 238000011282 treatment Methods 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
Landscapes
- Treatment Of Fiber Materials (AREA)
Abstract
Description
【発明の詳細な説明】
〔産業上の利用分野〕
本発明は、凹凸調起毛織編物の製造方法に係わり、更に
詳しくは部分的に表両立毛状態が異る凹凸調起毛織編物
の製造方法に関するものである。[Detailed Description of the Invention] [Industrial Field of Application] The present invention relates to a method for producing an uneven textured raised woven or knitted fabric, and more specifically, a method for producing an uneven textured raised woven or knitted fabric in which the surface napping state is partially different. It is related to.
従来、部分的に表両立毛状態が異る凹凸調起毛織編物を
得る場合には、織編物に起毛を防止する摩擦係数の大き
い副材を捺染により適宜部分的に付与し、しかる後該織
繻物をあざみ起毛機、針布起毛機またはローラーサング
ー機等通常の起毛機で起毛し、その後副材を湯洗除去す
る方法がある。Conventionally, in order to obtain uneven raised woven or knitted fabrics with partially different napping states, an auxiliary material with a large friction coefficient that prevents napping is applied to the woven or knitted fabrics by printing, and then the woven or knitted fabrics are There is a method in which the satin is raised with a normal raising machine such as a thistle raising machine, a needle cloth raising machine, or a roller sanguine machine, and then the secondary material is removed by washing with hot water.
しかしこの方法は種々の柄が作製出来るが、単純な幅方
向の凹凸調起毛品を得る為には加工工程が長く生産コス
トが高くつき極めて不経済なものであった。However, although this method allows the production of various patterns, in order to obtain a raised product with unevenness in the width direction, the processing steps are long and the production cost is high, making it extremely uneconomical.
また、織編物を上記の通常使用される起毛機で全面起毛
を行い、全面に立毛状態を得た後、シャーりング機で適
宜部分的に剪毛を施す方法があるが、起毛部分と起毛し
ない部分の起毛差が明確に出ないという問題があった。In addition, there is a method in which the entire surface of the woven or knitted fabric is raised using the above-mentioned commonly used raising machine to obtain a raised state on the entire surface, and then shearing is applied to appropriate parts using a shearing machine. There was a problem in that the difference in the nap of the parts was not clearly visible.
さらにローラーサンダー機のサンダープレッシャーゴム
ローラーに適宜柄を堀り、織編物をサンダープレッシャ
ーゴムローラーに押しあててサンドペーパー又はサンド
クロスで研磨すると、凹凸調起毛品を得る事ができるが
、ゴムローラーの調刻のコストも高く、シかも該ゴムロ
ーラーの交換も容易でなく小ロツト加工には対応出来な
いという問題があった。Furthermore, if you drill an appropriate pattern on the sander pressure rubber roller of a roller sander machine, press the woven or knitted fabric against the sander pressure rubber roller, and polish it with sandpaper or sand cloth, you can obtain an uneven raised product. The cost of engraving is high, and the rubber rollers are not easy to replace, making it difficult to handle small-lot processing.
本発明は、幅方向に凹凸感のある起毛織編物を製造する
場合における上記の問題を解決せんとしてなされたもの
であり、起毛工程−工程で安価に凹凸調起毛織編物を得
る方法を提供することを目的とするものである。The present invention was made to solve the above-mentioned problems in producing a raised woven or knitted fabric having an uneven texture in the width direction, and provides a method for obtaining an uneven raised woven or knitted fabric at low cost through a raising process. The purpose is to
上述の目的は織編物を連続的に走行させながら、サンド
ペーパーまたはサンドクロスを有するローラーサンダー
機で起毛する方法において、前記サンドペーパー又はサ
ンドクロスの石材の粒径を該織編物の幅方向に適宜変化
せしめて経線模様となし、これへ織編物を通過させるこ
とを特徴とする凹凸調起毛織編物の製造方法により達成
される。The above object is a method of raising a woven or knitted fabric using a roller sander equipped with sandpaper or sand cloth while continuously running the woven or knitted fabric, in which the grain size of the stones of the sandpaper or sandcloth is appropriately adjusted in the width direction of the woven or knitted fabric. This is achieved by a method for producing an uneven raised woven or knitted fabric, which is characterized by changing the pattern to form a warp line pattern and passing the woven or knitted fabric through this pattern.
本発明で使用するサンドペーパーまたはサンドクロスは
石材の粒径を幅方向に適宜変化せしめて作成したものも
使われるが、作成コストが高くつくため、一般的には全
面同一メツシュのサンドペーパーまたはサンドクロスを
適宜箇所グラインダーで研磨する事により得られるもの
が使われ、この場合煩雑な手間を必要とせずに簡単に部
分的に凹凸感のある起毛品を得る事ができる。但し幅方
向の石材の粒径の変化はｌ ｃｍ〜１０ ｃｍ程度が好
ましい。１ ｃｍ以下の場合繊編物がローラーサかり１
部分的に起毛むらが発生する。The sandpaper or sand cloth used in the present invention may be made by appropriately changing the grain size of stone in the width direction, but since the production cost is high, generally sandpaper or sand cloth with the same mesh on the entire surface is used. A material obtained by grinding a cloth with a grinder is used, and in this case, a raised product with a partially uneven feel can be easily obtained without the need for complicated labor. However, the change in the grain size of the stone in the width direction is preferably about 1 cm to 10 cm. If the thickness is less than 1 cm, the knitted fabric will be rolled up.1
Uneven brushing occurs in some areas.
本発明は、織編物をローラーサンダー機で起毛するさい
に、サンドペーパーまたはサンドクロスの石材の粒径を
幅方向に適宜変化せしめて該織編物を通過させるのであ
るから、物理的に石材の粒径の大きい所がよく起毛され
、石材の粒径の小さい所が起毛されないという作用が働
き、確実に部分的に凹凸感のある起毛品が得られるもの
である。In the present invention, when raising a woven or knitted fabric with a roller sander, the grain size of the sandpaper or sand cloth stone is changed appropriately in the width direction and the stone is passed through the woven or knitted fabric. The effect is that areas with large diameters are well raised, while areas with small stone particle sizes are not raised, and a raised product with a partially uneven texture is reliably obtained.
まず最初に本発明を実施する装置の構成を第１図に基づ
いて説明する。First, the configuration of an apparatus for implementing the present invention will be explained based on FIG. 1.
この装置は、案内ローラー（８Ｌ （９）、 ＱＯから
なる入口機構＋Ｉ）と、８対のローラー（２） ｔ （
ａ） ｔ （４）で形成され且つサンダープレッシャー
ゴムローラー（３）がモーターα→で駆動されまたロー
ラー（２）とローラー（５）の回りに石材の粒径を幅方
向に適宜変化せしめたサンドペーパー（６）が捲着され
た起毛機構（ト）と、案内ローラーαυ、（イ）、ａ３
とモーターαυで駆動する回転ブラシ（７）からなるブ
ラッシング機構（Ｂ）とをその基本構成としている。上
記案内ローラー（８Ｌ （９）ｔＱＯ，Ｑｌ）、 Ｕ、
（１３、ｏ −ラ−（２）、 （ａＬ （４）ｔ （
５）及び回転ブラシ（７）はすべて互いにロール長手方
向に沿って略々平行となるように延設されている。This device consists of a guide roller (8L (9), entrance mechanism +I consisting of QO) and 8 pairs of rollers (2) t (
a) Sand sand formed by t (4), in which the sander pressure rubber roller (3) is driven by the motor α→, and the grain size of the stones is appropriately changed in the width direction around the rollers (2) and (5). The raising mechanism (G) around which the paper (6) is wound, and the guide rollers αυ, (A), a3
Its basic configuration is a brushing mechanism (B) consisting of a rotating brush (7) and a rotating brush (7) driven by a motor αυ. The above guide roller (8L (9)tQO,Ql), U,
(13, o -ra-(2), (aL (4)t (
5) and the rotating brush (7) are all extended substantially parallel to each other along the longitudinal direction of the roll.
上記の装置において、＃Ａ編物（１）は案内ローラー（
８）＋ （９）、α１を経由し、起毛機構（ト）へ導入
し、サンダープレッシャーゴムロール（３）の回転と順
方向にローラー（２）と（５）の間に捲着されたサンド
ペーパー（６）を回転せしめ、該織編物（１）の表面を
凹凸状に起毛する。次にかかる研磨により形成された表
面毛羽に対し、回転ブラシ（７）で順方向にブラッシン
グする。前記回転ブラシ（７）のブラシ材質としては。In the above device, the #A knitted fabric (1) is placed on the guide roller (
8) + (9), Sandpaper introduced into the raising mechanism (G) via α1 and wound between rollers (2) and (5) in the forward direction of the rotation of the sander pressure rubber roll (3). (6) is rotated to raise the surface of the woven or knitted fabric (1) into an uneven shape. Next, the surface fluff formed by such polishing is brushed in the forward direction with a rotating brush (7). The brush material of the rotating brush (7) is as follows.
ブタ毛、ジュロ、ピアノ線、ステンレス線、ナイロン糸
、布状エチケットブラシ等が適用でき、特にピアノ線、
ステンレス線は０．０８〜０．２ ｍｍ、ナイロン糸は
０．１〜０．８ ｍｍの径のものが良好である。Pig hair, juro, piano wire, stainless steel wire, nylon thread, cloth-like etiquette brush, etc. can be applied, especially piano wire,
Stainless steel wires preferably have a diameter of 0.08 to 0.2 mm, and nylon threads preferably have a diameter of 0.1 to 0.8 mm.
本発明で使用する織編物の組織は特に限定されないが、
起毛のし易さすなわち起毛差を明確に発現する為には綾
織、二重織、タオル織、経線等に織編成されたものが好
ましい。The structure of the woven or knitted fabric used in the present invention is not particularly limited, but
In order to clearly express the ease of napping, that is, the difference in napping, it is preferable to use woven fabrics such as twill weave, double weave, towel weave, warp weave, etc.
上記の凹凸調起毛は連続染色可能な素材の場合は通常準
備工程完了後行わ゛れ、引き続き染色され、更に必要に
応じて揚水、防汚、柔軟加工等の仕上加工が行われる。In the case of a material that can be dyed continuously, the above-mentioned uneven raising is usually carried out after the preparation process is completed, followed by dyeing, and finishing treatments such as pumping, antifouling, and softening are performed as necessary.
勿論周知の如く素材、加工目的によっては染色後等適宜
工程箇所で起毛が行われる。Of course, as is well known, depending on the material and processing purpose, napping may be performed at an appropriate process location such as after dyeing.
次に本発明の凹凸調起毛織綱物の製造を行った場合の具
体例について説明する。Next, a specific example of manufacturing the textured raised woven fabric of the present invention will be described.
実施例１
織編物としては経糸、緯糸共ポリエステルフィラメント
を用いた４枚朱子織物を用い、該織物を熱水浴中でリラ
ックスし、引き続き高圧染色を行い、オイリングを施し
た。Example 1 A four-ply satin fabric using polyester filaments in both the warp and weft was used as a woven or knitted fabric.The fabric was relaxed in a hot water bath, followed by high-pressure dyeing and oiling.
次に該織物を１０ ｃｍ間隔でグラインダーで部分的に
幅方向に完全に研暦した８０メツシユのサンドペーパー
を捲着したローラーサンダー機で凹凸調に起毛し、引き
続き径０．１５ｍｍ、長さ８０ｍｍのナイロン糸を植毛
した回転ブラシで表面の毛羽をブラッシングし立毛状態
とした。得られた製品は起毛ムラもなく、起毛部分の立
毛状態も優美で、起毛差の明確な品質の優れたものであ
った。Next, the woven fabric was brushed in an uneven manner using a roller sander wrapped with 80 mesh sandpaper that had been completely sanded partially in the width direction using a grinder at 10 cm intervals, and then raised to a concave-convex pattern with a diameter of 0.15 mm and a length of 80 mm. The fluff on the surface was brushed with a rotating brush flocked with nylon thread to make it stand up. The obtained product was of excellent quality, with no uneven napping, and the napping portion had a graceful napping condition, with clear napping differences.
以上詳述したように、本発明によれば凹凸調起毛ａ同物
が簡単に且つ確実に製造する事ができる。As described in detail above, according to the present invention, the concave-convex-adjusted raised material a or the like can be easily and reliably produced.
従って生産性向上、生産コストの低減更には品質向上と
いう付随効果も得られ特に小ロツト加工に対しては顕著
な効果を奏するものである。しかも従来のローラーサン
ダー機の装置の改良も不要であり、安価に実施出来る方
法である。Therefore, accompanying effects such as improved productivity, reduced production costs, and improved quality can be obtained, and this is particularly effective for small-lot processing. Moreover, it is an inexpensive method that does not require any modification of the conventional roller sander equipment.
第１図は本発明の実施例のローラーサンダー機を示す断
面図である。
符号の説明
（１）・・・織編物、 （２）、 （４Ｌ
（５）・・・ローラー、（３）・・・サンダープレッシ
ャーゴムローラー、（６）・・・サンドペーパー、 （
７）・・・回転ブラシ、（８） ！ （９） ｌαＱ、
αη、（６）、α１・・・案内ローラー、α４）、ＱＧ
・・・モーター。FIG. 1 is a sectional view showing a roller sander according to an embodiment of the present invention. Explanation of symbols (1)... Woven or knitted fabric, (2), (4L
(5)...Roller, (3)...Thunder pressure rubber roller, (6)...Sandpaper, (
7)...Rotating brush, (8)! (9) lαQ,
αη, (6), α1...Guide roller, α4), QG
···motor.
Claims (1)
ーまたはサンドクロスを有するローラーサンダー機で起
毛する方法において、前記サンドペーパー又はサンドク
ロスの石材の粒径を該織編物の幅方向に適宜変化せしめ
て経線模様となし、これへ織編物を通過させることを特
徴とする凹凸調起毛織編物の製造方法。(1) A method in which the woven or knitted fabric is brushed with a roller sander having sandpaper or sand cloth while continuously running, and the grain size of the stones of the sandpaper or sandcloth is appropriately changed in the width direction of the woven or knitted fabric. A method for producing an uneven textured raised woven or knitted fabric, characterized by forming a warp line pattern and passing the woven or knitted fabric through this pattern.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP9800488A JPH01272859A (en) | 1988-04-20 | 1988-04-20 | Production of uneven raised woven or knitted fabric |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP9800488A JPH01272859A (en) | 1988-04-20 | 1988-04-20 | Production of uneven raised woven or knitted fabric |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JPH01272859A true JPH01272859A (en) | 1989-10-31 |
Family
ID=14207563
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP9800488A Pending JPH01272859A (en) | 1988-04-20 | 1988-04-20 | Production of uneven raised woven or knitted fabric |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH01272859A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH06287861A (en) * | 1993-04-01 | 1994-10-11 | Kanebo Ltd | Raising processing for cloth |
| KR100312320B1 (en) * | 1999-10-28 | 2001-11-05 | 전병익 | Textile Fabric with Wook-like Pattern and Method of Preparing the Same |
-
1988
- 1988-04-20 JP JP9800488A patent/JPH01272859A/en active Pending
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH06287861A (en) * | 1993-04-01 | 1994-10-11 | Kanebo Ltd | Raising processing for cloth |
| KR100312320B1 (en) * | 1999-10-28 | 2001-11-05 | 전병익 | Textile Fabric with Wook-like Pattern and Method of Preparing the Same |
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