JP7429653B2 - 耐火物品を製造する方法 - Google Patents

耐火物品を製造する方法 Download PDF

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Publication number: JP7429653B2
Authority: JP; Japan
Prior art keywords: manufacturing; refractory; colloidal; article; weight
Prior art date: 2019-08-14
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.): Active

Application number

JP2020566985A

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English (en)

Japanese (ja)

Other versions

JP2022543933A (ja

Inventor

グーアン，マルセル

ヴェイエット，フランソワ

シマール，アラン

Original Assignee

パイロテックハイテンパッチャーインダストリアルプロダクツインコーポレイテッド

Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)

2019-08-14

Filing date

2019-12-23

Publication date

2024-02-08

2019-12-23 Application filed by パイロテックハイテンパッチャーインダストリアルプロダクツインコーポレイテッド filed Critical パイロテックハイテンパッチャーインダストリアルプロダクツインコーポレイテッド

2022-10-17 Publication of JP2022543933A publication Critical patent/JP2022543933A/ja

2024-02-08 Application granted granted Critical

2024-02-08 Publication of JP7429653B2 publication Critical patent/JP7429653B2/ja

Status Active legal-status Critical Current

2039-12-23 Anticipated expiration legal-status Critical

Links

238000004519 manufacturing process Methods 0.000 title claims description 50
239000011230 binding agent Substances 0.000 claims description 117
238000000034 method Methods 0.000 claims description 104
239000002002 slurry Substances 0.000 claims description 92
150000001720 carbohydrates Chemical class 0.000 claims description 81
239000011148 porous material Substances 0.000 claims description 44
239000002671 adjuvant Substances 0.000 claims description 29
XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 28
VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 27
239000002253 acid Substances 0.000 claims description 24
239000000203 mixture Substances 0.000 claims description 22
NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 claims description 20
238000009826 distribution Methods 0.000 claims description 19
239000008119 colloidal silica Substances 0.000 claims description 16
238000010304 firing Methods 0.000 claims description 16
MCMNRKCIXSYSNV-UHFFFAOYSA-N Zirconium dioxide Chemical compound O=[Zr]=O MCMNRKCIXSYSNV-UHFFFAOYSA-N 0.000 claims description 14
-1 di-saccharides Chemical class 0.000 claims description 14
238000002156 mixing Methods 0.000 claims description 14
239000000080 wetting agent Substances 0.000 claims description 14
229910019142 PO4 Inorganic materials 0.000 claims description 13
239000000853 adhesive Substances 0.000 claims description 13
230000001070 adhesive effect Effects 0.000 claims description 13
239000010452 phosphate Substances 0.000 claims description 13
NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 claims description 13
238000001035 drying Methods 0.000 claims description 12
QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 claims description 9
MUBZPKHOEPUJKR-UHFFFAOYSA-N Oxalic acid Chemical compound OC(=O)C(O)=O MUBZPKHOEPUJKR-UHFFFAOYSA-N 0.000 claims description 9
229930006000 Sucrose Natural products 0.000 claims description 9
CZMRCDWAGMRECN-UGDNZRGBSA-N Sucrose Chemical compound O[C@H]1[C@H](O)[C@@H](CO)O[C@@]1(CO)O[C@@H]1[C@H](O)[C@@H](O)[C@H](O)[C@@H](CO)O1 CZMRCDWAGMRECN-UGDNZRGBSA-N 0.000 claims description 9
229910000147 aluminium phosphate Inorganic materials 0.000 claims description 9
KRKNYBCHXYNGOX-UHFFFAOYSA-N citric acid Chemical compound OC(=O)CC(O)(C(O)=O)CC(O)=O KRKNYBCHXYNGOX-UHFFFAOYSA-N 0.000 claims description 9
239000003365 glass fiber Substances 0.000 claims description 9
LCQXXBOSCBRNNT-UHFFFAOYSA-K ammonium aluminium sulfate Chemical compound [NH4+].[Al+3].[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O LCQXXBOSCBRNNT-UHFFFAOYSA-K 0.000 claims description 8
238000000465 moulding Methods 0.000 claims description 8
239000005720 sucrose Substances 0.000 claims description 8
PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 claims description 7
239000012779 reinforcing material Substances 0.000 claims description 7
RUDFQVOCFDJEEF-UHFFFAOYSA-N yttrium(III) oxide Inorganic materials [O-2].[O-2].[O-2].[Y+3].[Y+3] RUDFQVOCFDJEEF-UHFFFAOYSA-N 0.000 claims description 7
CSNNHWWHGAXBCP-UHFFFAOYSA-L Magnesium sulfate Chemical compound [Mg+2].[O-][S+2]([O-])([O-])[O-] CSNNHWWHGAXBCP-UHFFFAOYSA-L 0.000 claims description 6
QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 claims description 6
230000002378 acidificating effect Effects 0.000 claims description 6
KZHJGOXRZJKJNY-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical class O=[Si]=O.O=[Si]=O.O=[Al]O[Al]=O.O=[Al]O[Al]=O.O=[Al]O[Al]=O KZHJGOXRZJKJNY-UHFFFAOYSA-N 0.000 claims description 6
239000002657 fibrous material Substances 0.000 claims description 6
QORWJWZARLRLPR-UHFFFAOYSA-H tricalcium bis(phosphate) Chemical compound [Ca+2].[Ca+2].[Ca+2].[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O QORWJWZARLRLPR-UHFFFAOYSA-H 0.000 claims description 6
RFSUNEUAIZKAJO-ARQDHWQXSA-N Fructose Chemical compound OC[C@H]1O[C@](O)(CO)[C@@H](O)[C@@H]1O RFSUNEUAIZKAJO-ARQDHWQXSA-N 0.000 claims description 4
KGBXLFKZBHKPEV-UHFFFAOYSA-N boric acid Chemical compound OB(O)O KGBXLFKZBHKPEV-UHFFFAOYSA-N 0.000 claims description 4
239000004327 boric acid Substances 0.000 claims description 4
OWEGMIWEEQEYGQ-UHFFFAOYSA-N 100676-05-9 Natural products OC1C(O)C(O)C(CO)OC1OCC1C(O)C(O)C(O)C(OC2C(OC(O)C(O)C2O)CO)O1 OWEGMIWEEQEYGQ-UHFFFAOYSA-N 0.000 claims description 3
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GUBGYTABKSRVRQ-QKKXKWKRSA-N Lactose Natural products OC[C@H]1O[C@@H](O[C@H]2[C@H](O)[C@@H](O)C(O)O[C@@H]2CO)[C@H](O)[C@@H](O)[C@H]1O GUBGYTABKSRVRQ-QKKXKWKRSA-N 0.000 claims description 3
GUBGYTABKSRVRQ-PICCSMPSSA-N Maltose Natural products O[C@@H]1[C@@H](O)[C@H](O)[C@@H](CO)O[C@@H]1O[C@@H]1[C@@H](CO)OC(O)[C@H](O)[C@H]1O GUBGYTABKSRVRQ-PICCSMPSSA-N 0.000 claims description 3
WQZGKKKJIJFFOK-PHYPRBDBSA-N alpha-D-galactose Chemical compound OC[C@H]1O[C@H](O)[C@H](O)[C@@H](O)[C@H]1O WQZGKKKJIJFFOK-PHYPRBDBSA-N 0.000 claims description 3
ILRRQNADMUWWFW-UHFFFAOYSA-K aluminium phosphate Chemical compound O1[Al]2OP1(=O)O2 ILRRQNADMUWWFW-UHFFFAOYSA-K 0.000 claims description 3
DIZPMCHEQGEION-UHFFFAOYSA-H aluminium sulfate (anhydrous) Chemical compound [Al+3].[Al+3].[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O DIZPMCHEQGEION-UHFFFAOYSA-H 0.000 claims description 3
WQZGKKKJIJFFOK-VFUOTHLCSA-N beta-D-glucose Chemical compound OC[C@H]1O[C@@H](O)[C@H](O)[C@@H](O)[C@@H]1O WQZGKKKJIJFFOK-VFUOTHLCSA-N 0.000 claims description 3
GUBGYTABKSRVRQ-QUYVBRFLSA-N beta-maltose Chemical compound OC[C@H]1O[C@H](O[C@H]2[C@H](O)[C@@H](O)[C@H](O)O[C@@H]2CO)[C@H](O)[C@@H](O)[C@@H]1O GUBGYTABKSRVRQ-QUYVBRFLSA-N 0.000 claims description 3
239000001506 calcium phosphate Substances 0.000 claims description 3
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GVALZJMUIHGIMD-UHFFFAOYSA-H magnesium phosphate Chemical compound [Mg+2].[Mg+2].[Mg+2].[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O GVALZJMUIHGIMD-UHFFFAOYSA-H 0.000 claims description 3
239000004137 magnesium phosphate Substances 0.000 claims description 3
229910000157 magnesium phosphate Inorganic materials 0.000 claims description 3
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235000010994 magnesium phosphates Nutrition 0.000 claims description 3
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235000019341 magnesium sulphate Nutrition 0.000 claims description 3
150000001247 metal acetylides Chemical class 0.000 claims description 3
229910044991 metal oxide Inorganic materials 0.000 claims description 3
150000004706 metal oxides Chemical class 0.000 claims description 3
150000002772 monosaccharides Chemical class 0.000 claims description 3
150000004767 nitrides Chemical class 0.000 claims description 3
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235000006408 oxalic acid Nutrition 0.000 claims description 3
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XFWJKVMFIVXPKK-UHFFFAOYSA-N calcium;oxido(oxo)alumane Chemical compound [Ca+2].[O-][Al]=O.[O-][Al]=O XFWJKVMFIVXPKK-UHFFFAOYSA-N 0.000 claims description 2
AABBHSMFGKYLKE-SNAWJCMRSA-N propan-2-yl (e)-but-2-enoate Chemical compound C\C=C\C(=O)OC(C)C AABBHSMFGKYLKE-SNAWJCMRSA-N 0.000 claims description 2
OSGAYBCDTDRGGQ-UHFFFAOYSA-L calcium sulfate Chemical compound [Ca+2].[O-]S([O-])(=O)=O OSGAYBCDTDRGGQ-UHFFFAOYSA-L 0.000 claims 2
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HBMJWWWQQXIZIP-UHFFFAOYSA-N silicon carbide Chemical compound [Si+]#[C-] HBMJWWWQQXIZIP-UHFFFAOYSA-N 0.000 description 9
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235000012239 silicon dioxide Nutrition 0.000 description 1
238000005245 sintering Methods 0.000 description 1
239000007787 solid Substances 0.000 description 1
238000007711 solidification Methods 0.000 description 1
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229910052682 stishovite Inorganic materials 0.000 description 1
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229920001059 synthetic polymer Polymers 0.000 description 1
238000012360 testing method Methods 0.000 description 1
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239000004408 titanium dioxide Substances 0.000 description 1
229910052905 tridymite Inorganic materials 0.000 description 1
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239000002023 wood Substances 0.000 description 1
229910001845 yogo sapphire Inorganic materials 0.000 description 1
229910052845 zircon Inorganic materials 0.000 description 1
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CN114163224B (zh) *	2021-12-15	2022-08-30	洛阳迈乐耐火材料有限公司	一种纤维增强硅质模块及制备方法
CN116283234A (zh) *	2023-03-29	2023-06-23	安徽精公检测检验中心有限公司	一种水泥窑用环境友好型耐火镁砖及其制备方法

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US11299432B2 (en)	2022-04-12
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EP3807066A1 (en)	2021-04-21
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CA3115008A1 (en)	2021-02-18
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