JPH0112860B2 - - Google Patents
Info
- Publication number
- JPH0112860B2 JPH0112860B2 JP60164948A JP16494885A JPH0112860B2 JP H0112860 B2 JPH0112860 B2 JP H0112860B2 JP 60164948 A JP60164948 A JP 60164948A JP 16494885 A JP16494885 A JP 16494885A JP H0112860 B2 JPH0112860 B2 JP H0112860B2
- Authority
- JP
- Japan
- Prior art keywords
- fibers
- melting point
- pile
- polyester fibers
- spinning
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 239000000835 fiber Substances 0.000 claims description 48
- 229920000728 polyester Polymers 0.000 claims description 31
- 238000002844 melting Methods 0.000 claims description 23
- 230000008018 melting Effects 0.000 claims description 19
- 238000000034 method Methods 0.000 claims description 9
- 229920000742 Cotton Polymers 0.000 claims description 7
- 238000009987 spinning Methods 0.000 claims description 7
- 238000010438 heat treatment Methods 0.000 claims description 5
- 238000009732 tufting Methods 0.000 claims description 5
- 238000009998 heat setting Methods 0.000 claims description 2
- 229920002972 Acrylic fiber Polymers 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 239000000853 adhesive Substances 0.000 description 3
- 230000001070 adhesive effect Effects 0.000 description 3
- 238000002156 mixing Methods 0.000 description 3
- 239000004677 Nylon Substances 0.000 description 2
- 210000004209 hair Anatomy 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 229920001778 nylon Polymers 0.000 description 2
- 229920000642 polymer Polymers 0.000 description 2
- 229920005989 resin Polymers 0.000 description 2
- 239000011347 resin Substances 0.000 description 2
- 229920000297 Rayon Polymers 0.000 description 1
- 239000000839 emulsion Substances 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 230000004927 fusion Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000003960 organic solvent Substances 0.000 description 1
- 229920001225 polyester resin Polymers 0.000 description 1
- 239000004645 polyester resin Substances 0.000 description 1
- 239000002964 rayon Substances 0.000 description 1
- 210000002268 wool Anatomy 0.000 description 1
Landscapes
- Automatic Embroidering For Embroidered Or Tufted Products (AREA)
Description
【発明の詳細な説明】
〔産業上の利用分野〕
本発明は、ポリエステル繊維系紡績パイル系の
タフテイング法に関するものである。DETAILED DESCRIPTION OF THE INVENTION [Industrial Field of Application] The present invention relates to a method for tufting polyester fiber-based spun pile systems.
タフテツドカーペツトのパイル糸は、繊カーペ
ツト（ウイルトン）の経パイル糸と異なり、コー
ンから引き出して直接タフテイングするので強い
緊張（テンシヨン）を受けず、従つて、比較的甘
撚の紡績単糸でも使用出来る。
Unlike the warp pile yarn of fiber carpet (Wilton), the pile yarn of tufted carpet is pulled out from the cone and tufted directly, so it is not subjected to strong tension. Can be used.
その様な甘撚紡績単糸は、撚数が少なく撚糸工
程を通さなくてもよいので生産性がよい反面、パ
イルの毛羽立ちやピリング（毛玉）が起き易く、
又、繊維間の収束力が弱いので開毛し易くへたり
易い。
Such lightly twisted spun single yarn has good productivity because it has a small number of twists and does not need to go through the twisting process, but on the other hand, it is prone to pile fuzzing and pilling.
Furthermore, since the convergence force between the fibers is weak, the hairs tend to open and become flat.
特にポリエステル繊維は接着性が低く、樹脂加
工により繊維間を収束しパイル先端の繊維が開毛
しない様にした所謂ペンシルポイント状のパイル
とすることは出来ない。 In particular, polyester fibers have low adhesion and cannot be processed with resin to form a so-called pencil point pile in which the fibers are converged and the fibers at the tip of the pile do not open.
勿論、パイル糸を強撚したり樹脂を多量に付着
させればよいのであるが、それではコスト高にな
るしパイルにバルキー性がなく風合いの悪いもの
になつてしまう。 Of course, it would be possible to twist the pile threads strongly or apply a large amount of resin, but this would result in high costs and the pile would lack bulk and have a poor texture.
そこで本発明は、カバリング性やバルキー性を
損なうことなくパイル繊維の収束力を高め、毛羽
立ちやピリングが起きずパイル先端繊維の収束し
た所謂ペンシルポイントの柔らかい手触りの好風
合のポリエステル繊維パイルで構成されるタフテ
ツドカーペツトを得ることを目的とする。
Therefore, the present invention improves the convergence power of pile fibers without impairing covering properties or bulky properties, and is composed of a polyester fiber pile with a so-called pencil point, which has a soft touch and a good texture, in which the fibers at the pile end converge without fuzzing or pilling. The purpose is to obtain a tufted carpet with a high quality.
本発明タフテイング法は上記目的に合致するも
のであり、30重量％以下の比率で融点120℃前後
の低融点ポリエステル繊維を含むポリエステル繊
維原綿を80重量％以上含む原綿を混綿し紡績カー
ドを通した紡績糸を、紡績後に120℃以上の加熱
ゾーンを通して巻き替え熱セツトし、その錐形コ
ーンから引き出してタフテイングすることを特徴
とするものである。
The tufting method of the present invention meets the above-mentioned objectives, and involves blending raw cotton containing 80% by weight or more of polyester fiber raw cotton containing low melting point polyester fibers with a melting point of around 120°C at a ratio of 30% by weight or less, and passing it through a spinning card. After spinning, the spun yarn is re-wound through a heating zone of 120°C or higher, heat-set, and then pulled out from the conical cone for tufting.
ポリエステル繊維を80重量％以上含む原綿と
は、紡績原綿の全てがポリエステル繊維であるこ
とが望ましいが、原綿の20重量％以下であるなら
アクリル繊維やナイロン等の他の繊維を配合して
もよいことを意味する。 Raw cotton containing 80% by weight or more of polyester fibers is preferably made entirely of polyester fibers, but other fibers such as acrylic fibers and nylon may be blended as long as they are 20% by weight or less of the raw cotton. It means that.
又、低融点ポリエステル繊維を30重量％以下含
むとは、紡績原綿の全ポリエステル繊維の中の30
重量％以下が低融点ポリエステル繊維でなければ
ならないことを意味する。 In addition, containing 30% by weight or less of low melting point polyester fibers means that 30% of the total polyester fibers in the raw cotton are contained.
This means that less than % by weight must be low melting point polyester fibers.
低融点ポリエステル繊維とは、近時市販されて
いる融点115〜125℃のポリエステル繊維を言い、
それは従来より一般に汎用されている融点300℃
前後のポリエステル繊維に対応するものである。
そのような低融点ポリエステル繊維のパイル糸に
占める比率は２〜５重量％でよい。 Low melting point polyester fiber refers to polyester fiber with a melting point of 115 to 125°C that is currently commercially available.
It has a melting point of 300℃, which has been commonly used.
This corresponds to the front and rear polyester fibers.
The proportion of such low melting point polyester fibers in the pile yarn may be 2 to 5% by weight.
紡績カードを通つた紡績単糸はバルーニングし
ガイドリングで加撚しつつ円筒形のパイプ（コー
ン）に巻き取られるが、その様なコーンから引き
出して錐形コーンに巻き替える過程で熱セツトす
るとよい。即ち本発明では、その巻き替えの際に
低融点ポリエステル繊維の融点以上で一般ポリエ
ステル繊維の融点より遥かに低い温度で加熱し、
一般ポリエステル繊維に低融点ポリエステル繊維
を融着させて紡績糸の熱セツトを行うもので、そ
の場合の加熱温度は145〜155℃程度にするとよ
い。 The spun single yarn that has passed through the spinning card is ballooned, twisted with a guide ring, and then wound around a cylindrical pipe (cone), but it is best to heat set it during the process of pulling it out from such a cone and rewinding it into a conical cone. . That is, in the present invention, during rewinding, heating is performed at a temperature higher than the melting point of low melting point polyester fibers and far lower than the melting point of general polyester fibers,
The spun yarn is thermally set by fusing low melting point polyester fibers to general polyester fibers, and the heating temperature in this case is preferably about 145 to 155°C.
このような紡績は梳毛ギル工程を通して行うと
よく、紡績糸は上撚をかけない単糸のままでタフ
テイングすると効果的である。 Such spinning is preferably carried out through a worsted gill process, and it is effective to tuft the spun yarn as a single yarn without being twisted.
ポリエステル繊維は接着剤により接着し難い繊
維であるが、これを溶融しポリエステル繊維同士
を融着すると強く接着する。即ち、本発明におい
て低融点ポリエステル繊維は接着剤をも兼ねて混
合され、それによつてパイル糸の主体をなす一般
の高融点ポリエステル繊維間を接合するものであ
り、その接着剤たる低融点ポリエステル樹脂を、
エマルジヨンや有機溶剤に溶かした流動物に調製
して塊状になるように付着させるのではなく、細
長く延伸し配向した繊維として用いるので、高融
点ポリエステル繊維よりも配合比率が遥かに少な
い数パーセントでも良好な繊維間収束効果を生じ
る。
Polyester fibers are difficult to bond with adhesives, but when they are melted and the polyester fibers are fused together, they are strongly bonded. That is, in the present invention, the low melting point polyester fiber is mixed to also serve as an adhesive, thereby bonding the general high melting point polyester fibers that form the main body of the pile yarn, and the low melting point polyester resin serving as the adhesive of,
Rather than preparing an emulsion or a fluid dissolved in an organic solvent and attaching it to form a lump, it is used as a long, thinly stretched and oriented fiber, so even a few percent blending ratio, which is much lower than that of high melting point polyester fiber, is sufficient. This produces a convergence effect between fibers.
かくして、低融点ポリエステル繊維の溶融によ
り一般の高融点ポリエステル繊維間が細かく点接
着され、パイルの紡績糸特有のバルキー性や柔軟
な風合を損なわずピリングや毛羽立ちを解消し、
パイル先端の開毛しにくいペンシルポイント風の
パイルのタフテツドカーペツトが得られ、従つ
て、特に本発明はパイル先端の繊維が剪断され開
毛し易いカツトパイルのタフテツドカーペツトに
好都合である。 In this way, by melting the low-melting point polyester fibers, ordinary high-melting point polyester fibers are finely bonded together, eliminating pilling and fluffing without impairing the bulkiness and soft texture characteristic of the spun yarn of the pile.
It is possible to obtain a tufted carpet with a pencil point-like pile in which the ends of the pile are difficult to open, and therefore, the present invention is particularly advantageous for tufted carpets with cut piles in which the fibers at the ends of the pile are sheared and easily open.
かかる効果は、紡績糸を撚糸工程に通し殊更に
加撚して繊維間の収束力を高めるというのではな
く、単にコーンの巻き替え工程で加熱ゾーンを通
すという簡単な熱セツト処理によりもたらされる
からタフテツドカーペツトがコスト高にならず、
従来の生産工程を極端に変えず容易に実施するこ
とができるので経済的である。 This effect is brought about by a simple heat setting process in which the spun yarn is simply passed through a heating zone during the cone rewinding process, rather than by passing the spun yarn through a twisting process to further twist it to increase the converging force between the fibers. Tufted carpet is not expensive,
It is economical because it can be easily implemented without drastically changing the conventional production process.
低融点ポリエステル繊維は、繊維高分子の組成
構造を同じくする高融点ポリエステル繊維とは融
着するが、これを異にするアクリル繊維やナイロ
ン、レーヨン、羊毛等と混紡されたパイル糸の中
で相互に接触しているというだけでは融着せず、
従つて、アクリル繊維等の他の繊維を多量に混用
すると本発明の効果は得られず、それ故に他の繊
維の混用率は20重量％以下にしなければならず、
かかる範囲内で少量のアクリル繊維等の他の繊維
を混用するとポリエステル繊維間が必要以上に強
く密着せず部分的に細かく点接着することになる
ので却つて嵩高に仕上がり、それ故にアクリル繊
維等の他の繊維を数パーセント混用することが推
奨され、それにより一層好都合のタフテツドカー
ペツトが得られる。 Low-melting point polyester fibers fuse with high-melting point polyester fibers that have the same fiber polymer composition structure, but they do not bond with each other in pile yarns blended with acrylic fibers, nylon, rayon, wool, etc., which have different fiber polymer compositions. Just because it is in contact with the material does not cause fusion.
Therefore, if a large amount of other fibers such as acrylic fibers are mixed, the effects of the present invention cannot be obtained, and therefore, the mixing ratio of other fibers must be 20% by weight or less.
If a small amount of other fibers such as acrylic fibers are mixed within this range, the polyester fibers will not adhere as tightly as necessary and will result in fine point adhesion in some areas, resulting in a bulkier finish. It is recommended to incorporate a few percentages of other fibers, which results in a more favorable tufted carpet.
よつて明らかな如く本発明によるとピリングや
毛羽立ち或はパイル先端での開毛等が抑えられ、
嵩高で手触りが柔らかく、ペンシルポイント風の
新規なポリエステル繊維製タフテツドカーペツト
が経済的に得られ、この様に本発明の産業上利と
するところ多大である。 As is clear, according to the present invention, pilling, fuzzing, hair opening at the tip of the pile, etc. can be suppressed,
A novel polyester fiber tufted carpet that is bulky, soft to the touch, and has a pencil point appearance can be obtained economically, and the industrial advantages of the present invention are thus large.
Claims (1)
点ポリエステル繊維を含むポリエステル繊維原綿
を80重量％以上含む原綿を混綿し紡績カードを通
した紡績糸を、紡績後に120℃以上の加熱ゾーン
を通して熱セツトしタフテイングすることを特徴
とするタフテイング法。1. After spinning, the spun yarn is blended with raw cotton containing 80% by weight or more of polyester fiber raw cotton containing low melting point polyester fiber with a melting point of around 120℃ at a ratio of 30% or less and passed through a spinning card, and then passed through a heating zone at 120℃ or higher after spinning. A tufting method characterized by heat setting and tufting.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP16494885A JPS6228458A (en) | 1985-07-24 | 1985-07-24 | Tufting method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP16494885A JPS6228458A (en) | 1985-07-24 | 1985-07-24 | Tufting method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS6228458A JPS6228458A (en) | 1987-02-06 |
| JPH0112860B2 true JPH0112860B2 (en) | 1989-03-02 |
Family
ID=15802897
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP16494885A Granted JPS6228458A (en) | 1985-07-24 | 1985-07-24 | Tufting method |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS6228458A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0813315A (en) * | 1994-06-29 | 1996-01-16 | Unitika Ltd | Wool tufted carpet |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH10229285A (en) * | 1997-02-13 | 1998-08-25 | Uniden Corp | Electronic component holder |
| WO2015060078A1 (en) | 2013-10-21 | 2015-04-30 | 有限会社Ｖスパーク | Pressure fluctuation buffering mechanism and applicator |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5218835A (en) * | 1975-08-01 | 1977-02-12 | Ici Ltd | Perfume based on glycosyloxy derivatives and said scenttcontained smoking material and method of preparation of perfume based on glycosyloxy derivatives |
| JPS5650023A (en) * | 1979-09-29 | 1981-05-07 | Matsushita Electric Works Ltd | Relay contact connecting circuit |
| JPS5673154A (en) * | 1979-11-09 | 1981-06-17 | Teijin Ltd | Cut pile fabric and method |
| JPS5721513A (en) * | 1980-07-14 | 1982-02-04 | Toyobo Co Ltd | Hot melt bonding fiber |
| JPS5737705A (en) * | 1980-08-19 | 1982-03-02 | Hitachi Denshi Ltd | Rotary magnetic head device |
| JPS60224831A (en) * | 1984-04-12 | 1985-11-09 | 東洋紡績株式会社 | Pile yarn for carpet |
-
1985
- 1985-07-24 JP JP16494885A patent/JPS6228458A/en active Granted
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5218835A (en) * | 1975-08-01 | 1977-02-12 | Ici Ltd | Perfume based on glycosyloxy derivatives and said scenttcontained smoking material and method of preparation of perfume based on glycosyloxy derivatives |
| JPS5650023A (en) * | 1979-09-29 | 1981-05-07 | Matsushita Electric Works Ltd | Relay contact connecting circuit |
| JPS5673154A (en) * | 1979-11-09 | 1981-06-17 | Teijin Ltd | Cut pile fabric and method |
| JPS5721513A (en) * | 1980-07-14 | 1982-02-04 | Toyobo Co Ltd | Hot melt bonding fiber |
| JPS5737705A (en) * | 1980-08-19 | 1982-03-02 | Hitachi Denshi Ltd | Rotary magnetic head device |
| JPS60224831A (en) * | 1984-04-12 | 1985-11-09 | 東洋紡績株式会社 | Pile yarn for carpet |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0813315A (en) * | 1994-06-29 | 1996-01-16 | Unitika Ltd | Wool tufted carpet |
Also Published As
| Publication number | Publication date |
|---|---|
| JPS6228458A (en) | 1987-02-06 |
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