JP7037878B2 - Early-strength admixture for secondary products and early-strength concrete for secondary products - Google Patents

Early-strength admixture for secondary products and early-strength concrete for secondary products Download PDF

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JP7037878B2
JP7037878B2 JP2016129771A JP2016129771A JP7037878B2 JP 7037878 B2 JP7037878 B2 JP 7037878B2 JP 2016129771 A JP2016129771 A JP 2016129771A JP 2016129771 A JP2016129771 A JP 2016129771A JP 7037878 B2 JP7037878 B2 JP 7037878B2
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剛朗 石田
実穂 夏目
佳 伊勢島
功一郎 大和
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Ube Corp
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Description

本発明は、常温時および高温時のいずれにおいても早期強度発現に優れる、二次製品用早強混和材、およびこのような二次製品用早強混和材を用いて得られる二次製品用早強コンクリートに関する。 INDUSTRIAL APPLICABILITY The present invention is an early-strength admixture for secondary products, which is excellent in developing early strength at both normal temperature and high temperature, and an early-strength admixture for secondary products obtained by using such an early-strength admixture for secondary products. Regarding strong concrete.

従来、緊急工事や補修用途向けのセメント組成物として、カルシウムアルミネート等を用いた速硬性(急硬性)のセメント系組成物が知られている。 Conventionally, as a cement composition for emergency construction and repair applications, a fast-curing (rapid-hardening) cement-based composition using calcium aluminate or the like is known.

このような速硬性のセメント系組成物として、たとえば、特許文献1では、カルシウムアルミネート20~60重量%、ポルトランドセメント20~70重量%、II型無水石膏0.5~30重量%、消石灰2~10重量%、炭酸リチウム0.1~3.0重量%を含み、SO/Alのモル比が1.4~0.8であり、炭酸リチウムの平均粒径が10μm以下でかつ結晶度指数が半値幅で0.20以上であることを特徴とする水硬性組成物が開示されている。この特許文献1では、自己収縮率の低減のほか、低温時の強度発現性や安定性の改善に焦点が置かれている。 As such a fast-curing cement-based composition, for example, in Patent Document 1, calcium aluminate 20 to 60% by weight, Portland cement 20 to 70% by weight, type II anhydrous gypsum 0.5 to 30% by weight, slaked lime 2 It contains ~ 10% by weight and 0.1 to 3.0% by weight of lithium carbonate, the molar ratio of SO 3 / Al 2 O 3 is 1.4 to 0.8, and the average particle size of lithium carbonate is 10 μm or less. Further, a water-hardening composition characterized by having a crystallinity index of 0.20 or more in a half price range is disclosed. In this Patent Document 1, in addition to reducing the self-shrinkage rate, the focus is on improving the strength development and stability at low temperatures.

また、特許文献2では、β型半水石膏(B)と無水石膏(C)を質量比(C/B)=2~20で含有し、かつβ型半水石膏と無水石膏の合計含有量100質量部に対し、カルシウムアルミネート70~200質量部を含有する速硬剤が開示されている。この特許文献2のように、カルシウムアルミネート等を用いた速硬性のセメント系組成物においては、作業時間確保を目的として、可使時間を延長させるために、有機系の凝結遅延剤が使用されるのが一般的である。これに対し、特許文献2においては、このような有機系の凝結遅延剤を用いなくとも、作業時間を確保できるとともに、初期および中・長期の強度発現が確保できる点に特徴がある。 Further, in Patent Document 2, β-type hemihydrate gypsum (B) and anhydrous gypsum (C) are contained in a mass ratio (C / B) = 2 to 20, and the total content of β-type hemihydrate gypsum and anhydrous gypsum. A quick-hardening agent containing 70 to 200 parts by mass of calcium aluminate with respect to 100 parts by mass is disclosed. As in Patent Document 2, in a fast-curing cement-based composition using calcium aluminate or the like, an organic condensation retarder is used in order to extend the pot life for the purpose of securing working time. Is common. On the other hand, Patent Document 2 is characterized in that working time can be secured and initial and medium- to long-term strength development can be ensured without using such an organic condensation retarder.

特許文献3では、CaOとAlとの含有モル比(CaO/Al)が0.9以上1.5未満のカルシウムアルミネート、凝結遅延剤、二水石膏および炭酸リチウムを含有してなる急硬性混和材が開示されている。この特許文献3によれば、30~40℃の高温環境であっても瞬結することなく長い可使時間の確保が可能とされている。しかしながら、この特許文献3においては、35℃環境においても120分以上の可使時間が確保されているものの、6時間での圧縮強度は0.4N/mmを下回っている。 Patent Document 3 contains calcium aluminate having a molar ratio of CaO to Al2O3 ( CaO / Al2O3 ) of 0.9 or more and less than 1.5, a setting retarder, dihydrate gypsum, and lithium carbonate. A hard admixture made of aluminum is disclosed. According to this Patent Document 3, it is possible to secure a long pot life without instantaneous connection even in a high temperature environment of 30 to 40 ° C. However, in Patent Document 3, although the pot life of 120 minutes or more is secured even in the environment of 35 ° C., the compressive strength in 6 hours is less than 0.4 N / mm 2 .

以上のように、カルシウムアルミネート等を用いた速硬性のセメント系組成物においては、使用される温度域に応じて、必要とされる可使時間の確保と、強度発現を両立させることが望まれている。 As described above, in the fast-curing cement-based composition using calcium aluminate or the like, it is desired to secure the required pot life and develop the strength at the same time according to the temperature range used. It is rare.

特許第4307187号公報Japanese Patent No. 4307187 特開2006-62888号公報Japanese Unexamined Patent Publication No. 2006-62888 特開2013-95624号公報Japanese Unexamined Patent Publication No. 2013-95624

一方で、工期短縮ニーズの増加、現場での技能労働者の不足等により、従来、現場施工されていた部材がプレキャスト化され、二次製品の形態にて用いられるケースが増加している。このため、このような二次製品を製造するための二次製品工場においては、生産性の向上のため、型枠回転数を増やす等、省力化に関するニーズが高まりつつある。 On the other hand, due to the increasing need for shortening the construction period and the shortage of skilled workers at the site, the parts that have been conventionally constructed at the site are precast and used in the form of secondary products. Therefore, in the secondary product factory for manufacturing such a secondary product, there is an increasing need for labor saving such as increasing the number of rotations of the formwork in order to improve the productivity.

そこで、本発明は、二次製品工場での使用条件を想定し、常温および蒸気養生を想定した高温域のいずれにおいても、作業に必要な可使時間を確保したうえで、3~4時間といった早期に8N/mm程度以上の強度発現を実現可能な、二次製品用早強混和材および二次製品用早強コンクリートを提供することを目的とする。 Therefore, the present invention assumes the conditions of use in a secondary product factory, and secures the pot life required for work in both normal temperature and high temperature range assuming steam curing, and then 3 to 4 hours. It is an object of the present invention to provide a fast-strength admixture for a secondary product and a fast-strength concrete for a secondary product, which can realize a strength of about 8 N / mm 2 or more at an early stage.

本発明者らは、上記目的を達成すべく鋭意検討した結果、アルミナセメントと、無水石膏と、高炉スラグ微粉末と、消石灰と、遅延剤とを、特定の割合で含有する混和材により、上記目的を達成できることを見出し、本発明を完成させるに至った。 As a result of diligent studies to achieve the above object, the present inventors have made the above-mentioned admixture containing alumina cement, anhydrous gypsum, blast furnace slag fine powder, slaked lime, and a retarder in a specific ratio. We have found that the object can be achieved and have completed the present invention.

すなわち、本発明によれば、アルミナセメントと、無水石膏と、高炉スラグ微粉末と、消石灰と、遅延剤とを含む二次製品用早強混和材であって、前記アルミナセメントの含有割合が37~50質量%、前記無水石膏の含有割合が25~33質量%、前記高炉スラグ微粉末の含有割合が6~22質量%、前記消石灰の含有割合が8~12質量%、前記遅延剤の含有割合が1~6質量%であり、前記アルミナセメントと前記無水石膏との比率が、「アルミナセメント:無水石膏」の質量比で58:42~62:38である二次製品用早強混和材が提供される。 That is, according to the present invention, it is an early-strength admixture for secondary products containing alumina cement, anhydrous gypsum, blast furnace slag fine powder, slaked lime, and a retarding agent, and the content ratio of the alumina cement is 37. ~ 50% by mass, the content ratio of the anhydrous gypsum is 25 to 33% by mass, the content ratio of the blast furnace slag fine powder is 6 to 22% by mass, the content ratio of the slaked lime is 8 to 12% by mass, and the content of the retarder is contained. The ratio is 1 to 6% by mass, and the ratio of the alumina cement to the anhydrous slag is 58: 42 to 62:38 in terms of the mass ratio of "alumina cement: anhydrous slag". Is provided.

本発明によれば、このような二次製品用早強混和材をセメントに置換して用いることにより、常温および高温域の両方において、作業に必要な可使時間を確保したうえで、3~4時間といった早期に8N/mm程度以上の強度発現の実現が可能となる。これにより、二次製品工場において生産を行う際において、蒸気養生の有無に関わらず、型枠回転数を増加させることができ、結果として、十分な強度を有する二次製品を高い生産性にて得ることが可能となる。 According to the present invention, by substituting cement for such a fast-strength admixture for secondary products and using it, the pot life required for work is secured in both normal temperature and high temperature regions, and then 3 to 3 to It is possible to achieve strength development of about 8 N / mm 2 or more as early as 4 hours. As a result, when producing in a secondary product factory, the formwork rotation speed can be increased regardless of the presence or absence of steam curing, and as a result, a secondary product with sufficient strength can be produced with high productivity. It will be possible to obtain.

本発明の二次製品用早強混和材において、前記遅延剤が、重炭酸ナトリウムおよび/または酒石酸ナトリウムであることが好ましい。 In the early-strength admixture for secondary products of the present invention, it is preferable that the retarder is sodium bicarbonate and / or sodium tartrate.

また、本発明によれば、上記本発明の二次製品用早強混和材と、結合材と、練り混ぜ水と、細骨材と、粗骨材と、化学混和剤とを含む二次製品用早強コンクリートであって、前記混和材/(前記混和材+前記結合材)の質量比が10~40%であり、前記練り混ぜ水/(前記混和材+前記結合材)の質量比が30~55%である二次製品用早強コンクリートが提供される。 Further, according to the present invention, the secondary product containing the early-strength admixture for the secondary product of the present invention, the binder, the kneading water, the fine aggregate, the coarse aggregate, and the chemical admixture. The mass ratio of the admixture / (the admixture + the binder) is 10 to 40%, and the mass ratio of the kneaded water / (the admixture + the binder) is 10 to 40%. Early-strength concrete for secondary products, which is 30-55%, is provided.

本発明の二次製品用早強コンクリートにおいて、前記コンクリート1m中に、前記混和材を50~150kg/m、前記結合材としてのポルトランドセメントを250~350kg/m、前記練り混ぜ水を120~190kg/m、前記細骨材を500~1500kg/m、および、前記粗骨材を500~1500kg/m含むものであることが好ましい。 In the early-strength concrete for secondary products of the present invention, 50 to 150 kg / m 3 of the admixture, 250 to 350 kg / m 3 of Portland cement as the binder, and the kneaded water are mixed in 1 m 3 of the concrete. It is preferable that the mixture contains 120 to 190 kg / m 3 , the fine aggregate of 500 to 1500 kg / m 3 , and the coarse aggregate of 500 to 1500 kg / m 3 .

本発明によれば、常温および蒸気養生を想定した高温域のいずれにおいても、作業に必要な可使時間を確保したうえで、3~4時間といった早期に8N/mm程度以上の強度発現を実現可能な、二次製品用早強混和材および二次製品用早強コンクリートを提供することができる。 According to the present invention, in both the normal temperature range and the high temperature range assuming steam curing, the strength of about 8 N / mm 2 or more is developed as early as 3 to 4 hours after securing the pot life required for the work. It is possible to provide a feasible early-strength admixture for secondary products and early-strength concrete for secondary products.

以下、本発明の好適な実施形態について詳しく説明する。 Hereinafter, preferred embodiments of the present invention will be described in detail.

<二次製品用早強混和材>
本発明の二次製品用早強混和材は、アルミナセメントと、無水石膏と、高炉スラグ微粉末と、消石灰と、遅延剤とを含む二次製品用早強混和材であって、
前記アルミナセメントの含有割合が37~50質量%、前記無水石膏の含有割合が25~33質量%、前記高炉スラグ微粉末の含有割合が6~22質量%、前記消石灰の含有割合が8~12質量%、前記遅延剤の含有割合が1~6質量%であり、
前記アルミナセメントと前記無水石膏との比率が、「アルミナセメント:無水石膏」の質量比で58:42~62:38である。
<Early strength miscible material for secondary products>
The early-strength admixture for secondary products of the present invention is an early-strength admixture for secondary products containing alumina cement, anhydrous gypsum, blast furnace slag fine powder, slaked lime, and a retarder.
The content ratio of the alumina cement is 37 to 50% by mass, the content ratio of the anhydrous gypsum is 25 to 33% by mass, the content ratio of the blast furnace slag fine powder is 6 to 22% by mass, and the content ratio of the slaked lime is 8 to 12. The content ratio of the retarder is 1 to 6% by mass, and the content is 1 to 6% by mass.
The ratio of the alumina cement to the anhydrous gypsum is 58:42 to 62:38 in terms of the mass ratio of "alumina cement: anhydrous gypsum".

アルミナセメントとしては、鉱物組成の異なるものが数種知られ市販されているが、いずれも主成分はモノカルシウムアルミネート(CA)であり、市販品などはその種類によらず使用することができる。アルミナセメントとしては、たとえば、CaO・Al、CaO・2Al、3CaO・Al、12CaO・7Al等のカルシウムアルミネート類、4CaO・Al・Fe等のカルシウムアルミノフェライト類、2CaO・SiO等のカルシウムシリケート類、3CaO・3Al・CaSO、CaO・TiO等の種々の鉱物を含むことができる。アルミナセメントとしては、ブレーン比表面積が2800~4000cm/gのものを用いることが好ましく、3000~3500cm/gのものを用いることがより好ましい。アルミナセメントのブレーン比表面積は、JIS R 5201:1995「セメントの物理試験方法」に準じて求めることができる。また、化学分析値として求められるアルミナセメント中のAl量は、30~60質量%が好ましく、Fe量は、0.5~20質量%が好ましい。本発明の二次製品用早強混和材中における、アルミナセメントの含有割合は、37~50質量%であり、好ましくは38~49質量%、より好ましくは39~48質量%である。アルミナセメントの含有割合が少なすぎても、また、多すぎても、十分な圧縮強度が得られなくなる。 Several types of alumina cement with different mineral compositions are known and commercially available, but the main component of each is monocalcium aluminate (CA), and commercially available products can be used regardless of the type. .. Examples of the alumina cement include calcium aluminates such as CaO / Al 2 O 3 , CaO / Al 2 O 3 , 3 CaO / Al 2 O 3 , 12 CaO / 7 Al 2 O 3, and 4 CaO / Al 2 O 3 / Fe 2 . It can contain various minerals such as calcium aluminoferrites such as O 3 and calcium silicates such as 2 CaO and SiO 2 , 3 CaO and 3Al 2 O 3 and CaSO 4 , and CaO and TiO 2 . As the alumina cement, those having a brain specific surface area of 2800 to 4000 cm 2 / g are preferable, and those having a brain specific surface area of 3000 to 3500 cm 2 / g are more preferable. The brain specific surface area of alumina cement can be determined according to JIS R 5201: 1995 "Physical test method for cement". The amount of Al 2 O 3 in the alumina cement obtained as a chemical analysis value is preferably 30 to 60% by mass, and the amount of Fe 2 O 3 is preferably 0.5 to 20% by mass. The content ratio of alumina cement in the early-strength admixture for secondary products of the present invention is 37 to 50% by mass, preferably 38 to 49% by mass, and more preferably 39 to 48% by mass. If the content of alumina cement is too small or too large, sufficient compressive strength cannot be obtained.

無水石膏としては、排煙脱硫やフッ酸製造工程等で副産される無水石膏、または天然に産出される無水石膏のいずれも使用することができる。無水石膏としては、ブレーン比表面積が4000~5000cm/gのものを用いることが好ましく、4200~4800cm/gのものを用いることがより好ましい。無水石膏のブレーン比表面積は、JIS R 5201:1995「セメントの物理試験方法」に準じて求めることができる。本発明の二次製品用早強混和材中における、無水石膏の含有割合は、25~33質量%であり、好ましくは26~32質量%である。無水石膏の含有割合が少なすぎても、また、多すぎても、圧縮強度が不十分となってしまう。 As the anhydrous gypsum, either flue gas desulfurization, anhydrous gypsum produced as a by-product in the hydrofluoric acid production process, or naturally produced anhydrous gypsum can be used. As the anhydrous gypsum, it is preferable to use one having a brain specific surface area of 4000 to 5000 cm 2 / g, and more preferably one having a brain specific surface area of 4200 to 4800 cm 2 / g. The brain specific surface area of anhydrous gypsum can be determined according to JIS R 5201: 1995 "Physical test method for cement". The content ratio of anhydrous gypsum in the early-strength admixture for secondary products of the present invention is 25 to 33% by mass, preferably 26 to 32% by mass. If the content of anhydrous gypsum is too low or too high, the compressive strength will be insufficient.

また、本発明の二次製品用早強混和材において、アルミナセメントと無水石膏との比率は、「アルミナセメント:無水石膏」の質量比で58:42~62:38であり、好ましくは59:41~61:39である。アルミナセメントの割合が多すぎても、あるいは、無水石膏の割合が多すぎても、いずれの場合も、圧縮強度が不十分となってしまう。 Further, in the early-strength admixture for secondary products of the present invention, the ratio of alumina cement to anhydrous gypsum is 58: 42 to 62:38 in terms of the mass ratio of "alumina cement: anhydrous gypsum", preferably 59: It is 41 to 61:39. If the proportion of alumina cement is too high or the proportion of anhydrous gypsum is too high, the compressive strength will be insufficient.

高炉スラグ微粉末は、高炉水砕スラグを粉砕することによって得られるものであり、JIS A 6206「コンクリート用高炉スラグ微粉末」で規定される高炉スラグ微粉末であることが好ましい。高炉スラグ微粉末としては、ブレーン比表面積が4000~5500cm/gのものを用いることが好ましく、4200~5300cm/gのものを用いることがより好ましい。本発明の二次製品用早強混和材中における、高炉スラグ微粉末の含有割合は、6~22質量%であり、好ましくは7~21質量%、より好ましくは8~21質量%である。高炉スラグ微粉末の含有割合が少なすぎると、高温条件において養生した際における、早期での強度発現が出来なくなり、一方、高炉スラグ微粉末の含有割合が多すぎると、室温および高温のいずれの条件で養生を行った場合においても、早期での強度発現が出来なくなってしまう。 The blast furnace slag fine powder is obtained by crushing blast furnace granulated slag, and is preferably the blast furnace slag fine powder specified in JIS A 6206 “Blast furnace slag fine powder for concrete”. As the blast furnace slag fine powder, it is preferable to use one having a brain specific surface area of 4000 to 5500 cm 2 / g, and more preferably one having a brain specific surface area of 4200 to 5300 cm 2 / g. The content ratio of the blast furnace slag fine powder in the early-strength admixture for the secondary product of the present invention is 6 to 22% by mass, preferably 7 to 21% by mass, and more preferably 8 to 21% by mass. If the content of blast furnace slag fine powder is too low, it will not be possible to develop strength at an early stage when curing under high temperature conditions, while if the content of blast furnace slag fine powder is too high, both room temperature and high temperature conditions will be met. Even when curing is performed in, it becomes impossible to develop strength at an early stage.

また、本発明の二次製品用早強混和材は、消石灰を、8~12質量%、好ましくは9~11質量%、より好ましくは10~11質量%の割合で含有する。消石灰の含有割合が少なすぎても、また、多すぎても、可使時間が短くなってしまい、生産性が低下してしまう。 Further, the early-strength admixture for secondary products of the present invention contains slaked lime in an amount of 8 to 12% by mass, preferably 9 to 11% by mass, and more preferably 10 to 11% by mass. If the content of slaked lime is too low or too high, the pot life will be shortened and the productivity will decrease.

遅延剤としては、凝結遅延効果を奏するものであればよく特に限定されないが、その添加効果が大きいことから、重炭酸ナトリウムおよび/または酒石酸ナトリウムが好ましく、本発明においては、遅延剤として、重炭酸ナトリウムおよび酒石酸ナトリウムの両方を用いることが好ましい。本発明の二次製品用早強混和材中における、遅延剤の含有割合は、1~6質量%であり、好ましくは1~5質量%、より好ましくは1~4質量%である。 The retarding agent is not particularly limited as long as it has a setting delaying effect, but sodium bicarbonate and / or sodium tartrate is preferable because of its large addition effect, and in the present invention, sodium bicarbonate is used as the retarding agent. It is preferable to use both sodium and sodium tartrate. The content ratio of the retarder in the early-strength admixture for secondary products of the present invention is 1 to 6% by mass, preferably 1 to 5% by mass, and more preferably 1 to 4% by mass.

また、本発明の二次製品用早強混和材は、アルミナセメント、無水石膏、高炉スラグ微粉末、消石灰、および遅延剤に加えて、これら以外の他の配合剤を含有していてもよい。このような他の配合剤としては、たとえば、凝結促進剤、増粘剤、消泡剤、収縮低減剤、樹脂粉末等が挙げられる。 In addition, the early-strength admixture for secondary products of the present invention may contain other compounding agents in addition to alumina cement, anhydrous gypsum, blast furnace slag fine powder, slaked lime, and retarder. Examples of such other compounding agents include a coagulation accelerator, a thickener, an antifoaming agent, a shrinkage reducing agent, a resin powder and the like.

凝結促進剤は、凝結を促進する作用を奏するものであり、凝結促進剤としては、公知の凝結を促進する成分を用いることができる。凝結促進剤としては、たとえば、凝結促進効果を有するリチウム塩、硫酸アルミニウムおよび塩化カルシウムを好適に用いることができ、これらを数種組み合わせて使用することができる。リチウム塩の一例として、炭酸リチウム、塩化リチウム、硫酸リチウム、硝酸リチウムおよび水酸化リチウム等の無機リチウム塩や、シュウ酸リチウム、酢酸リチウム、酒石酸リチウム、リンゴ酸リチウムおよびクエン酸リチウム等の有機酸有機リチウム塩を挙げることができる。特に炭酸リチウムは、凝結促進効果、入手容易性および価格の面から好ましい。本発明の二次製品用早強混和材中における、凝結促進剤の含有割合は、好ましくは0~4質量%、より好ましくは0~3質量%である。 The coagulation promoter has an action of promoting coagulation, and as the coagulation promoter, a known component that promotes coagulation can be used. As the condensation-promoting agent, for example, a lithium salt having a condensation-promoting effect, aluminum sulfate, and calcium chloride can be preferably used, and several kinds of these can be used in combination. Examples of lithium salts include inorganic lithium salts such as lithium carbonate, lithium chloride, lithium sulfate, lithium nitrate and lithium hydroxide, and organic acids such as lithium oxalate, lithium acetate, lithium tartrate, lithium malate and lithium citrate. Lithium salts can be mentioned. In particular, lithium carbonate is preferable in terms of setting promoting effect, availability and price. The content ratio of the coagulation accelerator in the early-strength admixture for secondary products of the present invention is preferably 0 to 4% by mass, more preferably 0 to 3% by mass.

<二次製品用早強コンクリート>
本発明の二次製品用早強コンクリートは、上述した本発明の二次製品用早強混和材と、結合材と、練り混ぜ水と、細骨材と、粗骨材と、化学混和剤とを含む。
<Early strength concrete for secondary products>
The early-strength concrete for a secondary product of the present invention comprises the above-mentioned early-strength admixture for a secondary product of the present invention, a binder, a kneading water, a fine aggregate, a coarse aggregate, and a chemical admixture. including.

本発明の二次製品用早強コンクリート中における、二次製品用早強混和材と、結合材との含有割合は、二次製品用早強混和材/(二次製品用早強混和材+結合材)の質量比で、10~40%の範囲であることが好ましく、15~35%の範囲であることがより好ましい。 The content ratio of the early-strength admixture for secondary products and the binder in the early-strength concrete for secondary products of the present invention is the early-strength admixture for secondary products / (early-strength admixture for secondary products +). The mass ratio of the binder) is preferably in the range of 10 to 40%, more preferably in the range of 15 to 35%.

また、本発明の二次製品用早強コンクリート中における、二次製品用早強混和材および結合材の含有量に対する、練り混ぜ水の含有割合は、練り混ぜ水/(二次製品用早強混和材+結合材)の質量比で、30~55%の範囲であることが好ましく、30~50%の範囲であることがより好ましい。 Further, the content ratio of the kneaded water to the content of the early-strength admixture and the binder for the secondary product in the early-strength concrete for the secondary product of the present invention is the kneading water / (early-strength for the secondary product). The mass ratio of the admixture + binder) is preferably in the range of 30 to 55%, more preferably in the range of 30 to 50%.

結合材としては、特に限定されないが、通常、ポルトランドセメントが用いられる。ポルトランドセメントとしては、たとえば、普通ポルトランドセメント、早強ポルトランドセメント、超早強ポルトランドセメント、低熱ポルトランドセメント、中庸熱ポルトランドセメントおよび耐硫酸塩ポルトランドセメントなどが挙げられる。これらのなかでも、流動保持時間と速硬性の観点から、普通ポルトランドセメント、早強ポルトランドセメント、超早強ポルトランドセメントが好ましく、普通ポルトランドセメントが特に好ましい。 The binder is not particularly limited, but Portland cement is usually used. Examples of Portland cement include ordinary Portland cement, early-strength Portland cement, ultra-early-strength Portland cement, low-heat Portland cement, moderate-heat Portland cement, and sulfate-resistant Portland cement. Among these, ordinary Portland cement, early-strength Portland cement, and ultra-early-strength Portland cement are preferable, and ordinary Portland cement is particularly preferable, from the viewpoint of flow retention time and quick-hardening.

細骨材としては、川砂、陸砂、海砂、砕砂、珪砂、石灰石骨材、高炉スラグ細骨材、銅スラグ細骨材、電気炉酸化スラグ細骨材等を併用することができる。
また、化学混和剤としては、減水剤、空気量調整剤、消泡剤、収縮低減剤、凝結促進剤、凝結遅延剤、増粘剤などが挙げられ、求められる性能に応じてこれらのうち、一種を単独で使用してもよいし、複数を組み合わせて使用してもよい。これらのなかでも、減水剤、および空気量調整剤を用いることが好ましい。
As the fine aggregate, river sand, land sand, sea sand, crushed sand, silica sand, limestone aggregate, blast furnace slag fine aggregate, copper slag fine aggregate, electric furnace oxidized slag fine aggregate and the like can be used in combination.
Examples of the chemical admixture include a water reducing agent, an air amount adjusting agent, a defoaming agent, a shrinkage reducing agent, a coagulation accelerator, a coagulation retarder, and a thickening agent. One type may be used alone, or a plurality of types may be used in combination. Among these, it is preferable to use a water reducing agent and an air amount adjusting agent.

なお、本発明の二次製品用早強コンクリートとしては、常温および蒸気養生を想定した高温域のいずれにおいても、作業に必要な可使時間を確保しながら、早期に強度発現を可能とするという効果をより高めることができるという観点より、各成分の割合を、
コンクリート1m中に、
二次製品用早強混和材を50~150kg/m
結合材としてのポルトランドセメントを250~350kg/m
練り混ぜ水を120~190kg/m
細骨材を500~1500kg/m、および、
粗骨材を500~1500kg/m
の割合とすることが好ましく、
コンクリート1m中に、
二次製品用早強混和材を75~125kg/m
結合材としてのポルトランドセメントを275~325kg/m
練り混ぜ水を130~180kg/m
細骨材を700~1300kg/m、および、
粗骨材を700~1300kg/m
の割合とすることがより好ましい。
The early-strength concrete for secondary products of the present invention is said to enable early strength development while ensuring the pot life required for work in both normal temperature and high temperature regions assuming steam curing. From the viewpoint that the effect can be further enhanced, the ratio of each component is
In 1m3 of concrete,
Early-strength admixture for secondary products 50-150 kg / m 3 ,
Portland cement as a binder 250-350 kg / m 3 ,
Mix and mix water 120-190 kg / m 3 ,
Fine aggregate of 500 to 1500 kg / m 3 and
Coarse aggregate 500-1500kg / m 3
It is preferable to use the ratio of
In 1m3 of concrete,
Early-strength admixture for secondary products 75-125 kg / m 3 ,
Portland cement as a binder 275-325 kg / m 3 ,
Mix and mix water 130-180 kg / m 3 ,
Fine aggregate 700 to 1300 kg / m 3 and
Coarse aggregate 700-1300kg / m 3
It is more preferable to set the ratio to.

本発明の二次製品用早強コンクリートは、上記本発明の二次製品用早強混和材を用いて得られるものであるため、常温および蒸気養生を想定した高温域のいずれにおいても、作業に必要な可使時間を確保したうえで、3~4時間といった早期に8N/mm程度以上(好ましくは9N/mm程度以上、より好ましくは10N/mm程度以上)の強度発現を実現可能であり、二次製品用途に好適である。具体的には、常温および高温域のいずれにおいても、早期に強度発現が可能であるため、二次製品工場において生産を行う際において、蒸気養生の有無に関わらず、型枠回転数を増加させることができるものであり、そして、これにより、十分な強度を有する二次製品を高い生産性にて得ることが可能となる。 Since the early-strength concrete for the secondary product of the present invention is obtained by using the early-strength admixture for the secondary product of the present invention, it can be used for work in both normal temperature and high temperature range assuming steam curing. It is possible to achieve strength development of about 8 N / mm 2 or more (preferably about 9 N / mm 2 or more, more preferably about 10 N / mm 2 or more) as early as 3 to 4 hours while securing the required pot life. It is suitable for secondary product applications. Specifically, since strength can be developed at an early stage in both normal temperature and high temperature regions, the mold rotation speed is increased regardless of the presence or absence of steam curing when producing at a secondary product factory. It is possible, and this makes it possible to obtain a secondary product having sufficient strength with high productivity.

以下、実施例および比較例を挙げて本発明の内容をさらに詳しく説明する。なお、本発明はこれらの例によって限定されるものではない。 Hereinafter, the contents of the present invention will be described in more detail with reference to Examples and Comparative Examples. The present invention is not limited to these examples.

[1.使用材料]
以下に示す材料を使用した。
(1)セメント
・普通ポルトランドセメント(密度3.16g/cm、宇部三菱セメント社製)
・高炉セメントB種(密度3.04g/cm、宇部三菱セメント社製)
(2)早強混和材
・アルミナセメント(密度3.18g/cm、CaO量37.5質量%、SiO量4.6質量%、Al量39.1質量%、Fe量15.2質量%、ブレーン比表面積3190cm/g、フォンジュ、ケルネオス社製) ブレーン比表面積は、JIS R 5201:1995「セメントの物理試験方法」に準拠して測定した値である。
・無水石膏(フッ酸II型無水石膏、密度2.93g/cm、ブレーン比表面積4490cm/g、セントラル硝子社製) ブレーン比表面積は、JIS R 5201:1995「セメントの物理試験方法」に準拠して測定した値である。
・高炉スラグ微粉末(密度2.90g/cm、CaO量41.9質量%、SiO量31.6質量%、Al量14.0質量%、SO量1.7質量%、ブレーン比表面積4760cm/g、JIS A 6206 高炉スラグ微粉末4000相当、宇部興産社製) ブレーン比表面積は、JIS A 6206:1995「コンクリート用高炉スラグ微粉末」に準拠して測定した値である。
・消石灰(宇部マテリアルズ社製)
・酒石酸ナトリウム(遅延剤)
・重炭酸ナトリウム(遅延剤)
・炭酸リチウム(促進剤)
(3)細骨材
・海砂(密度2.57g/cm、粗粒率2.97、福岡県産)
・砕砂(密度2.68g/cm、粗粒率2.71、硬質砂岩、福岡県産)
(4)粗骨材
・砕石(最大寸法20mm、密度2.70g/cm、粗粒率6.64、硬質砂岩、山口県産)
(5)化学混和剤
・商品名:マイテイ21VS、高性能減水剤、花王社製
・商品名:マイクロエア404、空気量調整剤、BASFジャパン社製
(6)練混ぜ水
・上水道水
[1. Materials used]
The materials shown below were used.
(1) Cement-Ordinary Portland cement (density 3.16 g / cm 3 , manufactured by Ube-Mitsubishi Cement Co., Ltd.)
・ Blast furnace cement type B (density 3.04 g / cm 3 , manufactured by Ube-Mitsubishi Cement Co., Ltd.)
(2) Early-strength admixture ・ Alumina cement (density 3.18 g / cm 3 , CaO amount 37.5% by mass, SiO 2 amount 4.6% by mass, Al 2 O 3 amount 39.1% by mass, Fe 2 O 3 quantities 15.2% by mass, brain specific surface area 3190 cm 2 / g, manufactured by Fonge, Kerneos) The brain specific area is a value measured in accordance with JIS R 5201: 1995 "Physical test method for cement".
Anhydrous gypsum (type II anhydrous gypsum, density 2.93 g / cm 3 , brain specific surface area 4490 cm 2 / g, manufactured by Central Glass Co., Ltd.) The brain specific surface area is described in JIS R 5201: 1995 "Physical test method for cement". It is a value measured in accordance with it.
・ High furnace slag fine powder (density 2.90 g / cm 3 , CaO amount 41.9% by mass, SiO 2 amount 31.6% by mass, Al 2O 3 amount 14.0% by mass, SO 3 amount 1.7% by mass) , Brain specific surface area 4760 cm 2 / g, JIS A 6206 blast furnace slag fine powder 4000 equivalent, manufactured by Ube Kosan Co., Ltd.) Brain specific surface area is a value measured in accordance with JIS A 6206: 1995 "Concrete blast furnace slag fine powder". be.
・ Slaked lime (manufactured by Ube Material Industries Ltd.)
・ Sodium tartrate (delaying agent)
・ Sodium bicarbonate (delaying agent)
・ Lithium carbonate (accelerator)
(3) Fine aggregate ・ Sea sand (density 2.57 g / cm 3 , coarse grain ratio 2.97, produced in Fukuoka Prefecture)
・ Crushed sand (density 2.68 g / cm 3 , coarse grain ratio 2.71, hard sandstone, produced in Fukuoka Prefecture)
(4) Coarse aggregate ・ Crushed stone (maximum size 20 mm, density 2.70 g / cm 3 , coarse grain ratio 6.64, hard sandstone, produced in Yamaguchi Prefecture)
(5) Chemical admixture ・ Product name: Mighty 21VS, high-performance water reducing agent, manufactured by Kao Corporation ・ Product name: Micro Air 404, air volume adjuster, manufactured by BASF Japan (6) Mixing water ・ Tap water

[2-1.コンクリートの配合]
上記各材料を用いて、下記の表1に示す配合No.1~No.11の配合にてコンクリートの調製を行った。表1中に、配合の態様および1m当たりの単位量(kg/m)を示す。また、具体的な調製方法については、後述の「2-2.コンクリートの調製および試験方法]にて説明する。
[2-1. Mixing of concrete]
Using each of the above materials, concrete was prepared according to the formulations No. 1 to No. 11 shown in Table 1 below. Table 1 shows the mode of formulation and the unit amount per 1 m 3 (kg / m 3 ). The specific preparation method will be described in "2-2. Concrete preparation and test method" described later.

Figure 0007037878000001
Figure 0007037878000001

なお、表1において、アルミナセメントは「AC」、無水石膏は「AG」、消石灰は「CH」、酒石酸ナトリウムは「酒石酸Na」、重炭酸ナトリウムは「重炭酸Na」、炭酸リチウムは「炭酸Li」、水は「W」、セメントは「C」と表記した。なお、表1の「W」は化学混和剤を含めた値であり、配合No.1~No.11においては、セメント(C)として、普通ポルトランドセメントを使用した。また、細骨材としては、海砂と砕砂とを体積比で4:6の割合で混合したものを使用した。 In Table 1, alumina cement is "AC", anhydrous gypsum is "AG", limeless lime is "CH", sodium tartrate is "Na tartrate", sodium bicarbonate is "Na bicarbonate", and lithium carbonate is "Li carbonate". , Water is written as "W", and cement is written as "C". In addition, "W" in Table 1 is a value including a chemical admixture, and in the formulations No. 1 to No. 11, ordinary Portland cement was used as the cement (C). As the fine aggregate, a mixture of sea sand and crushed sand at a volume ratio of 4: 6 was used.

配合No.1~No.6においては、二次製品用早強混和材(以下、適宜、「早強混和材」とする。)の総量を一定とし、早強混和材を構成する成分のうち、アルミナセメント(AC)と無水石膏(AG)との質量比を変化させることで、これらの影響を確認した。なお、水(W)/(セメント(C)+早強混和材)の質量比は33.3質量%で一定とした。 Formulation No. 1 to No. In No. 6, the total amount of the early-strength admixture for secondary products (hereinafter, appropriately referred to as “early-strength admixture”) is kept constant, and among the components constituting the early-strength admixture, alumina cement (AC) is used. These effects were confirmed by changing the mass ratio with anhydrous gypsum (AG). The mass ratio of water (W) / (cement (C) + early-strength admixture) was kept constant at 33.3% by mass.

配合No.7~No.11においては、早強混和材を構成する成分のうち、消石灰(CH)の量を変化させることで、消石灰(CH)の影響を確認した。なお、消石灰(CH)の量の変動により、水(W)/(セメント(C)+早強混和材)の質量比は32.5~34.5質量%の範囲となった。 Formulation No. 7-No. In No. 11, the influence of slaked lime (CH) was confirmed by changing the amount of slaked lime (CH) among the components constituting the early-strength miscible material. Due to the fluctuation of the amount of slaked lime (CH), the mass ratio of water (W) / (cement (C) + early-strength admixture) was in the range of 32.5 to 34.5% by mass.

[2-2.コンクリートの調製および試験方法]
(1)コンクリートの練り混ぜ
表1に示した配合No.1~No.11のコンクリートの練り混ぜは、次の手順で行った。すなわち、まず、早強混和材を構成する各成分を混合して、早強混和材を得て、次いで、水平二軸強制練りミキサ内に、細骨材、粗骨材、セメントおよび、得られた早強混和材を投入して30秒間空練りした後、水(化学混和剤を含む)を加えて90秒間練り混ぜた。
[2-2. Concrete preparation and test method]
(1) Mixing of concrete No. 1 shown in Table 1. 1 to No. The kneading of the concrete of 11 was carried out by the following procedure. That is, first, each component constituting the early-strength admixture was mixed to obtain an early-strength admixture, and then fine aggregate, coarse aggregate, cement, and obtained were obtained in a horizontal biaxial forced kneading mixer. After adding the early-strength admixture and kneading for 30 seconds, water (including a chemical admixture) was added and kneaded for 90 seconds.

(2)コンクリートのフレッシュ性状
そして、上記にて練り混ぜを行った配合No.1~No.11について、フレッシュコンクリートの性状試験として、スランプおよび空気量を測定した。スランプ試験はJIS A 1101「コンクリートのスランプ試験方法」に準じて実施した。また、供試体の成形が可能な流動性を保持している期間を測定し、これを可使時間と定義した。
(2) Fresh properties of concrete And the compounding No. that was kneaded in the above. 1 to No. For No. 11, the slump and the amount of air were measured as a property test of fresh concrete. The slump test was carried out according to JIS A 1101 “Concrete slump test method”. In addition, the period during which the specimen was maintained in a formable fluidity was measured, and this was defined as the pot life.

(3)コンクリート供試体の養生
コンクリート供試体の養生は、20℃の恒温室で3時間の封緘養生にて行った。
(3) Curing of the concrete specimen The curing of the concrete specimen was carried out in a constant temperature room at 20 ° C. for 3 hours by sealing.

(4)圧縮強度試験
JIS A 1108「コンクリートの圧縮強度試験方法」に準じて、材齢3時間でのコンクリート供試体の圧縮強度を測定した。
(4) Compressive strength test The compressive strength of the concrete specimen at the age of 3 hours was measured according to JIS A 1108 “Concrete compressive strength test method”.

[2-3.試験結果]
表2に、配合No.1~No.11についてのフレッシュ性状および圧縮強度の測定結果を示す。
[2-3. Test results]
Table 2 shows the compounding No. 1 to No. The measurement result of the fresh property and the compressive strength about 11 is shown.

Figure 0007037878000002
Figure 0007037878000002

[2-4.評価]
表2より、アルミナセメント(AC)と無水石膏(AG)の質量比が、AC:AG=60:40近傍、消石灰(CH)量が10~15kg/m近傍が、可使時間の確保および常温(20℃)での強度発現および可使時間の観点から、好適であると評価できる。
[2-4. evaluation]
From Table 2, when the mass ratio of alumina cement (AC) and anhydrous gypsum (AG) is around AC: AG = 60: 40 and the amount of slaked lime (CH) is around 10 to 15 kg / m 3 , the pot life is secured and the pot life is secured. It can be evaluated as suitable from the viewpoint of strength development at room temperature (20 ° C.) and pot life.

[3-1.コンクリートの配合]
以上のように、配合No.1~No.11の結果より好適であると判断された、アルミナセメント(AC)と無水石膏(AG)の質量比AC:AG=60:40近傍、および消石灰(CH)量10~15kg/m近傍をベース配合として、下記の表3に示す配合No.12~No.20の配合にてコンクリートの調製を行った。また、表4として、配合No.12~No.20における、早強混和材中の各成分の質量比率(%)を示した。なお、表3に示すように、配合No.13においては、セメント(C)として、普通ポルトランドセメントに代えて、高炉セメントB種を使用し、それ以外の配合No.12、No.14~No.20については、普通ポルトランドセメントを使用した。
[3-1. Mixing of concrete]
As described above, the compounding No. 1 to No. Based on the mass ratio of alumina cement (AC) to anhydrous gypsum (AG), AC: AG = 60: 40, and slaked lime (CH) amount of 10 to 15 kg / m3 , which were judged to be suitable from the results of 11. As the formulation, the formulation No. shown in Table 3 below. 12-No. Concrete was prepared with 20 formulations. In addition, as shown in Table 4, the compounding No. 12-No. The mass ratio (%) of each component in the early-strength miscible material at 20 is shown. As shown in Table 3, the compounding No. In No. 13, blast furnace cement type B was used as the cement (C) instead of ordinary Portland cement, and other compounding No. 13 was used. 12, No. 14-No. For 20, ordinary Portland cement was used.

Figure 0007037878000003
*)配合No.13においては、高炉セメントB種を使用し、配合No.12、No.14~No.20については、普通ポルトランドセメントを使用した。
Figure 0007037878000003
*) Formulation No. In No. 13, blast furnace cement type B was used, and the compounding No. 12, No. 14-No. For 20, ordinary Portland cement was used.

Figure 0007037878000004
Figure 0007037878000004

表3および表4において、アルミナセメントは「AC」、無水石膏は「AG」、高炉スラグ微粉末は「BFS」、消石灰は「CH」、酒石酸ナトリウムは「酒石酸Na」、重炭酸ナトリウムは「重炭酸Na」、水は「W」、セメントは「C」と表記した。なお、表3の「W」は化学混和剤を含めた値である。なお、表3に示すように、配合No.13においては、セメント(C)として、普通ポルトランドセメントに代えて、高炉セメントB種を使用し、それ以外の配合No.12、No.14~No.20については、普通ポルトランドセメントを使用した。また、配合No.12~No.20においては、凝結促進剤である炭酸リチウムは、高価であるため不使用とした。また、細骨材としては、海砂と砕砂とを体積比で4:6の割合で混合したものを使用した。 In Tables 3 and 4, alumina cement is "AC", anhydrous gypsum is "AG", blast furnace slag fine powder is "BFS", slaked lime is "CH", sodium tartrate is "Na tartrate", and sodium bicarbonate is "heavy". "Na carbonate", water is described as "W", and cement is described as "C". In addition, "W" of Table 3 is a value including a chemical admixture. As shown in Table 3, the compounding No. In No. 13, blast furnace cement type B was used as the cement (C) instead of ordinary Portland cement, and other compounding No. 13 was used. 12, No. 14-No. For 20, ordinary Portland cement was used. In addition, compounding No. 12-No. In No. 20, lithium carbonate, which is a condensation accelerator, was not used because it was expensive. As the fine aggregate, a mixture of sea sand and crushed sand at a volume ratio of 4: 6 was used.

配合No.12~No.20においては、主として、早強混和材を構成する成分のうち、高炉スラグ微粉末(BFS)の量を変化させることで、高炉スラグ微粉末(BFS)の影響を確認した。また、高炉スラグ微粉末(BFS)の量の変化にあわせて、酒石酸ナトリウムおよび重炭酸ナトリウムの量を一定としたうえで、早強混和材を構成するその他の成分の配合量も適宜変化させている。なお、水(W)/(セメント(C)+早強混和材)の質量比は35.2質量%で一定とした。 Formulation No. 12-No. In No. 20, the influence of the blast furnace slag fine powder (BFS) was confirmed mainly by changing the amount of the blast furnace slag fine powder (BFS) among the components constituting the early-strength admixture. In addition, the amount of sodium tartrate and sodium bicarbonate was kept constant according to the change in the amount of blast furnace slag fine powder (BFS), and the amount of other components constituting the early-strength admixture was also changed as appropriate. There is. The mass ratio of water (W) / (cement (C) + early-strength admixture) was kept constant at 35.2% by mass.

[3-2.コンクリートの調製および試験方法]
(1)コンクリートの練り混ぜ
表3に示した配合No.12~No.20のコンクリートの練り混ぜは、次の手順で行った。すなわち、まず、早強混和材を構成する各成分を混合して、早強混和材を得て、次いで、水平二軸強制練りミキサ内に、細骨材、粗骨材、セメントおよび、得られた早強混和材を投入して30秒間空練りした後、水(化学混和剤を含む)を加えて90秒間練り混ぜた。
[3-2. Concrete preparation and test method]
(1) Mixing of concrete No. 1 shown in Table 3. 12-No. The mixing of 20 concrete was carried out by the following procedure. That is, first, each component constituting the early-strength admixture was mixed to obtain an early-strength admixture, and then fine aggregate, coarse aggregate, cement, and obtained were obtained in a horizontal biaxial forced kneading mixer. After adding the early-strength admixture and kneading for 30 seconds, water (including a chemical admixture) was added and kneaded for 90 seconds.

(2)コンクリートのフレッシュ性状
そして、上記にて練り混ぜを行った配合No.12~No.20について、フレッシュコンクリートの性状試験として、スランプおよび空気量を測定した。スランプ試験はJIS A 1101「コンクリートのスランプ試験方法」に準じて実施した。また、供試体の成形が可能な流動性を保持している期間を測定し、これを可使時間と定義した。
(2) Fresh properties of concrete And the compounding No. that was kneaded in the above. 12-No. For 20, the slump and the amount of air were measured as a property test of fresh concrete. The slump test was carried out according to JIS A 1101 “Concrete slump test method”. In addition, the period during which the specimen was maintained in a formable fluidity was measured, and this was defined as the pot life.

(3)コンクリート供試体の養生
コンクリート供試体の養生については、室温(20℃)および蒸気養生を想定した高温(50℃)の条件にて、それぞれ行った。室温(20℃)の条件としては、20℃の恒温室で4時間の封緘養生を行った。
また、蒸気養生を想定した高温(50℃)の条件においては、まず、20℃の恒温室で30分間の前置きを行い、次いで、50℃の恒温槽で3時間、および、50℃の恒温槽から取り出し後に20℃の恒温室で30分間、の計4時間の封緘養生を行った。
(3) Curing of the concrete specimen The curing of the concrete specimen was carried out under the conditions of room temperature (20 ° C) and high temperature (50 ° C) assuming steam curing. As a condition of room temperature (20 ° C.), a sealing cure was carried out for 4 hours in a constant temperature room at 20 ° C.
In addition, under high temperature (50 ° C) conditions assuming steam curing, first, a 30-minute pre-preparation is performed in a constant temperature chamber at 20 ° C, then a constant temperature bath at 50 ° C for 3 hours, and a constant temperature bath at 50 ° C. After being taken out from the steam, it was sealed and cured in a constant temperature room at 20 ° C. for 30 minutes for a total of 4 hours.

(4)圧縮強度試験
JIS A 1108「コンクリートの圧縮強度試験方法」に準じて行い、室温の条件にて養生を行った供試体、および高温(50℃)の条件にて養生を行った供試体について、材齢4時間でのコンクリート供試体の圧縮強度を測定した。
(4) Compressive strength test A specimen that was cured under the conditions of room temperature and a specimen that was cured under the conditions of high temperature (50 ° C) according to JIS A 1108 "Test method for compressive strength of concrete". The compressive strength of the concrete specimen at the age of 4 hours was measured.

[3-3.試験結果]
表5に、配合No.12~No.20についてのフレッシュ性状および圧縮強度の測定結果を示す。
[3-3. Test results]
Table 5 shows the compounding No. 12-No. The measurement result of the fresh property and the compressive strength about 20 is shown.

Figure 0007037878000005
なお、表5中、「50℃/20℃強度比」は、室温(20℃)の条件にて養生を行った供試体の圧縮強度に対する、高温(50℃)の条件にて養生を行った供試体の圧縮強度の比率(%)を示している。
Figure 0007037878000005
In Table 5, the "50 ° C./20 ° C. strength ratio" was cured under the condition of high temperature (50 ° C.) with respect to the compressive strength of the specimen cured under the condition of room temperature (20 ° C.). The ratio (%) of the compressive strength of the specimen is shown.

[3-4.評価]
表5より、高炉スラグ微粉末を含まない配合No.12では、常温(20℃)での強度発現に優れるが、高温(50℃)では常温(20℃)に比べ強度が55%に低下している。一方、セメントに高炉セメントB種を用いた配合No.13では、常温(20℃)に比べ高温(50℃)の強度が162%と高いが、常温(20℃)では5N/mmを下回っており十分な強度とはいえない。
[3-4. evaluation]
From Table 5, the compounding No. that does not contain fine blast furnace slag powder. In No. 12, the strength development at room temperature (20 ° C.) is excellent, but at high temperature (50 ° C.), the strength is reduced to 55% as compared with normal temperature (20 ° C.). On the other hand, compounding No. 1 using blast furnace cement type B as cement. At 13, the strength at high temperature (50 ° C.) is 162% higher than that at room temperature (20 ° C.), but it is lower than 5 N / mm 2 at room temperature (20 ° C.), and it cannot be said that the strength is sufficient.

配合No.14~20では、早強混和材の一部に高炉スラグ微粉末を含んでいる。中でも、常温(20℃)および高温(50℃)いずれの強度も8N/mmを上回り、高温(50℃)と常温(20℃)の強度比が85%以上である、No.14~17が特に良好であった。特に、これら配合No.14~20では、炭酸リチウムなどの凝結促進剤を使用しなくても、常温(20℃)および高温(50℃)のいずれにおいても早期に強度発現できるものであった。これは、早強混和材中のアルミナセメント、無水石膏、高炉スラグ微粉末、消石灰、遅延剤の配合割合が適切であることにより、常温(20℃)および高温(50℃)の双方で、各材料の溶解が阻害されることなく、早期強度発現に寄与するエトリンガイトが円滑に生成されるためと考えられる。 Formulation No. In 14 to 20, the blast furnace slag fine powder is contained in a part of the early-strength admixture. Among them, the strengths of both normal temperature (20 ° C.) and high temperature (50 ° C.) exceed 8 N / mm 2 , and the strength ratio between high temperature (50 ° C.) and normal temperature (20 ° C.) is 85% or more. 14 to 17 were particularly good. In particular, these compounding Nos. In 14 to 20, the strength could be developed at an early stage at both normal temperature (20 ° C.) and high temperature (50 ° C.) without using a coagulation promoter such as lithium carbonate. This is due to the appropriate mixing ratio of alumina cement, anhydrous gypsum, blast furnace slag fine powder, slaked lime, and retarder in the early-strength admixture, at both normal temperature (20 ° C) and high temperature (50 ° C). It is considered that ettringite that contributes to early strength development is smoothly produced without inhibiting the dissolution of the material.

Claims (6)

アルミナセメントと、無水石膏と、高炉スラグ微粉末と、消石灰と、遅延剤とを含む二次製品用早強混和材であって、
前記アルミナセメントが、CaO、SiO 、Al 、およびFe を含有し、Al 量が30~60質量%、Fe 量が0.5~20質量%であり、
前記アルミナセメントの含有割合が37~50質量%、前記無水石膏の含有割合が25~33質量%、前記高炉スラグ微粉末の含有割合が6~22質量%、前記消石灰の含有割合が8~12質量%、前記遅延剤の含有割合が1~6質量%であり、
前記アルミナセメントと前記無水石膏との比率が、「アルミナセメント:無水石膏」の質量比で58:42~62:38である二次製品用早強混和材。
An early-strength admixture for secondary products containing alumina cement, anhydrous gypsum, blast furnace slag fine powder, slaked lime, and retarder.
The alumina cement contains CaO, SiO 2 , Al 2 O 3 and Fe 2 O 3 , and the amount of Al 2 O 3 is 30 to 60% by mass and the amount of Fe 2 O 3 is 0.5 to 20% by mass. can be,
The content ratio of the alumina cement is 37 to 50% by mass, the content ratio of the anhydrous gypsum is 25 to 33% by mass, the content ratio of the blast furnace slag fine powder is 6 to 22% by mass, and the content ratio of the slaked lime is 8 to 12. The content ratio of the retarder is 1 to 6% by mass, and the content is 1 to 6% by mass.
An early-strength admixture for secondary products in which the ratio of the alumina cement to the anhydrous gypsum is 58:42 to 62:38 in terms of the mass ratio of "alumina cement: anhydrous gypsum".
前記アルミナセメントのAlAl of the alumina cement 2 O 3 量が30~39.1質量%、FeThe amount is 30 to 39.1% by mass, Fe 2 O 3 量が15.2~20質量%である請求項1に記載二次製品用早強混和材。The early-strength miscible material for a secondary product according to claim 1, wherein the amount is 15.2 to 20% by mass. 前記アルミナセメントが、フォンジュ相当の化学組成を有するアルミナセメントである請求項1に記載の二次製品用早強混和材。The early-strength miscible material for a secondary product according to claim 1, wherein the alumina cement is an alumina cement having a chemical composition equivalent to fondue. 前記遅延剤が、重炭酸ナトリウムおよび/または酒石酸ナトリウムである請求項1~3のいずれかに記載の二次製品用早強混和材。 The early-strength admixture for secondary products according to any one of claims 1 to 3, wherein the retarder is sodium bicarbonate and / or sodium tartrate. 請求項1~4のいずれかに記載の二次製品用早強混和材と、結合材と、練り混ぜ水と、細骨材と、粗骨材と、化学混和剤とを含む二次製品用早強コンクリートであって、
前記混和材/(前記混和材+前記結合材)の質量比が10~40%であり、
前記練り混ぜ水/(前記混和材+前記結合材)の質量比が30~55%である二次製品用早強コンクリート。
For a secondary product containing the early-strength admixture for a secondary product according to any one of claims 1 to 4 , a binder, a kneading water, a fine aggregate, a coarse aggregate, and a chemical admixture. It ’s early-strength concrete,
The mass ratio of the admixture / (the admixture + the binder) is 10 to 40%.
Early-strength concrete for secondary products having a mass ratio of the mixed water / (the admixture + the binder) of 30 to 55%.
前記コンクリート1m中に、
前記混和材を50~150kg/m
前記結合材としてのポルトランドセメントを250~350kg/m
前記練り混ぜ水を120~190kg/m
前記細骨材を500~1500kg/m、および、
前記粗骨材を500~1500kg/m含む、
請求項に記載の二次製品用早強コンクリート。
In the concrete 1 m 3
50-150 kg / m 3 , the admixture
Portland cement as the binder is 250 to 350 kg / m 3 ,
Add the mixed water to 120-190 kg / m 3 ,
The fine aggregate is 500 to 1500 kg / m 3 , and
The coarse aggregate is contained in an amount of 500 to 1500 kg / m 3 .
The early-strength concrete for secondary products according to claim 5 .
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