JP7159933B2 - wire harness - Google Patents

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JP7159933B2
JP7159933B2 JP2019052535A JP2019052535A JP7159933B2 JP 7159933 B2 JP7159933 B2 JP 7159933B2 JP 2019052535 A JP2019052535 A JP 2019052535A JP 2019052535 A JP2019052535 A JP 2019052535A JP 7159933 B2 JP7159933 B2 JP 7159933B2
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individual
collective
shield member
wires
projecting portion
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JP2020155307A (en
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弘行 荒川
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Sumitomo Wiring Systems Ltd
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Sumitomo Wiring Systems Ltd
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Priority to JP2019052535A priority Critical patent/JP7159933B2/en
Priority to PCT/JP2019/050490 priority patent/WO2020188933A1/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60RVEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
    • B60R16/00Electric or fluid circuits specially adapted for vehicles and not otherwise provided for; Arrangement of elements of electric or fluid circuits specially adapted for vehicles and not otherwise provided for
    • B60R16/02Electric or fluid circuits specially adapted for vehicles and not otherwise provided for; Arrangement of elements of electric or fluid circuits specially adapted for vehicles and not otherwise provided for electric constitutive elements
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00Insulated conductors or cables characterised by their form
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00Insulated conductors or cables characterised by their form
    • H01B7/04Flexible cables, conductors, or cords, e.g. trailing cables
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00Insulated conductors or cables characterised by their form
    • H01B7/17Protection against damage caused by external factors, e.g. sheaths or armouring
    • H01B7/18Protection against damage caused by wear, mechanical force or pressure; Sheaths; Armouring
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00Insulated conductors or cables characterised by their form
    • H01B7/17Protection against damage caused by external factors, e.g. sheaths or armouring
    • H01B7/18Protection against damage caused by wear, mechanical force or pressure; Sheaths; Armouring
    • H01B7/20Metal tubes, e.g. lead sheaths

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  • Insulated Conductors (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)

Description

本開示は、ワイヤハーネスに関する。 The present disclosure relates to wire harnesses.

従来、例えば車両用のワイヤハーネスにおいては、電線への通電に伴い発生する電磁ノイズを遮蔽するために、シールド部材によって電線が覆われている。シールド部材は、例えば、アルミニウム合金などの導電性の素線が筒状に編み込まれた編組線からなり、可撓性を有している。こうしたシールド部材としては、電線の絶縁被覆の外周をシールド部材で個別に覆う個別シールド部材が知られている(例えば、特許文献1参照)。また、複数の電線を1つのシールド部材で一括して覆う一括シールド部材が知られている(例えば、特許文献2参照)。なお、個別シールド部材や一括シールド部材の端部は、ワイヤハーネスのコネクタに電気的に接続される。そして、コネクタが車両の機器の筐体などに接続されることで個別シールド部材及び一括シールド部材がアース接続される。 2. Description of the Related Art Conventionally, in wire harnesses for vehicles, for example, wires are covered with a shield member in order to shield electromagnetic noise generated as the wires are energized. The shield member is made of, for example, a braided wire in which conductive strands of an aluminum alloy are braided into a tubular shape, and has flexibility. As such a shield member, an individual shield member that individually covers the outer periphery of the insulating coating of the electric wire with a shield member is known (see, for example, Patent Document 1). Also, there is known a collective shield member that collectively covers a plurality of electric wires with one shield member (see, for example, Patent Document 2). The ends of the individual shield members and the collective shield member are electrically connected to connectors of the wire harness. Then, the individual shield member and the collective shield member are grounded by connecting the connector to the housing of the equipment of the vehicle or the like.

ところで、個別シールド部材と一括シールド部材とがワイヤハーネスの長さ方向の異なる位置に設けられる場合、個別シールド部材と一括シールド部材とを電気的に接続する必要がある。 By the way, when the individual shield member and the collective shield member are provided at different positions in the length direction of the wire harness, it is necessary to electrically connect the individual shield member and the collective shield member.

例えば、特許文献3には、個別シールド部材と一括シールド部材とを接続する以下の接続構造が記載されている。すなわち、図5に示すように、一対の電線510において、芯線511の外周を覆う絶縁被覆512の外周に金属製の筒状部材520が設けられ、更にその外周が個別シールド部材530に覆われている。各個別シールド部材530の外周は、相互にまたがるようにして一括シールド部材540にて覆われている。そして、一括シールド部材540の外周にてバンド部材550が締付けられることで、バンド部材550と筒状部材520との間で各個別シールド部材530と一括シールド部材540とが圧接し、相互が電気的に接続される接続構造を採っている。 For example, Patent Document 3 describes the following connection structure for connecting an individual shield member and a collective shield member. That is, as shown in FIG. 5, in a pair of electric wires 510, a metal cylindrical member 520 is provided on the outer periphery of an insulating coating 512 that covers the outer periphery of a core wire 511, and the outer periphery is further covered by an individual shield member 530. there is The outer periphery of each individual shield member 530 is covered with a collective shield member 540 so as to straddle each other. By tightening the band member 550 on the outer periphery of the collective shield member 540, the individual shield members 530 and the collective shield member 540 are pressed against each other between the band member 550 and the cylindrical member 520, and the mutual electrical contact is made. It adopts a connection structure that is connected to

特開2010-165512号公報JP 2010-165512 A 特開2010-113910号公報Japanese Patent Application Laid-Open No. 2010-113910 特開2018-137134号公報JP 2018-137134 A

しかしながら、上記接続構造では、隣接の電線510の個別シールド部材530にまたがるように装着される一括シールド部材540は、各個別シールド部材530同士の対向する側とは反対側の半周部分が接触する部分である。言い換えると、各個別シールド部材530同士が対向する残りの半周部分は、一括シールド部材540と個別シールド部材530とが接触しない隙間560となっている。そのため、各個別シールド部材530と一括シールド部材540との接触範囲が狭く互いの固着力が低いため、個別シールド部材530と一括シールド部材540との長さ方向における位置ずれが生じるおそれがある。 However, in the above-described connection structure, the collective shield member 540 mounted so as to straddle the individual shield members 530 of the adjacent electric wires 510 is the portion where the semicircular portions of the individual shield members 530 on the side opposite to the opposing sides contact each other. is. In other words, the remaining semicircular portion where the individual shield members 530 face each other forms a gap 560 where the collective shield member 540 and the individual shield members 530 do not contact each other. Therefore, since the contact range between each individual shield member 530 and the collective shield member 540 is narrow and the fixing force between them is low, there is a possibility that the individual shield members 530 and the collective shield member 540 are misaligned in the longitudinal direction.

そこで、個別シールド部材と一括シールド部材との位置ずれの発生を抑制することができるワイヤハーネスを提供することを目的とする。 Accordingly, it is an object of the present invention to provide a wire harness capable of suppressing occurrence of positional deviation between an individual shield member and a collective shield member.

本開示のワイヤハーネスは、複数の電線と、導電性の素線が筒状に編み込まれた編組線からなり、複数の前記電線を個別に覆うことで電磁シールドする複数の個別シールド部材と、導電性の素線が筒状に編み込まれた編組線からなり、複数の前記電線を一括して覆うことで電磁シールドする筒状の一括シールド部材と、前記個別シールド部材と前記一括シールド部材とを重ねた状態で電気的に接続する接続部材と、を備え、前記接続部材は、前記一括シールド部材における前記個別シールド部材との重なる部分の外周に設けられ、互いに隣り合う前記電線同士の間に向かって突出する突出部を有するワイヤハーネスである。 The wire harness of the present disclosure includes a plurality of electric wires and a braided wire in which conductive wires are woven into a cylindrical shape, and a plurality of individual shield members that individually cover the plurality of electric wires to electromagnetically shield, A cylindrical collective shielding member made of a braided wire in which individual wires are woven into a cylindrical shape, and collectively covering a plurality of the electric wires for electromagnetic shielding, and the individual shielding member and the collective shielding member are overlapped. and a connection member for electrically connecting the electric wires in a state in which the electric wires are adjacent to each other. A wire harness having a protruding protrusion.

本開示によれば、個別シールド部材と一括シールド部材との位置ずれの発生を抑制することができるワイヤハーネスを提供することが可能となる。 Advantageous Effects of Invention According to the present disclosure, it is possible to provide a wire harness capable of suppressing occurrence of positional deviation between an individual shield member and a collective shield member.

図1は、実施形態にかかるワイヤハーネスの代表的な構成例を説明する概略構成図である。FIG. 1 is a schematic configuration diagram illustrating a typical configuration example of a wire harness according to an embodiment. 図2は、図1のA部を拡大して説明する拡大断面図である。FIG. 2 is an enlarged cross-sectional view for explaining a portion A in FIG. 1 in an enlarged manner. 図3は、図2の3-3線に沿った断面図である。FIG. 3 is a cross-sectional view taken along line 3--3 of FIG. 図4は、接続部材を説明する斜視図である。FIG. 4 is a perspective view explaining a connecting member. 図5は、参考例のワイヤハーネスを説明する断面図である。FIG. 5 is a cross-sectional view illustrating a wire harness of a reference example.

[本開示の実施形態の説明]
最初に本開示の実施形態を列記して説明する。
本開示のワイヤハーネスは、
[1]複数の電線と、導電性の素線が筒状に編み込まれた編組線からなり、複数の前記電線を個別に覆うことで電磁シールドする複数の個別シールド部材と、導電性の素線が筒状に編み込まれた編組線からなり、複数の前記電線を一括して覆うことで電磁シールドする筒状の一括シールド部材と、前記個別シールド部材と前記一括シールド部材とを重ねた状態で電気的に接続する接続部材と、を備え、前記接続部材は、前記一括シールド部材における前記個別シールド部材と重なる部分の外周に設けられ、互いに隣り合う前記電線同士の間に向かって突出する突出部を有するワイヤハーネスである。
[Description of Embodiments of the Present Disclosure]
First, the embodiments of the present disclosure will be listed and described.
The wire harness of the present disclosure includes:
[1] A plurality of individual shielding members that are composed of a plurality of electric wires and a braided wire in which conductive wires are woven into a cylindrical shape, and that individually cover the plurality of electric wires for electromagnetic shielding, and the conductive wires is composed of a braided wire that is woven into a tubular shape, and a tubular collective shield member that electromagnetically shields by collectively covering a plurality of the electric wires, and a state in which the individual shield member and the collective shield member are superimposed on each other. and a connecting member for connecting the wires, wherein the connecting member is provided on the outer circumference of a portion of the collective shield member that overlaps the individual shield member, and has a projecting portion that projects toward between the adjacent electric wires. wire harness.

各電線の個別シールド部材にまたがって装着される一括シールド部材を含め、接続部材はその一部が互いに隣り合う電線同士の間に向かって押し込まれる突出部を有する。すなわち、隣接の電線の個別シールド部材同士の間に生じる隙間に接続部材の突出部が存在するため、各個別シールド部材それぞれに一括シールド部材が回り込んで半周を超えるような範囲まで接触範囲を広くすることが可能となる。また、接続部材のかしめ等の締付け時に電線及び個別シールド部材が隙間側に変形して逃げることも抑制でき、締付け力の低下も抑制できる。よって、個別シールド部材と一括シールド部材との固着力を強くすることができ、個別シールド部材と一括シールド部材との位置ずれの発生を抑制することが可能となる。 The connecting members, including the collective shielding member that straddles the individual shielding members of each wire, have protrusions that are partially pushed between adjacent wires. In other words, since there is a projecting portion of the connection member in the gap between the individual shield members of the adjacent electric wires, the collective shield member wraps around each individual shield member to widen the contact range to a range exceeding half the circumference. It becomes possible to In addition, it is possible to prevent the electric wire and the individual shield member from deforming and escaping toward the gap when the connection member is crimped or otherwise tightened, and reduction in the tightening force can also be suppressed. Therefore, the fixing force between the individual shield member and the collective shield member can be strengthened, and it is possible to suppress the occurrence of positional deviation between the individual shield member and the collective shield member.

[2]前記突出部は、第1突出部と第2突出部とを有し、前記第1突出部と前記第2突出部とは、複数の前記電線の並び方向と直交する方向に対向していると良い。一括シールド部材は、互いに対向する第1突出部と第2突出部との両側から押し込まれる。すなわち、隣接の電線の個別シールド部材同士の間に生じる隙間それぞれに接続部材の第1突出部と第2突出部とが存在するため、各個別シールド部材それぞれと一括シールド部材との接触範囲を十分広くすることが可能となる。また、接続部材のかしめ等の締付け時に電線及び個別シールド部材が隙間側に変形して逃げることも各突出部にて抑制でき、締付け力の低下もより確実に抑制できる。よって、個別シールド部材と一括シールド部材との固着力をより強いものとすることができるからである。 [2] The projecting portion has a first projecting portion and a second projecting portion, and the first projecting portion and the second projecting portion face each other in a direction perpendicular to the direction in which the plurality of electric wires are arranged. It's good to be The collective shield member is pushed in from both sides of the first projecting portion and the second projecting portion that face each other. That is, since the first projecting portion and the second projecting portion of the connecting member are present in the respective gaps between the individual shielding members of the adjacent electric wires, the contact range between each individual shielding member and the collective shielding member is sufficiently large. It is possible to widen it. In addition, each projecting portion can prevent the electric wire and the individual shield member from deforming and escaping toward the gap when the connection member is crimped or otherwise tightened. Therefore, the fixing force between the individual shield member and the collective shield member can be made stronger.

[3]前記第1突出部と前記第2突出部との各対向面は、複数の前記電線の並び方向と平行な平面をなしていると良い。第1突出部と第2突出部とが一括シールド部材をそれぞれ押し込む互いの対向面が複数の電線の並び方向と平行な平面、すなわちその押し込み方向と直交する平面となっている。このため、第1突出部と第2突出部とが一括シールド部材を押し込む際、一括シールド部材の損傷を抑制することができるからである。 [3] It is preferable that each opposing surface of the first projecting portion and the second projecting portion forms a plane parallel to the direction in which the plurality of electric wires are arranged. Mutual opposing surfaces into which the first projecting portion and the second projecting portion push the collective shield member are planes parallel to the direction in which the plurality of wires are arranged, that is, planes orthogonal to the pushing direction. Therefore, when the first projecting portion and the second projecting portion push the collective shield member, damage to the collective shield member can be suppressed.

[4]前記第1突出部と前記第2突出部との各対向面は、その間に対をなして介在する前記一括シールド部材の部位同士が接触しない間隔で離隔していると良い。第1対向面と第2対向面との間に対をなして介在する一括シールド部材の部位同士に互いに適度なスペースが得られ、一括シールド部材の損傷を抑制することができるからである。 [4] It is preferable that the facing surfaces of the first projecting portion and the second projecting portion are spaced apart from each other by a distance that does not allow the portions of the collective shield member interposed in pairs therebetween to come into contact with each other. This is because a proper space can be obtained between portions of the collective shield member interposed in pairs between the first opposing surface and the second opposing surface, and damage to the collective shield member can be suppressed.

[5]前記接続部材は、前記個別シールド部材の各々に対応する複数の多角形筒状部を有し、複数の前記電線の並び方向に沿って複数の前記多角形筒状部が前記突出部を介して連接された形状であると良い。接続部材の多角形筒状部にて一括シールド部材と各個別シールド部材とのかしめ等による締付けが行われると、電線及び個別シールド部材、更には一括シールド部材が円筒状から多角形筒状に倣った若干の変形を伴うため、部分的に相互間の圧接力を高めることができる。よって、個別シールド部材と一括シールド部材との固着力を高めることができるからである。 [5] The connection member has a plurality of polygonal tubular portions corresponding to each of the individual shield members, and the plurality of polygonal tubular portions extends along the direction in which the plurality of wires are arranged. It is preferable that the shape is connected via the . When the collective shield member and each individual shield member are tightened by caulking or the like at the polygonal tubular portion of the connecting member, the electric wires, the individual shield members, and the collective shield member follow the polygonal tubular shape from the cylindrical shape. Since it is accompanied by slight deformation, it is possible to partially increase the pressure contact force between them. Therefore, it is possible to increase the fixing force between the individual shield member and the collective shield member.

[6]複数の前記電線に個別に挿通させるための複数の筒状部材を備え、前記筒状部材は、前記接続部材を設ける位置の前記電線と前記個別シールド部材との間に介在されていると良い。筒状部材により電線を保護できることに加え、一括シールド部材を含めた接続部材によるかしめ等の締付けを筒状部材を土台にして行えることで、個別シールド部材と一括シールド部材との固着力を高めることができるからである。 [6] A plurality of tubular members for individually inserting the plurality of wires are provided, and the tubular members are interposed between the wires and the individual shield members at positions where the connection members are provided. and good. In addition to being able to protect the electric wire by the cylindrical member, the fixing force between the individual shield member and the collective shield member can be increased by using the cylindrical member as a base for tightening such as caulking by the connection member including the collective shield member. This is because

[本開示の実施形態の詳細]
本開示のワイヤハーネスの具体例を、以下に図面を参照しつつ説明する。なお、本発明はこれらの例示に限定されるものではなく、特許請求の範囲によって示され、特許請求の範囲と均等の意味および範囲内でのすべての変更が含まれることが意図される。図面では、説明の便宜上、構成の一部を誇張又は簡略化して示す場合がある。また、各部分の寸法比率についても、実際と異なる場合がある。
[Details of the embodiment of the present disclosure]
A specific example of the wire harness of the present disclosure will be described below with reference to the drawings. The present invention is not limited to these exemplifications, but is indicated by the scope of the claims, and is intended to include all modifications within the scope and meaning equivalent to the scope of the claims. In the drawings, part of the configuration may be exaggerated or simplified for convenience of explanation. Also, the dimensional ratio of each part may differ from the actual one.

図1に示すワイヤハーネス1は、例えばハイブリッド車や電気自動車などの車両の床下を含む経路に配索されるとともに、複数の機器同士を電気的に接続する。
図1及び図2に示すように、ワイヤハーネス1は、複数の電線10と、各電線10の一端側(図1の左端側)に設けられ、各電線10を個別に機器に取り付けるための複数の個別コネクタ21と、各電線10の他端側(図1の右端側)に設けられ、各電線10を一括して機器に取り付けるための1つの一括コネクタ22とを備えている。
A wire harness 1 shown in FIG. 1 is routed along a path including an underfloor of a vehicle such as a hybrid vehicle or an electric vehicle, and electrically connects a plurality of devices.
As shown in FIGS. 1 and 2, the wire harness 1 is provided with a plurality of electric wires 10 and one end side (left end side in FIG. 1) of each electric wire 10, and a plurality of wire harnesses for individually attaching each electric wire 10 to a device. and one collective connector 22 provided on the other end side (right end side in FIG. 1) of each electric wire 10 for collectively attaching each electric wire 10 to a device.

図2の右側に示すように、電線10は、芯線11と芯線11の外周を覆う筒状の絶縁被覆12とを有している。芯線11は、例えば、銅合金からなる複数の金属素線を撚り合わせて形成される撚り線である。絶縁被覆12は、例えば、ポリ塩化ビニル(PVC)などの絶縁材料を押出成形することにより形成されている。 As shown on the right side of FIG. 2 , the electric wire 10 has a core wire 11 and a cylindrical insulating coating 12 that covers the outer periphery of the core wire 11 . The core wire 11 is, for example, a stranded wire formed by twisting together a plurality of metal wires made of a copper alloy. The insulating coating 12 is formed, for example, by extruding an insulating material such as polyvinyl chloride (PVC).

<個別シールド部材31>
図2に示すように、ワイヤハーネス1には、複数の電線10を個別に覆うことで電磁シールドする複数の個別シールド部材31が設けられている。個別シールド部材31は、例えば、アルミニウム合金などからなる導電性の素線が筒状に編み込まれた編組線からなり、可撓性を有している。個別シールド部材31の一端部は、個別コネクタ21に電気的に接続されている。個別シールド部材31の他端部31bは、電線10の長さ方向における途中の部分まで延びている。
<Individual shield member 31>
As shown in FIG. 2, the wire harness 1 is provided with a plurality of individual shield members 31 that individually cover the plurality of electric wires 10 for electromagnetic shielding. The individual shield member 31 is made of, for example, a braided wire in which conductive wires made of an aluminum alloy or the like are woven into a tubular shape, and has flexibility. One end of the individual shield member 31 is electrically connected to the individual connector 21 . The other end portion 31b of the individual shield member 31 extends to a midway portion of the electric wire 10 in the length direction.

また、各電線10には、個別シールド部材31を個別に被覆するシース13が設けられている。シース13は、例えば、ポリ塩化ビニル(PVC)などの絶縁材料からなる。シース13の一端部は、個別コネクタ21に接続されている。シース13の他端部13bは、電線10の長さ方向における途中の部分まで延びている。 Each electric wire 10 is provided with a sheath 13 that individually covers the individual shield member 31 . The sheath 13 is made of an insulating material such as polyvinyl chloride (PVC). One end of the sheath 13 is connected to the individual connector 21 . The other end 13b of the sheath 13 extends halfway along the length of the wire 10 .

シース13は、可撓性を有する筒状の第1外装部材41により覆われている。第1外装部材41は、例えば、蛇腹筒状のコルゲートチューブである。
個別シールド部材31の他端部31bは、シース13の他端部13b及び第1外装部材41の端部から露出している。
The sheath 13 is covered with a flexible tubular first exterior member 41 . The first exterior member 41 is, for example, a bellows-shaped corrugated tube.
The other end 31 b of the individual shield member 31 is exposed from the other end 13 b of the sheath 13 and the end of the first exterior member 41 .

<一括シールド部材32>
図1及び図2に示すように、ワイヤハーネス1には、複数の電線10を一括して覆うことで電磁シールドする1つの一括シールド部材32が設けられている。一括シールド部材32は、例えば、アルミニウム合金などからなる導電性の素線が筒状に編み込まれた編組線からなり、可撓性を有している。一括シールド部材32の一端部32aは、一括コネクタ22に電気的に接続されている(図1参照)。また、一括シールド部材32の他端部32bは、電線10の長さ方向における途中の部分まで延びている。
<Bulk shield member 32>
As shown in FIGS. 1 and 2 , the wire harness 1 is provided with a collective shield member 32 that collectively covers the plurality of electric wires 10 for electromagnetic shielding. The collective shield member 32 is made of, for example, a braided wire in which conductive strands made of an aluminum alloy or the like are woven into a tubular shape, and has flexibility. One end 32a of the collective shield member 32 is electrically connected to the collective connector 22 (see FIG. 1). Further, the other end portion 32b of the collective shield member 32 extends to a midway portion in the length direction of the electric wire 10. As shown in FIG.

一括シールド部材32は、可撓性を有する筒状の第2外装部材42により覆われている。第2外装部材42は、例えば、蛇腹筒状のコルゲートチューブである。ただし、第2外装部材42の外径及び内径は、第1外装部材41の外径及び内径よりもそれぞれ小さい。 The collective shield member 32 is covered with a flexible tubular second exterior member 42 . The second exterior member 42 is, for example, a bellows-shaped corrugated tube. However, the outer diameter and inner diameter of the second exterior member 42 are smaller than the outer diameter and inner diameter of the first exterior member 41, respectively.

一括シールド部材32の他端部32bは、第2外装部材42の端部から露出している。
図2に示すように、一括シールド部材32のうち第2外装部材42から露出した部分は、各個別シールド部材31のうちシース13から露出した部分を覆っている。以下、一括シールド部材32のうち各個別シールド部材31を覆うことで各個別シールド部材31に電気的に接続される部分を接続部32cと称する。
The other end 32 b of the collective shield member 32 is exposed from the end of the second exterior member 42 .
As shown in FIG. 2 , the portions of the collective shield member 32 exposed from the second exterior member 42 cover the portions of the individual shield members 31 exposed from the sheath 13 . Hereinafter, a portion of the collective shield member 32 that covers each individual shield member 31 and is electrically connected to each individual shield member 31 is referred to as a connection portion 32c.

ここで、各個別シールド部材31の他端部31bは、第2外装部材42の外部に位置している。また、一括シールド部材32の他端部32bは、第1外装部材41の内部に位置している。 Here, the other end portion 31b of each individual shield member 31 is positioned outside the second exterior member 42 . Further, the other end portion 32 b of the collective shield member 32 is positioned inside the first exterior member 41 .

<筒状部材50>
図2及び図3に示すように、ワイヤハーネス1には、複数の電線10が個別に挿通される複数の筒状部材50が設けられている。各筒状部材50は、各電線10のうち個別シールド部材31が一括シールド部材32により覆われる部分に設けられている。すなわち、各筒状部材50は、電線10の長さ方向における一括シールド部材32の接続部32cに対応する位置に設けられている。個別シールド部材31は、接続部32cに対応する位置において、折返し部31cを有している。筒状部材50は、折返し部31cによって包み込まれるように、電線10と個別シールド部材31との間に介在している。筒状部材50は、剛性を有する金属材料であることが好ましく、例えば真鍮により形成されている。
<Cylindrical member 50>
As shown in FIGS. 2 and 3, the wire harness 1 is provided with a plurality of tubular members 50 through which the plurality of electric wires 10 are individually inserted. Each cylindrical member 50 is provided at a portion of each electric wire 10 where the individual shield member 31 is covered with the collective shield member 32 . That is, each cylindrical member 50 is provided at a position corresponding to the connection portion 32 c of the collective shield member 32 in the length direction of the electric wire 10 . The individual shield member 31 has a folded portion 31c at a position corresponding to the connecting portion 32c. Cylindrical member 50 is interposed between electric wire 10 and individual shield member 31 so as to be wrapped by folded portion 31c. The tubular member 50 is preferably made of a rigid metal material, such as brass.

<接続部材60>
図2~図4に示すように、ワイヤハーネス1には、各個別シールド部材31と一括シールド部材32とを重ねた状態で電気的に接続する接続部材60が設けられている。接続部材60は、一括シールド部材32のうち個別シールド部材31の各々を覆う部分の外周に設けられている。すなわち、接続部材60は、一括シールド部材32の接続部32cの外周面を全周にわたって覆っている。接続部材60は、剛性を有する金属材料であることが好ましく、例えばアルミニウムの板材が板金加工されることによって形成されている。接続部材60は、個別シールド部材31の各々に対応する複数の多角形筒状部(例えば、六角形筒状部61)を有し、複数の電線10の並び方向に沿って2つの六角形筒状部61が一対の突出部62を介して連接された中空形状である。
<Connecting member 60>
As shown in FIGS. 2 to 4, the wire harness 1 is provided with a connecting member 60 that electrically connects the individual shield members 31 and the collective shield member 32 while they are superimposed. The connection member 60 is provided on the outer circumference of the portion of the collective shield member 32 that covers each of the individual shield members 31 . That is, the connection member 60 covers the entire outer peripheral surface of the connection portion 32c of the collective shield member 32. As shown in FIG. The connection member 60 is preferably made of a metal material having rigidity, and is formed, for example, by sheet metal processing an aluminum plate material. The connection member 60 has a plurality of polygonal tubular portions (for example, hexagonal tubular portions 61) corresponding to each of the individual shield members 31, and has two hexagonal tubular portions along the direction in which the plurality of electric wires 10 are arranged. It has a hollow shape in which the shaped portion 61 is connected via a pair of protruding portions 62 .

各突出部62は、互いに隣り合う電線10同士の間に向かって突出している。一対の突出部62は、第1突出部63と、複数の電線10の並び方向と直交する方向において第1突出部63と対向する第2突出部64と、を有している。第1突出部63は、複数の電線10の並び方向と平行な平面の第1対向面63aを有している。第2突出部64は、複数の電線10の並び方向と平行な平面の第2対向面64aを有している。第1突出部63と第2突出部64との各対向面63a、64aは、その間に対をなして介在する一括シールド部材32の部位同士が接触しない間隔Lにて離隔している。 Each protruding portion 62 protrudes toward between the electric wires 10 adjacent to each other. The pair of projecting portions 62 has a first projecting portion 63 and a second projecting portion 64 facing the first projecting portion 63 in a direction orthogonal to the direction in which the plurality of electric wires 10 are arranged. The first projecting portion 63 has a planar first opposing surface 63 a parallel to the direction in which the plurality of electric wires 10 are arranged. The second projecting portion 64 has a planar second opposing surface 64a parallel to the direction in which the plurality of electric wires 10 are arranged. The facing surfaces 63a and 64a of the first projecting portion 63 and the second projecting portion 64 are spaced apart by a distance L such that the portions of the collective shield member 32 interposed in pairs therebetween do not come into contact with each other.

以上説明したように、本実施形態によれば、以下の作用効果を奏することができる。
(1)各電線10の個別シールド部材31にまたがって装着される一括シールド部材32を含め、接続部材60はその一部が互いに隣り合う電線10同士の間に向かって押し込まれる突出部62を有する。すなわち、隣接の電線10の個別シールド部材31同士の間に生じる隙間(図5の隙間560に相当)に接続部材60の突出部62が存在するため、各個別シールド部材31それぞれに一括シールド部材32が回り込んで半周を超えるような範囲まで接触範囲を広くすることが可能となる。また、接続部材60のかしめによる締付け時に電線10及び個別シールド部材31が隙間側に変形して逃げることも抑制でき、締付け力の低下も抑制できる。よって、個別シールド部材31と一括シールド部材32との固着力を強くすることができ、個別シールド部材31と一括シールド部材32との位置ずれの発生を抑制することができる。
As described above, according to this embodiment, the following effects can be obtained.
(1) The connection member 60, including the collective shield member 32 mounted across the individual shield members 31 of the electric wires 10, has a projecting portion 62 that is partially pushed between the adjacent electric wires 10. . That is, since the projecting portion 62 of the connection member 60 exists in the gap (corresponding to the gap 560 in FIG. 5) generated between the individual shield members 31 of the adjacent electric wires 10, each individual shield member 31 has a collective shield member 32. It is possible to widen the contact range to a range exceeding a half circumference. In addition, it is possible to prevent the wire 10 and the individual shield member 31 from deforming and escaping toward the gap when the connection member 60 is crimped and tightened. Therefore, the fixing force between the individual shield member 31 and the collective shield member 32 can be strengthened, and the occurrence of positional deviation between the individual shield member 31 and the collective shield member 32 can be suppressed.

(2)一括シールド部材32は、複数の電線10の並び方向と直交する方向に対向する第1突出部63と第2突出部64との両側から押し込まれる。すなわち、隣接の電線10の個別シールド部材31同士の間に生じる隙間それぞれに接続部材60の第1突出部63と第2突出部64とが存在するため、各個別シールド部材31それぞれと一括シールド部材32との接触範囲を十分広くすることが可能となる。また、接続部材60のかしめによる締付け時に電線10及び個別シールド部材31が隙間側に変形して逃げることも各突出部63、64にて抑制でき、締付け力の低下もより確実に抑制できる。よって、個別シールド部材31と一括シールド部材32との固着力をより強いものとすることができる。 (2) The collective shield member 32 is pushed in from both sides of the first projecting portion 63 and the second projecting portion 64 that face each other in the direction orthogonal to the direction in which the electric wires 10 are arranged. That is, since the first projecting portion 63 and the second projecting portion 64 of the connection member 60 are present in each gap generated between the individual shield members 31 of the adjacent electric wires 10, each individual shield member 31 and the collective shield member 32 can be sufficiently widened. In addition, the projections 63 and 64 can prevent the wire 10 and the individual shield member 31 from deforming toward the gap and escaping when the connection member 60 is crimped, and the reduction in tightening force can be suppressed more reliably. Therefore, the fixing force between the individual shield member 31 and the collective shield member 32 can be made stronger.

(3)第1突出部63と第2突出部64とが一括シールド部材32をそれぞれ押し込む互いの対向面63a、64aは、複数の電線10の並び方向と平行な平面、すなわちその押し込み方向と直交する平面をなしている。このため、第1突出部63と第2突出部64とが一括シールド部材32を押し込む際、一括シールド部材32の損傷を抑制することができる。 (3) The mutually facing surfaces 63a and 64a into which the first projecting portion 63 and the second projecting portion 64 push the collective shield member 32 are planes parallel to the direction in which the plurality of wires 10 are arranged, that is, perpendicular to the pushing direction. It forms a flat surface. Therefore, when the first projecting portion 63 and the second projecting portion 64 push the collective shield member 32, damage to the collective shield member 32 can be suppressed.

(4)第1突出部63と第2突出部64との各対向面63a、64aは、その間に対をなして介在する一括シールド部材32の部位同士が接触しない間隔Lを有する。このため、一括シールド部材32のその部位同士に互いに適度なスペースが得られ、一括シールド部材32の損傷を抑制することができる。 (4) The facing surfaces 63a and 64a of the first projecting portion 63 and the second projecting portion 64 have an interval L such that the portions of the collective shield member 32 interposed in pairs therebetween do not come into contact with each other. Therefore, an appropriate space can be obtained between the portions of the collective shield member 32, and damage to the collective shield member 32 can be suppressed.

(5)接続部材60の六角形筒状部61にて一括シールド部材32と各個別シールド部材31とのかしめによる締付けが行われる。すると、電線10及び個別シールド部材31、更には一括シールド部材32が円筒状から六角形筒状に倣った若干の変形を伴うため、部分的に相互間の圧接力を高めることができる。よって、個別シールド部材31と一括シールド部材32との固着力を高めることができる。 (5) The collective shield member 32 and the individual shield members 31 are crimped together at the hexagonal cylindrical portion 61 of the connection member 60 to be tightened. As a result, the wire 10, the individual shield member 31, and the collective shield member 32 are slightly deformed from a cylindrical shape to a hexagonal cylindrical shape, so that the pressing force between them can be partially increased. Therefore, the fixing strength between the individual shield member 31 and the collective shield member 32 can be increased.

(6)筒状部材50により電線10を保護できることに加え、一括シールド部材32を含めた接続部材60のかしめによる締付けを筒状部材50を土台にして行えることで、個別シールド部材31と一括シールド部材32との固着力を高めることができる。 (6) In addition to being able to protect the electric wire 10 by the cylindrical member 50, the connection member 60 including the collective shield member 32 can be tightened by crimping using the cylindrical member 50 as a base, so that the individual shield member 31 and the collective shield The fixing force with the member 32 can be increased.

(7)剛性を有する金属製(板金製)の接続部材60により一括シールド部材32をかしめることで、結束バンドのような締付け部材を割愛することができる。
なお、上記実施形態は、以下のように変更して実施することができる。上記実施形態及び以下の変更例は技術的に矛盾しない範囲で組み合わせて実施することができる。
(7) By crimping the collective shield member 32 with the connection member 60 made of metal (made of sheet metal) having rigidity, a tightening member such as a binding band can be omitted.
It should be noted that the above embodiment can be implemented with the following modifications. The above embodiments and the following modifications can be implemented in combination within a technically consistent range.

・筒状部材50は、個別シールド部材31の下にもぐり込ませるように、絶縁被覆12と個別シールド部材31との間に介在されていてもよい。
・3本以上の電線10を有するワイヤハーネス1に適用してもよい。
- The tubular member 50 may be interposed between the insulating coating 12 and the individual shield member 31 so as to be inserted under the individual shield member 31 .
- You may apply to the wire harness 1 which has the electric wire 10 of three or more.

1…ワイヤハーネス
10…電線
11…芯線
12…絶縁被覆
13…シース
13b…他端部
21…個別コネクタ
22…一括コネクタ
31…個別シールド部材
31b…他端部
31c…折返し部
32…一括シールド部材
32a…一端部
32b…他端部
32c…接続部
41…第1外装部材
42…第2外装部材
50…筒状部材
60…接続部材
61…多角形筒状部としての六角形筒状部
62…突出部
63…第1突出部
63a…第1対向面
64…第2突出部
64a…第2対向面
L…間隔
DESCRIPTION OF SYMBOLS 1... Wire harness 10... Electric wire 11... Core wire 12... Insulation coating 13... Sheath 13b... Other end 21... Individual connector 22... Collective connector 31... Individual shield member 31b... Other end 31c... Folding part 32... Collective shield member 32a One end 32b Other end 32c Connecting part 41 First exterior member 42 Second exterior member 50 Cylindrical member 60 Connecting member 61 Hexagonal tubular portion as a polygonal tubular portion 62 Protrusion Part 63... First projecting part 63a... First opposing surface 64... Second projecting part 64a... Second opposing surface L... Spacing

Claims (3)

各々が第1端と第2端とを有する複数の電線と、
複数の前記電線の前記第1端にそれぞれ接続された複数の個別コネクタと、
複数の前記電線の前記第2端に接続された単一の一括コネクタと、
導電性の素線が筒状に編み込まれた編組線からなり、複数の前記個別コネクタから延出し、複数の前記電線の第1の長さ部分を個別に覆うことで電磁シールドする複数の個別シールド部材と、
導電性の素線が筒状に編み込まれた編組線からなり、単一の前記一括コネクタから延出し、複数の前記電線の第2の長さ部分を一括して覆うことで電磁シールドする筒状の一括シールド部材と、
複数の前記個別シールド部材の各々と、前記一括シールド部材とは、複数の前記個別コネクタと単一の前記一括コネクタとの間に端部を有しており、
複数の前記個別シールド部材の前記端部と前記一括シールド部材の前記端部とが重ねられた重なり部分において複数の前記個別シールド部材と前記一括シールド部材とを電気的に接続する接続部材と、を備え、
複数の前記個別シールド部材の前記端部と前記一括シールド部材の前記端部との前記重なり部分が複数の前記個別コネクタと単一の前記一括コネクタとの間の中間位置に形成されており、
前記接続部材は、前記一括シールド部材と複数の前記個別シールド部材との前記重な部分において前記一括シールド部材の外周に設けられており前記接続部材は、互いに隣り合う複数の前記電線同士の間に向かって突出する突出部を有し、
前記突出部は、第1突出部と第2突出部とを有し、
前記第1突出部と前記第2突出部とは、複数の前記電線の並び方向と直交する方向に対向し、複数の前記電線の並び方向と平行な平面である対向面を有し、
前記第1突出部と前記第2突出部の前記対向面は、前記対向面の間に対をなして介在する前記一括シールド部材の部位同士が接触しないように設定された間隔で離隔しているワイヤハーネス。
a plurality of electrical wires each having a first end and a second end ;
a plurality of individual connectors respectively connected to the first ends of the plurality of wires;
a single bulk connector connected to the second ends of the plurality of wires;
A plurality of individual shields comprising a braided wire in which conductive strands are woven into a cylindrical shape, extending from the plurality of individual connectors, and electromagnetically shielding by individually covering a first length portion of the plurality of wires. a member;
A tubular shape comprising a braided wire in which conductive wires are braided into a tubular shape, extends from the single collective connector, and collectively covers the second length portions of the plurality of electric wires to provide electromagnetic shielding. a collective shielding member of
each of the plurality of individual shield members and the collective shield member has an end portion between the plurality of individual connectors and the single collective connector;
a connection member that electrically connects the plurality of individual shield members and the collective shield member at overlapping portions where the end portions of the plurality of individual shield members and the end portions of the collective shield member are overlapped; prepared,
the overlapping portion of the end portions of the plurality of individual shield members and the end portion of the collective shield member is formed at an intermediate position between the plurality of individual connectors and the single collective connector;
The connecting member is provided on the outer periphery of the collective shield member at the overlapping portion of the collective shield member and the plurality of individual shield members, and the connection member is provided between the plurality of adjacent electric wires. Having a projecting portion projecting in between ,
The protrusion has a first protrusion and a second protrusion,
The first projecting portion and the second projecting portion have opposing surfaces that are planes facing in a direction perpendicular to the direction in which the plurality of wires are arranged and parallel to the direction in which the plurality of wires are arranged,
The facing surfaces of the first projecting portion and the second projecting portion are separated by a distance set so that the parts of the collective shield member interposed in pairs between the facing surfaces do not come into contact with each other. wire harness.
請求項1に記載のワイヤハーネスであって、
前記接続部材は、前記個別シールド部材の各々に対応する複数の多角形筒状部を有し、複数の前記電線の並び方向に沿って複数の前記多角形筒状部が前記突出部を介して連接された形状であるワイヤハーネス。
The wire harness according to claim 1 ,
The connection member has a plurality of polygonal tubular portions corresponding to each of the individual shield members, and the plurality of polygonal tubular portions extend along the direction in which the plurality of wires are arranged through the protrusions. A wire harness that is articulated.
請求項1又は請求項2に記載のワイヤハーネスであって、
複数の前記電線に個別に挿通させるための複数の筒状部材を備え、
前記筒状部材は、前記接続部材を設ける位置の前記電線と前記個別シールド部材との間に介在されているワイヤハーネス。
The wire harness according to claim 1 or claim 2 ,
A plurality of tubular members for individually inserting the plurality of electric wires,
The wire harness in which the cylindrical member is interposed between the electric wire at a position where the connection member is provided and the individual shield member.
JP2019052535A 2019-03-20 2019-03-20 wire harness Active JP7159933B2 (en)

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2006164613A (en) 2004-12-03 2006-06-22 Yazaki Corp Grounding method and grounding structure for shielded wire
JP2008204804A (en) 2007-02-20 2008-09-04 Auto Network Gijutsu Kenkyusho:Kk Vehicular shielded conductor
JP2013240204A (en) 2012-05-15 2013-11-28 Auto Network Gijutsu Kenkyusho:Kk Wire harness
JP2018200783A (en) 2017-05-26 2018-12-20 住友電装株式会社 Wire harness

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2006164613A (en) 2004-12-03 2006-06-22 Yazaki Corp Grounding method and grounding structure for shielded wire
JP2008204804A (en) 2007-02-20 2008-09-04 Auto Network Gijutsu Kenkyusho:Kk Vehicular shielded conductor
JP2013240204A (en) 2012-05-15 2013-11-28 Auto Network Gijutsu Kenkyusho:Kk Wire harness
JP2018200783A (en) 2017-05-26 2018-12-20 住友電装株式会社 Wire harness

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