JP7210519B2 - Battery cells and battery modules - Google Patents

Battery cells and battery modules Download PDF

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JP7210519B2
JP7210519B2 JP2020179917A JP2020179917A JP7210519B2 JP 7210519 B2 JP7210519 B2 JP 7210519B2 JP 2020179917 A JP2020179917 A JP 2020179917A JP 2020179917 A JP2020179917 A JP 2020179917A JP 7210519 B2 JP7210519 B2 JP 7210519B2
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exterior body
electrode
insulator
battery cell
terminal
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敦 櫻井
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Honda Motor Co Ltd
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/04Construction or manufacture in general
    • H01M10/0413Large-sized flat cells or batteries for motive or stationary systems with plate-like electrodes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60LPROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L50/00Electric propulsion with power supplied within the vehicle
    • B60L50/50Electric propulsion with power supplied within the vehicle using propulsion power supplied by batteries or fuel cells
    • B60L50/60Electric propulsion with power supplied within the vehicle using propulsion power supplied by batteries or fuel cells using power supplied by batteries
    • B60L50/64Constructional details of batteries specially adapted for electric vehicles
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/05Accumulators with non-aqueous electrolyte
    • H01M10/058Construction or manufacture
    • H01M10/0585Construction or manufacture of accumulators having only flat construction elements, i.e. flat positive electrodes, flat negative electrodes and flat separators
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/10Primary casings, jackets or wrappings of a single cell or a single battery
    • H01M50/102Primary casings, jackets or wrappings of a single cell or a single battery characterised by their shape or physical structure
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/10Primary casings, jackets or wrappings of a single cell or a single battery
    • H01M50/102Primary casings, jackets or wrappings of a single cell or a single battery characterised by their shape or physical structure
    • H01M50/103Primary casings, jackets or wrappings of a single cell or a single battery characterised by their shape or physical structure prismatic or rectangular
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
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    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/20Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
    • H01M50/204Racks, modules or packs for multiple batteries or multiple cells
    • H01M50/207Racks, modules or packs for multiple batteries or multiple cells characterised by their shape
    • H01M50/209Racks, modules or packs for multiple batteries or multiple cells characterised by their shape adapted for prismatic or rectangular cells
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    • H01M50/20Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
    • H01M50/289Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders characterised by spacing elements or positioning means within frames, racks or packs
    • HELECTRICITY
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    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/40Separators; Membranes; Diaphragms; Spacing elements inside cells
    • H01M50/471Spacing elements inside cells other than separators, membranes or diaphragms; Manufacturing processes thereof
    • H01M50/474Spacing elements inside cells other than separators, membranes or diaphragms; Manufacturing processes thereof characterised by their position inside the cells
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
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    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/40Separators; Membranes; Diaphragms; Spacing elements inside cells
    • H01M50/471Spacing elements inside cells other than separators, membranes or diaphragms; Manufacturing processes thereof
    • H01M50/477Spacing elements inside cells other than separators, membranes or diaphragms; Manufacturing processes thereof characterised by their shape
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    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/50Current conducting connections for cells or batteries
    • H01M50/502Interconnectors for connecting terminals of adjacent batteries; Interconnectors for connecting cells outside a battery casing
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/50Current conducting connections for cells or batteries
    • H01M50/502Interconnectors for connecting terminals of adjacent batteries; Interconnectors for connecting cells outside a battery casing
    • H01M50/514Methods for interconnecting adjacent batteries or cells
    • H01M50/517Methods for interconnecting adjacent batteries or cells by fixing means, e.g. screws, rivets or bolts
    • HELECTRICITY
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    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/50Current conducting connections for cells or batteries
    • H01M50/531Electrode connections inside a battery casing
    • H01M50/533Electrode connections inside a battery casing characterised by the shape of the leads or tabs
    • HELECTRICITY
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    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/50Current conducting connections for cells or batteries
    • H01M50/531Electrode connections inside a battery casing
    • H01M50/54Connection of several leads or tabs of plate-like electrode stacks, e.g. electrode pole straps or bridges
    • HELECTRICITY
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    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/50Current conducting connections for cells or batteries
    • H01M50/543Terminals
    • H01M50/547Terminals characterised by the disposition of the terminals on the cells
    • H01M50/548Terminals characterised by the disposition of the terminals on the cells on opposite sides of the cell
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/50Current conducting connections for cells or batteries
    • H01M50/543Terminals
    • H01M50/552Terminals characterised by their shape
    • H01M50/553Terminals adapted for prismatic, pouch or rectangular cells
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/50Current conducting connections for cells or batteries
    • H01M50/543Terminals
    • H01M50/552Terminals characterised by their shape
    • H01M50/553Terminals adapted for prismatic, pouch or rectangular cells
    • H01M50/557Plate-shaped terminals
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M2220/00Batteries for particular applications
    • H01M2220/20Batteries in motive systems, e.g. vehicle, ship, plane
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/60Other road transportation technologies with climate change mitigation effect
    • Y02T10/70Energy storage systems for electromobility, e.g. batteries

Description

本発明は、電動車両などに搭載される電池セル及び電池モジュールに関する。 The present invention relates to battery cells and battery modules mounted in electric vehicles and the like.

正極、負極、集電体、及びセパレータ、を備える電極体と、電極体を収容する外装体と、を備える電池セルや、複数の電池セルを収容した電池モジュールが知られている。例えば、特許文献1には、外装体としてラミネートフィルムを使用したラミネート電池セルが開示されており、外部端子をラミネートフィルム外装体の内部まで伸ばしてタブ積層体と電気的に接続し、ラミネートフィルム外装体と外部端子とは接触層を介して熱融着することが記載されている。 A battery cell including an electrode assembly including a positive electrode, a negative electrode, a current collector, and a separator, and an outer package accommodating the electrode assembly, and a battery module accommodating a plurality of battery cells are known. For example, Patent Literature 1 discloses a laminated battery cell using a laminate film as an outer package. It is described that the body and the external terminal are heat-sealed via a contact layer.

特開2012-212506号公報JP 2012-212506 A

しかしながら、ラミネートフィルム外装体では、接着層を熱融着すればよいが、外装体が金属の板材のような厚みがある場合、外部端子などを接着層を熱融着させて固定するのは容易ではなく、がたつきが発生する虞がある。 However, in the case of the laminate film exterior body, the adhesive layer may be heat-sealed, but if the exterior body is thick like a metal plate material, it is easy to fix the external terminals and the like by heat-sealing the adhesive layer. Instead, there is a risk of rattling.

本発明は、電極体のがたつきをなくし、耐久性があがる電池セル及び電池モジュールを提供する。 The present invention provides a battery cell and a battery module in which rattling of an electrode body is eliminated and durability is improved.

本発明は、
正極、負極、及びセパレータの積層体であり、前記正極、前記負極、集電体、及び前記セパレータ、を備える電極体と、
前記電極体を収容する外装体と、
前記外装体の内部に配置され、前記正極、前記負極、及び前記セパレータの積層方向において前記電極体と前記外装体との間に配置される第1絶縁体と、
前記外装体の内部に配置され、前記集電体に電気的に接続される内部端子と、
前記外装体の内部に配置され、前記内部端子と前記外装体との間に配置される第2絶縁体と、
前記外装体の外部に配置される外部端子と、を備える電池セルであって、
前記第1絶縁体の前記電極体との接触面は、凹凸形状を有し、
前記第1絶縁体は、前記外装体に固定されており、
前記第1絶縁体及び前記第2絶縁体は、一体に形成され、
前記第1絶縁体は、前記第2絶縁体が固定部材によって前記外装体に固定されることで、前記外装体に固定されている
また、本発明は、
正極、負極、及びセパレータの積層体であり、前記正極、前記負極、集電体、及び前記セパレータ、を備える電極体と、
前記電極体を収容する外装体と、
前記外装体の内部に配置され、前記正極、前記負極、及び前記セパレータの積層方向において前記電極体と前記外装体との間に配置される第1絶縁体と、
前記外装体の内部に配置され、前記集電体に電気的に接続される内部端子と、
前記外装体の内部に配置され、前記内部端子と前記外装体との間に配置される第2絶縁体と、
前記外装体の外部に配置される外部端子と、
前記外装体と前記外部端子との間に設けられる外部絶縁体と、を備える電池セルであって、
前記第1絶縁体の前記電極体との接触面は、凹凸形状を有し、
前記第1絶縁体は、前記外装体に固定されており、
前記第2絶縁体には、前記内部端子を収容する内部端子用凹部が設けられ、
前記外部絶縁体には、前記外部端子を収容する外部端子用凹部が設けられ、
前記内部端子の厚さは、前記内部端子用凹部の高さ以下であり、
前記外部端子の厚さは、前記外部端子用凹部の高さ以下である。
また、本発明は、
正極、負極、及びセパレータの積層体であり、前記正極、前記負極、集電体、及び前記セパレータ、を備える電極体と、
前記電極体を収容する外装体と、
前記外装体の内部に配置され、前記正極、前記負極、及び前記セパレータの積層方向において前記電極体と前記外装体との間に配置される第1絶縁体と、
前記外装体の内部に配置され、前記集電体に電気的に接続される内部端子と、
前記外装体の内部に配置され、前記内部端子と前記外装体との間に配置される第2絶縁体と、
前記外装体の外部に配置される外部端子と、を備える電池セルであって、
前記第1絶縁体の前記電極体との接触面は、凹凸形状を有し、
前記第1絶縁体は、前記外装体に固定されており、
前記電極体は、中間プレートを挟んで配置された第1電極体及び第2電極体を含み、
前記中間プレートの前記第1電極体及び前記第2電極体との接触面は、それぞれ凹凸形状を有する。
The present invention
an electrode body which is a laminate of a positive electrode, a negative electrode, and a separator, and which includes the positive electrode, the negative electrode, a current collector, and the separator;
an exterior body that accommodates the electrode body;
a first insulator disposed inside the exterior body and disposed between the electrode body and the exterior body in a stacking direction of the positive electrode, the negative electrode, and the separator ;
an internal terminal disposed inside the exterior body and electrically connected to the current collector;
a second insulator disposed inside the exterior body and disposed between the internal terminal and the exterior body;
A battery cell comprising an external terminal arranged outside the exterior body,
a contact surface of the first insulator with the electrode body has an uneven shape,
The first insulator is fixed to the exterior body ,
the first insulator and the second insulator are integrally formed,
The first insulator is fixed to the exterior body by fixing the second insulator to the exterior body with a fixing member .
In addition, the present invention
an electrode body which is a laminate of a positive electrode, a negative electrode, and a separator, and which includes the positive electrode, the negative electrode, a current collector, and the separator;
an exterior body that accommodates the electrode body;
a first insulator disposed inside the exterior body and disposed between the electrode body and the exterior body in a stacking direction of the positive electrode, the negative electrode, and the separator;
an internal terminal disposed inside the exterior body and electrically connected to the current collector;
a second insulator disposed inside the exterior body and disposed between the internal terminal and the exterior body;
an external terminal arranged outside the exterior body;
A battery cell comprising an external insulator provided between the exterior body and the external terminal,
a contact surface of the first insulator with the electrode body has an uneven shape,
The first insulator is fixed to the exterior body,
The second insulator is provided with an internal terminal recess for accommodating the internal terminal,
The external insulator is provided with an external terminal recess for accommodating the external terminal,
The thickness of the internal terminal is equal to or less than the height of the internal terminal recess,
The thickness of the external terminal is equal to or less than the height of the recess for external terminal.
In addition, the present invention
an electrode body which is a laminate of a positive electrode, a negative electrode, and a separator, and which includes the positive electrode, the negative electrode, a current collector, and the separator;
an exterior body that houses the electrode body;
a first insulator disposed inside the exterior body and disposed between the electrode body and the exterior body in a stacking direction of the positive electrode, the negative electrode, and the separator;
an internal terminal disposed inside the exterior body and electrically connected to the current collector;
a second insulator disposed inside the exterior body and disposed between the internal terminal and the exterior body;
A battery cell comprising an external terminal arranged outside the exterior body,
a contact surface of the first insulator with the electrode body has an uneven shape,
The first insulator is fixed to the exterior body,
the electrode assembly includes a first electrode assembly and a second electrode assembly sandwiching an intermediate plate;
Contact surfaces of the intermediate plate with the first electrode body and the second electrode body each have an uneven shape.

また、本発明は
池セルを複数積層したセル積層体と、
積層方向において両端部に配置される一対のエンドプレートと、を備える電池モジュールであって、
前記電池セルは、
正極、負極、及びセパレータの積層体であり、前記正極、前記負極、集電体、及び前記セパレータ、を備える電極体と、
前記電極体を収容する外装体と、
前記外装体の内部に配置され、前記正極、前記負極、及び前記セパレータの積層方向において前記電極体と前記外装体との間に配置される第1絶縁体と、
前記外装体の内部に配置され、前記集電体に電気的に接続される内部端子と、
前記外装体の内部に配置され、前記内部端子と前記外装体との間に配置される第2絶縁体と、
前記外装体の外部に配置される外部端子と、を備え、
前記第1絶縁体の前記電極体との接触面は、凹凸形状を有し、
前記第1絶縁体は、前記外装体に固定されており、
隣接する前記電池セルの前記外部端子同士が、バスバーにより電気的に接続されている。
In addition, the present invention
a cell stack in which a plurality of battery cells are stacked;
A battery module comprising a pair of end plates arranged at both ends in the stacking direction,
The battery cell is
an electrode body which is a laminate of a positive electrode, a negative electrode, and a separator, and which includes the positive electrode, the negative electrode, a current collector, and the separator;
an exterior body that accommodates the electrode body;
a first insulator disposed inside the exterior body and disposed between the electrode body and the exterior body in a stacking direction of the positive electrode, the negative electrode, and the separator;
an internal terminal disposed inside the exterior body and electrically connected to the current collector;
a second insulator disposed inside the exterior body and disposed between the internal terminal and the exterior body;
an external terminal arranged outside the exterior body,
a contact surface of the first insulator with the electrode body has an uneven shape,
The first insulator is fixed to the exterior body,
The external terminals of the adjacent battery cells are electrically connected to each other by bus bars.

本発明によれば、外装体と第1絶縁体が固定されているので、外装体の揺れによる電極体の揺れを第1絶縁体の凹凸で抑えることができ、電極体の劣化が抑制され、電池セルの耐久性が向上する。 According to the present invention, since the exterior body and the first insulator are fixed, the shaking of the electrode body due to the shaking of the exterior body can be suppressed by the unevenness of the first insulator, and deterioration of the electrode body is suppressed. The durability of battery cells is improved.

本発明の第1実施形態の電池セルを斜め上方から見た斜視図である。BRIEF DESCRIPTION OF THE DRAWINGS It is the perspective view which looked at the battery cell of 1st Embodiment of this invention from diagonally upward. 図1の電池セルを斜め下方から見た斜視図である。FIG. 2 is a perspective view of the battery cell of FIG. 1 as seen obliquely from below; 図1の電池セルの分解斜視図である。FIG. 2 is an exploded perspective view of the battery cell of FIG. 1; 図1の電池セルの断面図である。FIG. 2 is a cross-sectional view of the battery cell of FIG. 1; 図1の電池セルの内部絶縁体の電極体接触部の一例を示す図である。FIG. 2 is a diagram showing an example of an electrode body contact portion of an internal insulator of the battery cell of FIG. 1; 図1の電池セルの内部絶縁体の電極体接触部の他例を示す図である。FIG. 2 is a diagram showing another example of an electrode body contact portion of an internal insulator of the battery cell of FIG. 1; 図1の電池セルを用いた電池モジュールを模式的に示す断面図である。FIG. 2 is a cross-sectional view schematically showing a battery module using the battery cells of FIG. 1; 本発明の第2実施形態の電池セルの断面図である。FIG. 5 is a cross-sectional view of a battery cell according to a second embodiment of the present invention; 図7の電池セルを用いた電池モジュールを模式的に示す断面図である。FIG. 8 is a cross-sectional view schematically showing a battery module using the battery cells of FIG. 7;

以下、本発明の電池セル及び電池モジュールの各実施形態を、添付図面に基づいて説明する。なお、以下の説明では、板形状である電池セルの長手方向をX方向、電池セルの厚み方向をZ方向、X方向及びZ方向と直交する方向をY方向とする。 Hereinafter, each embodiment of a battery cell and a battery module of the present invention will be described based on the accompanying drawings. In the following description, the longitudinal direction of a plate-shaped battery cell is the X direction, the thickness direction of the battery cell is the Z direction, and the direction orthogonal to the X and Z directions is the Y direction.

[第1実施形態]
先ず、本発明の第1実施形態の電池セルについて図1~図6を参照しながら説明する。
[First embodiment]
First, a battery cell according to a first embodiment of the present invention will be described with reference to FIGS. 1 to 6. FIG.

(電池セル)
図1~図4に示すように、電池セル1は、電極体2A、2Bと、電極体2A、2Bに電気的に接続される内部端子3A~3Dと、電極体2A、2Bなどを収容する外装体4と、電極体2A、2Bと外装体4との間及び内部端子3A~3Dと外装体4との間に配置される内部絶縁体5A、5Bと、外装体4の外部に配置される外部端子6A、6Bと、外部端子6A、6Bと外装体4との間に配置される外部絶縁体7A、7Bと、固定部材8A~8Dと、を備える。なお、本実施形態の電池セル1は、Z方向に重なる一対の電極体2A、2Bを収容するため、一対の電極体2A、2B間に中間プレート9を配置しているが、1つの電極体を収容する電池セル(例えば、図7及び図8に示す第2実施形態の電池セル1B)では、中間プレート9が省かれる。
(battery cell)
As shown in FIGS. 1 to 4, the battery cell 1 accommodates electrode bodies 2A and 2B, internal terminals 3A to 3D electrically connected to the electrode bodies 2A and 2B, and the electrode bodies 2A and 2B. exterior body 4; internal insulators 5A and 5B arranged between electrode bodies 2A and 2B and exterior body 4 and between internal terminals 3A to 3D and exterior body 4; external terminals 6A and 6B, external insulators 7A and 7B arranged between the external terminals 6A and 6B and the exterior body 4, and fixing members 8A to 8D. In the battery cell 1 of the present embodiment, the intermediate plate 9 is arranged between the pair of electrode bodies 2A and 2B in order to accommodate the pair of electrode bodies 2A and 2B overlapping in the Z direction. (for example, the battery cell 1B of the second embodiment shown in FIGS. 7 and 8), the intermediate plate 9 is omitted.

(電極体)
電極体2A、2Bは、正極、負極、及びセパレータの積層体であり、各正極のX方向一端部には、正極用集電箔21(例えば、アルミ材箔)が延在し、各負極のX方向他端部には、負極用集電箔22(例えば、銅材箔)が延在している。なお、一方の電極体2Aにおける集電箔21、22の延在位置と、他方の電極体2Bにおける集電箔21、22の延在位置は、Z方向に重ならないように、Y方向にずらしてある。
(electrode body)
The electrode bodies 2A and 2B are laminates of a positive electrode, a negative electrode, and a separator. A positive current collector foil 21 (for example, an aluminum foil) extends from one end of each positive electrode in the X direction. A negative electrode collector foil 22 (for example, a copper foil) extends at the other end in the X direction. The extension positions of the current collector foils 21 and 22 in one electrode body 2A and the extension positions of the current collector foils 21 and 22 in the other electrode body 2B are shifted in the Y direction so as not to overlap in the Z direction. There is.

(内部端子)
内部端子3A~3Dは、導電性の板状部材であり、一方の電極体2Aの正極用集電箔21と電気的に接続される第1正極用内部端子3A(例えば、アルミ材プレス品)と、一方の電極体2Aの負極用集電箔22と電気的に接続される第1負極用内部端子3B(例えば、銅材プレス品)と、他方の電極体2Bの正極用集電箔21と電気的に接続される第2正極用内部端子3C(例えば、アルミ材プレス品)と、他方の電極体2Bの負極用集電箔22と電気的に接続される第2負極用内部端子3D(例えば、銅材プレス品)と、を含む。なお、各内部端子3A~3Dと各集電箔21、22は、それぞれ、レーザー溶接などの接続手段を用いて電気的に接続される。
(internal terminal)
The internal terminals 3A to 3D are conductive plate-like members, and are electrically connected to the positive electrode current collector foil 21 of one electrode assembly 2A. The first positive electrode internal terminal 3A (for example, pressed aluminum material). , a first negative electrode internal terminal 3B (for example, a pressed copper material) electrically connected to the negative electrode current collector foil 22 of one electrode body 2A, and the positive electrode current collector foil 21 of the other electrode body 2B A second positive electrode internal terminal 3C (for example, pressed aluminum material) electrically connected to the second negative electrode internal terminal 3D electrically connected to the negative electrode current collector foil 22 of the other electrode body 2B (for example, a copper pressed product). The internal terminals 3A to 3D and the collector foils 21 and 22 are electrically connected to each other by connecting means such as laser welding.

(外装体)
外装体4は、電極体2A、2BをZ方向一方側から覆う第1外装部材41(例えば、アルミ材プレス品)と、電極体2A、2BをZ方向他方側から覆う第2外装部材42(例えば、アルミ材プレス品)と、を備える。第1外装部材41は、一方の電極体2Aを収容する電極体収容部411と、電極体収容部411のX方向両側に隣接して段差状に形成され、内部端子3A~3Dを収容する一対の内部端子収容部412と、外周部全体に形成され、第2外装部材42と溶接などで接合されるフランジ部413と、を備える。
(Exterior body)
The exterior body 4 includes a first exterior member 41 (for example, pressed aluminum material) that covers the electrode bodies 2A and 2B from one side in the Z direction, and a second exterior member 42 that covers the electrode bodies 2A and 2B from the other side in the Z direction ( For example, an aluminum pressed product). The first exterior member 41 includes an electrode housing portion 411 housing one of the electrode bodies 2A, and a pair of steps formed adjacent to both sides of the electrode housing portion 411 in the X direction to accommodate the internal terminals 3A to 3D. and a flange portion 413 formed on the entire outer peripheral portion and joined to the second exterior member 42 by welding or the like.

第2外装部材42は、他方の電極体2Bを収容する電極体収容部421と、電極体収容部421のX方向両側に隣接して段差状に形成され、第1外装部材41の内部端子収容部412を拡張する拡張部422と、外周部全体に形成され、第1外装部材41のフランジ部413と溶接などで接合されるフランジ部423と、を備える。 The second exterior member 42 has an electrode housing portion 421 that houses the other electrode body 2B and is formed in a stepped shape adjacent to both sides of the electrode body housing portion 421 in the X direction. It includes an extension portion 422 that extends the portion 412 and a flange portion 423 that is formed on the entire outer peripheral portion and is joined to the flange portion 413 of the first exterior member 41 by welding or the like.

(内部絶縁体)
内部絶縁体5A、5Bは、例えば、PP材成形品であり、一方の電極体2Aと第1外装部材41との間に配置される第1内部絶縁体5Aと、他方の電極体2Bと第2外装部材42との間に配置される第2内部絶縁体5Bと、を含む。第1内部絶縁体5Aは、内部端子3A~3D、第1外装部材41、外部絶縁体7A、7B、及び外部端子6A、6Bに共締めされるが、第1外装部材41に接着、溶着、溶接等により固定されてもよい。また、第2内部絶縁体5Bは、第2外装部材42に接着、溶着、溶接等により固定される。
(Internal insulator)
The internal insulators 5A and 5B are, for example, PP material moldings, and the first internal insulator 5A arranged between the one electrode body 2A and the first exterior member 41, the other electrode body 2B and the second and a second internal insulator 5B disposed between the two exterior members 42 . The first internal insulator 5A is fastened together with the internal terminals 3A to 3D, the first exterior member 41, the external insulators 7A and 7B, and the external terminals 6A and 6B. It may be fixed by welding or the like. Also, the second internal insulator 5B is fixed to the second exterior member 42 by adhesion, welding, welding, or the like.

図5A及び図5Bに示すように、内部絶縁体5A、5Bの電極体2A、2Bとの接触面51は、凹凸形状を有する。例えば、図5Aに示す接触面51は、斜めに交差する筋目状の凹凸を有し、凸部(筋部分)が電極体2A側に接触する。また、図5Bに示す接触面51は、亀甲形の筋目状の凹凸を有し、凸部が電極体2A側に接触する。このような接触面51によれば、電極体2A、2Bが内部絶縁体5A、5Bの凹凸形状に食い込むことで、電極体2A、2BのX方向及びY方向の移動を規制できる。 As shown in FIGS. 5A and 5B, contact surfaces 51 of the internal insulators 5A and 5B with the electrode bodies 2A and 2B have uneven shapes. For example, the contact surface 51 shown in FIG. 5A has diagonally intersecting streak-like unevenness, and the convex portion (streak portion) contacts the electrode body 2A side. Further, the contact surface 51 shown in FIG. 5B has hexagonal streak-like unevenness, and the convex portion contacts the electrode body 2A side. According to such a contact surface 51, the electrode bodies 2A and 2B bite into the irregularities of the internal insulators 5A and 5B, thereby restricting the movement of the electrode bodies 2A and 2B in the X and Y directions.

第1内部絶縁体5Aは、一方の電極体2Aと第1外装部材41との間に配置され、上記接触面51を有する電極体絶縁部52と、内部端子3A~3Dと第1外装部材41との間に配置される内部端子絶縁部53と、電極体絶縁部52と内部端子絶縁部53とを連結する連結部54と、を一体的に備える。なお、電極体絶縁部52と内部端子絶縁部53とは連結部54によって一体に形成されてもよく、別体で形成されてもよい。 The first internal insulator 5A is disposed between one electrode body 2A and the first exterior member 41, and includes an electrode body insulation portion 52 having the contact surface 51, the internal terminals 3A to 3D, and the first exterior member 41. and a coupling portion 54 that couples the electrode body insulating portion 52 and the internal terminal insulating portion 53 together. The electrode body insulating portion 52 and the internal terminal insulating portion 53 may be integrally formed by the connecting portion 54, or may be formed separately.

内部端子絶縁部53には、内部端子3A~3Dを収容する内部端子用凹部531が設けられる。具体的に説明すると、第1内部絶縁体5AのX方向一方側に設けられる内部端子絶縁部53には、第1正極用内部端子3Aを収容する内部端子用凹部531と、第2正極用内部端子3Cを収容する内部端子用凹部531と、がY方向に並んで形成される。また、第1内部絶縁体5AのX方向他方側に設けられる内部端子絶縁部53には、第1負極用内部端子3Bを収容する内部端子用凹部531と、第2負極用内部端子3Dを収容する内部端子用凹部531と、がY方向に並んで形成されている。内部端子3A~3Dの厚さは、内部端子用凹部531の高さ以下であり、内部端子3A~3Dの張り出しが回避される。なお、内部端子絶縁部53の内部端子用凹部531間には、中間プレート9の位置決め孔91に嵌合して中間プレート9を位置決めする位置決め凸部532が形成されている。 The internal terminal insulating portion 53 is provided with internal terminal recesses 531 for accommodating the internal terminals 3A to 3D. Specifically, the internal terminal insulating portion 53 provided on one side of the first internal insulator 5A in the X direction includes an internal terminal recess 531 that accommodates the first positive electrode internal terminal 3A and a second positive electrode internal terminal 531. An internal terminal recess 531 for accommodating the terminal 3C is formed side by side in the Y direction. The internal terminal insulating portion 53 provided on the other side of the first internal insulator 5A in the X direction accommodates an internal terminal recess 531 for housing the first negative electrode internal terminal 3B and a second negative electrode internal terminal 3D. and the internal terminal recesses 531 are formed side by side in the Y direction. The thickness of the internal terminals 3A to 3D is equal to or less than the height of the internal terminal recess 531, so that the internal terminals 3A to 3D are prevented from projecting. Positioning projections 532 are formed between the internal terminal recesses 531 of the internal terminal insulating portion 53 to fit into the positioning holes 91 of the intermediate plate 9 to position the intermediate plate 9 .

(中間プレート)
中間プレート9は、例えば、PPS材成形品であり、一対の電極体2A、2B間に配置される。中間プレート9の電極体2A、2Bとの接触面は、内部絶縁体5A、5Bの電極体2A、2Bとの接触面51と同様に、凹凸形状を有することが好ましい。これにより、電極体2A、2Bが中間プレート9の凹凸形状に食い込むことで、電極体2A、2BのX方向及びY方向の移動をさらに規制できる。
(intermediate plate)
The intermediate plate 9 is, for example, a molded PPS material, and is arranged between the pair of electrode bodies 2A and 2B. The contact surface of the intermediate plate 9 with the electrode bodies 2A and 2B preferably has an uneven shape like the contact surface 51 of the internal insulators 5A and 5B with the electrode bodies 2A and 2B. As a result, the electrode bodies 2A and 2B bite into the uneven shape of the intermediate plate 9, thereby further restricting the movement of the electrode bodies 2A and 2B in the X direction and the Y direction.

(外部絶縁体)
外部絶縁体7A、7Bは、例えば、PPS材成形品であり、正極用外部端子6Aと外装体4との間に配置される第1外部絶縁体7Aと、負極用外部端子6Bと外装体4との間に配置される第2外部絶縁体7Bと、を含む。外部絶縁体7A、7Bは、外装体4の内部端子収容部412の外面に配置される。各外部絶縁体7A、7Bには、外部端子用凹部70が設けられ、ここに外部端子6A、6Bが収容される。外部端子用凹部70の高さは、外部端子6A、6Bの厚さよりも高いことが好ましい。
(outer insulator)
The external insulators 7A and 7B are, for example, PPS material molded products, and the first external insulator 7A arranged between the positive electrode external terminal 6A and the exterior body 4, the negative electrode external terminal 6B and the exterior body 4 and a second outer insulator 7B disposed between. The external insulators 7A and 7B are arranged on the outer surface of the internal terminal accommodating portion 412 of the exterior body 4 . Each of the external insulators 7A, 7B is provided with an external terminal recess 70, in which the external terminals 6A, 6B are accommodated. The height of the external terminal recess 70 is preferably higher than the thickness of the external terminals 6A and 6B.

(外部端子)
外部端子6A、6Bは、第1正極用内部端子3A及び第2正極用内部端子3Cと電気的に接続される正極用外部端子6A(例えば、アルミ材プレス品)と、第1負極用内部端子3B及び第2負極用内部端子3Dと電気的に接続される負極用外部端子6B(例えば、銅材プレス品)と、を含む。外部端子6A、6Bの厚さは、前述した外部端子用凹部70の高さ以下である。これにより、外部端子6A、6Bの張り出しが回避される。
(external terminal)
The external terminals 6A and 6B are a positive electrode external terminal 6A (for example, pressed aluminum material) electrically connected to the first positive electrode internal terminal 3A and the second positive electrode internal terminal 3C, and a first negative electrode internal terminal. 3B and a negative electrode external terminal 6B (for example, a pressed copper material) electrically connected to the second negative electrode internal terminal 3D. The thickness of the external terminals 6A and 6B is equal to or less than the height of the external terminal concave portion 70 described above. This prevents the external terminals 6A and 6B from projecting.

(固定部材)
固定部材8A~8Dは、第1正極用内部端子3A、第1内部絶縁体5A、第1外装部材41、第1外部絶縁体7A、及び正極用外部端子6Aを共締めして固定する第1固定部材8A(例えば、アルミ材プレス品)と、第2正極用内部端子3C、第1内部絶縁体5A、第1外装部材41、第1外部絶縁体7A、及び正極用外部端子6Aを共締めして固定する第2固定部材8B(例えば、アルミ材プレス品)と、第1負極用内部端子3B、第1内部絶縁体5A、第1外装部材41、第2外部絶縁体7B、及び負極用外部端子6Bを共締めして固定する第3固定部材8C(例えば、銅材プレス品)と、第2負極用内部端子3D、第1内部絶縁体5A、第1外装部材41、第2外部絶縁体7B、及び負極用外部端子6Bを共締めして固定する第4固定部材8D(例えば、銅材プレス品)と、を含む。
(fixing member)
The fixing members 8A to 8D fasten and fix the first positive electrode internal terminal 3A, the first internal insulator 5A, the first exterior member 41, the first external insulator 7A, and the positive electrode external terminal 6A together. The fixing member 8A (for example, pressed aluminum material), the second positive electrode internal terminal 3C, the first internal insulator 5A, the first exterior member 41, the first external insulator 7A, and the positive electrode external terminal 6A are fastened together. A second fixing member 8B (for example, an aluminum pressed product) that is fixed by A third fixing member 8C (for example, a pressed copper material) that fastens and fixes the external terminal 6B together, a second negative electrode internal terminal 3D, a first internal insulator 5A, a first exterior member 41, and a second external insulation and a fourth fixing member 8D (for example, a pressed copper product) that fastens and fixes the body 7B and the negative electrode external terminal 6B together.

具体的に説明すると、本実施形態の固定部材8A~8Dは、導電性を有するカシメピンであり、頭部81と、頭部81から延在する軸部82と、を備える。軸部82を固定対象部材に形成される孔に挿通した後、軸部82の先端側をかしめる(潰す)ことにより、固定対象部材を挟み込んで強固に固定しつつ、内部端子3A~3Dと外部端子6A、6Bを電気的に接続することが可能になる。 Specifically, the fixing members 8A to 8D of this embodiment are crimp pins having conductivity, and include a head portion 81 and a shaft portion 82 extending from the head portion 81. As shown in FIG. After inserting the shaft portion 82 through the hole formed in the member to be fixed, the distal end side of the shaft portion 82 is crimped (crushed), thereby sandwiching and firmly fixing the member to be fixed, and connecting the internal terminals 3A to 3D. It becomes possible to electrically connect the external terminals 6A and 6B.

(端子の配置構成)
以上のように構成された電池セル1によれば、正極用内部端子3A、3C及び正極用外部端子6Aは、外装体4のX方向一方側に配置され、負極用内部端子3B、3D及び負極用外部端子6Bは、外装体4のX方向他方側に配置される。これにより、電池セル1を積層して電池モジュールを組み立てる際に組付け性が向上する。
(Arrangement of terminals)
According to the battery cell 1 configured as described above, the positive electrode internal terminals 3A and 3C and the positive electrode external terminal 6A are arranged on one side of the exterior body 4 in the X direction, and the negative electrode internal terminals 3B and 3D and the negative electrode internal terminals 3B and 3D The external terminal 6B is arranged on the other side of the exterior body 4 in the X direction. This improves the ease of assembly when assembling the battery module by stacking the battery cells 1 .

また、正極用外部端子6A及び負極用外部端子6Bは、外装体4のZ方向を向く2つの面のうち同じ面に配置されている。これにより、電池セル1を積層して電池モジュールを組み立てる際に組付け性が向上する。 The positive electrode external terminal 6A and the negative electrode external terminal 6B are arranged on the same surface of the two surfaces of the exterior body 4 facing in the Z direction. This improves the ease of assembly when assembling the battery module by stacking the battery cells 1 .

また、内部絶縁体5A、5Bの電極体2A、2Bとの接触面51は、凹凸形状を有するとともに、内部絶縁体5A、5Bは外装体4に固定されているので、外装体4の揺れによる電極体2A、2Bの揺れを内部絶縁体5A、5Bの凹凸で抑えることができる。これにより、電極体2A、2Bの劣化が抑制され、電池セル1の耐久性が向上する。 Further, since the contact surfaces 51 of the internal insulators 5A and 5B with the electrode bodies 2A and 2B have uneven shapes and the internal insulators 5A and 5B are fixed to the exterior body 4, the shaking of the exterior body 4 causes The vibration of the electrode bodies 2A and 2B can be suppressed by the irregularities of the internal insulators 5A and 5B. As a result, deterioration of the electrode bodies 2A and 2B is suppressed, and the durability of the battery cell 1 is improved.

(電池モジュール)
つぎに、第1実施形態の電池セル1を用いた電池モジュール100について、図6を参照して説明する。
(battery module)
Next, a battery module 100 using the battery cells 1 of the first embodiment will be described with reference to FIG.

図6に示すように、電池モジュール100は、電池セル1を複数積層したセル積層体110と、積層方向において両端部に配置される一対のエンドプレート120と、隣接する電池セル1間、及び電池セル1とエンドプレート120との間に配置される絶縁材130と、一対のエンドプレート120を連結するバインドバー140と、電池セル1同士を電気的に接続する内部接続用バスバー150と、電池セル1と外部接続端子(図示せず)を電気的に接続する外部接続用バスバー160と、を備える。 As shown in FIG. 6 , the battery module 100 includes a cell stack 110 in which a plurality of battery cells 1 are stacked, a pair of end plates 120 arranged at both ends in the stacking direction, a space between adjacent battery cells 1, and a battery cell stack. An insulating material 130 arranged between the cell 1 and the end plate 120, a bind bar 140 connecting the pair of end plates 120, an internal connection bus bar 150 electrically connecting the battery cells 1, and a battery cell 1 and an external connection bus bar 160 for electrically connecting an external connection terminal (not shown).

積層される電池セル1は、X方向の向きが交互に反転される。これにより、隣接する電池セル1同士の正極用外部端子6Aと負極用外部端子6BとがZ方向に並ぶように配置され、内部接続用バスバー150による電池セル1の直列接続が容易になる。 The direction in the X direction of the stacked battery cells 1 is alternately reversed. As a result, the positive electrode external terminals 6A and the negative electrode external terminals 6B of the adjacent battery cells 1 are aligned in the Z direction, and the battery cells 1 can be easily connected in series by the internal connection busbars 150 .

[第2実施形態]
つぎに、第2実施形態の電池セル1Bについて、図7及び図8を参照して説明する。なお、第1実施形態と共通する構成については、第1実施形態と同じ符号を用いることで、第1実施形態の説明を援用する場合がある。
[Second embodiment]
Next, a battery cell 1B of a second embodiment will be described with reference to FIGS. 7 and 8. FIG. In addition, about the structure which is common in 1st Embodiment, the description of 1st Embodiment may be used by using the same code|symbol as 1st Embodiment.

(電池セル)
図7に示すように、第2実施形態の電池セル1Bは、1つの電極体2Aを収容する点、内部端子3A、3B及び外部端子6A、6Bが固定される第1外装部材41が平板状である点、及び外部絶縁体7A、7BがZ方向に突出する係合部71を備える点、が前記実施形態の電池セル1と相違している。
(battery cell)
As shown in FIG. 7, in the battery cell 1B of the second embodiment, the first exterior member 41 to which the internal terminals 3A and 3B and the external terminals 6A and 6B are fixed is flat. and that the external insulators 7A and 7B are provided with engaging portions 71 projecting in the Z direction.

外部絶縁体7A、7Bに形成される係合部71のX方向の対向面間の幅は、第2外装部材42の電極体収容部421のX方向の外面幅と同じ、又はそれよりも僅かに大きく設定されている。これにより、電池セル1BをZ方向に積層する場合、電池セル1Bの外部絶縁体7A、7Bに設けられる係合部71が、隣接する電池セル1Bの外装体4(電極体収容部421)と係合することで、電池セル1B同士のX方向の位置決めを行うことが可能になる。 The width between the facing surfaces in the X direction of the engaging portions 71 formed in the outer insulators 7A and 7B is the same as or slightly smaller than the width of the outer surface in the X direction of the electrode housing portion 421 of the second exterior member 42. is set to a large value. As a result, when stacking the battery cells 1B in the Z direction, the engaging portions 71 provided on the external insulators 7A and 7B of the battery cell 1B are aligned with the exterior body 4 (electrode housing portion 421) of the adjacent battery cell 1B. By engaging, it is possible to position the battery cells 1B in the X direction.

(電池モジュール)
つぎに、第2実施形態の電池セル1Bを用いた電池モジュール200について、図8を参照して説明する。
(battery module)
Next, a battery module 200 using the battery cells 1B of the second embodiment will be described with reference to FIG.

図8に示すように、電池モジュール200は、電池セル1BをZ方向に複数積層したセル積層体210と、積層方向において両端部に配置される一対のエンドプレート220、230と、隣接する電池セル1B間、及び電池セル1Bとエンドプレート220、230との間に配置される絶縁材240と、一対のエンドプレート220、230を連結するバインドバー250と、電池セル1B同士を電気的に接続する内部接続用バスバー260と、電池セル1Bと外部接続端子(図示せず)を電気的に接続する外部接続用バスバー270と、を備える。 As shown in FIG. 8, the battery module 200 includes a cell stack 210 in which a plurality of battery cells 1B are stacked in the Z direction, a pair of end plates 220 and 230 arranged at both ends in the stacking direction, and adjacent battery cells. Insulating material 240 arranged between 1B and between battery cell 1B and end plates 220, 230, bind bar 250 connecting a pair of end plates 220, 230, and electrically connecting battery cells 1B. An internal connection bus bar 260 and an external connection bus bar 270 electrically connecting the battery cell 1B and an external connection terminal (not shown) are provided.

電池セル1BをZ方向に積層する際には、電池セル1Bの外部絶縁体7A、7Bに設けられる係合部71を、隣接する電池セル1Bの外装体4(電極体収容部421)と係合させる。これにより、電池セル1B同士のX方向の位置決めを行うことが可能になる。 When stacking the battery cells 1B in the Z direction, the engaging portions 71 provided on the external insulators 7A and 7B of the battery cell 1B are engaged with the exterior body 4 (electrode housing portion 421) of the adjacent battery cell 1B. match. This makes it possible to position the battery cells 1B in the X direction.

Z方向一方側の第1エンドプレート220は、外装体4の電極体収容部421が嵌合可能な位置決め用凹部221を備える。これにより、少なくとも、第1エンドプレート220と隣接する電池セル1Bと第1エンドプレート220とのX方向の位置決めを行うことが可能になる。 The first end plate 220 on one side in the Z direction has a positioning concave portion 221 into which the electrode housing portion 421 of the exterior body 4 can be fitted. This makes it possible to position at least the battery cell 1B adjacent to the first end plate 220 and the first end plate 220 in the X direction.

Z方向他方側の第2エンドプレート230は、外装体4の電極体収容部421と同等のX方向の幅を有する位置決め用凸部231を備える。つまり、第2エンドプレート230に隣接する電池セル1Bの係合部71を、第2エンドプレート230の位置決め用凸部231に係合させることで、第2エンドプレート230と隣接する電池セル1Bと第2エンドプレート230とのX方向の位置決めを行うことが可能になる。 The second end plate 230 on the other side in the Z direction has a positioning projection 231 having the same width in the X direction as the electrode housing portion 421 of the exterior body 4 . That is, by engaging the engaging portion 71 of the battery cell 1B adjacent to the second end plate 230 with the positioning convex portion 231 of the second end plate 230, the battery cell 1B adjacent to the second end plate 230 and the battery cell 1B adjacent to the second end plate 230 are engaged. It becomes possible to perform positioning in the X direction with the second end plate 230 .

以上、図面を参照しながら各種の実施の形態について説明したが、本発明はかかる例に限定されないことは言うまでもない。当業者であれば、特許請求の範囲に記載された範疇内において、各種の変更例又は修正例に想到し得ることは明らかであり、それらについても当然に本発明の技術的範囲に属するものと了解される。また、発明の趣旨を逸脱しない範囲において、上記実施の形態における各構成要素を任意に組み合わせてもよい。 Although various embodiments have been described above with reference to the drawings, it goes without saying that the present invention is not limited to such examples. It is obvious that a person skilled in the art can conceive of various modifications or modifications within the scope described in the claims, and these also belong to the technical scope of the present invention. Understood. Moreover, each component in the above embodiments may be combined arbitrarily without departing from the gist of the invention.

上記実施形態からは、以下の態様が抽出される。なお、括弧内には、上記した実施形態において対応する要素を示しているが、これに限定されるものではない。 The following aspects are extracted from the above embodiment. In addition, although the elements in parenthesis correspond to those in the above-described embodiment, they are not limited to this.

(1) 正極、負極、集電体(正極用集電箔21、負極用集電箔22)、及びセパレータ、を備える電極体(電極体2A、2B)と、
前記電極体を収容する外装体(外装体4)と、
前記外装体の内部に配置され、前記電極体と前記外装体との間に配置される第1絶縁体(内部絶縁体5A、5B、電極体絶縁部52)と、
前記外装体の内部に配置され、前記集電体に電気的に接続される内部端子(内部端子3A~3D)と、
前記外装体の内部に配置され、前記内部端子と前記外装体との間に配置される第2絶縁体(内部絶縁体5A、5B、内部端子絶縁部53)と、
前記外装体の外部に配置される外部端子(外部端子6A、6B)と、を備える電池セル(電池セル1、1B)であって、
前記第1絶縁体の前記電極体との接触面(接触面51)は、凹凸形状を有し、
前記第1絶縁体は、前記外装体に固定されている、電池セル。
(1) an electrode body (electrode bodies 2A and 2B) including a positive electrode, a negative electrode, current collectors (positive electrode current collector foil 21 and negative electrode current collector foil 22), and a separator;
an exterior body (exterior body 4) that accommodates the electrode body;
a first insulator (internal insulators 5A and 5B, electrode body insulating portion 52) disposed inside the exterior body and disposed between the electrode body and the exterior body;
internal terminals (internal terminals 3A to 3D) arranged inside the exterior body and electrically connected to the current collector;
a second insulator (internal insulators 5A and 5B, internal terminal insulating portion 53) arranged inside the exterior body and arranged between the internal terminal and the exterior body;
A battery cell (battery cell 1, 1B) comprising an external terminal (external terminal 6A, 6B) arranged outside the exterior body,
A contact surface (contact surface 51) of the first insulator with the electrode body has an uneven shape,
The battery cell, wherein the first insulator is fixed to the exterior body.

(1)によれば、外装体と第1絶縁体が固定されているので、外装体の揺れによる電極体の揺れを第1絶縁体の凹凸で抑えることができ、電極体の劣化が抑制され、電池セルの耐久性が向上する。 According to (1), since the exterior body and the first insulator are fixed, the vibration of the electrode body due to the vibration of the exterior body can be suppressed by the unevenness of the first insulator, and deterioration of the electrode body is suppressed. , the durability of the battery cell is improved.

(2) (1)に記載の電池セルであって、
前記内部端子、前記第2絶縁体、前記外装体、及び前記外部端子が、固定部材(固定部材8A~8D)によって共締めされている、電池セル。
(2) The battery cell according to (1),
A battery cell in which the internal terminal, the second insulator, the exterior body, and the external terminal are fastened together by fixing members (fixing members 8A to 8D).

(2)によれば、固定部材によって、内部端子、絶縁体、外装体、及び外部端子が共締めされているので、これらの部材を容易に且つがたつきなく固定することができる。 According to (2), since the fixing member fastens the inner terminal, the insulator, the exterior body, and the outer terminal together, these members can be easily fixed without rattling.

(3) (2)に記載の電池セルであって、
前記固定部材は、導電性を有する、電池セル。
(3) The battery cell according to (2),
The battery cell, wherein the fixing member has electrical conductivity.

(3)によれば、固定部材が導電性を有するので、固定部材を利用して内部端子と外部端子とを電気的に接続することができ、部品点数を削減できる。 According to (3), since the fixing member has conductivity, the fixing member can be used to electrically connect the internal terminal and the external terminal, and the number of parts can be reduced.

(4) (1)~(3)のいずれかに記載の電池セルであって、
前記第1絶縁体及び前記第2絶縁体は、一体に形成され、
前記第1絶縁体は、前記第2絶縁体が固定部材によって前記外装体に固定されることで、前記外装体に固定されている、電池セル。
(4) The battery cell according to any one of (1) to (3),
the first insulator and the second insulator are integrally formed,
The battery cell, wherein the first insulator is fixed to the exterior body by fixing the second insulator to the exterior body with a fixing member.

(4)によれば、部品点数を抑えることができ、さらに第1絶縁体の外装体への固定が容易になる。 According to (4), the number of parts can be reduced, and the fixing of the first insulator to the exterior body is facilitated.

(5) (1)~(4)のいずれかに記載の電池セルであって、
前記電池セルは、前記外装体と前記外部端子との間に設けられる外部絶縁体をさらに備え、
前記第2絶縁体には、前記内部端子を収容する内部端子用凹部(内部端子用凹部531)が設けられ、
前記外部絶縁体には、前記外部端子を収容する外部端子用凹部(外部端子用凹部70)が設けられ、
前記内部端子の厚さは、前記内部端子用凹部の高さ以下であり、
前記外部端子の厚さは、前記外部端子用凹部の高さ以下である、電池セル。
(5) The battery cell according to any one of (1) to (4),
The battery cell further comprises an external insulator provided between the exterior body and the external terminal,
The second insulator is provided with an internal terminal recess (internal terminal recess 531) that accommodates the internal terminal,
The external insulator is provided with an external terminal recess (external terminal recess 70) for accommodating the external terminal,
The thickness of the internal terminal is equal to or less than the height of the internal terminal recess,
The battery cell, wherein the thickness of the external terminal is equal to or less than the height of the recess for the external terminal.

(5)によれば、内部端子及び外部端子の張り出しが回避され、内部端子及び外部端子回りを小型化することができる。 According to (5), protrusion of the internal terminal and the external terminal is avoided, and the size of the internal terminal and the periphery of the external terminal can be reduced.

(6) (1)~(5)のいずれかに記載の電池セルであって、
前記内部端子は、正極用内部端子(正極用内部端子3A、3C)と負極用内部端子(負極用内部端子3B、3D)とを含み、
前記外部端子は、正極用外部端子(正極用外部端子6A)と負極用外部端子(負極用外部端子6B)とを含み、
前記正極用内部端子及び前記正極用外部端子は、前記外装体の長手方向において一方側に配置され、
前記負極用内部端子及び前記負極用外部端子は、前記外装体の長手方向において他方側に配置される、電池セル。
(6) The battery cell according to any one of (1) to (5),
The internal terminals include positive internal terminals (positive internal terminals 3A, 3C) and negative internal terminals (negative internal terminals 3B, 3D),
The external terminals include a positive external terminal (positive external terminal 6A) and a negative external terminal (negative external terminal 6B),
The positive electrode internal terminal and the positive electrode external terminal are arranged on one side in the longitudinal direction of the exterior body,
The battery cell, wherein the negative electrode internal terminal and the negative electrode external terminal are arranged on the other side in the longitudinal direction of the exterior body.

(6)によれば、正極用端子と負極用端子が外装体の長手方向において反対側に設けられるので、電池セルを積層して電池モジュールを組み立てる際に組付け性が向上する。 According to (6), the positive electrode terminal and the negative electrode terminal are provided on the opposite sides in the longitudinal direction of the exterior body, so that when assembling the battery module by stacking the battery cells, the assemblability is improved.

(7) (6)に記載の電池セルであって、
前記正極用外部端子及び前記負極用外部端子は、前記外装体の厚さ方向において対向する面において同じ面に配置されている、電池セル。
(7) The battery cell according to (6),
The battery cell, wherein the positive electrode external terminal and the negative electrode external terminal are arranged on the same surface of the exterior body on surfaces facing each other in the thickness direction.

(7)によれば、正極用外部端子及び負極用外部端子は、外装体の厚さ方向において対向する面において同じ面に配置されているので、電池セルを積層して電池モジュールを組み立てる際に組付け性が向上する。 According to (7), the positive electrode external terminal and the negative electrode external terminal are arranged on the same surface in the surfaces facing each other in the thickness direction of the exterior body. Assemblability is improved.

(8) (1)~(7)のいずれかに記載の電池セルであって、
前記電極体は、中間プレート(中間プレート9)を挟んで配置された第1電極体(電極体2A)及び第2電極体(電極体2B)を含み、
前記中間プレートの前記第1電極体及び前記第2電極体との接触面は、それぞれ凹凸形状を有する、電池セル。
(8) The battery cell according to any one of (1) to (7),
The electrode body includes a first electrode body (electrode body 2A) and a second electrode body (electrode body 2B) arranged with an intermediate plate (intermediate plate 9) interposed therebetween,
The battery cell, wherein contact surfaces of the intermediate plate with the first electrode body and the second electrode body each have an uneven shape.

(8)によれば、外装体の揺れによる電極体の揺れを中間プレートの凹凸で抑えることができ、電極体の劣化が抑制され、電池セルの耐久性がさらに向上する。 According to (8), the unevenness of the intermediate plate can suppress the shaking of the electrode body caused by the shaking of the outer casing, thereby suppressing the deterioration of the electrode body and further improving the durability of the battery cell.

(9) (1)~(8)のいずれかに記載の電池セル(電池セル1B)を複数積層したセル積層体(210)と、
積層方向において両端部に配置される一対のエンドプレート(エンドプレート220、230)と、を備える電池モジュール(電池モジュール200)であって、
隣接する前記電池セルの前記外部端子同士が、バスバー(内部接続用バスバー150、260)により電気的に接続されている、電池モジュール。
(9) A cell stack (210) in which a plurality of battery cells (battery cell 1B) according to any one of (1) to (8) are stacked,
A battery module (battery module 200) comprising a pair of end plates (end plates 220, 230) arranged at both ends in the stacking direction,
A battery module in which the external terminals of adjacent battery cells are electrically connected to each other by bus bars (internal connection bus bars 150 and 260).

(9)によれば、簡単な組付け作業で電池セルの外部端子同士を電気的に接続することができる。 According to (9), it is possible to electrically connect the external terminals of the battery cells with a simple assembly work.

(10) (9)に記載の電池モジュールであって、
前記電池セルは、それぞれ前記外装体と前記外部端子との間に外部絶縁体(外部絶縁体7A、7B)をさらに備え、
前記外部絶縁体が、隣接する前記電池セルの前記外装体と係合する係合部(係合部71)を備える、電池モジュール。
(10) The battery module according to (9),
Each of the battery cells further includes an external insulator (external insulators 7A and 7B) between the exterior body and the external terminal,
The battery module, wherein the outer insulator includes an engaging portion (engaging portion 71) that engages with the exterior body of the adjacent battery cell.

(10)によれば、電池セルの外部絶縁体が、隣接する電池セルの外装体と係合することで電池セル同士を位置決めすることができる。 According to (10), the battery cells can be positioned by engaging the external insulators of the battery cells with the exterior bodies of adjacent battery cells.

(11) (10)に記載の電池モジュールであって、
前記エンドプレートに隣接する前記電池セルは、前記外部絶縁体の前記係合部が前記エンドプレートと係合する、電池モジュール。
(11) The battery module according to (10),
In the battery cell adjacent to the end plate, the engaging portion of the outer insulator engages the end plate.

(11)によれば、電池セルの外部絶縁体が、隣接するエンドプレートと係合することで電池セルとエンドプレートとを位置決めすることができる。 According to (11), the battery cell and the end plate can be positioned by engaging the outer insulator of the battery cell with the adjacent end plate.

1、1B 電池セル
2A 電極体(第1電極体)
2B 電極体(第2電極体)
21 正極用集電箔(集電体)
22 負極用集電箔(集電体)
3A、3C 正極用内部端子(内部端子)
3B、3D 負極用内部端子(内部端子)
4 外装体
412a 外部端子用凹部
5A、5B 内部絶縁体(絶縁体)
51 接触面
52 電極体絶縁部(第1絶縁体)
53 内部端子絶縁部(第2絶縁体)
531 内部端子用凹部
6A 正極用外部端子(外部端子)
6B 負極用外部端子(外部端子)
7A、7B 外部絶縁体
70 外部端子用凹部
71 係合部
8A~8D 固定部材
150 内部接続用バスバー
260 内部接続用バスバー
200 電池モジュール
220、230 エンドプレート
1, 1B battery cell 2A electrode body (first electrode body)
2B electrode body (second electrode body)
21 Positive electrode current collector foil (current collector)
22 Current collector foil for negative electrode (current collector)
3A, 3C positive internal terminal (internal terminal)
3B, 3D Negative internal terminal (internal terminal)
4 Exterior body 412a External terminal recesses 5A and 5B Internal insulator (insulator)
51 contact surface 52 electrode body insulator (first insulator)
53 Internal terminal insulator (second insulator)
531 Internal terminal concave portion 6A Positive external terminal (external terminal)
6B Negative electrode external terminal (external terminal)
7A, 7B External insulator 70 External terminal concave portion 71 Engaging portions 8A to 8D Fixing member 150 Internal connection bus bar 260 Internal connection bus bar 200 Battery modules 220, 230 End plates

Claims (10)

正極、負極、及びセパレータの積層体であり、前記正極、前記負極、集電体、及び前記セパレータ、を備える電極体と、
前記電極体を収容する外装体と、
前記外装体の内部に配置され、前記正極、前記負極、及び前記セパレータの積層方向において前記電極体と前記外装体との間に配置される第1絶縁体と、
前記外装体の内部に配置され、前記集電体に電気的に接続される内部端子と、
前記外装体の内部に配置され、前記内部端子と前記外装体との間に配置される第2絶縁体と、
前記外装体の外部に配置される外部端子と、を備える電池セルであって、
前記第1絶縁体の前記電極体との接触面は、凹凸形状を有し、
前記第1絶縁体は、前記外装体に固定されており、
前記第1絶縁体及び前記第2絶縁体は、一体に形成され、
前記第1絶縁体は、前記第2絶縁体が固定部材によって前記外装体に固定されることで、前記外装体に固定されている、電池セル。
an electrode body which is a laminate of a positive electrode, a negative electrode, and a separator, and which includes the positive electrode, the negative electrode, a current collector, and the separator;
an exterior body that accommodates the electrode body;
a first insulator disposed inside the exterior body and disposed between the electrode body and the exterior body in a stacking direction of the positive electrode, the negative electrode, and the separator ;
an internal terminal disposed inside the exterior body and electrically connected to the current collector;
a second insulator disposed inside the exterior body and disposed between the internal terminal and the exterior body;
A battery cell comprising an external terminal arranged outside the exterior body,
a contact surface of the first insulator with the electrode body has an uneven shape,
The first insulator is fixed to the exterior body ,
the first insulator and the second insulator are integrally formed,
The battery cell , wherein the first insulator is fixed to the exterior body by fixing the second insulator to the exterior body with a fixing member .
請求項1に記載の電池セルであって、
前記内部端子、前記第2絶縁体、前記外装体、及び前記外部端子が、固定部材によって共締めされている、電池セル。
The battery cell according to claim 1,
A battery cell, wherein the internal terminal, the second insulator, the exterior body, and the external terminal are fastened together by a fixing member.
請求項2に記載の電池セルであって、
前記固定部材は、導電性を有する、電池セル。
The battery cell according to claim 2,
The battery cell, wherein the fixing member has electrical conductivity.
正極、負極、及びセパレータの積層体であり、前記正極、前記負極、集電体、及び前記セパレータ、を備える電極体と、
前記電極体を収容する外装体と、
前記外装体の内部に配置され、前記正極、前記負極、及び前記セパレータの積層方向において前記電極体と前記外装体との間に配置される第1絶縁体と、
前記外装体の内部に配置され、前記集電体に電気的に接続される内部端子と、
前記外装体の内部に配置され、前記内部端子と前記外装体との間に配置される第2絶縁体と、
前記外装体の外部に配置される外部端子と、
前記外装体と前記外部端子との間に設けられる外部絶縁体と、を備える電池セルであって、
前記第1絶縁体の前記電極体との接触面は、凹凸形状を有し、
前記第1絶縁体は、前記外装体に固定されており、
前記第2絶縁体には、前記内部端子を収容する内部端子用凹部が設けられ、
前記外部絶縁体には、前記外部端子を収容する外部端子用凹部が設けられ、
前記内部端子の厚さは、前記内部端子用凹部の高さ以下であり、
前記外部端子の厚さは、前記外部端子用凹部の高さ以下である、電池セル。
an electrode body which is a laminate of a positive electrode, a negative electrode, and a separator, and which includes the positive electrode, the negative electrode, a current collector, and the separator;
an exterior body that accommodates the electrode body;
a first insulator disposed inside the exterior body and disposed between the electrode body and the exterior body in a stacking direction of the positive electrode, the negative electrode, and the separator;
an internal terminal disposed inside the exterior body and electrically connected to the current collector;
a second insulator disposed inside the exterior body and disposed between the internal terminal and the exterior body;
an external terminal arranged outside the exterior body;
A battery cell comprising an external insulator provided between the exterior body and the external terminal,
a contact surface of the first insulator with the electrode body has an uneven shape,
The first insulator is fixed to the exterior body,
The second insulator is provided with an internal terminal recess for accommodating the internal terminal,
The external insulator is provided with an external terminal recess for accommodating the external terminal,
The thickness of the internal terminal is equal to or less than the height of the internal terminal recess,
The battery cell, wherein the thickness of the external terminal is equal to or less than the height of the recess for the external terminal.
請求項1~のいずれか一項に記載の電池セルであって、
前記内部端子は、正極用内部端子と負極用内部端子とを含み、
前記外部端子は、正極用外部端子と負極用外部端子とを含み、
前記正極用内部端子及び前記正極用外部端子は、前記外装体の長手方向において一方側に配置され、
前記負極用内部端子及び前記負極用外部端子は、前記外装体の長手方向において他方側に配置される、電池セル。
The battery cell according to any one of claims 1 to 4 ,
The internal terminal includes a positive internal terminal and a negative internal terminal,
The external terminals include a positive electrode external terminal and a negative electrode external terminal,
The positive electrode internal terminal and the positive electrode external terminal are arranged on one side in the longitudinal direction of the exterior body,
The battery cell, wherein the negative electrode internal terminal and the negative electrode external terminal are arranged on the other side in the longitudinal direction of the exterior body.
請求項に記載の電池セルであって、
前記正極用外部端子及び前記負極用外部端子は、前記外装体の厚さ方向において対向する面において同じ面に配置されている、電池セル。
The battery cell according to claim 5 ,
The battery cell, wherein the positive electrode external terminal and the negative electrode external terminal are arranged on the same surface of the exterior body on surfaces facing each other in the thickness direction.
正極、負極、及びセパレータの積層体であり、前記正極、前記負極、集電体、及び前記セパレータ、を備える電極体と、
前記電極体を収容する外装体と、
前記外装体の内部に配置され、前記正極、前記負極、及び前記セパレータの積層方向において前記電極体と前記外装体との間に配置される第1絶縁体と、
前記外装体の内部に配置され、前記集電体に電気的に接続される内部端子と、
前記外装体の内部に配置され、前記内部端子と前記外装体との間に配置される第2絶縁体と、
前記外装体の外部に配置される外部端子と、を備える電池セルであって、
前記第1絶縁体の前記電極体との接触面は、凹凸形状を有し、
前記第1絶縁体は、前記外装体に固定されており、
前記電極体は、中間プレートを挟んで配置された第1電極体及び第2電極体を含み、
前記中間プレートの前記第1電極体及び前記第2電極体との接触面は、それぞれ凹凸形状を有する、電池セル。
an electrode body which is a laminate of a positive electrode, a negative electrode, and a separator, and which includes the positive electrode, the negative electrode, a current collector, and the separator;
an exterior body that accommodates the electrode body;
a first insulator disposed inside the exterior body and disposed between the electrode body and the exterior body in a stacking direction of the positive electrode, the negative electrode, and the separator;
an internal terminal disposed inside the exterior body and electrically connected to the current collector;
a second insulator disposed inside the exterior body and disposed between the internal terminal and the exterior body;
A battery cell comprising an external terminal arranged outside the exterior body,
a contact surface of the first insulator with the electrode body has an uneven shape,
The first insulator is fixed to the exterior body,
the electrode assembly includes a first electrode assembly and a second electrode assembly sandwiching an intermediate plate;
The battery cell, wherein contact surfaces of the intermediate plate with the first electrode body and the second electrode body each have an uneven shape.
電池セルを複数積層したセル積層体と、
積層方向において両端部に配置される一対のエンドプレートと、を備える電池モジュールであって、
前記電池セルは、
正極、負極、及びセパレータの積層体であり、前記正極、前記負極、集電体、及び前記セパレータ、を備える電極体と、
前記電極体を収容する外装体と、
前記外装体の内部に配置され、前記正極、前記負極、及び前記セパレータの積層方向において前記電極体と前記外装体との間に配置される第1絶縁体と、
前記外装体の内部に配置され、前記集電体に電気的に接続される内部端子と、
前記外装体の内部に配置され、前記内部端子と前記外装体との間に配置される第2絶縁体と、
前記外装体の外部に配置される外部端子と、を備え、
前記第1絶縁体の前記電極体との接触面は、凹凸形状を有し、
前記第1絶縁体は、前記外装体に固定されており、
隣接する前記電池セルの前記外部端子同士が、バスバーにより電気的に接続されている、電池モジュール。
a cell stack in which a plurality of battery cells are stacked;
A battery module comprising a pair of end plates arranged at both ends in the stacking direction,
The battery cell is
an electrode body which is a laminate of a positive electrode, a negative electrode, and a separator, and which includes the positive electrode, the negative electrode, a current collector, and the separator;
an exterior body that accommodates the electrode body;
a first insulator disposed inside the exterior body and disposed between the electrode body and the exterior body in a stacking direction of the positive electrode, the negative electrode, and the separator;
an internal terminal disposed inside the exterior body and electrically connected to the current collector;
a second insulator disposed inside the exterior body and disposed between the internal terminal and the exterior body;
an external terminal arranged outside the exterior body,
a contact surface of the first insulator with the electrode body has an uneven shape,
The first insulator is fixed to the exterior body,
The battery module, wherein the external terminals of the adjacent battery cells are electrically connected to each other by a bus bar.
請求項に記載の電池モジュールであって、
前記電池セルは、それぞれ前記外装体と前記外部端子との間に設けられる外部絶縁体をさらに備え、
前記外部絶縁体が、隣接する前記電池セルの前記外装体と係合する係合部を備える、電池モジュール。
The battery module according to claim 8 ,
each of the battery cells further includes an external insulator provided between the exterior body and the external terminal;
The battery module, wherein the outer insulator includes an engaging portion that engages with the exterior body of the adjacent battery cell.
請求項に記載の電池モジュールであって、
前記エンドプレートに隣接する前記電池セルは、前記外部絶縁体の前記係合部が前記エンドプレートと係合する、電池モジュール。
The battery module according to claim 9 ,
In the battery cell adjacent to the end plate, the engaging portion of the outer insulator engages the end plate.
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