JPH01247471A - Dip coating composition - Google Patents

Dip coating composition

Info

Publication number
JPH01247471A
JPH01247471A JP7577888A JP7577888A JPH01247471A JP H01247471 A JPH01247471 A JP H01247471A JP 7577888 A JP7577888 A JP 7577888A JP 7577888 A JP7577888 A JP 7577888A JP H01247471 A JPH01247471 A JP H01247471A
Authority
JP
Japan
Prior art keywords
resin
pigment
coating
water
coating composition
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP7577888A
Other languages
Japanese (ja)
Inventor
Hideyoshi Takashio
高塩 英芳
Masayuki Misawa
三沢 正幸
Takahisa Kasukawa
高久 粕川
Tamiyoshi Enokibata
榎畑 民義
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Kansai Paint Co Ltd
Original Assignee
Kansai Paint Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Kansai Paint Co Ltd filed Critical Kansai Paint Co Ltd
Priority to JP7577888A priority Critical patent/JPH01247471A/en
Publication of JPH01247471A publication Critical patent/JPH01247471A/en
Pending legal-status Critical Current

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Abstract

PURPOSE:To make it possible to form a coating composition which can form a film of excellent corrosion inhibition even on the edges (margins) of a coated article and is useful for dip coating, by mixing a resin with a pigment so as to satisfy a specified requirement. CONSTITUTION:This composition is formed by using a resin and at least one pigment as essential components and contains the pigment in such an amount that the total oil absorption of the pigment falls within the range of 2000-25000per 100g of the resin. As said resin, any of a water-soluble or water- dispersible resin, an anionic, cationic or nonionic water-based resin such as an aqueous emulsion and an organic solvent solution or a nonaqueous dispersion type organic solvent-diluted resin can be used. As said resin, an epoxy resin, an alkyd resin, an acryl resin, a urethane resin or a melamine resin can be used alone or in combination. As said pigment, any pigment that is usually used in the field of coating materials can be used.

Description

【発明の詳細な説明】 (産業」二のfll用分野) 本発明は、浸漬塗装用塗料組成物に関するものであり、
特に被塗物のエツジ部(端部)においても防食性の帰れ
た塗膜を形成できる、浸漬塗装に°0用な学事、)組成
物に関するものである。
DETAILED DESCRIPTION OF THE INVENTION (Field of industry) The present invention relates to a coating composition for dip coating,
In particular, the present invention relates to a composition suitable for dip coating, which can form a highly corrosion-resistant coating even on the edges of objects to be coated.

(背は技術) 浸漬塗装用塗料組成物としては、多くのものが実用化さ
れて“いるが、被塗物が曲率半径の小さなエツジ端部を
有する場合、被塗物を浸漬塗料浴中に浸漬して引上げ、
余分の塗料を除去する際の塗料膜の流動によって、また
、加熱硬化時における塗料膜の粘度低下による流動によ
って被塗物のエツジ端部に充分な塗膜厚がli?!保で
きず、エツジ端部のカバーリングが劣り、そのため防食
性が悪いという問題点を有していた。
(Technology behind it) Many coating compositions for dip coating have been put into practical use, but when the object to be coated has an edge with a small radius of curvature, it is necessary to place the object in a dip coating bath. immerse and pull out,
Due to the flow of the paint film when removing excess paint, and due to the flow due to the decrease in viscosity of the paint film during heat curing, a sufficient paint film thickness can be created at the edge of the object to be coated. ! The problem was that the covering of the edges was poor, and therefore the corrosion resistance was poor.

(発明の開示) 本発明は、エツジ端部においても充分な塗膜厚を確保す
ることができる浸漬塗装用塗料組成物に関するものであ
り、本発明によれば、樹脂と少なくとも1種の顔料を必
須成分としてなり、該樹脂100g当たりの顔料の総吸
油量が2000〜25000であることを特徴とする浸
漬塗装用塗料組成物が提供される。
(Disclosure of the Invention) The present invention relates to a coating composition for dip coating that can ensure a sufficient coating thickness even at the edge. Provided is a coating composition for dip coating, characterized in that the total oil absorption amount of the pigment is 2,000 to 25,000 per 100 g of the resin.

本発明においては樹脂100 g当たりの顔料の総吸油
遺を2000〜25000の範囲の塗料組成物とするこ
とによって、塗料の粘性をチキントロピーとでき、エツ
ジ端部にも充分な膜厚を確保でき、防食性良好な浸漬塗
装塗膜が得られる。
In the present invention, by creating a coating composition in which the total oil absorption of pigment per 100 g of resin is in the range of 2,000 to 25,000, the viscosity of the coating can be made chicken-tropic, and a sufficient film thickness can be ensured even at the edge edges. , a dip-coated film with good corrosion resistance can be obtained.

すなわちチキソトロピー性を有する本発明の塗料組成物
は塗料に力が加わり流動している時は粘度が低く、力が
除かれると粘度が高くなる性質を有しており、浸漬塗装
においては、浸漬塗料槽中の塗料は撹拌され流動して塗
料粘度は低く塗装し易い状態に保たれ、また−旦、被塗
物が塗装されて引上げられると、被塗物上の塗料膜にか
かる力が除かれ塗料膜の粘度が高くなるため、エツジ端
部に塗着した塗料の流動性が抑制され、エツジ端部に充
分な膜厚が得られ、また焼付時における塗膜の粘度低下
も抑制でき、最終的に得られる塗膜はエツジ端部におい
ても充分な膜厚を有するものとなり、エツジ端部の防食
性を良好なものとすることができる。
In other words, the coating composition of the present invention having thixotropic properties has a property of having a low viscosity when a force is applied to the coating and is flowing, and a high viscosity when the force is removed. The paint in the tank is stirred and fluidized, keeping the viscosity of the paint low and easy to coat.Once the object is coated and pulled up, the force applied to the paint film on the object is removed. Since the viscosity of the paint film increases, the fluidity of the paint applied to the edge edge is suppressed, and a sufficient film thickness is obtained at the edge edge, and the decrease in viscosity of the paint film during baking is suppressed, resulting in a final The coating film thus obtained has a sufficient film thickness even at the edge ends, and the corrosion resistance of the edge ends can be improved.

本発明に用いられる樹脂としては、水溶性ないしは水分
散性樹脂および水系エマルションなどのアニオン性、カ
チオン性または非イオン性の水性樹脂、有機溶剤溶液形
および非水分散(NAD)形の有機溶剤希釈型樹脂のい
ずれも使用できる。
The resins used in the present invention include water-soluble or water-dispersible resins, anionic, cationic or non-ionic water-based resins such as water-based emulsions, organic solvent solution forms and non-aqueous dispersion (NAD) forms diluted with organic solvents. Any mold resin can be used.

樹脂種としては、エポキシ樹脂、エポキシエステル樹脂
、アルキド樹脂、アクリル樹脂、ウレタン樹脂およびメ
ラミン樹脂等を単独で、もしくは2種以上組合わせて使
用できる。
As the resin type, epoxy resin, epoxy ester resin, alkyd resin, acrylic resin, urethane resin, melamine resin, etc. can be used alone or in combination of two or more.

また本発明における顔料としては、タンカル、マイカ、
バリダ、クレー、シリカ、タルクなどの体質顔料、カー
ボンブラック、グラファイト、二酸化チタン、シアニン
ブルー、酸化鉄系顔料、ストロンチウムクロメート、ジ
ンククロメートなどの有機系および無機系の着色顔料お
よび防錆顔料等の通常塗料分野で使用できる顔料類が使
用できる。またストロンチウムクロメートやジンククロ
メートなどの防錆顔料は、防食性などの観点から樹脂1
00重量部に対して05〜35重量部の範囲含有されて
いることが好ましい。
In addition, pigments in the present invention include tankar, mica,
Extender pigments such as barida, clay, silica, talc, organic and inorganic coloring pigments and anti-rust pigments such as carbon black, graphite, titanium dioxide, cyanine blue, iron oxide pigments, strontium chromate, zinc chromate, etc. Pigments that can be used in the paint field can be used. In addition, anti-rust pigments such as strontium chromate and zinc chromate are used in resins from the viewpoint of corrosion resistance.
It is preferable that the content is in the range of 05 to 35 parts by weight per 00 parts by weight.

本発明においては樹脂100g当たり、上記の顔料類を
顔料の総吸油量が2000〜25000、好ましくは5
000〜l 5000の範囲内となるよう配合する。樹
脂100g当たりの顔料の総吸油量が2000未満では
チキントロピー性の付与効果が不足し、エツジ端部に充
分な膜厚が得られず、一方、上記総吸油量が25000
を超えると得られる塗膜の物性が劣る傾向がみられる。
In the present invention, the above-mentioned pigments are added per 100 g of resin so that the total oil absorption amount of the pigments is 2,000 to 25,000, preferably 5.
000 to 15000. If the total oil absorption amount of the pigment per 100 g of resin is less than 2000, the effect of imparting chicken tropism is insufficient, and a sufficient film thickness cannot be obtained at the edge end.
If it exceeds 100%, the physical properties of the resulting coating film tend to be poor.

本発明の浸漬塗装用塗料組成物は上記の樹脂と顔料を必
須成分とするものであるが、その他、消泡剤、レベリン
グ剤、増粘剤、タレ止め剤、顔料分散剤、色分かれ防止
剤などの塗料添加剤を含有していてもよい。
The coating composition for dip coating of the present invention contains the above-mentioned resin and pigment as essential components, but also contains an antifoaming agent, a leveling agent, a thickener, an anti-sagging agent, a pigment dispersant, and a color separation prevention agent. It may contain paint additives such as.

本発明における樹脂が水性樹脂である場合、さらに水を
必須成分として含有し、その他、メタノール、エタノー
ル、プロパツール、ブタノール、エチレングリコールモ
ノエチルエーテル、エチレングリコールモノブチルエー
テル、エチレングリコールモノエチルエーテルアセテー
トなどのアルコール順、セロソルブ系溶剤類などの水と
親和性を有する溶剤類を塗装作業性や塗面外観の改善な
どのために含有してもよい。また樹脂が有機溶剤希釈型
樹脂の場合、通常、塗料用溶剤として用いられ樹脂を希
釈できる溶剤を含有せしめて使用する6 本発明の塗料組成物を浸漬塗装する場合、浸漬塗装浴の
浴温は通常15〜35°C1さらに好ましくは20〜3
0°C1浴の粘度は45〜80秒、さらに好ましくは5
0〜70秒(フォードカップNo、 4 / 25°C
)の範囲内で行なわれる。
When the resin in the present invention is an aqueous resin, it further contains water as an essential component and also contains methanol, ethanol, propatool, butanol, ethylene glycol monoethyl ether, ethylene glycol monobutyl ether, ethylene glycol monoethyl ether acetate, etc. Solvents having affinity with water, such as alcohol and cellosolve solvents, may be included for the purpose of improving painting workability and appearance of the painted surface. In addition, when the resin is an organic solvent diluted resin, it is usually used by containing a solvent that is used as a paint solvent and can dilute the resin. 6 When coating the coating composition of the present invention by dip coating, the bath temperature of the dip coating bath is Usually 15-35°C1 More preferably 20-3
The viscosity of the 0°C1 bath is 45 to 80 seconds, more preferably 5
0-70 seconds (Ford Cup No. 4/25°C
) is carried out within the range of

被塗物としては、冷延鋼板、亜鉛メツキ鋼機、アルミニ
ウム等の金属素材や、これらの金属素材にリン酸鉄処理
、リン酸亜鉛処理、クロメート処理、リン酸クロム処理
もしくはアルマイト処理などの化成処理を施した表面処
理素材などが被塗物として使用できる。
The objects to be coated include metal materials such as cold-rolled steel sheets, galvanized steel sheets, aluminum, etc., and chemical treatments such as iron phosphate treatment, zinc phosphate treatment, chromate treatment, chromium phosphate treatment, or alumite treatment on these metal materials. Surface-treated materials can be used as objects to be coated.

本発明における顔料の総吸油量はJIS  K5101
−78(顔料試験方法)を用いて次の方法によって測定
される。
The total oil absorption amount of the pigment in the present invention is JIS K5101.
-78 (Pigment Test Method) as measured by the following method.

まず、各々の顔料の吸油量は、次のようにして求められ
る。
First, the oil absorption amount of each pigment is determined as follows.

規定量の試料を硫酸紙にl0mgまで正確にはかりとり
、これをすりガラス扱の上に移す。あらかじめ、試料に
ついて予想される吸油量から必要なくあまに油の量を計
算し、その約90%をミクロビユレットから調べらの先
端にとり、ただちにこのへらですりガラス板の上の試料
と煮あまに油とを約5分間かけて十分に練り合せる。
Accurately weigh a specified amount of sample to the nearest 10 mg on parchment paper, and transfer it onto a frosted glass plate. Calculate the amount of linseed oil in advance from the expected oil absorption of the sample, take about 90% of it from the microbiulet onto the tip of the probe, and immediately mix it with the sample on the frosted glass plate using this spatula. Mix well with oil for about 5 minutes.

つぎに煮あまに油を1〜2滴へらに滴下し、均一に練り
合わせる。煮あまに油を1〜2滴加えて練り合せる操作
をくり返し、試料の全体が初めて堅い均一なパテ状の一
つにまとまった固まりになったときを終点とし、それま
でに要した煮あまに油の量を0.01m1まで読みとる
Next, add 1-2 drops of boiled linseed oil to the spatula and mix evenly. The process of adding 1-2 drops of oil to the boiled flax and kneading it is repeated, and the end point is when the entire sample becomes a hard, uniform, putty-like mass for the first time, and the boiled flax has been added to the boiled flax until then. Read the amount of oil to the nearest 0.01ml.

次いで、吸油量は次式により算出される。Next, the oil absorption amount is calculated using the following formula.

A = −X 100 ここに A:吸油量 S:試料の質量(g) L:煮あまに油の使用量(g) また、総吸油量は樹脂100gに対し配合した各)1の
顔料の配合量(g)に前記式で求められるそれぞれの顔
料の吸油量の値をかけ合せた値の総和で算出される値で
ある。
A = -X 100 where A: Oil absorption amount S: Mass of sample (g) L: Amount of boiled linseed oil used (g) Also, the total oil absorption amount is the amount of each pigment (1) blended per 100 g of resin. This value is calculated as the sum of the amount (g) multiplied by the oil absorption value of each pigment determined by the above formula.

本発明塗料組成物を用いた塗装工程の一例を示すと、被
塗物が前記のように調整された本発明塗料組成物の浸漬
塗装洛中に2〜3分間浸漬された後、引」−げられ、5
〜IO分間静置または空気吹付けなどによって被塗物上
の余分な塗料を除いた後、焼付けられ、乾燥膜厚(エツ
ジ部)5〜15ミクロンのqiiが形成される。焼付条
件は使用する樹脂の種類によって適宜選択すればよく、
通常70〜140℃で15〜30分間焼付けられる。
An example of a coating process using the coating composition of the present invention is that the object to be coated is immersed in the coating composition of the present invention prepared as described above for 2 to 3 minutes, and then removed. 5
After removing excess paint on the object to be coated by allowing it to stand for ~IO minutes or by blowing air, it is baked to form a dry film thickness (edge portion) qii of 5 to 15 microns. Baking conditions can be selected appropriately depending on the type of resin used.
It is usually baked at 70 to 140°C for 15 to 30 minutes.

本発明塗料組成物を浸漬塗装に使用することにより、被
塗物のエツジ端部に充分な膜厚を確保することができ、
防食性良好な浸漬塗装塗膜が得られる。
By using the coating composition of the present invention for dip coating, a sufficient film thickness can be ensured at the edge of the object to be coated,
A dip-coated film with good corrosion resistance can be obtained.

(実施例) 本発明をさらに具体的に説明するため実施例を掲げる。(Example) Examples will be given to further specifically explain the present invention.

実施例1 下記表に示すように、固形分60重啜%の水溶性エポキ
シエステル樹脂167g (固形分で100g)、カー
ボンブラック5g、ストロンチウムクロメート3g、シ
リカ微粉末A23g、水160ggよびエチレングリコ
ール千ノエチルエーテル66gを配合し、シェーカーに
て顔料分散を行ない塗料を得た。下記表に配合組成(固
形分)を示す。
Example 1 As shown in the table below, 167 g of water-soluble epoxy ester resin with a solid content of 60% by weight (100 g in solid content), 5 g of carbon black, 3 g of strontium chromate, 23 g of fine silica powder A, 160 g of water, and 1,000 g of ethylene glycol were added. 66 g of ethyl ether was blended and the pigment was dispersed in a shaker to obtain a paint. The table below shows the composition (solid content).

実施例2〜4および比較例1 実施例1と同様に行ない、それぞれ下記表などに示す配
合の塗料を得た。
Examples 2 to 4 and Comparative Example 1 The same procedure as in Example 1 was carried out to obtain paints having the formulations shown in the table below.

実施例2 実施例3 実施例2において水ン容性エポキシエステル樹脂を水分
散性アルキド樹脂に置き換える以外は同様に行なって塗
料を得た。
Example 2 Example 3 Paints were obtained in the same manner as in Example 2 except that the water-soluble epoxy ester resin was replaced with a water-dispersible alkyd resin.

実施例4 実施例5 実施例6 実施例2においてストロンチウムクロメートを配合しな
い以外は同様に行ない塗料を得た。
Example 4 Example 5 Example 6 Paints were obtained in the same manner as in Example 2 except that strontium chromate was not blended.

比較例1 実施例1〜4j15よび比較例1で得た塗料について、
水/エチレングリコールモノブチルエーテル=2/1の
液で希釈し、それぞれ、60秒()オードカップNo、
 4 / 25℃)の浸漬塗装ン谷とし、浴温25℃で
厚さ0.8m/mのリン酸亜紹処理鋼機を被塗物として
浸漬塗装を行なった。引上げ後、6分間放置した後、8
0℃で20分間焼付けを行ない、浸漬塗装板を得た。
Comparative Example 1 Regarding the paints obtained in Examples 1 to 4j15 and Comparative Example 1,
Diluted with a solution of water/ethylene glycol monobutyl ether = 2/1, each for 60 seconds () ord cup No.
Dip coating was carried out at a bath temperature of 25°C using a 0.8 m/m thick phosphoric acid treated steel as the object to be coated. After lifting and leaving it for 6 minutes, 8
Baking was performed at 0° C. for 20 minutes to obtain a dip-coated board.

試1里 上記のようにして得られた浸漬塗装板についてJIS 
 Z  2371に基づいて240時間耐塩水哨水噴霧
を行ない、平面部および工・ンジ部の防食性を調べた。
JIS for the dip-coated board obtained as above
Based on Z 2371, salt water spraying was carried out for 240 hours to examine the corrosion resistance of the flat parts and the groove parts.

また、JIS  K  5400−1979 6.13
.3B法に準じて、20℃の雰囲気下で落錘重さ500
g、撃心の尖端直径陣インチの条件で衝撃試験を行なっ
た。結果を第1表に示す。
Also, JIS K 5400-1979 6.13
.. According to the 3B method, the falling weight is 500 in an atmosphere of 20℃.
An impact test was conducted under the conditions that the center of impact was 1 inch in diameter. The results are shown in Table 1.

第  1  表 01)耐塩水噴霧試験・評価は、下記に従った。Table 1 01) Salt water spray resistance test and evaluation were conducted in accordance with the following.

○:異常なし ■:わずかに錆またはブリスターが 認められる。○: No abnormality ■: Slight rust or blister Is recognized.

×:全面に錆がみられる。×: Rust is observed on the entire surface.

(*2)衝撃試験:塗面の表面から衝撃を加えた時の、
塗膜損傷を生じない最大高さ を示すfcm)。但し、50cmを最高値とした。
(*2) Impact test: When an impact is applied from the surface of the painted surface,
(fcm) indicating the maximum height without causing paint damage. However, the maximum value was 50 cm.

Claims (1)

【特許請求の範囲】 1)樹脂と少なくとも1種の顔料を必須成分としてなり
、該樹脂100g当たりの顔料の総吸油量が2000〜
25000であることを特徴とする浸漬塗装用塗料組成
物。 2)樹脂が水性樹脂であり、さらに水を必須成分として
含有する請求項1記載の塗料組成物。
[Scope of Claims] 1) A resin and at least one pigment are essential components, and the total oil absorption amount of the pigment per 100 g of the resin is 2000 to 2000.
25,000. A coating composition for dip coating. 2) The coating composition according to claim 1, wherein the resin is an aqueous resin and further contains water as an essential component.
JP7577888A 1988-03-29 1988-03-29 Dip coating composition Pending JPH01247471A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP7577888A JPH01247471A (en) 1988-03-29 1988-03-29 Dip coating composition

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP7577888A JPH01247471A (en) 1988-03-29 1988-03-29 Dip coating composition

Publications (1)

Publication Number Publication Date
JPH01247471A true JPH01247471A (en) 1989-10-03

Family

ID=13586015

Family Applications (1)

Application Number Title Priority Date Filing Date
JP7577888A Pending JPH01247471A (en) 1988-03-29 1988-03-29 Dip coating composition

Country Status (1)

Country Link
JP (1) JPH01247471A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6566652B1 (en) 1999-09-13 2003-05-20 Hitachi, Ltd. Mass spectrometry apparatus having ion source not at negative pressure when finishing measurement

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS62228500A (en) * 1985-12-04 1987-10-07 Kansai Paint Co Ltd Electrodeposition painting method

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