JPH01110934A - Reinforcing material for synthetic resin - Google Patents

Reinforcing material for synthetic resin

Info

Publication number
JPH01110934A
JPH01110934A JP62269828A JP26982887A JPH01110934A JP H01110934 A JPH01110934 A JP H01110934A JP 62269828 A JP62269828 A JP 62269828A JP 26982887 A JP26982887 A JP 26982887A JP H01110934 A JPH01110934 A JP H01110934A
Authority
JP
Japan
Prior art keywords
glass
reinforcing material
flakes
small
short
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP62269828A
Other languages
Japanese (ja)
Other versions
JPH0753804B2 (en
Inventor
Shigeki Shimada
茂樹 島田
Hidekazu Tanaka
秀和 田中
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nippon Glass Fiber Co Ltd
Original Assignee
Nippon Glass Fiber Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nippon Glass Fiber Co Ltd filed Critical Nippon Glass Fiber Co Ltd
Priority to JP62269828A priority Critical patent/JPH0753804B2/en
Priority to US07/220,033 priority patent/US5002827A/en
Publication of JPH01110934A publication Critical patent/JPH01110934A/en
Priority to US07/608,394 priority patent/US5087518A/en
Publication of JPH0753804B2 publication Critical patent/JPH0753804B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Abstract

PURPOSE:To obtain a high-quality glass-reinforced synthetic resin, by mixing up glass flakes and short glass fibers with each other. CONSTITUTION:This reinforcement material for synthetic resin is formed by mixing up glass flakes and small glass bodies comprised of glass fibers with each other and binding up to partial small glass bodies with each other with an adhesive agent. A chopped strand and/or a mild glass fiber is mentioned as the short glass fiber. A cut length of 6mm or shorter is preferable for the chopped strand. The glass flakes and short glass fibers are mixed up with each other so that a mixture ratio becomes 1:99-99:1 which becomes especially 20:80-80:20. It is preferable that the amount of the adhesive agent used is made 0.1-5wt.% per weight of the small glass bodies It is preferable that a grain diameter of a bound body of the small glass bodies is 0.5-6mm. With this construction, a high-property glass-fiber reinforced thermoplastic composition can be obtained.

Description

【発明の詳細な説明】 [産業上の利用分野コ 本発明は合成樹脂の強化材に係り、特にガラスフレーク
と短いガラス繊維とを混合してなることから、極めて高
品質のガラス強化合成樹脂を得ることができる合成樹脂
の強化材に関する。
[Detailed Description of the Invention] [Industrial Application Field] The present invention relates to reinforcing materials for synthetic resins, and in particular, it is made by mixing glass flakes and short glass fibers, so it is possible to use very high quality glass reinforced synthetic resins. The present invention relates to a synthetic resin reinforcement material that can be obtained.

[従来の技術] ガラスフレークやチョツプドストランドは熱可塑性樹脂
や熱硬化性樹脂等の各種合成樹脂の補強材として様々な
製品に実用化されている。
[Prior Art] Glass flakes and chopped strands have been put to practical use in various products as reinforcing materials for various synthetic resins such as thermoplastic resins and thermosetting resins.

ガラスフレークは主に成形品の寸法安定性の向上に効果
があり、また、チョツプドストランドは成形品の強度向
上に効果がある。そこで、両者を併用することで、寸法
安定性にも機械的特性にも優れた成形品が得られるよう
になる(特公昭60−17223)。合成樹脂の強化材
としては、ガラスフレーク、チョツプドストランドの他
、ミルドガラスファイバも使用されている。
Glass flakes are mainly effective in improving the dimensional stability of molded products, and chopped strands are effective in improving the strength of molded products. Therefore, by using both in combination, molded products with excellent dimensional stability and mechanical properties can be obtained (Japanese Patent Publication No. 60-17223). In addition to glass flakes and chopped strands, milled glass fibers are also used as reinforcing materials for synthetic resins.

[発明が解決しようとする問題点] 従来、ガラスフレーク、チョツプドストランド、ミルド
ガラスファイバは、それぞれ単品で包装され販売されて
おり、これらの混合品は提供されていない。このため、
ユーザーがこれらを併用する場合、例えば成形品の寸法
安定性及び機械的特性を共に確保するために、ガラスフ
レークとチョツプドストランドを併用する場合には、合
成樹脂との混練工程において、それぞれを別個のフィー
ダーより押出し機に供給する必要がある。
[Problems to be Solved by the Invention] Conventionally, glass flakes, chopped strands, and milled glass fibers have been individually packaged and sold, and a mixture thereof has not been provided. For this reason,
When a user uses these together, for example, when using glass flakes and chopped strands together to ensure both dimensional stability and mechanical properties of the molded product, each must be used in the kneading process with the synthetic resin. It is necessary to feed the extruder from a separate feeder.

このため、例えば2種併用の場合には2台のフィーダー
が必要となり、フィーダーへの強化材の投入操作、フィ
ーダーの保守管理、フィーダーの設置スペース等におい
て、更に、原料の購入、在庫の管理等において、すべて
労力、設備等が単品使用の場合の2倍となるという不具
合があった。
For this reason, for example, if two types of feeders are used together, two feeders are required, and in addition to the operation of adding reinforcing materials to the feeders, the maintenance and management of the feeders, and the installation space for the feeders, they also require the purchase of raw materials, inventory management, etc. However, there was a problem in that the labor, equipment, etc. were twice as much as when using a single item.

[問題点を解決するための手段] 本発明の合成樹脂用の強化材は、ガラスフレーク及び短
いガラス繊維よりなる小ガラス体を混合すると共に、接
着剤にて少なくとも一部の小ガラス体同志を結合してな
ることを特徴とする。
[Means for Solving the Problems] The reinforcing material for synthetic resin of the present invention is obtained by mixing small glass bodies made of glass flakes and short glass fibers, and bonding at least some of the small glass bodies together with an adhesive. It is characterized by being combined.

以下に本発明の詳細な説明する。The present invention will be explained in detail below.

本発明の合成樹脂用の強化材は、ガラスフレーク及び短
いガラス繊維よりなる小ガラス体を混合すると共に、接
着剤にて少なくとも一部の小ガラス体同志を結合してな
るものであるが、小ガラス体を構成するガラスフレーク
としては、通常提供されているガラスフレークを適用す
ることができ、例えば平均厚さ0.5〜7.0μm、。
The reinforcing material for synthetic resins of the present invention is made by mixing small glass bodies made of glass flakes and short glass fibers and bonding at least some of the small glass bodies together with an adhesive. As the glass flakes constituting the glass body, commonly available glass flakes can be used, for example, an average thickness of 0.5 to 7.0 μm.

平均粒径5〜1000μm1アスペクト比2〜1000
程度のものが好適である。
Average particle size 5-1000μm1 aspect ratio 2-1000
It is preferable that the

一方、短いガラス繊維としては、チョツプドストランド
及び/又はミルドガラスファイバ等が挙げられる。チョ
ツプドストランドの形態には特に制限はないが、カット
長さが長過ぎるとホッパー内でブリッジを形成し易くな
りフィード性が悪くなるため、一般にはカット長さ6m
m以下、特に0.5〜3mmのものが好ましい。チョツ
プドストランドのストランド径は6〜15μm程度のも
のが好適である。また、ミルドガラスファイバとしては
、一般に提供されている、ストランドやストランドの屑
糸を適当な粉砕機で粉砕したものを用いることができる
。その繊維長は必ずしも一定ではないが、市販品の繊維
長は10〜500μm程度である。本発明においては、
これらのうち、特に繊維長20〜300μm、繊維径4
〜20μm1好ましくは6〜13μm程度のものが好適
である。
On the other hand, examples of short glass fibers include chopped strands and/or milled glass fibers. There is no particular restriction on the form of the chopped strands, but if the cut length is too long, bridges will easily form in the hopper and feedability will deteriorate, so the cut length is generally 6 m.
The thickness is preferably 0.5 to 3 mm, particularly preferably 0.5 to 3 mm. The diameter of the chopped strand is preferably about 6 to 15 μm. Furthermore, as the milled glass fiber, commonly available strands or waste fibers of strands pulverized using a suitable pulverizer can be used. Although the fiber length is not necessarily constant, the fiber length of commercially available products is about 10 to 500 μm. In the present invention,
Among these, especially fiber length 20 to 300μm, fiber diameter 4
~20 μm, preferably about 6 to 13 μm is suitable.

このようなガラスフレークとチョツプドストランド及び
/又はミルドガラスファイバ等の短いガラス繊維とから
なる小ガラス体の混合比については特に制限はなく、使
用目的、製造する成形品の要求品質等に応じて適宜決定
される。一般には、ガラスフレークと短いガラス繊維と
の混合比(重量比)が1=99〜99:1、特に20 
: 80〜80 : 20となるように両者を混合する
のが好適である。
There is no particular restriction on the mixing ratio of the small glass bodies made of such glass flakes and short glass fibers such as chopped strands and/or milled glass fibers, and it may vary depending on the purpose of use, the required quality of the molded product to be manufactured, etc. It will be decided as appropriate. Generally, the mixing ratio (weight ratio) of glass flakes and short glass fibers is 1=99 to 99:1, especially 20
It is preferable to mix the two in a ratio of: 80 to 80: 20.

このような小ガラス体の結合に用いる接着剤としては、
通常ガラスフレークの表面処理やチョツプドストランド
の製造に用いられる各種の接着剤を用いることができる
Adhesives used to bond such small glass bodies include:
Various adhesives commonly used for surface treatment of glass flakes and production of chopped strands can be used.

接着剤としては、例えば、ポリ酢酸ビニル系、ポリアク
リレート系、ポリウレタン系、エポキシ樹脂系及びこれ
らの共重合体又は変性物が挙げられる。これらのうちポ
リウレタン系としては、芳香族及び脂肪族イソシアネー
トタイプでポリエステル型、ポリエーテル型のいずれで
もよい。エポキシ系としては、ビスフェノールAタイプ
、ノボラックエポキシタイプが好適である。
Examples of the adhesive include polyvinyl acetate, polyacrylate, polyurethane, epoxy resin, and copolymers or modified products thereof. Among these, the polyurethane type may be either an aromatic or aliphatic isocyanate type, a polyester type, or a polyether type. As the epoxy type, bisphenol A type and novolac epoxy type are suitable.

これらの接着剤の使用量は、小ガラス体の重量に対して
0.1〜5重量%とするのが好ましい。
The amount of these adhesives used is preferably 0.1 to 5% by weight based on the weight of the small glass body.

接着剤の使用量が0.1重量%未満では、小ガラス体の
良好な結合体が得られず、混合物が分離し、混合状態が
不均一となるおそれがある。また、接着剤の使用量が5
重量%を超えると、成形品を着色させたり、成形時の樹
脂の流動性を阻害するなどの問題が生じるおそれがある
If the amount of adhesive used is less than 0.1% by weight, a good bond of small glass bodies may not be obtained, and the mixture may separate, resulting in a non-uniform mixing state. Also, the amount of adhesive used is 5
If it exceeds % by weight, problems such as coloring of the molded product and inhibition of the fluidity of the resin during molding may occur.

このような本発明の強化材は、ガラスフレーク及び短い
ガラス繊維を混合しつつこれに所定量の接着剤を例えば
噴霧等により添加して、少なくとも一部の小ガラス体同
志を結合させることにより製造することができる。
The reinforcing material of the present invention is manufactured by mixing glass flakes and short glass fibers and adding a predetermined amount of adhesive thereto, for example by spraying, to bond at least some of the small glass bodies together. can do.

なお、本発明において、小ガラス体同志を結合させて得
られる結合体の粒径は0.5〜6mmであることが好ま
しい。粒径が6mmを超えると樹脂製品の成形装置等へ
のフィード性(供給し易さ)が悪くなり、逆に0.5m
m未満では、均一混合状態を良好に維持することが難し
くなる。
In addition, in the present invention, it is preferable that the particle size of the bonded body obtained by bonding small glass bodies is 0.5 to 6 mm. If the particle size exceeds 6 mm, the feedability (easiness of feeding) to resin product molding equipment etc. will deteriorate, and conversely, if the particle size exceeds 6 mm,
If it is less than m, it becomes difficult to maintain a good uniform mixing state.

このような本発明の強化材によれば、これを熱可塑性樹
脂とブリブレンドし、押出機で溶融混練した後、射出成
形するなどの方法で高特性のガラス短繊維強化熱可塑性
複合材(GFRTP)を得ることができる。
According to such a reinforcing material of the present invention, a high-performance short glass fiber reinforced thermoplastic composite material (GFRTP) can be produced by blending it with a thermoplastic resin, melting and kneading it in an extruder, and then injection molding it. ) can be obtained.

もちろん、本発明の強化材によれば、これをGFRTの
みならず、フェノール樹脂、不飽和ポリエステル樹脂、
ジアリルフタレート樹脂等の熱硬化性樹脂のガラス短繊
維強化複合材(GFRP)、あるいはその他のガラス短
繊維強化複合材にも有効に通用することができる。
Of course, according to the reinforcing material of the present invention, not only GFRT but also phenolic resin, unsaturated polyester resin,
It can also be effectively applied to short glass fiber reinforced composites (GFRP) of thermosetting resins such as diallyl phthalate resin, or other short glass fiber reinforced composites.

[作 用] 本発明の合成樹脂用の強化材は、ガラスフレーク及び短
いガラス繊維よりなる小ガラス体よりなるため、1つの
フィーダーにてガラスフレーク、チョツプドストランド
等の2種以上の強化材を供給することができる。このた
め、成形作業性が向上され、また、原料の購入、管理作
業も軽減される。
[Function] Since the reinforcing material for synthetic resin of the present invention consists of small glass bodies made of glass flakes and short glass fibers, two or more types of reinforcing materials such as glass flakes and chopped strands can be mixed in one feeder. can be supplied. Therefore, molding workability is improved, and the purchase and management work of raw materials is also reduced.

しかも、本発明の強化材は、接着剤にて少なくとも一部
の小ガラス体同志を結合しであるため、均一な混合状態
を良好に維持することが可能である。
Moreover, since the reinforcing material of the present invention is made by bonding at least some of the small glass bodies together with an adhesive, it is possible to maintain a uniform mixed state.

即ちガラスフレーク、チョツプドストランド等は、単に
混合したのみでは、両者の嵩比重差(−般にガラスフレ
ークの方がチョツプドストランドよりも嵩比重が小さい
)により、均一な混合状態が保てず、輸送中の振動や供
給時の流動により不均一な混合品となってしまうが、本
発明においては、このような不具合が防止される。
In other words, if glass flakes, chopped strands, etc. are simply mixed, a uniform mixed state cannot be maintained due to the difference in their bulk specific gravity (generally, glass flakes have a lower bulk specific gravity than chopped strands). However, in the present invention, such problems can be prevented.

[実施例] 以下に実施例及び比較例を挙げて本発明をより具体的に
説明するが、本発明はその要旨を超えない限り、以下の
実施例に限定されるものではない。
[Examples] The present invention will be described in more detail with reference to Examples and Comparative Examples below, but the present invention is not limited to the following Examples unless it exceeds the gist thereof.

実施例1 回転式乾燥器にガラスフレーク(CCF−048)とチ
ョツプドストランド(カット長3mm、繊維径13μm
)とを各々Ikg入れ、5分間回転混合した。次に、こ
の回転式乾燥器を回転させている状態で、エポキシ樹脂
エマルジョン(固形分lO%)200gを噴霧し、その
後乾燥して本発明の強化材を得た。
Example 1 Glass flakes (CCF-048) and chopped strands (cut length 3 mm, fiber diameter 13 μm) were placed in a rotary dryer.
) and were mixed by rotation for 5 minutes. Next, while the rotary dryer was being rotated, 200 g of an epoxy resin emulsion (solid content 10%) was sprayed and then dried to obtain the reinforcing material of the present invention.

得られた強化材を100g採り、500cc(内径5c
m)のメスシリンダーに入れ、50回上下に振った後、
分離の度合を調べた。
Take 100g of the obtained reinforcing material and make 500cc (inner diameter 5cm)
m) and shake it up and down 50 times,
The degree of separation was investigated.

分離の度合は、目視による観察と、メスシリング−の上
部50g中に含まれるチョツプドストランド(C,S)
の量を測定することにより調べた。結果を第1表に示す
The degree of separation can be determined by visual observation and chopped strands (C, S) contained in the upper 50 g of the scalpel.
This was investigated by measuring the amount of The results are shown in Table 1.

なお、得られた強化材は、ガラスフレークとチョツプド
ストランドとが接着剤により結合されて、粒径1〜5m
m程度の結合体の集合体となっていた。
In addition, the obtained reinforcing material is made by bonding glass flakes and chopped strands with an adhesive, and has a particle size of 1 to 5 m.
It was an aggregate of about m bonds.

比較例1 接着剤を用いなかりたこと以外は実施例1と同様にして
ガラスフレークとチョツプドストランドとの混合物を得
、同様に分離の度合を調べた。
Comparative Example 1 A mixture of glass flakes and chopped strands was obtained in the same manner as in Example 1 except that no adhesive was used, and the degree of separation was similarly examined.

結果を第1表に示す。The results are shown in Table 1.

第1表より本発明の強化材では、チョツプドストランド
とガラスフレークとが分離することなく、均一混合状態
に維持されるため、使用時においては、所定の混合比で
樹脂と混練出来ることが明らかである。
Table 1 shows that in the reinforcing material of the present invention, the chopped strands and glass flakes do not separate and are maintained in a uniform mixed state, so when used, they can be kneaded with the resin at a predetermined mixing ratio. it is obvious.

第1表 * Oニガラスフレークとチョツプドストランドとは均
一な混合状態であった。
Table 1* O Nigaras flakes and chopped strands were in a uniformly mixed state.

×:メスシリンダーの下の方は明らかに嵩比重の重いチ
ョツプドストランドが多 かった。
×: There were many chopped strands with obviously heavy bulk specific gravity at the bottom of the graduated cylinder.

[発明の効果コ 以上詳述した通り2、本発明の合成樹脂用の強化材は、
ガラスフレーク及び短いガラス繊維よりなる小ガラス体
が混合され、かつ均一な混合状態を維持するように少な
くとも部分的に結合されてなるものであるため、1つの
フィーダーにてガラスフレーク、チョツプドストランド
等の2 ff1以上の強化材を供給することができ、成
形作業性等が大幅に改善される。また、原料の購入、管
理作業も軽減される。
[Effects of the Invention] As detailed above, the reinforcing material for synthetic resins of the present invention is
Since glass flakes and small glass bodies made of short glass fibers are mixed and at least partially combined to maintain a uniform mixed state, glass flakes and chopped strands can be mixed in one feeder. It is possible to supply reinforcing materials of 2 ff1 or more, such as 2 ff1 or more, and molding workability etc. are greatly improved. In addition, the purchase and management work of raw materials is also reduced.

特許出願人 日本硝子繊維株式会社 代理人  弁理士  重 野  剛Patent applicant: Nippon Glass Fiber Co., Ltd. Agent: Patent attorney Tsuyoshi Shigeno

Claims (7)

【特許請求の範囲】[Claims] (1)ガラスフレーク及び短いガラス繊維よりなる小ガ
ラス体を混合すると共に、接着剤にて少なくとも一部の
小ガラス体同志を結合してなることを特徴とする合成樹
脂の強化材。
(1) A reinforcing material for synthetic resin characterized by mixing small glass bodies made of glass flakes and short glass fibers and bonding at least some of the small glass bodies together with an adhesive.
(2)短いガラス繊維がチョップドストランド及び/又
はミルドガラスファイバである特許請求の範囲第1項に
記載の強化材。
(2) The reinforcing material according to claim 1, wherein the short glass fibers are chopped strands and/or milled glass fibers.
(3)ガラスフレークと短いガラス繊維との混合比が1
:99〜99:1である特許請求の範囲第1項又は第2
項に記載の強化材。
(3) The mixing ratio of glass flakes and short glass fibers is 1
:99 to 99:1 in claim 1 or 2.
Reinforcements as described in Section.
(4)ガラスフレークと短いガラス繊維との混合比が重
量比で20:80〜80:20である特許請求の範囲第
3項に記載の強化材。
(4) The reinforcing material according to claim 3, wherein the mixing ratio of glass flakes and short glass fibers is 20:80 to 80:20 by weight.
(5)小ガラス体に対する接着剤の添加割合が0.1〜
5重量%である特許請求の範囲第1項ないし第4項のい
ずれか1項に記載の強化材。
(5) Addition ratio of adhesive to small glass body is 0.1~
5% by weight of the reinforcing material according to any one of claims 1 to 4.
(6)小ガラス体同志を結合した結合体の粒径が0.5
〜6mmである特許請求の範囲第1項ないし第5項のい
ずれか1項に記載の強化材。
(6) The particle size of the combined body made of small glass bodies is 0.5
The reinforcing material according to any one of claims 1 to 5, which has a thickness of 6 mm.
(7)チョップドストランドの長さが6mm以下である
特許請求の範囲第2項記載の強化材。
(7) The reinforcing material according to claim 2, wherein the length of the chopped strands is 6 mm or less.
JP62269828A 1987-10-26 1987-10-26 Reinforcement material of synthetic resin Expired - Fee Related JPH0753804B2 (en)

Priority Applications (3)

Application Number Priority Date Filing Date Title
JP62269828A JPH0753804B2 (en) 1987-10-26 1987-10-26 Reinforcement material of synthetic resin
US07/220,033 US5002827A (en) 1987-10-26 1988-07-15 Agglomerated glass flakes
US07/608,394 US5087518A (en) 1987-10-26 1990-11-02 Glass flake composite

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP62269828A JPH0753804B2 (en) 1987-10-26 1987-10-26 Reinforcement material of synthetic resin

Publications (2)

Publication Number Publication Date
JPH01110934A true JPH01110934A (en) 1989-04-27
JPH0753804B2 JPH0753804B2 (en) 1995-06-07

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Family Applications (1)

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JP62269828A Expired - Fee Related JPH0753804B2 (en) 1987-10-26 1987-10-26 Reinforcement material of synthetic resin

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2017119733A (en) * 2015-12-28 2017-07-06 セントラル硝子株式会社 Glass powder granule
JP2017538852A (en) * 2014-11-24 2017-12-28 エヌジーエフ ヨーロッパ リミテッドNgf Europe Limited Printed goods and feedstock

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2017538852A (en) * 2014-11-24 2017-12-28 エヌジーエフ ヨーロッパ リミテッドNgf Europe Limited Printed goods and feedstock
JP2017119733A (en) * 2015-12-28 2017-07-06 セントラル硝子株式会社 Glass powder granule

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