JPH01230465A - Light-transmitting spinel sintered material and production thereof - Google Patents

Light-transmitting spinel sintered material and production thereof

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Publication number
JPH01230465A
JPH01230465A JP63055844A JP5584488A JPH01230465A JP H01230465 A JPH01230465 A JP H01230465A JP 63055844 A JP63055844 A JP 63055844A JP 5584488 A JP5584488 A JP 5584488A JP H01230465 A JPH01230465 A JP H01230465A
Authority
JP
Japan
Prior art keywords
spinel
density
sintered body
sintered material
pressure
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP63055844A
Other languages
Japanese (ja)
Other versions
JP2620288B2 (en
Inventor
Kenichiro Shibata
柴田 憲一郎
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Sumitomo Electric Industries Ltd
Original Assignee
Sumitomo Electric Industries Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Sumitomo Electric Industries Ltd filed Critical Sumitomo Electric Industries Ltd
Priority to JP63055844A priority Critical patent/JP2620288B2/en
Priority to EP89302254A priority patent/EP0332393B1/en
Priority to DE68916282T priority patent/DE68916282T2/en
Publication of JPH01230465A publication Critical patent/JPH01230465A/en
Priority to US07/579,085 priority patent/US5152940A/en
Application granted granted Critical
Publication of JP2620288B2 publication Critical patent/JP2620288B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Abstract

PURPOSE:To promote high-density formation and to make a thick material as an infrared light transmitting window exhibit excellent light transmission, by further subjecting a high-density sintered material of magnesia-alumina spinel to hot static pressure treatment at high temperature under high pressure. CONSTITUTION:Fine magnesia-alumina spinel powder having >=99.9% purity and >=10m<2>/g (BET value) specific surface area is molded under static pressure of >=1.0 ton/cm<2> pressure. The molded article is sintered at multiple stages in vacuum or H2 or He atmosphere at 1,400-1,800 deg.C for 2-24 hours and made into high density of >=95% theoretical density. Then the sintered material is further subjected to hot static pressure treatment at 1,400-1,800 deg.C under 500-2,000kg/cm<2> pressure in an atmosphere of N2, Ar, O2, etc., to give a light transmitting spinel sintered material. The spinel sintered material has >=75% straight-chain percent transmission in 3mm thickness by infrared light at 3-4mum wavelength.

Description

【発明の詳細な説明】 〈産業上の利用分野〉 この発明は透光性にすくれた多結晶スピネル焼結体およ
びその製造方法に係り、特に波長2〜4μmの中赤外領
域での赤外光透過窓として好適な高密度のスピネル焼結
体およびその製造方法に関づるものである。
[Detailed Description of the Invention] <Industrial Application Field> The present invention relates to a translucent polycrystalline spinel sintered body and a method for manufacturing the same, particularly in the mid-infrared region with a wavelength of 2 to 4 μm. The present invention relates to a high-density spinel sintered body suitable as an external light transmission window and a method for manufacturing the same.

〈従来の技術〉 スピネル(r AJ 20/、 )は結晶型が立方晶で
あるため、粒界散乱が起こりにくく、従来各種の製法に
よって透光性焼結体を得る試みがなされている。
<Prior Art> Since spinel (r AJ 20/, ) has a cubic crystal type, grain boundary scattering is less likely to occur, and attempts have been made to obtain translucent sintered bodies by various manufacturing methods.

例えば“特開昭47−6028号公報に示されるように
、弗化リチウム(LiF)を添加して真空中でホットプ
レスする方法や、特開昭59−121158号公報に示
されるようにアルコキシドを加水分解して得られた微粉
末にり、、「を添加して所定形状に成形したのち、水素
中において焼結する方法、さ、らに高純度−N 20/
、原石とアルコキシド法にて臂だ超微粒子〃20gとの
混合物を成形した後真空または水素雰囲気中で焼成する
方法(特開昭62−72556号)などが知られている
。この、いわゆる常圧焼結法(無加圧焼結法)では、焼
結助剤を添加することが必要であり、上記のり、Fのほ
かに酸化カルシウム(Cab)も有効であることが知ら
れている。
For example, as shown in JP-A-47-6028, lithium fluoride (LiF) is added and hot-pressed in a vacuum, or alkoxide is added as shown in JP-A-59-121158. There is a method in which the fine powder obtained by hydrolysis is added with N20/N20/
, a method is known in which a mixture of raw stone and 20 g of ultrafine particles prepared by the alkoxide method is formed and then fired in a vacuum or hydrogen atmosphere (Japanese Patent Application Laid-open No. 72556/1983). In this so-called pressureless sintering method (pressureless sintering method), it is necessary to add a sintering aid, and in addition to the above-mentioned glue and F, calcium oxide (Cab) is also known to be effective. It is being

また常圧焼結法においては、M2O3と10の組成比が
モル比で0.5:0.5の等モル比の焼結体のほかに、
MgO過剰あるいはN2O3が僅かに過剰の組成の焼結
体がある。
In addition, in the pressureless sintering method, in addition to a sintered body in which the composition ratio of M2O3 and 10 is an equimolar ratio of 0.5:0.5,
There is a sintered body having a composition with an excess of MgO or a slight excess of N2O3.

〈発明が解決しようとする課題〉 従来の真空中におけるホットプレス方法は、高温、高圧
力を要づるため、設備が大型化し、生産性が悪く、高価
となる欠点がある。また、形状的にも円板状のものは得
られるが、異形品は歩留りよく作ることができないとい
う問題があった。
<Problems to be Solved by the Invention> The conventional hot pressing method in a vacuum requires high temperature and high pressure, which has the drawbacks of large-sized equipment, poor productivity, and high cost. Further, although disc-shaped products can be obtained, there is a problem in that irregularly shaped products cannot be manufactured with a high yield.

また、常圧焼結法では空孔が残留しやすいため、透光性
のレベルが低く、焼結助剤を添加したり、モル比を変化
させた場合にも第2相が出現しやすく、これらの組織的
不均一性により光が散乱され、直線透過率が低ドすると
いう欠点があった。
In addition, since pores tend to remain in the pressureless sintering method, the level of transparency is low, and a second phase tends to appear even when a sintering aid is added or the molar ratio is changed. These structural non-uniformities cause light to be scattered, resulting in a disadvantage of low in-line transmittance.

従来法にJ、る透光性スピネル焼結体の直線透過率は厚
さ1 mmで75〜80%程度であったが、赤外光透過
窓としては厚さ3mm以上で使用される用途もあり、透
光性の向−にが必要であった。
The in-line transmittance of the translucent spinel sintered body used in the conventional method was about 75 to 80% at a thickness of 1 mm, but it is also used as an infrared light transmitting window at a thickness of 3 mm or more. There was a need for translucency.

く課題を解決するための手段〉 この発明は上記従来法の課題を解決するべく検問の結果
、いったん焼結した高密度スピネル焼結体を、さらに高
温高圧で熱間静水圧(HI P>処理することにより、
さらに高密度化を促進し、厚肉材料でも透光性に1くれ
たスピネル焼結体を製造する方法を見出したのである。
In order to solve the above-mentioned problems of the conventional method, the present invention has been developed to solve the above-mentioned problems of the conventional method. By doing so,
Furthermore, they discovered a method for producing spinel sintered bodies that promote higher density and have improved translucency even when using thick-walled materials.

即ち、この発明は純度99.9%以上、比表面積10T
It、7g(BET値)以上の高純度で、かつ微細なス
ピネル粉末を圧力1.0tOn、/cm2以上で静圧成
形し、成形比重を2.0以上の成形体としたのち、真空
または水素またはヘリウムの雰囲気中て1400〜18
00°Cの節回て2〜24時間多段階焼結して理論密度
の95%以上に高密度化し、次いでこの焼結体をさらに
1400〜1800°C1圧力500〜2000KN−
Jの高圧の窒素ガス、アルゴンガスまたは酸素ガスの雰
囲気下でHIP51!¥理することによりさらに高密度
で透光性にづぐれた透光性スピネル焼結体を提供するも
のである。
That is, this invention has a purity of 99.9% or more and a specific surface area of 10T.
It, 7 g (BET value) or more of high purity and fine spinel powder is statically molded at a pressure of 1.0 tOn/cm2 or more to form a compact with a molded specific gravity of 2.0 or more, and then vacuum or hydrogen or 1400-18 in helium atmosphere
Multi-stage sintering is performed at 00°C for 2 to 24 hours to increase the density to 95% or more of the theoretical density, and then this sintered body is further sintered at 1400 to 1800°C and 500 to 2000 KN-pressure.
HIP51! under a high-pressure nitrogen, argon, or oxygen gas atmosphere. By processing, a translucent spinel sintered body with higher density and improved translucency can be provided.

く作用〉 この発明において、HIP処理は焼結により95%以上
に高密度化したスピネル焼結体の表面を1400〜18
00°Cの高温下、500〜2000に9Jの高圧で等
方的に圧縮する方向に加圧づるため、塑性変形および拡
散機構による空孔の除去が促進され、さらに高密度化が
達成される。これが透光性の向上に有効に寄与するので
ある。HIP処理前の密度が95%未満の場合には残留
空孔の多くがいわゆる開気孔状態となって高圧ガスが焼
結体内部に侵入してしまうため、)−11P処理による
高密度化が十分に進行しない。
In this invention, the HIP treatment reduces the surface of the spinel sintered body, which has been densified to 95% or more by sintering, to a
Since the material is isotropically compressed at a high pressure of 500 to 2000°C and 9J at a high temperature of 00°C, the removal of pores by plastic deformation and diffusion mechanisms is promoted, and further densification is achieved. . This effectively contributes to improving translucency. If the density before HIP treatment is less than 95%, most of the remaining pores become so-called open pores, allowing high pressure gas to enter the inside of the sintered body. does not proceed.

HIP処理にお(プる高圧ガスはスピネル焼結体に対し
て等方的に働くため、従来のホットプレス法による上下
方向のみの加圧よりも均一に高密度化が進行し、透光性
の均一な焼結体が得られる。
Because the high-pressure gas applied to the HIP treatment acts isotropically on the spinel sintered body, densification progresses more uniformly than when pressurizing only in the vertical direction with the conventional hot press method, resulting in improved translucency. A uniform sintered body is obtained.

また焼結時に発生した不均一相も均一化づる効果がある
It also has the effect of homogenizing the heterogeneous phase generated during sintering.

高圧ガスの圧力は500〜2000Kf14と高圧であ
るため、従来のホットプレス法(1000Kg/cm2
が限度)J:りも空孔の除去効果が大きく、すぐれた透
光性の焼結体が得られる。
Since the pressure of high-pressure gas is as high as 500 to 2000Kf14, the conventional hot press method (1000Kg/cm2
J: The effect of removing pores is large, and a sintered body with excellent translucency can be obtained.

高圧ガスの種類はアルゴンガスまたは窒素ガスまたは酸
素ガスあるいはこれらの混合ガスが望ましく、若干の酸
素ガスを混合することにより、HIP処理時のスピネル
焼結体からの脱酸素による透光性の低下を防止できる効
果を有する。
The type of high-pressure gas is preferably argon gas, nitrogen gas, oxygen gas, or a mixture of these gases. By mixing a small amount of oxygen gas, a decrease in translucency due to deoxidation from the spinel sintered body during HIP processing can be prevented. It has the effect of preventing

高圧ガス投入前の焼結は多段階で行なわれるが、スピネ
ル成形体の焼結による高密度化過程において残留空孔の
内部に窒素、アルゴン等の分子径の大きなガスが取り込
まれることは以後の高密度化を阻害覆るので、この焼結
は真空雰囲気または分子径の小さな水素やヘリウム雰囲
気が望ましい。
Sintering before high-pressure gas injection is performed in multiple stages, but gases with large molecular diameters such as nitrogen and argon are trapped inside the residual pores during the densification process of the spinel compact by sintering. This sintering is preferably performed in a vacuum atmosphere or in a hydrogen or helium atmosphere with small molecular diameters, since this may inhibit high density.

そして焼結条件としては1400〜1800°Cで2〜
24時間が好ましく、第1段階の焼結で理論密度の95
%以」二に高密度化される。
And the sintering conditions are 1400~1800°C and 2 ~
24 hours is preferred, and the first stage of sintering reduces the theoretical density to 95%.
% or more.

またCaOまたはしLPなどの焼結助剤を添加した場合
には4〜10時間程時間短時間保持でも95%以上の高
密度焼結を容易に達成することができる。
Furthermore, when a sintering aid such as CaO or LP is added, high-density sintering of 95% or more can be easily achieved even by holding for a short time of about 4 to 10 hours.

この発明において使用するスピネル粉末は純度99.9
%以上で比表面積が10TIt#] (B E T値)
以上であることが望ましい。
The spinel powder used in this invention has a purity of 99.9
% or more, the specific surface area is 10TIt#] (BET value)
The above is desirable.

これは−次粒子の粒径がおJ、そ0.2μm以下である
ことを示しており、」二記の焼結条件で緻密な焼結体を
得るためには必要な条件である。また純度を99,9%
以上とするのは、不純物が多く含有しているとたとえ十
分な高密度化焼結体が1ηられたとしても不純物吸収に
より透光性の低下をもたらすためである。
This indicates that the particle size of the secondary particles is 0.2 μm or less, which is a necessary condition for obtaining a dense sintered body under the sintering conditions described in 2. Also, the purity is 99.9%
The reason for this is that if a large amount of impurities is contained, even if a sufficient densified sintered body is produced by 1η, the impurity absorption will result in a decrease in light transmittance.

特に鉄などの遷移金属元素を含むことは好ましくない。In particular, it is not preferable to include transition metal elements such as iron.

なお原料粉末としてはアルコキシド等の加水分解による
ものが適当である。
Note that as the raw material powder, powder obtained by hydrolysis of alkoxide or the like is suitable.

上記したこの発明の製造方法によると、波長3〜4μm
の赤外光による厚さ3胴の直線透過率が75%以上の透
光性スピネル焼結体を得ることができる。
According to the manufacturing method of the present invention described above, the wavelength is 3 to 4 μm.
It is possible to obtain a translucent spinel sintered body having a linear transmittance of 75% or more with infrared light of 3 cylinder thickness.

〈実施例〉 以下、この発明を実施例により詳細に説明覆る。<Example> Hereinafter, this invention will be explained in detail with reference to Examples.

純度99.9%、比表面積14TIt、/g(B E 
T値)の高純度スピネル粉末にしFを0.2%添加し、
アルミナボールを用いて24時時間式混合した。この混
合粉末を乾燥後、直径30mmのづムモールドを用いて
2.0ton4て静圧成形を行ない、比重2.2の成形
体を冑 プこ 。
Purity 99.9%, specific surface area 14 TIt, /g (BE
High purity spinel powder with T value) is added with 0.2% F,
The mixture was mixed 24 hours a day using an alumina ball. After drying this mixed powder, it was subjected to static pressure molding at 2.0 tons using a drum mold with a diameter of 30 mm to form a molded product with a specific gravity of 2.2.

この成形体を水素炉中で1100℃で3時間仮焼結した
後、1800°Cで24時間焼結し、理論密度比98%
以上の焼結体を得た。さらにこの焼結体をHIP装置に
入れ、10%02− Arの混合ガスを用いて2000
KSI−4で1時間保持した。
This compact was pre-sintered at 1100°C for 3 hours in a hydrogen furnace, and then sintered at 1800°C for 24 hours, resulting in a theoretical density ratio of 98%.
The above sintered body was obtained. Further, this sintered body was placed in a HIP device and heated to 2000°C using a 10% O2-Ar mixed gas.
It was maintained in KSI-4 for 1 hour.

かくして得られたスピネル焼結体を厚さ3mmに鏡面胡
麻加工し、赤外分光光度計で透過率を測定したところ、
波長3〜4μ班の赤外領域で最高84%の良好な透光性
を示した。
The thus obtained spinel sintered body was mirror-finished to a thickness of 3 mm, and its transmittance was measured using an infrared spectrophotometer.
It exhibited good translucency of up to 84% in the infrared region of wavelengths 3 to 4 microns.

〈発明の効果〉 以上説明したように、この発明によればスピネル成形体
をいったん高密度に焼結したのち、さらに高温高圧でH
IP処理を施すことにより、高密度で透光性にでぐれた
スピネル焼結体を得ることができるのである。
<Effects of the Invention> As explained above, according to the present invention, after a spinel molded body is sintered to a high density, it is further heated at high temperature and high pressure.
By performing the IP treatment, a spinel sintered body with high density and excellent translucency can be obtained.

また、この発明により得られる透光性スピネル焼結体は
、透光性にすぐれているため、3mm以上の厚内で使用
される赤外光透過窓材として有用である。
Further, the translucent spinel sintered body obtained by the present invention has excellent translucency and is therefore useful as an infrared light transmissive window material used within a thickness of 3 mm or more.

Claims (4)

【特許請求の範囲】[Claims] (1)マグネシア−アルミナスピネルからなり、波長3
〜4μmの赤外光による3mm厚さの直線透過率が75
%以上であることを特徴とする透光性スピネル焼結体。
(1) Made of magnesia-alumina spinel, wavelength 3
Linear transmittance of 3mm thickness by ~4μm infrared light is 75
% or more.
(2)高純度かつ微細なマグネシア−アルミナスピネル
粉末を成形後、焼結して高密度化したのち、1400〜
1800℃、500Kg/cm^2以上にて熱間静水圧
処理することによりさらに高密度で透光性にすぐれた焼
結体とすることを特徴とする透光性スピネル焼結体の製
造方法。
(2) After molding high-purity and fine magnesia-alumina spinel powder and sintering it to high density,
A method for producing a translucent spinel sintered body, which comprises producing a sintered body with higher density and excellent translucency by subjecting it to hot isostatic pressure treatment at 1800° C. and 500 Kg/cm^2 or higher.
(3)スピネル粉末は純度99.9%以上で比表面積1
0m^2/g以上であることを特徴とする請求項(2)
記載の透光性スピネル焼結体の製造方法。
(3) Spinel powder has a purity of 99.9% or more and a specific surface area of 1
Claim (2) characterized in that it is 0 m^2/g or more.
The method for manufacturing the translucent spinel sintered body described above.
(4)スピネル粉末の成形は圧力1ton/cm^2以
上の静圧成形で行ない、成形比重を2.0以上とするこ
とを特徴とする請求項(2)記載の透光性スピネル焼結
体の製造方法。
(4) The translucent spinel sintered body according to claim (2), wherein the spinel powder is molded by static pressure molding at a pressure of 1 ton/cm^2 or more, and the molding specific gravity is 2.0 or more. manufacturing method.
JP63055844A 1988-03-09 1988-03-09 Method for producing translucent spinel sintered body Expired - Lifetime JP2620288B2 (en)

Priority Applications (4)

Application Number Priority Date Filing Date Title
JP63055844A JP2620288B2 (en) 1988-03-09 1988-03-09 Method for producing translucent spinel sintered body
EP89302254A EP0332393B1 (en) 1988-03-09 1989-03-07 Method of producing a light-transmitting spinel sintered body
DE68916282T DE68916282T2 (en) 1988-03-09 1989-03-07 Process for producing a translucent body from sintered spinel.
US07/579,085 US5152940A (en) 1988-03-09 1990-09-07 Method of producing a light-transmitting spinel sintered body

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP63055844A JP2620288B2 (en) 1988-03-09 1988-03-09 Method for producing translucent spinel sintered body

Publications (2)

Publication Number Publication Date
JPH01230465A true JPH01230465A (en) 1989-09-13
JP2620288B2 JP2620288B2 (en) 1997-06-11

Family

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Family Applications (1)

Application Number Title Priority Date Filing Date
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Country Status (1)

Country Link
JP (1) JP2620288B2 (en)

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2006315878A (en) * 2005-05-10 2006-11-24 Sumitomo Electric Ind Ltd Translucent ceramic and method for producing the same
WO2008108276A1 (en) * 2007-03-02 2008-09-12 Sumitomo Electric Industries, Ltd. Spinel sintered body, method for producing the same, transparent substrate, and liquid crystal projector
WO2009069552A1 (en) * 2007-11-26 2009-06-04 Sumitomo Electric Industries, Ltd. Transparent polycrystalline spinel substrate, process for producing the substrate, and optical article using the substrate
JP2009280455A (en) * 2008-05-23 2009-12-03 Sumitomo Electric Ind Ltd Transparent polycrystal spinel substrate and method for producing the same, and electro-optical device

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2006273679A (en) 2005-03-30 2006-10-12 Sumitomo Electric Ind Ltd Spinel sintered compact, light transmission window, and light transmission lens

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS53106713A (en) * 1977-03-01 1978-09-18 Nippon Telegraph & Telephone Process for making light permeable mgal204 ceramics
JPS59121158A (en) * 1982-12-27 1984-07-13 日本碍子株式会社 Polycrystal transparent spinel sintered body and manufacture

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS53106713A (en) * 1977-03-01 1978-09-18 Nippon Telegraph & Telephone Process for making light permeable mgal204 ceramics
JPS59121158A (en) * 1982-12-27 1984-07-13 日本碍子株式会社 Polycrystal transparent spinel sintered body and manufacture

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2006315878A (en) * 2005-05-10 2006-11-24 Sumitomo Electric Ind Ltd Translucent ceramic and method for producing the same
WO2008108276A1 (en) * 2007-03-02 2008-09-12 Sumitomo Electric Industries, Ltd. Spinel sintered body, method for producing the same, transparent substrate, and liquid crystal projector
JP2008214123A (en) * 2007-03-02 2008-09-18 Sumitomo Electric Ind Ltd Spinel sintered compact, method of manufacturing the same, transparent substrate and liquid crystal projector
WO2009069552A1 (en) * 2007-11-26 2009-06-04 Sumitomo Electric Industries, Ltd. Transparent polycrystalline spinel substrate, process for producing the substrate, and optical article using the substrate
JP2009126749A (en) * 2007-11-26 2009-06-11 Sumitomo Electric Ind Ltd Transparent polycrystal spinel substrate, method for producing the same, and optical product using the substrate
JP2009280455A (en) * 2008-05-23 2009-12-03 Sumitomo Electric Ind Ltd Transparent polycrystal spinel substrate and method for producing the same, and electro-optical device

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