JPH01258945A - Vibration regulating metal plate with resistance to high temperature and its manufacture - Google Patents

Vibration regulating metal plate with resistance to high temperature and its manufacture

Info

Publication number
JPH01258945A
JPH01258945A JP8538888A JP8538888A JPH01258945A JP H01258945 A JPH01258945 A JP H01258945A JP 8538888 A JP8538888 A JP 8538888A JP 8538888 A JP8538888 A JP 8538888A JP H01258945 A JPH01258945 A JP H01258945A
Authority
JP
Japan
Prior art keywords
layer
cast iron
high temperature
metal
metal plate
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP8538888A
Other languages
Japanese (ja)
Inventor
Mamoru Inoue
井上 衛
Hidenori Yoshimitsu
秀則 吉満
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nippon Steel Corp
Original Assignee
Nippon Steel Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nippon Steel Corp filed Critical Nippon Steel Corp
Priority to JP8538888A priority Critical patent/JPH01258945A/en
Publication of JPH01258945A publication Critical patent/JPH01258945A/en
Pending legal-status Critical Current

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  • Metal Rolling (AREA)
  • Pressure Welding/Diffusion-Bonding (AREA)
  • Laminated Bodies (AREA)

Abstract

PURPOSE:To make it possible to obtain superior damping property up to a high temperature region and to secure the adhering strength not inconvenient in practical use, by pressing cast iron powders between metal plates with heat and pressure thereby to form a hollow part. CONSTITUTION:A metallic material 2 is sent out from a coil 3, and a predetermined amount of cast iron powders which are adjusted in the particle size thereof is cut out from a hopper 4, so that a layer 4a of cast iron powders is formed. A metallic material 2a is delivered from a coil 3a and layered onto the layer 4a. The thickness of the layer 4a is controlled by a level roller 5. Then, the layer 4a is heated to a preset temperature in a heating furnace 6, and hot pressed by a hot rolling rolls 7 to be a composite steel plate. The composite steel plate is in turn cut into a predetermined length by a cutter 8, and is gradually cooled by a cooling furnace 9 so that the layer 4a is not separated therefrom. In this case, if the rolling conditions are variously controlled, the porosity of the layer 4a can be set at a desired value, for example, within 10-40%. Accordingly, a favorable damping property of the metal plate can be obtained in a high temperature region, with the adhering strength necessary for practical use being secured.

Description

【発明の詳細な説明】 [産業上の利用分野コ 本発明は耐高温性の鋳鉄粉層を積層させた制振金属板お
よびその製造方法に関するものである。
DETAILED DESCRIPTION OF THE INVENTION [Industrial Field of Application] The present invention relates to a vibration-damping metal plate on which high-temperature-resistant cast iron powder layers are laminated, and a method for manufacturing the same.

[従来の技術] 近年、2枚の金属板を合成樹脂を介して積層した積層金
属板が防振用または制振用素材として用いられている。
[Prior Art] In recent years, a laminated metal plate in which two metal plates are laminated with a synthetic resin interposed therebetween has been used as a material for vibration isolation or damping.

従来積層金属板に関して数多くの文献が発表されており
、代表的なものとして、成形可能な金属〜プラスチック
−金属構造積層物を提案した特開昭55−156052
号公報、又は金属〜熱可塑体〜金屈禎層体を提案した特
開昭55−123459号公報などがある。
A large number of documents have been published regarding laminated metal plates, and a representative example is Japanese Patent Application Laid-Open No. 55-156052, which proposed a moldable metal-plastic-metal structural laminate.
JP-A No. 55-123459, which proposes a metal-thermoplastic-golden layered structure.

[発明が解決しようとする課題] 樹脂層を鋼板間に介在せしめたラミネート鋼板の問題点
は、接着強度・溶接性・耐熱性にある。
[Problems to be Solved by the Invention] Problems with laminated steel plates in which a resin layer is interposed between steel plates lie in adhesive strength, weldability, and heat resistance.

これらの問題は樹脂層を積層する限りにおいては、抜本
的に解決することは極めて困難である。
It is extremely difficult to fundamentally solve these problems as long as resin layers are laminated.

即ち、接着強度は、T型剥離法で20kg725mm以
上が望ましいが、樹脂を200℃@後に加熱して接着す
る方式であるため、高強度な接着や高温領域での使用に
は耐えられない。また、溶接性を向上させる目的で金属
粉を樹脂内に混在させる方法が種々提案されているが、
高価な金属粉を使用するためあまり経済的ではない。最
近では振動騒音に関連して、船舶、自動車、橋梁、具体
的には新幹線や高速道路の防音壁からオフィスでのOA
機器の騒音対策工事など用途は多種多様にわたっており
、用途によっては前述した接着強度・溶接性・耐熱性の
問題から従来の樹脂を用いたラミネート鋼板が適用でき
ない場合も多い。
That is, the adhesive strength is preferably 20 kg 725 mm or more using the T-peel method, but since the resin is bonded by heating at 200° C., it cannot withstand high-strength bonding or use in high temperature ranges. In addition, various methods have been proposed for mixing metal powder into resin for the purpose of improving weldability.
It is not very economical because it uses expensive metal powder. Recently, in connection with vibration and noise, soundproofing walls for ships, automobiles, bridges, specifically Shinkansen trains and expressways, as well as OA in offices,
It has a wide variety of applications, such as noise control work for equipment, and depending on the application, conventional laminated steel sheets using resin are often not applicable due to the aforementioned problems with adhesive strength, weldability, and heat resistance.

本発明は、上述した問題を鑑みて鋳鉄層を樹脂層の代わ
りに積層することにより、館記した問題点を解決するこ
とを目的としている。
In view of the above-mentioned problems, the present invention aims to solve the problems described above by laminating a cast iron layer instead of a resin layer.

[課題を解決するための手段・作用コ すなわち、本発明の制振金属板は、金属板間に鋳鉄粉を
配置し、空隙部を形成したことを特徴とする。
[Means and effects for solving the problem] That is, the vibration-damping metal plate of the present invention is characterized in that cast iron powder is arranged between the metal plates to form a void.

制振材は、振動エネルギーを熱エネルギーに変換して散
逸せしめることによって振動を減衰させ、騒音を防止す
るものである。制振材としては樹脂・ゴム・コルク以外
にもコンクリートや木材も有効であることは衆知である
。しかしながら第2図に示すように材料の強度と制振性
能は一般に相反する関係にあり、共に良好な材料の開発
が望まれていた。
Vibration damping materials convert vibration energy into thermal energy and dissipate it, thereby attenuating vibrations and preventing noise. It is widely known that in addition to resin, rubber, and cork, concrete and wood are also effective as damping materials. However, as shown in FIG. 2, the strength and damping performance of a material generally have a contradictory relationship, and it has been desired to develop a material that is good for both.

ねずみ鋳鉄はFe基地中に黒鉛が均一に分散しているた
め普通鋼に比べて減衰性能にすぐれている。しかも鋳鉄
粉を焼結させて所定の空気層を付与した多孔質構造体に
することによって前記の鋳鉄本来の有する減衰能に加え
、−層の減衰能の向上ができる。しかも鋳鉄の多孔質体
をサンドイッチ層の中間部材とすればかなりの剛性も期
待できるばかりでなく、第3図の状態図に示す如く、樹
脂などの一般に制振材料に利用される材質に比べて融点
が高いので高温使用にも耐える。さらに電気伝導性も良
好なので溶接加工という観点からも有利である。
Gray cast iron has graphite uniformly dispersed in the Fe matrix, so it has superior damping performance compared to ordinary steel. Furthermore, by sintering cast iron powder to form a porous structure with a predetermined air layer, the damping ability of the negative layer can be improved in addition to the damping ability inherent to cast iron. Moreover, if porous cast iron is used as the intermediate member of the sandwich layer, not only can it be expected to have considerable rigidity, but as shown in the phase diagram in Figure 3, it is also more rigid than materials commonly used for vibration damping materials such as resin. It has a high melting point, so it can withstand high temperature use. Furthermore, since it has good electrical conductivity, it is also advantageous from the viewpoint of welding processing.

詳しくは第1図に示す如く鋳鉄多孔質層1を金属素板2
.2−aがはさむ構造をとっており、鋳鉄多孔質層1は
気孔率が10〜40%のポーラスな構造が望ましい。第
4図に示す如く気孔率が10を以下となって緻密な鋳鉄
層となると吸振性が著しく低下するためである。−有気
孔率が4096以上となると吸振性は良くなるものの、
第5図に示す如く引張強度が著しく低下するため、こね
以上ポーラスな構造は好ましくない。もちろん特殊な用
途に対してはこの兄囲は限定されるものではない。
In detail, as shown in Fig. 1, a cast iron porous layer 1 is placed on a metal base plate 2.
.. The cast iron porous layer 1 preferably has a porous structure with a porosity of 10 to 40%. This is because, as shown in FIG. 4, when the porosity is less than 10, resulting in a dense cast iron layer, the vibration absorption properties are significantly reduced. -When the porosity is 4096 or more, the vibration absorption property improves, but
As shown in FIG. 5, a more porous structure is not preferable because the tensile strength is significantly reduced. Of course, this size is not limited to special uses.

金属素板2.2−aとしては普通鋼ばかりでなく、めっ
き鋼板(亜鉛、錫、クロム、アルミニウム等)ステンレ
ス鋼板や高合金の特殊鋼およびチタン、アルミニウム、
銅等の非鉄金属等も利用することができ、また表裏面で
異種金属板とすることもできる。板厚に関しても鋳鉄多
孔質層1.金属素板2の表板、裏板それぞれ任意に設定
することによってさまざまの特性を出すことが可能であ
る。
Metal blanks 2.2-a include not only ordinary steel, but also plated steel sheets (zinc, tin, chromium, aluminum, etc.), stainless steel sheets, high-alloy special steels, titanium, aluminum, etc.
Nonferrous metals such as copper can also be used, and the front and back surfaces can be made of different metal plates. Regarding plate thickness, cast iron porous layer 1. Various characteristics can be achieved by arbitrarily setting the front and back plates of the metal blank 2.

次に本発明の製造方法について説明する。第6図に熱間
の圧延プロセスを改造した例を示す。金属素板2をコイ
ル3から送り出すと共に、鋳鉄粉は粒度調整したものを
ホッパー4から前記金属素板2上に定量切り出しし、さ
らに該鋳鉄層4aの上にコイル3aから送り出した金属
素板2aを積層する。この金属素板2aの鋳鉄層4aへ
の積層個所にレベルローラー5を配置して鋳鉄層4aの
厚みをコントロールする。次に積層された金属板は加熱
炉6に入り、所定の温度に加熱され熱間圧延ロール7に
よってホットプレスされる。加熱炉6と熱間圧延ロール
7の雰囲気は鋳鉄粉の酸化および金属板表面の酸化を防
止するため、無酸化状態が望ましい。圧延された複合鋼
板はカッター8で所定長さに切断され、冷却炉9で鋳鉄
層が剥離しないようにゆっくりと冷却される。なお、圧
延条件(圧延温度、圧下率、圧延スピードなど)を種々
コントロールすることによって、鋳鉄層1の気孔率を所
望の値に造り込むことが可能である。
Next, the manufacturing method of the present invention will be explained. Figure 6 shows an example of a modified hot rolling process. The metal blank 2 is sent out from the coil 3, and a fixed amount of cast iron powder whose particle size is adjusted is cut out from the hopper 4 onto the metal blank 2, and the metal blank 2a fed out from the coil 3a is placed on the cast iron layer 4a. Laminate. A level roller 5 is arranged at the location where the metal blank 2a is laminated onto the cast iron layer 4a to control the thickness of the cast iron layer 4a. Next, the laminated metal plates enter a heating furnace 6, are heated to a predetermined temperature, and are hot-pressed by hot rolling rolls 7. The atmosphere in the heating furnace 6 and the hot rolling roll 7 is desirably non-oxidizing in order to prevent oxidation of the cast iron powder and the surface of the metal plate. The rolled composite steel plate is cut into a predetermined length with a cutter 8, and slowly cooled in a cooling furnace 9 to prevent the cast iron layer from peeling off. Note that by controlling various rolling conditions (rolling temperature, rolling reduction, rolling speed, etc.), it is possible to build the porosity of the cast iron layer 1 to a desired value.

第7図は竪型の製造プロセスの1例を示したものである
。金属素板2,2aはコイル3,3aから供給され加熱
ヒーター10によって所定の温度まで加熱される。鋳鉄
は溶融した状態で鍋11から滴下し、その滴下流に対し
て周辺からノズル12によってArガス、N2ガスなど
の不活性ガスを噴射して鋳鉄をガスアトマイズさせる。
FIG. 7 shows an example of a vertical manufacturing process. The metal blanks 2, 2a are supplied from coils 3, 3a and heated to a predetermined temperature by a heating heater 10. Cast iron is dripped in a molten state from a pot 11, and an inert gas such as Ar gas or N2 gas is injected from the periphery of the dripping stream from the periphery to gas atomize the cast iron.

粒状になった鋳鉄粉4aは金属素板2,2aの間にHI
居し、熱間圧延ロール7によって所定の板厚まで圧下し
、鋳鉄層4aと金属素板2,2aを圧着させる。その後
の工程は第6図と四柱である。鋳鉄をガスアトマイズで
金属素板2,2aに積層させる方法は、第6図に示した
横型のプロセスにおいてもホッパー4の代わりにガスア
トマイズ装置を設置すれば可能である。
The granular cast iron powder 4a is HI between the metal blanks 2 and 2a.
The cast iron layer 4a and the metal base plates 2, 2a are pressed together by rolling down the plate to a predetermined thickness using hot rolling rolls 7. The subsequent steps are shown in Figure 6 and the four pillars. The method of layering cast iron on the metal blanks 2, 2a by gas atomization is also possible in the horizontal process shown in FIG. 6 by installing a gas atomization device in place of the hopper 4.

前記第6図に示すごとく鋳鉄粉を金属素板と積層して、
加′熱後圧延する場合は、鋳鉄粉サイズとしては、15
0〜+0001Jmが制振性(気孔率)の点から適当な
ものであり、又圧延温度としては1050〜1200℃
で、圧下率としては10〜40%が適当である。
As shown in Fig. 6 above, cast iron powder is laminated with a metal blank,
When rolling after heating, the cast iron powder size is 15
0 to +0001 Jm is appropriate from the point of view of damping properties (porosity), and the rolling temperature is 1050 to 1200°C.
The appropriate rolling reduction ratio is 10 to 40%.

圧延温度は第3図に示す状態図かられかるように、鋳鉄
層の融点の直下が望ましい。完全に溶けた状態で圧延す
ると、気孔率が10%以下の緻密な構造となって制振性
能が著しく低下するためである。圧下率も同様の理由か
ら鋳鉄粉層の気孔率が10〜40*となるようにコント
ロールするのが望ましく、圧下率としては10〜40%
が適当である。
As can be seen from the phase diagram shown in FIG. 3, the rolling temperature is preferably just below the melting point of the cast iron layer. This is because if it is rolled in a completely melted state, it will form a dense structure with a porosity of 10% or less, resulting in a significant drop in vibration damping performance. For the same reason, it is desirable to control the rolling reduction rate so that the porosity of the cast iron powder layer is 10 to 40*, and the rolling reduction rate is 10 to 40%.
is appropriate.

鋳鉄粉としてはねずみ鋳鉄・可鍛鋳鉄・球状黒鉛鋳鉄品
の切削ぐずを粉砕したものや、JIS G2202に規
定されている鋳物用銑を製造する工程で発生するキッシ
ュグラファイトおよびスラグの中から分離した粗粒鉄を
微粉砕するか、鋳物用鉄を第7図に示す如くガスアトマ
イズ法や水アトマイズ法によって直接製造する方法も可
能である。化学成分について特に限定するものではない
が、Cは3.096以−に、Siは1.5!4以上が望
ましい。
Cast iron powder includes crushed cutting waste from gray cast iron, malleable cast iron, and spheroidal graphite cast iron products, as well as quiche graphite and slag separated from the process of manufacturing foundry pig iron specified in JIS G2202. It is also possible to pulverize coarse-grained iron or directly produce foundry iron by gas atomization or water atomization as shown in FIG. Although there are no particular limitations on the chemical components, it is desirable that C be 3.096 or more, and Si be 1.5!4 or more.

[実施例] 次に本発明の実施例を比較例とともに挙げるが、本発明
では面記第6図に示す装置により実施したものであり、
その結果を第1表に示す。表に示すように、本発明の金
属板が制振性及び剥離強度共に満足すべきものであるこ
とが分かる。
[Example] Next, examples of the present invention will be listed together with comparative examples, but the present invention was carried out using the apparatus shown in Fig. 6.
The results are shown in Table 1. As shown in the table, it can be seen that the metal plate of the present invention has satisfactory vibration damping properties and peel strength.

なお、実施例1と比較例2の制振板の制振性と温度との
関係については第8図に示すが、図から分かるごとく、
比較例においては、約200℃以上になると制振機能は
ほとんどないのに対し、本発明では制振機能が温度変化
によってもあまり劣化しないことが明らかになった。
The relationship between the damping properties and temperature of the damping plates of Example 1 and Comparative Example 2 is shown in FIG. 8, and as can be seen from the figure,
In the comparative example, there is almost no vibration damping function at temperatures above about 200° C., whereas in the present invention, it has become clear that the vibration damping function does not deteriorate much even with temperature changes.

[発明の効果] 以上説明したように本発明によれば高温域まで制振性に
すぐれ、接着強度も実用上差支えない優れた効果を得る
ことができた。
[Effects of the Invention] As explained above, according to the present invention, it was possible to obtain excellent effects in terms of vibration damping properties up to a high temperature range and adhesive strength that is practically acceptable.

【図面の簡単な説明】[Brief explanation of the drawing]

第1図は本発明のでt111振金属板の一例を示す説明
図、第2図は物質の強度と制振性の関係を示した図、第
3図は鋳鉄の状態図、第4図は鋳鉄層の気孔率と損失係
数の関係を示す図、第5図は鋳鉄層の気孔率と引張強さ
の関係を示す図、第6図、第7図は製造プロセスの1例
を示す図、第8図は制服性能の温度依存性を示す図であ
る。 1・・・鋳鉄多孔層、2,2a・・・金属素板、3.3
a・・・コイル、4・・・ホッパー、4a・・・鋳鉄層
、5・・・レベルローラー、6・・・加熱炉、7・・・
熱間圧延ロール、8・・・カッター、9・・・冷却炉、
I O−・・加熱ヒーター、11・・・鍋。
Figure 1 is an explanatory diagram showing an example of a t111 vibration metal plate according to the present invention, Figure 2 is a diagram showing the relationship between material strength and vibration damping properties, Figure 3 is a state diagram of cast iron, and Figure 4 is a diagram of cast iron. Figure 5 is a diagram showing the relationship between the porosity of the layer and the loss coefficient. Figure 5 is a diagram showing the relationship between the porosity and tensile strength of the cast iron layer. Figures 6 and 7 are diagrams showing an example of the manufacturing process. Figure 8 is a diagram showing the temperature dependence of uniform performance. 1... Cast iron porous layer, 2, 2a... Metal plate, 3.3
a...Coil, 4...Hopper, 4a...Cast iron layer, 5...Level roller, 6...Heating furnace, 7...
Hot rolling roll, 8... cutter, 9... cooling furnace,
I O-... Heater, 11... Pot.

Claims (1)

【特許請求の範囲】 1、金属板間に鋳鉄粉を配置し、空隙部を形成した耐高
温性制振金属板。 2、金属板間に鋳鉄粉を配置し、次いで加熱し、熱間圧
延することを特徴とする、耐高温性制振金属板の製造方
法。
[Claims] 1. A high-temperature-resistant vibration-damping metal plate in which cast iron powder is arranged between the metal plates to form a void. 2. A method for producing a high-temperature-resistant vibration-damping metal plate, which comprises disposing cast iron powder between metal plates, then heating and hot rolling.
JP8538888A 1988-04-08 1988-04-08 Vibration regulating metal plate with resistance to high temperature and its manufacture Pending JPH01258945A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP8538888A JPH01258945A (en) 1988-04-08 1988-04-08 Vibration regulating metal plate with resistance to high temperature and its manufacture

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP8538888A JPH01258945A (en) 1988-04-08 1988-04-08 Vibration regulating metal plate with resistance to high temperature and its manufacture

Publications (1)

Publication Number Publication Date
JPH01258945A true JPH01258945A (en) 1989-10-16

Family

ID=13857366

Family Applications (1)

Application Number Title Priority Date Filing Date
JP8538888A Pending JPH01258945A (en) 1988-04-08 1988-04-08 Vibration regulating metal plate with resistance to high temperature and its manufacture

Country Status (1)

Country Link
JP (1) JPH01258945A (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107520448A (en) * 2017-07-28 2017-12-29 西安建筑科技大学 A kind of preparation method of Metal Substrate composite material of shape memory
CN107520465A (en) * 2017-07-20 2017-12-29 江西合昌实业有限公司 A kind of production method of aluminium foil clad steel plate

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107520465A (en) * 2017-07-20 2017-12-29 江西合昌实业有限公司 A kind of production method of aluminium foil clad steel plate
CN107520465B (en) * 2017-07-20 2020-01-10 江西合昌实业有限公司 Production method of aluminum foil composite steel plate
CN107520448A (en) * 2017-07-28 2017-12-29 西安建筑科技大学 A kind of preparation method of Metal Substrate composite material of shape memory

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