JPH01142073A - Production of ferritic stainless steel coated with oxide whisker - Google Patents

Production of ferritic stainless steel coated with oxide whisker

Info

Publication number
JPH01142073A
JPH01142073A JP62299711A JP29971187A JPH01142073A JP H01142073 A JPH01142073 A JP H01142073A JP 62299711 A JP62299711 A JP 62299711A JP 29971187 A JP29971187 A JP 29971187A JP H01142073 A JPH01142073 A JP H01142073A
Authority
JP
Japan
Prior art keywords
stainless steel
ferritic stainless
steel
oxide whiskers
plating
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP62299711A
Other languages
Japanese (ja)
Other versions
JPH0240734B2 (en
Inventor
Yuji Ikegami
雄二 池上
Noboru Kannou
昇 館農
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nippon Yakin Kogyo Co Ltd
Original Assignee
Nippon Yakin Kogyo Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nippon Yakin Kogyo Co Ltd filed Critical Nippon Yakin Kogyo Co Ltd
Priority to JP62299711A priority Critical patent/JPH01142073A/en
Priority to DE88119686T priority patent/DE3883722T2/en
Priority to EP88119686A priority patent/EP0318864B1/en
Priority to EP92105203A priority patent/EP0493373A2/en
Priority to US07/277,649 priority patent/US5017544A/en
Priority to KR1019880015825A priority patent/KR910009401B1/en
Publication of JPH01142073A publication Critical patent/JPH01142073A/en
Priority to US07/393,946 priority patent/US5055145A/en
Publication of JPH0240734B2 publication Critical patent/JPH0240734B2/ja
Granted legal-status Critical Current

Links

Abstract

PURPOSE:To mass-produce ferritic stainless steel coated with oxide whiskers by plating the surface of ferritic stainless steel with Al, diffusing the Al into the steel by heating, and heating the steel in the air. CONSTITUTION:The surface of low Al ferritic stainless steel having <=about 3% Al content is plated with Al and this Al is diffused into the steel by heating in vacuum or in an atmosphere of a nonoxidizing gas. The steel is then heated in the air to form oxide whiskers having a high aspect ratio on the surface of the steel. The resulting ferritic stainless steel having whisker- shaped oxide on the surface has superior catalyst carrier retentivity. The coated stainless steel is suitable for use as a material for a catalytic oxidation and reduction reactor such as a device for purifying exhaust gas from an automobile.

Description

【発明の詳細な説明】 (産業上の利用分野) 本発明は酸化物ウィスカーで被覆されたフェライトステ
ンレス鋼の製造方法に関し、特に自動車排ガスコンバー
タに使用される金属製触媒保持材に適した酸化物ウィス
カーで被覆されたフェライトステンレス鋼の製造方法に
関する。
Detailed Description of the Invention (Industrial Application Field) The present invention relates to a method for producing ferritic stainless steel coated with oxide whiskers, and in particular to an oxide whisker coating suitable for metal catalyst holding materials used in automobile exhaust gas converters. The present invention relates to a method for producing ferritic stainless steel coated with whiskers.

(従来の技術) 従来より自動車排ガスコンバータとしてコーディエライ
ト(2Mg012Al203.5Si02)製ハニカム
が使用されこれに触媒担体(γ−Al203)や貴金属
触媒を担持させていた。しかしながら、このコーディエ
ライト製ハニカムを耐酸化性ステンレス鋼で製造すると
触媒担体や貴金属触媒がコンバータの急激な温度変化や
震動によって簡単に剥離する欠点があった。この点を解
決するためにAl含有ステンレス鋼に熱処理を行なって
、その表面にアルミナウィスカーを成長させ耐剥離性を
向上させていた。すなわち、酸化物ウィスカーで被覆さ
れたフェライトステンレス鋼箔は、触媒含浸したアルミ
ナ担体との密着性が高く、自動車排ガス触媒コンバータ
用として価値が高いのである。そして酸化物ウィスカー
被覆されたフェライトステンレス鋼の製造方法について
特開昭56−96726.57−71898に記載され
ている。しかして、これら公報に記載されているように
使用されるAl含有ステンレス鋼としてはCr:15〜
25%、Al:3〜6%、任意的にY:0.3〜1.0
%を含む高Al含有ステンレス鋼であるが、実際には鋼
中のAl量が5ぶ以上必要であり、又酸化物ウィスカー
のアスペクト比をより大きくしたい場合にはさらに多く
のAI2が必要である。しかしながらこのような高Al
含有フェライトステンレス鋼は靭性に乏しく大量生産す
ることは困難であった。なお、特開昭62−14986
2号公報にはAl含有ステンレス鋼材にブラスト処理を
した後、高温で酸化させて該鋼材表面に表面AΩウィス
カーを形成させる方法が記載されているが、本発明では
ブラスト処理を行なわず、メツキ処理を行なう点でこの
方法とは異なる。
(Prior Art) Honeycombs made of cordierite (2Mg012Al203.5Si02) have conventionally been used as automobile exhaust gas converters, and have catalyst carriers (γ-Al203) and precious metal catalysts supported thereon. However, when this cordierite honeycomb is made of oxidation-resistant stainless steel, there is a drawback that the catalyst carrier and precious metal catalyst easily peel off due to sudden temperature changes or vibrations of the converter. To solve this problem, Al-containing stainless steel was heat treated to grow alumina whiskers on its surface to improve its peeling resistance. In other words, the ferritic stainless steel foil coated with oxide whiskers has high adhesion to the catalyst-impregnated alumina carrier, making it highly valuable for automotive exhaust gas catalytic converters. A method for producing ferritic stainless steel coated with oxide whiskers is described in JP-A-56-96726.57-71898. However, as described in these publications, the Al-containing stainless steel used is Cr: 15~
25%, Al: 3-6%, optionally Y: 0.3-1.0
%, but in reality, the amount of Al in the steel needs to be 5 or more, and if you want to increase the aspect ratio of oxide whiskers, even more AI2 is needed. . However, such high Al
Ferrite-containing stainless steel has poor toughness and is difficult to mass produce. In addition, Japanese Patent Application Laid-Open No. 62-14986
Publication No. 2 describes a method of blasting an Al-containing stainless steel material and then oxidizing it at high temperature to form surface AΩ whiskers on the surface of the steel material. However, in the present invention, the blasting treatment is not performed and the plating treatment is performed. This method differs from this method in that it performs the following.

(解決しようとする問題点) 本発明者らは上記の欠点を解決すべく種々検討した結果
、低アルミ含有フェライトステンレス鋼の表面にAlメ
ツキを施し熱拡散処理を行なって表面層のみ高アルミフ
ェライト相に改良し、これにウィスカー生成処理を行な
うことによって上記の欠点を改良しうろことを見出して
本発明を完成するに至ったもので、本発明の目的は低A
lフェライトステンレス鋼を素材として自動車排ガスコ
ンバータに使用される触媒保持材に適した酸化物ウィス
カーで被覆されたフェライトステンレス鋼の製油方法を
提供するにある。
(Problems to be Solved) As a result of various studies in order to solve the above-mentioned drawbacks, the present inventors applied Al plating to the surface of low-aluminum-containing ferritic stainless steel and performed thermal diffusion treatment to make only the surface layer high-aluminum ferrite. The present invention was completed by discovering that scales can be improved by improving the phase and applying whisker generation treatment to improve the above-mentioned drawbacks.
(1) To provide a method for producing oil of ferritic stainless steel coated with oxide whiskers, which is made from ferritic stainless steel and is suitable for a catalyst holding material used in automobile exhaust gas converters.

(問題点を解決するための手段) すなわち、本発明は、フェライトステンレス鋼表面にA
lメツキした後、真空中もしくは非酸化性ガスの雰囲気
中で加熱してAlをフェライト鋼中へ拡散させて表面を
高11含有フエライト相にした後、空気中で加熱して酸
化物ウィスカーを生成させ、該酸化物ウィスカーで被覆
されたフェライトステンレス鋼の製造方法である。しか
して。
(Means for Solving the Problems) That is, the present invention provides A on the surface of ferritic stainless steel.
After plating, it is heated in vacuum or in a non-oxidizing gas atmosphere to diffuse Al into the ferritic steel, making the surface a high-11-containing ferrite phase, and then heated in air to generate oxide whiskers. This is a method for producing ferritic stainless steel coated with oxide whiskers. However.

本発明は通常使用されているAl含有フェライトステン
レス鋼に更にAflメツキを施して高11含有フエライ
ト相としてもよいが、特にLA含有3%以下の低Aβフ
ェライトステンレス鋼を使用する場合にその効果は著る
しく大きく、Cr:10〜30%、Al:3%以下及び
任意的にY 、 La 、 Ce等のREMを0.1−
1.0%含有するものを使用することが好ましい=Al
メツキ方法としては、溶融法、電気メツキ法、冷間クラ
ッド法でもよいが、特・に特開昭61−107764号
で提案した極薄帯に常温大気中で連続メツキ可能なメカ
ニカルメッキ法がより好ましい。
In the present invention, a commonly used Al-containing ferritic stainless steel may be further Afl-plated to form a high-11-containing ferrite phase, but the effect is particularly low when using a low Aβ ferritic stainless steel with an LA content of 3% or less. Significantly large, Cr: 10-30%, Al: 3% or less, and optionally REM such as Y, La, Ce, etc. 0.1-
It is preferable to use one containing 1.0% = Al
The plating method may be a melting method, an electroplating method, or a cold cladding method, but the mechanical plating method proposed in JP-A No. 61-107764, which allows continuous plating of ultra-thin strips in the air at room temperature, is more preferable. preferable.

すなわち、ワイヤ、リボン又はテープのいずれかよりな
るl又はAl合金を多数植えつけたブラシをステンレス
鋼表面に接触せしめ前記ブラシとステンレス鋼とを相対
運動させてステンレス鋼表面を活性化して、該ステンレ
ス鋼表面にAl又はAΩ合金のメツキ層を形成する方法
である。
That is, a brush made of wire, ribbon, or tape in which a large number of L or Al alloys are planted is brought into contact with the stainless steel surface, and the brush and the stainless steel are moved relative to each other to activate the stainless steel surface. This method forms a plating layer of Al or AΩ alloy on the steel surface.

この方法を用いて、フェライトステンレス鋼表面にA1
1lメツキを施したものを直接空気中で加熱して酸化さ
せても酸化物ウィスカーは生成しない。
Using this method, A1
Oxide whiskers are not generated even if the 1L plated material is oxidized by heating directly in the air.

酸化物ウィスカーを生成させるためには、空気中で加熱
する前にAlを鋼中へ拡散させなければならない。拡散
するための熱処理(以下、拡散熱処理という)は、70
0℃〜1200℃の温度範囲内で実施し、表面Al濃度
が少なくとも5%以上になるようにその保持時間は決め
られる。
To form oxide whiskers, Al must be diffused into the steel before heating in air. Heat treatment for diffusion (hereinafter referred to as diffusion heat treatment)
It is carried out within a temperature range of 0° C. to 1200° C., and the holding time is determined so that the surface Al concentration is at least 5% or more.

拡散熱処理の雰囲気としては、真空中もしくは非酸化性
ガス雰囲気中であって、なるべく酸素分圧の低いほうが
よい。真空では、I X 10−’Torr以下、H2
では露点−40℃以下で十分である。
The atmosphere for the diffusion heat treatment is preferably a vacuum or a non-oxidizing gas atmosphere, with the oxygen partial pressure as low as possible. In vacuum, I x 10-'Torr or less, H2
In this case, a dew point of -40°C or lower is sufficient.

拡散熱処理後の空気中における加熱で酸化物ウィスカー
を生成させるわけであるが、拡散熱処理時にステンレス
鋼表面に薄いAl203皮膜が形成されている場合は、
拡散熱処理後直接空気中で850℃−950℃に加熱す
れば酸化物ウィスカーは生成する。しかしながら、拡散
熱処理時表面に厚いAl203皮膜もしくはCr 、 
Fe酸化物が生成されることがあり、このような場合は
、酸でこれらの酸化物を除去し、表面を清浄な金属面に
してから、再度真空中あるいは非酸化性ガス中で加熱し
て薄いAl203皮膜を形成させる必要がある。
Oxide whiskers are generated by heating in air after diffusion heat treatment, but if a thin Al203 film is formed on the stainless steel surface during diffusion heat treatment,
Oxide whiskers are generated by heating directly in air to 850-950°C after the diffusion heat treatment. However, during diffusion heat treatment, a thick Al203 film or Cr film on the surface,
Fe oxides may be generated, and in such cases, remove these oxides with acid, make the surface a clean metal surface, and then heat again in vacuum or in a non-oxidizing gas. It is necessary to form a thin Al203 film.

この薄いAl203皮膜、すなわちウィスカー前駆体を
形成させるには、真空中もしくは非酸化性ガス中であっ
て、低い酸素分圧で700℃〜1200℃の温度範囲に
加熱すればよい。時間は数分あれば十分である。酸素分
圧としては真空ではI X 10−’Torr以下、■
2では露点−40°C以下が好ましい。
In order to form this thin Al203 film, that is, the whisker precursor, heating may be performed in a vacuum or in a non-oxidizing gas at a low partial pressure of oxygen to a temperature range of 700°C to 1200°C. A few minutes is sufficient. The oxygen partial pressure is less than I x 10-'Torr in vacuum, ■
2, the dew point is preferably -40°C or lower.

前記薄いAl203皮膜、すなわちウィスカー前駆体か
らウィスカー状酸化物を生成させるためには、空気中で
870℃〜930℃に加熱する必要がある。この温度範
囲以外では高アスペクト比のウィスカーは生成しない。
In order to generate a whisker-like oxide from the thin Al203 film, that is, a whisker precursor, it is necessary to heat it in air to 870°C to 930°C. High aspect ratio whiskers do not form outside this temperature range.

保持時間は、900℃で8時間以上、925℃で4時間
以上であれば十分である。
It is sufficient that the holding time is 8 hours or more at 900°C and 4 hours or more at 925°C.

以上のように本発明は、Alメツキにより大量生産可能
な低Al含有フェライトステンレス鋼表面近傍のみを高
11フエライト相に改良して酸化物ウィスカーを生成さ
せる方法でありその経済的効果は大きい。又、本発明に
より前記表面近傍を非常に高いAl、濃度にすることが
可能であり、アスペクト比の大きい酸化物ウィスカーを
生成させることができ、触媒担持に適している。
As described above, the present invention is a method for producing oxide whiskers by improving only the vicinity of the surface of low-Al-containing ferritic stainless steel, which can be mass-produced by Al plating, into a high-11 ferrite phase, and its economical effects are significant. Furthermore, according to the present invention, it is possible to have a very high Al concentration near the surface, and it is possible to generate oxide whiskers with a large aspect ratio, which is suitable for supporting a catalyst.

次に実施例をもって本発明をさらに具体的に説明するが
本発明はこれら実施例に限定されるものではない。
Next, the present invention will be explained in more detail with reference to Examples, but the present invention is not limited to these Examples.

〈実施例1〉 5US430.0.05t X 100w X Lの箔
表面に前記メカニカルメッキ法によりAIlを5μメツ
キしたあと、真空中(2X10 ”Torr)で900
℃X lhrの拡散熱処理を施し、その後空気中で90
0℃X 16hrの酸化をさせた箔の表面走査型電子顕
微鏡写真を第1図に示す。
<Example 1> After plating 5 μm of Al on the surface of a 5US430.0.05t x 100w
Diffusion heat treatment at ℃
FIG. 1 shows a surface scanning electron micrograph of the foil oxidized at 0° C. for 16 hours.

表面には密に約5μ長の酸化物ウィスカー(Anzo3
)が生成している。
The surface is densely covered with oxide whiskers (Anzo3) with a length of approximately 5μ.
) is generated.

〈実施例2〉 18%Cγ−2,5%Al鋼、0.04t X 75w
 X Lの箔表面にメカニカルメッキ法により両面的3
μのAlメツキを施し、その後H2中(露点−50°C
)で1000°Cx30分の拡散熱処理を施した。この
後、弗酸1規定溶液(HF IN)、硝酸1規定溶液(
1+No31N)の酸で表面を清浄にした後真空中(2
X 1O−5Torr)で1100℃×5分の熱処理を
行ない、さらに空気中で925℃X8hrの酸化処理を
実施した。この材料の表面を観察した結果を第2図に示
す。表面には密に約3μ長の酸化物ウィスカーが生成し
ている。
<Example 2> 18%Cγ-2.5%Al steel, 0.04t x 75w
Double-sided 3 by mechanical plating method on the foil surface of XL
μ Al plating was applied, and then in H2 (dew point -50°C)
) was subjected to diffusion heat treatment at 1000°C for 30 minutes. After this, add a 1N solution of hydrofluoric acid (HF IN), a 1N solution of nitric acid (
After cleaning the surface with acid (1+No31N), clean it in vacuum (2
A heat treatment was performed at 1100° C. for 5 minutes at a temperature of 100° C. (X 1 O−5 Torr), and an oxidation treatment was further performed at 925° C. for 8 hr in air. Figure 2 shows the results of observing the surface of this material. Oxide whiskers with a length of approximately 3 μm are densely formed on the surface.

(効果) 以上、述べたように本発明は低Alフェライトステンレ
ス鋼を使用するので従来使用されている高Alフェライ
トステンレス鋼の場合に比して大量生産が可能であり、
又表面にAlメツキを施しこれを拡散させるために表面
層はきわめて高いAlとすることができるのでアスペク
ト比の大きいウィスカーが生成することができ、本発明
法により製造したウィスカー状酸化物を表面に有するフ
ェライトステンレス鋼は、触媒担体保持能力に優れ、自
動車排ガス浄化装置はもとより多くの工業過程で行なわ
れる触媒酸化及び還元反応に用いられる装置用材料とし
て好適である。
(Effects) As mentioned above, since the present invention uses low-Al ferrite stainless steel, mass production is possible compared to the conventionally used high-Al ferrite stainless steel.
In addition, since the surface layer is plated with Al and has a very high Al content to diffuse it, whiskers with a large aspect ratio can be generated. Ferrite stainless steel has an excellent ability to hold a catalyst carrier, and is suitable as a material for devices used in catalytic oxidation and reduction reactions performed in many industrial processes, as well as automobile exhaust gas purification devices.

【図面の簡単な説明】[Brief explanation of the drawing]

第1図は本発明の実施例1で得られた酸化物ウィスカー
(Al203)の表面走査型電子顕微鏡写真、第2図は
本発明の実施例2で得られた酸化物ライ−8= スカーUg2o3)の表面走査型電子顕微鏡写真である
FIG. 1 is a surface scanning electron micrograph of the oxide whisker (Al203) obtained in Example 1 of the present invention, and FIG. 2 is a surface scanning electron micrograph of the oxide whisker (Al203) obtained in Example 2 of the present invention. ) is a surface scanning electron micrograph.

Claims (1)

【特許請求の範囲】 1、フェライトステンレス鋼表面にAlメッキした後、
真空中もしくは非酸化性ガスの雰囲気中で加熱してAl
をフェライト鋼中へ拡散させて表面を高Al含有フェラ
イト相にした後、空気中で加熱して酸化物ウィスカーを
生成させ、該酸化物ウィスカーで被覆されたフェライト
ステンレス鋼の製造方法。 2、フェライトステンレス鋼がAl含有3%以下の低A
lフェライトステンレス鋼である特許請求の範囲第1項
記載の酸化物ウィスカーで被覆されたフェライトステン
レス鋼の製造方法。 3、Alメッキがメカニカルメッキ法によって行なわれ
る特許請求の範囲第1項及び第2項の各項記載の酸化物
ウィスカーで被覆されたフェライトステンレス鋼の製造
方法。
[Claims] 1. After Al plating the ferritic stainless steel surface,
Al is heated in vacuum or in a non-oxidizing gas atmosphere.
A method for producing ferritic stainless steel coated with oxide whiskers by diffusing into ferritic steel to make the surface a high Al-containing ferrite phase, and then heating in air to generate oxide whiskers. 2. Low A ferritic stainless steel with Al content of 3% or less
A method for producing a ferritic stainless steel coated with oxide whiskers according to claim 1, which is a ferritic stainless steel. 3. A method for producing ferritic stainless steel coated with oxide whiskers as set forth in claims 1 and 2, wherein the Al plating is performed by a mechanical plating method.
JP62299711A 1987-11-30 1987-11-30 Production of ferritic stainless steel coated with oxide whisker Granted JPH01142073A (en)

Priority Applications (7)

Application Number Priority Date Filing Date Title
JP62299711A JPH01142073A (en) 1987-11-30 1987-11-30 Production of ferritic stainless steel coated with oxide whisker
DE88119686T DE3883722T2 (en) 1987-11-30 1988-11-25 Process for the production of ferritic stainless steel with a surface layer consisting of whisker oxide.
EP88119686A EP0318864B1 (en) 1987-11-30 1988-11-25 A production process of ferrite stainless steel covered with oxyde whisker
EP92105203A EP0493373A2 (en) 1987-11-30 1988-11-25 A production process of ferrite stainless steel covered with oxide whisker
US07/277,649 US5017544A (en) 1987-11-30 1988-11-29 Production process of ferrite stainless steel covered with oxide whisker
KR1019880015825A KR910009401B1 (en) 1987-11-30 1988-11-30 Production process of ferrite stainless steel covered with oxide whisker
US07/393,946 US5055145A (en) 1987-11-30 1989-08-15 Production process of ferrite stainless steel covered with oxide whisker

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP62299711A JPH01142073A (en) 1987-11-30 1987-11-30 Production of ferritic stainless steel coated with oxide whisker

Publications (2)

Publication Number Publication Date
JPH01142073A true JPH01142073A (en) 1989-06-02
JPH0240734B2 JPH0240734B2 (en) 1990-09-13

Family

ID=17876040

Family Applications (1)

Application Number Title Priority Date Filing Date
JP62299711A Granted JPH01142073A (en) 1987-11-30 1987-11-30 Production of ferritic stainless steel coated with oxide whisker

Country Status (1)

Country Link
JP (1) JPH01142073A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0219454A (en) * 1988-07-06 1990-01-23 Nippon Yakin Kogyo Co Ltd Production of ferritic stainless steel foil coated with oxide whisker

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS61270363A (en) * 1985-05-14 1986-11-29 インランド スチ−ル カンパニ− Diffused alloy steel foil
JPS61281861A (en) * 1985-06-04 1986-12-12 ア−ムコ、インコ−ポレ−テツド Oxidation resistant ferrous matrix foil and its production
JPS6211547A (en) * 1985-05-28 1987-01-20 ダブリユー・アール・グレイス・アンド・カンパニー−コネチカツト Catalyst carrier made of metal
JPS6344942A (en) * 1986-03-31 1988-02-25 Nippon Steel Corp Preparation of catalyst substrate for automobile exhaust gas purifying device

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS61270363A (en) * 1985-05-14 1986-11-29 インランド スチ−ル カンパニ− Diffused alloy steel foil
JPS6211547A (en) * 1985-05-28 1987-01-20 ダブリユー・アール・グレイス・アンド・カンパニー−コネチカツト Catalyst carrier made of metal
JPS61281861A (en) * 1985-06-04 1986-12-12 ア−ムコ、インコ−ポレ−テツド Oxidation resistant ferrous matrix foil and its production
JPS6344942A (en) * 1986-03-31 1988-02-25 Nippon Steel Corp Preparation of catalyst substrate for automobile exhaust gas purifying device

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0219454A (en) * 1988-07-06 1990-01-23 Nippon Yakin Kogyo Co Ltd Production of ferritic stainless steel foil coated with oxide whisker
JPH0312142B2 (en) * 1988-07-06 1991-02-19 Nippon Yakin Kogyo Co Ltd

Also Published As

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JPH0240734B2 (en) 1990-09-13

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