JP7014748B2 - refrigerator - Google Patents

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JP7014748B2
JP7014748B2 JP2019050657A JP2019050657A JP7014748B2 JP 7014748 B2 JP7014748 B2 JP 7014748B2 JP 2019050657 A JP2019050657 A JP 2019050657A JP 2019050657 A JP2019050657 A JP 2019050657A JP 7014748 B2 JP7014748 B2 JP 7014748B2
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door
heat insulating
insulating material
refrigerator
vacuum heat
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JP2019090607A (en
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勝志 住廣
候巳 阿部
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Toshiba Lifestyle Products and Services Corp
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Description

本発明は、冷蔵庫に関する。 The present invention relates to a refrigerator.

冷蔵庫は、断熱性能を向上するために、外壁部および扉等の内部に真空断熱材を設けるとともに、この真空断熱材を設けた隙間に発泡断熱材である発泡ウレタンを充填して、断熱性能の向上を図っているが、例えば冷蔵庫の扉においては、扉の表面積に比較して真空断熱材の表面積の割合が少ないとともに、この真空断熱材のない部分には発泡ウレタンを厚く設けて、断熱性能の向上を図っている。しかしながら、発泡ウレタンを厚く設けることにより、発泡ウレタンの厚さの分だけ、扉が厚くなって、冷蔵庫の内部の奥行きが小さくなり、冷蔵庫の内容積が小さくなっている。 In the refrigerator, in order to improve the heat insulating performance, a vacuum heat insulating material is provided inside the outer wall and the door, and the gap provided with the vacuum heat insulating material is filled with urethane foam, which is a foam heat insulating material, to improve the heat insulating performance. Although we are trying to improve it, for example, in the refrigerator door, the ratio of the surface area of the vacuum heat insulating material is smaller than the surface area of the door, and the heat insulating performance is provided by thickly providing urethane foam in the part without the vacuum heat insulating material. We are trying to improve. However, by providing the urethane foam thickly, the door becomes thicker by the thickness of the urethane foam, the depth inside the refrigerator becomes smaller, and the internal volume of the refrigerator becomes smaller.

一方、冷蔵庫の扉の表面には、冷蔵庫の動作状態を制御したり、表示するための例えば操作ボタンや表示器などからなる操作部を設けているが、この操作部を設けるために扉の表面の一部を凹ませたり、孔をあけるなどしている。従って、この凹ませられたり、孔をあけられた扉の裏側には、真空断熱材を設けることができないため、発泡ウレタンを厚く充填している。このため、扉は更に厚くなり、上述したように発泡ウレタンの厚さの分だけ、冷蔵庫の内部の奥行きが小さくなり、冷蔵庫の内容積が小さくなっている。 On the other hand, the surface of the refrigerator door is provided with an operation unit including, for example, operation buttons and a display for controlling and displaying the operating state of the refrigerator. In order to provide this operation unit, the surface of the door is provided. A part of the door is dented or a hole is made. Therefore, since the vacuum heat insulating material cannot be provided on the back side of the dented or perforated door, urethane foam is thickly filled. Therefore, the door becomes thicker, and as described above, the depth inside the refrigerator becomes smaller by the thickness of the urethane foam, and the internal volume of the refrigerator becomes smaller.

従って、扉に操作部を設けても、扉を薄くでき、断熱性能が低下しない冷蔵庫を要望されている。 Therefore, there is a demand for a refrigerator that can make the door thinner and does not deteriorate the heat insulating performance even if the operation unit is provided on the door.

特開2004-347216号公報Japanese Unexamined Patent Publication No. 2004-347216

本発明は、上記に鑑みてなされたもので、その目的とするところは、操作部を扉の前板以外の部分に設けることで、真空断熱材を使用可能にして扉を薄くしながらも断熱性能を向上し得る冷蔵庫を提供することにある。 The present invention has been made in view of the above, and an object thereof is to provide a vacuum heat insulating material in a portion other than the front plate of the door so that the vacuum heat insulating material can be used to insulate the door while making it thin. The purpose is to provide a refrigerator that can improve the performance.

実施形態の冷蔵庫は、扉内に配設される真空断熱材と、前記真空断熱材と対向する位置に配設される基板と、前記扉を構成する前板と異なる構成部に設けられ、前記基板に電気的に接続される機能手段と、を有し、前記構成部は、前記前板に設けられ、前記基板の実装面は、前記扉の前面に向けて延び、且つ、前記真空断熱材の面に沿って延びるように配設され、前記基板と前記真空断熱材との間にガスケットが配設され、前記ガスケットと前記基板との間に発泡断熱材が配設される。 The refrigerator of the embodiment is provided in a configuration portion different from the vacuum heat insulating material disposed in the door, the substrate disposed at the position facing the vacuum heat insulating material, and the front plate constituting the door. It has a functional means electrically connected to the substrate, the constituent portion is provided on the front plate, the mounting surface of the substrate extends toward the front surface of the door, and the vacuum heat insulating material is provided. A gasket is arranged between the substrate and the vacuum heat insulating material, and a foam heat insulating material is arranged between the gasket and the substrate .

本発明の第1の実施形態に係わる冷蔵庫の全体構成を示す斜視図である。It is a perspective view which shows the whole structure of the refrigerator which concerns on 1st Embodiment of this invention. 図1に示した冷蔵庫の冷蔵室の扉のみを示す正面図である。It is a front view which shows only the door of the refrigerating room of the refrigerator shown in FIG. 図2に示した扉の分解斜視図である。It is an exploded perspective view of the door shown in FIG. 図2に示した扉において線a―aに沿って切断した扉の左端部寄りの部分のみを拡大して示す断面図である。It is sectional drawing which enlarged and shows only the part near the left end part of the door cut along the line aa in the door shown in FIG. 図2の線b-bに沿って切断して、ハンドルを面材に取り付ける皿ねじの状態を示す断面図である。It is sectional drawing which shows the state of the countersunk screw which attaches a handle to a face material by cutting along the line bb of FIG. 本発明の第2の実施形態に係わる冷蔵庫に適用される扉の左端の断面を示す断面図である。It is sectional drawing which shows the cross section of the left end of the door applied to the refrigerator which concerns on 2nd Embodiment of this invention. 本発明の第3の実施形態に係わる冷蔵庫の全体を示す斜視図である。It is a perspective view which shows the whole of the refrigerator which concerns on 3rd Embodiment of this invention. 図7に示した冷蔵庫の冷蔵室の扉のみを示す正面図である。It is a front view which shows only the door of the refrigerating room of the refrigerator shown in FIG. 7. 図8に示した扉をヒンジ部と反対の左側の自由端部の方から扉の裏面を若干見せて示す斜視図である。FIG. 8 is a perspective view showing the door shown in FIG. 8 with the back surface of the door slightly shown from the free end portion on the left side opposite to the hinge portion. 図7乃至9に示した扉の下部の操作部のあるほぼ中央部分を垂直に切断した断面図である。9 is a cross-sectional view in which a substantially central portion having an operation portion at the lower part of the door shown in FIGS. 7 to 9 is vertically cut.

以下、図面を用いて、本発明を実施するための形態(以下、実施形態と称する)を説明する。 Hereinafter, embodiments for carrying out the present invention (hereinafter referred to as embodiments) will be described with reference to the drawings.

図1は、本発明の第1の実施形態に係わる冷蔵庫の全体構成を示す斜視図である。同図に示す冷蔵庫1は、最上部に冷蔵室3が設けられ、この冷蔵室3は右端部に図示しないヒンジが取り付けられ、この右端を軸として開閉する片開き式の扉5が取り付けられている。この冷蔵室3の扉5のヒンジ側とは反対の左側の自由端部の表面には、取っ手であるハンドル7が取り付けられ、このハンドル7には、冷蔵庫1の各部の動作状態を制御したり、表示するための例えば操作ボタンや表示器などからなる機能手段でもある操作部9が設けられている。この機能手段は、動作状態等を表示する表示部と、この表示を制御する制御部、そして動作状態を制御するための操作ボタン部と、この操作ボタン部での操作を処理し、制御する制御部からなるが、これらは一体であっても、後述するように個々に別体であっても、機能の一部のみを一体に設けていても構わない。 FIG. 1 is a perspective view showing the overall configuration of a refrigerator according to the first embodiment of the present invention. The refrigerator 1 shown in the figure is provided with a refrigerating chamber 3 at the uppermost portion, and a hinge (not shown) is attached to the right end portion of the refrigerating chamber 3, and a single door 5 that opens and closes around the right end is attached. There is. A handle 7 as a handle is attached to the surface of the free end portion on the left side opposite to the hinge side of the door 5 of the refrigerator compartment 3, and the handle 7 controls the operating state of each part of the refrigerator 1. , An operation unit 9 which is also a functional means including, for example, an operation button and a display for displaying is provided. This functional means has a display unit that displays an operating state and the like, a control unit that controls this display, an operation button unit that controls the operating state, and a control that processes and controls operations on the operation button unit. Although they are composed of parts, they may be integrated, they may be individually separated as described later, or only a part of the function may be provided integrally.

なお、冷蔵庫1は、冷蔵室3の下側に野菜室11が設けられ、この野菜室11の真下に製氷室13と冷蔵から冷凍までの任意の冷却状態に可変し得る切替室とも称する上部冷凍室15が横に並んで設けられ、これら製氷室13と上部冷凍室15の直下の最下部には冷凍室17が設けられている。 The refrigerator 1 is provided with a vegetable compartment 11 under the refrigerating chamber 3, and directly below the vegetable compartment 11 is an ice making chamber 13 and an upper freezing chamber, which is also called a switching chamber that can be changed to an arbitrary cooling state from refrigeration to freezing. The chambers 15 are provided side by side, and a freezing chamber 17 is provided at the lowermost part directly below the ice making chamber 13 and the upper freezing chamber 15.

図2は、図1に示した冷蔵庫1の冷蔵室3の扉5のみを示す正面図である。図2に示すように、扉5の左端の自由端部寄りには、ハンドル7が取り付けられ、このハンドル7に操作部9が設けられているが、更に扉5の上下両端には、扉上キャップ21および扉下キャップ23が取り付けられている。 FIG. 2 is a front view showing only the door 5 of the refrigerating chamber 3 of the refrigerator 1 shown in FIG. As shown in FIG. 2, a handle 7 is attached near the free end of the left end of the door 5, and an operation unit 9 is provided on the handle 7, but further, on the upper and lower ends of the door 5, on the door. A cap 21 and a cap 23 under the door are attached.

図3は、図2に示した扉5の分解斜視図である。図3に示すように、扉5は、その前側を全体的に覆う前板である面材25を有し、この面材25の左右両側部は、扉5内に実装される各部材を両側から囲んで固定するように後方に折り曲がってから、更に内側に少し折曲している。そして、この面材25の上下両端には、前記扉上キャップ21および扉下キャップ23が嵌合するようになっている。 FIG. 3 is an exploded perspective view of the door 5 shown in FIG. As shown in FIG. 3, the door 5 has a face material 25 which is a front plate that totally covers the front side thereof, and the left and right side portions of the face material 25 have both sides of each member mounted in the door 5. It is bent backwards so that it is surrounded and fixed, and then slightly bent inward. The upper door cap 21 and the lower door cap 23 are fitted to the upper and lower ends of the face material 25.

なお、操作部9の設けられたハンドル7の上下両端は、4本の皿ねじ19で面材25に固定されているが、この皿ねじ19によるハンドル7の面材25への固定は、詳しくは、図5に断面を示すように、皿ねじ19の頭部が前記面材25よりも突出しないように面材25に円錐状の孔を形成し、この円錐状の孔内に皿ねじ19の頭部が入って面材25よりも突出しないようにしている。これは、後述するように、面材25の裏側に真空断熱材を接着剤で貼り付けた時に皿ねじ19の頭部で真空断熱材に傷がつくことを防止するためである。なお、図5は、図2の線b-bに沿った断面である。 The upper and lower ends of the handle 7 provided with the operation unit 9 are fixed to the face material 25 with four countersunk screws 19, but the fixing of the handle 7 to the face material 25 by the countersunk screws 19 is detailed. As shown in the cross section in FIG. 5, a conical hole is formed in the face material 25 so that the head of the countersunk screw 19 does not protrude from the face material 25, and the countersunk screw 19 is formed in the conical hole. The head of the head is inserted so that it does not protrude from the face material 25. This is to prevent the vacuum heat insulating material from being damaged by the head of the countersunk screw 19 when the vacuum heat insulating material is attached to the back side of the face material 25 with an adhesive, as will be described later. Note that FIG. 5 is a cross section taken along the line bb of FIG.

図3に戻って、前記面材25の後方には、矩形の真空断熱材27が設けられ、この真空断熱材27が接着剤で面材25の裏面に貼り付けられるようになっている。なお、この真空断熱材27の周囲には、真空断熱材と異なる断熱材であって、真空断熱材よりも断熱性能が低いが配設する場所の形状に合わせて成形しやすい別の例えば発泡スチロール(EPS)などからなる成形品である発泡断熱材29a、29b、29c、29dが真空断熱材27を四方から囲むように近接して設けられている。 Returning to FIG. 3, a rectangular vacuum heat insulating material 27 is provided behind the face material 25, and the vacuum heat insulating material 27 is attached to the back surface of the face material 25 with an adhesive. Around the vacuum heat insulating material 27, another heat insulating material different from the vacuum heat insulating material, for example, foamed styrene (which has lower heat insulating performance than the vacuum heat insulating material but is easy to mold according to the shape of the place where the vacuum heat insulating material is arranged) ( Foam heat insulating materials 29a, 29b, 29c, 29d, which are molded products made of EPS) and the like, are provided in close proximity so as to surround the vacuum heat insulating material 27 from all sides.

また、真空断熱材27および発泡断熱材29a、29b、29c、29dの後方には、扉5の裏側を全体的に覆う裏板である扉内側部31が設けられているが、この扉内側部31の四方の周辺寄りの全周縁部分は、冷蔵室3の内側に向かって断面が細い台形状に突出して、スロート部33を細長く形成している。また、このスロート部33の外側は、僅かに外方に延出し、この延出した部分に後方に図示されている矩形の枠状のガスケット35が装着されるようになっている。詳しくは、前記延出した部分には図示しない凹部が形成され、この凹部にガスケット35の矢尻状の差込部が差し込まれて、これによりガスケット35が扉内側部31に装着されている。 Further, behind the vacuum heat insulating material 27 and the foam heat insulating materials 29a, 29b, 29c, 29d, a door inner portion 31 which is a back plate that totally covers the back side of the door 5 is provided, and the door inner portion 31 is provided. The entire peripheral edge portion of the 31 on all sides near the periphery protrudes in a trapezoidal shape having a narrow cross section toward the inside of the refrigerating chamber 3, and forms the throat portion 33 in an elongated shape. Further, the outside of the throat portion 33 is slightly extended outward, and a rectangular frame-shaped gasket 35 shown in the rear is attached to the extended portion. Specifically, a recess (not shown) is formed in the extended portion, and an arrowhead-shaped insertion portion of the gasket 35 is inserted into the recess, whereby the gasket 35 is attached to the door inner portion 31.

図4は、図2に示した扉5において線a―aに沿って切断した扉5の左端部寄りの部分のみを拡大して示す断面図である。図4に示すように、前記面材25の裏側には、真空断熱材27が接着により貼り付けられ、この真空断熱材27の反対側の裏面には、裏板を構成する前記扉内側部31が接着により貼り付けられている。また、操作部9を有するハンドル7が面材25の左端寄りの表面に図5で説明したように皿ねじ19により取り付けられている。このハンドル7が取り付けられた面材25の内側には、EPSからなる前記発泡断熱材29bが配設され、この発泡断熱材29bと真空断熱材27との間に同様にスポンジやEPSなどからなる発泡断熱材37が配設されている。また、裏板を構成する扉内側部31は、端部寄りの部分が冷蔵室3内に向かって大きく膨出して、前記スロート部33を形成し、このスロート部33内には同様にEPSなどからなる発泡断熱材41が配設されている。 FIG. 4 is an enlarged cross-sectional view showing only a portion of the door 5 shown in FIG. 2 near the left end portion of the door 5 cut along the line aa. As shown in FIG. 4, a vacuum heat insulating material 27 is adhered to the back side of the face material 25 by adhesion, and the door inner portion 31 constituting the back plate is attached to the back surface on the opposite side of the vacuum heat insulating material 27. Is attached by adhesion. Further, the handle 7 having the operation portion 9 is attached to the surface of the face material 25 near the left end by a countersunk screw 19 as described with reference to FIG. The foamed heat insulating material 29b made of EPS is arranged inside the face material 25 to which the handle 7 is attached, and similarly made of a sponge, EPS or the like between the foamed heat insulating material 29b and the vacuum heat insulating material 27. The foam heat insulating material 37 is arranged. Further, in the door inner portion 31 constituting the back plate, a portion near the end portion greatly bulges toward the inside of the refrigerating chamber 3 to form the throat portion 33, and an EPS or the like is similarly formed in the throat portion 33. A foamed heat insulating material 41 made of the same material is arranged.

発泡断熱材29bの裏側であって、発泡断熱材37の横には、ガスケット35の差込部35aが挿入される凹部39が形成されている。この凹部39に差し込まれた差込部35aに続くガスケット35のエアクッション部35bは、凹部39から突出し、図示しない冷蔵庫1の側壁の端部に当接し、冷蔵庫1を密閉状態に閉塞するようになっているが、このエアクッション部35bの背面には、マグネット35cが取り付けられ、このマグネット35cにより冷蔵庫1の側壁の端部の金属部などに磁気的に吸着し、扉5を完全に閉塞するようになっている。 On the back side of the foamed heat insulating material 29b, a recess 39 into which the insertion portion 35a of the gasket 35 is inserted is formed next to the foamed heat insulating material 37. The air cushion portion 35b of the gasket 35 following the insertion portion 35a inserted into the recess 39 protrudes from the recess 39 and abuts on the end of the side wall of the refrigerator 1 (not shown) so as to close the refrigerator 1 in a sealed state. However, a magnet 35c is attached to the back surface of the air cushion portion 35b, and the magnet 35c magnetically attracts the metal portion at the end of the side wall of the refrigerator 1 to completely close the door 5. It has become like.

更に、前記発泡断熱材29bの裏側であって、扉5の左端部の内側には、操作部9の制御部を構成する電気部品を実装した基板43が配設されている。 Further, on the back side of the foamed heat insulating material 29b, inside the left end portion of the door 5, a substrate 43 on which electrical components constituting the control unit of the operation unit 9 are mounted is disposed.

以上のように構成される本実施形態の冷蔵庫1においては、操作部9は、扉5から突出したハンドル7に設けられていて、真空断熱材27が配設される扉5の表面などに設けられていないため、扉5の表面を構成する面材25に操作部のための凹部や孔などがなく、このため真空断熱材27を扉5のほぼ全面にわたって広く設けることができ、扉5の断熱性能を向上できるとともに、薄くても断熱性能の良好な真空断熱材27を使用することで扉5自身も薄くでき、ひいては冷蔵室3の内容量を増大することができる。 In the refrigerator 1 of the present embodiment configured as described above, the operation unit 9 is provided on the handle 7 protruding from the door 5, and is provided on the surface of the door 5 on which the vacuum heat insulating material 27 is arranged. Since the surface material 25 constituting the surface of the door 5 does not have recesses or holes for the operation portion, the vacuum heat insulating material 27 can be widely provided over almost the entire surface of the door 5, and the door 5 can be provided. By using the vacuum heat insulating material 27 which is thin but has good heat insulating performance, the door 5 itself can be made thin, and the internal capacity of the refrigerating chamber 3 can be increased.

また、操作部9は、ハンドル7に設けられているものであるため、外観的にも良好である上に、冷蔵庫1を使用する時にハンドル7を操作しながら操作部9を見ることができ、操作性を向上することができるとともに、手の移動や視線の移動を少なくすることもできる。なお、ハンドル7は、皿ねじ19により面材25の内側から取り付けられ、面材25の裏側に皿ねじ19が突出することがないため、真空断熱材27が皿ねじ19で傷つくこともない。 Further, since the operation unit 9 is provided on the handle 7, the appearance is also good, and when using the refrigerator 1, the operation unit 9 can be seen while operating the handle 7. The operability can be improved, and the movement of the hand and the movement of the line of sight can be reduced. Since the handle 7 is attached from the inside of the face material 25 by the countersunk screw 19 and the countersunk screw 19 does not protrude from the back side of the face material 25, the vacuum heat insulating material 27 is not damaged by the countersunk screw 19.

更に、操作部9の取り付けのために、冷蔵室3の扉5の表面などに凹部や孔などを形成する必要がないため、操作部9のない汎用的な扉として扉5を標準化でき、操作部9の表示器や操作ボタンなどを変更するだけで、種々の冷蔵庫に適用することができる。 Further, since it is not necessary to form recesses or holes on the surface of the door 5 of the refrigerator compartment 3 for mounting the operation unit 9, the door 5 can be standardized as a general-purpose door without the operation unit 9 and operated. It can be applied to various refrigerators only by changing the display and operation buttons of the unit 9.

また、扉5の端部には、真空断熱材27の端部に対して発泡断熱材37を挟んで発泡断熱材29bを設けているため、真空断熱材27の端部が長さ的にばらついても、この真空断熱材27のばらつきを発泡断熱材37および発泡断熱材29bで吸収することができる。 Further, since the foam heat insulating material 29b is provided at the end of the door 5 with the foam heat insulating material 37 sandwiched between the end of the vacuum heat insulating material 27, the end of the vacuum heat insulating material 27 varies in length. However, the variation of the vacuum heat insulating material 27 can be absorbed by the foam heat insulating material 37 and the foam heat insulating material 29b.

なお、本実施形態では、操作部9をハンドル7に設けた場合について説明したが、本発明は、これに限定されるものでなく、真空断熱材27を取り付ける面材25に凹部や孔を作ることなく、真空断熱材27を扉5のほぼ全面にわたって広く設けることができればよいものである。 In the present embodiment, the case where the operation unit 9 is provided on the handle 7 has been described, but the present invention is not limited to this, and recesses and holes are formed in the face material 25 to which the vacuum heat insulating material 27 is attached. It suffices if the vacuum heat insulating material 27 can be widely provided over almost the entire surface of the door 5.

図6は、本発明の第2の実施形態に係わる冷蔵庫に適用される扉の左端部分の断面を示す断面図である。なお、この図6に示す扉50は、図1乃至図5に示した第1の実施形態において操作部9の制御部を構成する電気部品を実装した基板の位置およびこの基板に隣接する発泡断熱材の形状が異なるのみであり、その他の構成作用は図1乃至図5に示した冷蔵庫1および扉5と同じであり、同じ構成要素には同じ符号を付し、その説明を省略する。 FIG. 6 is a cross-sectional view showing a cross section of a left end portion of a door applied to a refrigerator according to a second embodiment of the present invention. The door 50 shown in FIG. 6 is the position of the substrate on which the electric components constituting the control unit of the operation unit 9 are mounted in the first embodiment shown in FIGS. 1 to 5, and the foam insulation adjacent to the substrate. Only the shape of the material is different, and other constituent actions are the same as those of the refrigerator 1 and the door 5 shown in FIGS. 1 to 5. The same constituent elements are designated by the same reference numerals, and the description thereof will be omitted.

すなわち、図6に示す扉50は、第1の実施形態と同様に、面材25の裏面には、真空断熱材27が接着により貼り付けられ、この真空断熱材27の裏側には扉内側部31が貼り付けられ、この扉内側部31の端部寄りの部分にはスロート部33が形成され、このスロート部33の内部に発泡断熱材41が配設されるとともに、面材25の左端部寄りの表面には、ハンドル7が取り付けられ、このハンドル7に操作部9が設けられている。 That is, in the door 50 shown in FIG. 6, the vacuum heat insulating material 27 is adhered to the back surface of the face material 25 by adhesion as in the first embodiment, and the inside of the door is attached to the back side of the vacuum heat insulating material 27. 31 is attached, a throat portion 33 is formed in a portion near the end of the door inner portion 31, a foam heat insulating material 41 is disposed inside the throat portion 33, and the left end portion of the face material 25 is provided. A handle 7 is attached to the surface closer to the handle 7, and an operation unit 9 is provided on the handle 7.

また同様に、真空断熱材27の端部には、発泡断熱材37が隣接して設けられ、この発泡断熱材37に隣接して凹部39が形成され、この凹部39にガスケット35の差込部35aが差し込まれ、ガスケット35のエアクッション部35bにはマグネット35cが内側に設けられ、このマグネット35cは、冷蔵室3を構成する側壁51の端面を構成している金属部などに磁気的に吸着し、扉50を完全に閉塞するようになっている。 Similarly, a foam heat insulating material 37 is provided adjacent to the end of the vacuum heat insulating material 27, a recess 39 is formed adjacent to the foam heat insulating material 37, and a gasket 35 is inserted into the recess 39. 35a is inserted, and a magnet 35c is provided inside the air cushion portion 35b of the gasket 35, and the magnet 35c is magnetically attracted to a metal portion or the like constituting the end surface of the side wall 51 constituting the refrigerating chamber 3. However, the door 50 is completely closed.

このような構成において、本第2の実施形態の扉50においては、操作部9の制御部を構成する電気部品を実装した基板は、符号430で示すように扉50の左端に設けられているが、この基板430と前記発泡断熱材37との間に設けられている発泡断熱材は、符号290で示すように、図6で上端部が左方に延出し、この延出部290aで基板430の上部を囲むように形成されている。また、基板430の電気部品などの実装された面は、発泡断熱材290の図6で上方に伸びた面に平行に配設され、発泡断熱材290で覆われるようになっている。すなわち、発泡断熱材290は、基板430の上部および右側面を覆って断熱するように構成されている。 In such a configuration, in the door 50 of the second embodiment, the substrate on which the electric components constituting the control unit of the operation unit 9 are mounted is provided at the left end of the door 50 as shown by reference numeral 430. However, as shown by reference numeral 290, the foamed heat insulating material provided between the substrate 430 and the foamed heat insulating material 37 has an upper end portion extending to the left in FIG. 6, and the extending portion 290a serves as a substrate. It is formed so as to surround the upper part of the 430. Further, the mounted surface of the substrate 430 such as an electric component is arranged in parallel with the surface of the foamed heat insulating material 290 extending upward in FIG. 6, and is covered with the foamed heat insulating material 290. That is, the foamed heat insulating material 290 is configured to cover and insulate the upper portion and the right side surface of the substrate 430.

図6に示すように、扉50を閉じて、ガスケット35のエアクッション部35bが側壁51の端面に当接し、マグネット35cの磁気力により扉50が冷蔵室3を密閉状態に閉塞している状態において、冷蔵室3の冷気は、点線の矢印601で示すように、側壁51とスロート部33との隙間からガスケット35に伝達され、ガスケット35が冷却されるが、このガスケット35の冷却状態が直接基板430に伝達されないように発泡断熱材290がガスケット35と基板430との間に設けられている。 As shown in FIG. 6, a state in which the door 50 is closed, the air cushion portion 35b of the gasket 35 abuts on the end surface of the side wall 51, and the door 50 closes the refrigerating chamber 3 in a sealed state by the magnetic force of the magnet 35c. In the refrigerating chamber 3, the cold air of the refrigerating chamber 3 is transmitted to the gasket 35 through the gap between the side wall 51 and the throat portion 33 to cool the gasket 35, as shown by the dotted arrow 601. A foamed heat insulating material 290 is provided between the gasket 35 and the substrate 430 so as not to be transmitted to the substrate 430.

すなわち、ガスケット35の冷却状態が基板430に直接伝達されると、この冷気により基板430に露が発生し、これにより基板430上の電気部部品が劣化する可能性があるが、基板430とガスケット35との間に発泡断熱材290を設け、この発泡断熱材290で基板430の上部および右側面を覆って断熱することによりガスケット35の冷気が基板430に直接伝達されず、基板430に露が発生することを防止しているのである。 That is, when the cooling state of the gasket 35 is directly transmitted to the substrate 430, dew is generated on the substrate 430 due to this cold air, which may deteriorate the electrical parts on the substrate 430, but the substrate 430 and the gasket A foam insulating material 290 is provided between the gasket 35 and the foam insulating material 290, and the foam insulating material 290 covers the upper portion and the right side surface of the substrate 430 to insulate the gasket 35. It prevents it from occurring.

図7は、本発明の第3の実施形態に係わる冷蔵庫の全体を示す斜視図である。図7に示す冷蔵庫10は、最上部に冷蔵室3が設けられ、この冷蔵室3は右端部に図示しないヒンジが取り付けられ、この右端を軸として開閉する片開き式の扉55が取り付けられている。この冷蔵室3の扉55の上端部には扉上キャップ21が取り付けられ、下端部には扉下キャップ230が取り付けられている。 FIG. 7 is a perspective view showing the entire refrigerator according to the third embodiment of the present invention. The refrigerator 10 shown in FIG. 7 is provided with a refrigerating chamber 3 at the uppermost portion, and a hinge (not shown) is attached to the right end portion of the refrigerating chamber 3, and a single door 55 that opens and closes around the right end is attached. There is. The upper door cap 21 is attached to the upper end of the door 55 of the refrigerating chamber 3, and the lower door cap 230 is attached to the lower end.

また、扉55のヒンジ側とは反対の左側の自由端部寄りの扉下キャップ230の下側内部には凹部が形成され、この凹部により手掛け部57が構成され、この手掛け部57に手を下側から入れて扉55を手前に引っ張ることにより、扉55は右端のヒンジを中心に回転し、開くようになっている。更に、扉下キャップ230の手掛け部57よりも右寄りのほぼ中央部には、冷蔵庫1の各部の動作状態を制御したり、表示するための例えば操作ボタンや表示器などからなる操作部59が設けられている。 Further, a recess is formed inside the lower side of the door lower cap 230 near the free end on the left side opposite to the hinge side of the door 55, and the recess 57 constitutes the handle portion 57, and the handle portion 57 has a hand. By inserting from the lower side and pulling the door 55 toward you, the door 55 rotates around the hinge at the right end and opens. Further, an operation unit 59 including, for example, an operation button or a display for controlling or displaying the operating state of each part of the refrigerator 1 is provided in a substantially central portion to the right of the handle portion 57 of the cap 230 under the door. Has been done.

なお、図7に示す冷蔵庫10は、図1に示した冷蔵庫1と同様に、冷蔵室3の下側に野菜室11が設けられ、この野菜室11の真下に製氷室13と冷蔵から冷凍までの任意の冷却状態に可変し得る切替室とも称する上部冷凍室15が横に並んで設けられ、これら製氷室13と上部冷凍室15の直下の最下部には冷凍室17が設けられている。 Similar to the refrigerator 1 shown in FIG. 1, the refrigerator 10 shown in FIG. 7 is provided with a vegetable compartment 11 under the refrigerating chamber 3, and an ice making chamber 13 and an ice making chamber 13 from refrigeration to freezing directly below the vegetable compartment 11. The upper freezing chambers 15 which are also referred to as switching chambers which can be changed to an arbitrary cooling state are provided side by side, and the ice making chamber 13 and the freezing chamber 17 are provided at the lowermost part directly below the upper freezing chamber 15.

図8は、図7に示した冷蔵庫10の冷蔵室3の扉55のみを示す正面図である。図8に示すように、扉55の右端には、ヒンジ部61が設けられ、このヒンジ部61を中心に扉55は回転して開くようになっている。また、扉55は、前板を構成する面材63の裏側に真空断熱材65を接着により貼り付けるとともに、この真空断熱材65の裏側に前記扉内側部に対応する裏板を貼り付けて構成されている。 FIG. 8 is a front view showing only the door 55 of the refrigerator compartment 3 of the refrigerator 10 shown in FIG. 7. As shown in FIG. 8, a hinge portion 61 is provided at the right end of the door 55, and the door 55 rotates and opens around the hinge portion 61. Further, the door 55 is configured by attaching the vacuum heat insulating material 65 to the back side of the face material 63 constituting the front plate by adhesion and attaching the back plate corresponding to the inside portion of the door to the back side of the vacuum heat insulating material 65. Has been done.

図9は、図8に示した扉55をヒンジ部61と反対の左側の自由端部55aの方から扉55の裏面を若干見せて示す斜視図である。この扉55の自由端部55aの下方には、前記操作部59用の基板67が垂直に配設されている。また、扉55の下端部には、前記扉下キャップ230が取り付けられているが、この扉下キャップ230の前側に操作部59が取り付けられているものであるため、図9では、1点鎖線で図示されている。なお、基板67は、図4または図6で示したように、扉55の自由端部55aに隣接して、この自由端部55aを構成する端面板と前記発泡断熱材29bまたは290との間に配設されて
いるものであるが、これに限定されるものではない。
FIG. 9 is a perspective view showing the door 55 shown in FIG. 8 with the back surface of the door 55 slightly shown from the free end portion 55a on the left side opposite to the hinge portion 61. A substrate 67 for the operation unit 59 is vertically arranged below the free end portion 55a of the door 55. Further, the lower door cap 230 is attached to the lower end of the door 55, but since the operation unit 59 is attached to the front side of the lower door cap 230, the alternate long and short dash line is shown in FIG. It is illustrated in. As shown in FIG. 4 or FIG. 6, the substrate 67 is adjacent to the free end portion 55a of the door 55 and is between the end face plate constituting the free end portion 55a and the foamed heat insulating material 29b or 290. However, the present invention is not limited to this.

図10は、図7乃至9に示した扉55の下部の操作部59のあるほぼ中央部分を垂直に切断した断面を示す断面図である。図10に示すように、扉55の前面には、面材63が設けられ、この面材63の裏側に真空断熱材65が接着により貼り付けられ、また扉55の下端部には、扉下キャップ230が取り付けられている。そして、この扉下キャップ230の前側に前記操作部59が取り付けられ、この操作部59用の基板67が扉55の内部の下方に配設されている。なお、この基板67は、図9で説明したように、扉55の自由端部55aの内部に設けられているものである。 FIG. 10 is a cross-sectional view showing a cross section obtained by vertically cutting a substantially central portion of the operation portion 59 at the lower part of the door 55 shown in FIGS. 7 to 9. As shown in FIG. 10, a face material 63 is provided on the front surface of the door 55, the vacuum heat insulating material 65 is adhered to the back side of the face material 63 by adhesion, and the lower end of the door 55 is under the door. The cap 230 is attached. The operation unit 59 is attached to the front side of the door lower cap 230, and the substrate 67 for the operation unit 59 is arranged below the inside of the door 55. As described with reference to FIG. 9, the substrate 67 is provided inside the free end portion 55a of the door 55.

以上のように構成される第3の実施形態の冷蔵庫では、操作部59は、扉下キャップ230に設けられていて、真空断熱材65が配設される扉55の表面などに設けられていないため、扉55の表面を構成する面材63に操作部59のための凹部や孔などがなく、このため真空断熱材65を扉55のほぼ全面にわたって広く設けることができ、扉55の断熱性能を向上できるとともに、薄くても断熱性能の良好な真空断熱材65を使用することで扉55自身も薄くでき、ひいては冷蔵室の内容量を増大することができる。 In the refrigerator of the third embodiment configured as described above, the operation unit 59 is provided on the door lower cap 230 and not on the surface of the door 55 on which the vacuum heat insulating material 65 is arranged. Therefore, the face material 63 constituting the surface of the door 55 does not have a recess or a hole for the operation portion 59, so that the vacuum heat insulating material 65 can be widely provided over almost the entire surface of the door 55, and the heat insulating performance of the door 55 can be provided. By using the vacuum heat insulating material 65, which is thin but has good heat insulating performance, the door 55 itself can be made thin, and the internal capacity of the refrigerating chamber can be increased.

また、操作部59は、手掛け部57のある扉下キャップ230に設けられているものであるため、外観的にも良好である上に、冷蔵庫を使用する時に手掛け部57に手をかけて扉55を開閉しながら操作部59を見ることができ、操作性を向上することができるとともに、手の移動や視線の移動を少なくすることもできる。 Further, since the operation unit 59 is provided on the cap 230 under the door where the handle portion 57 is located, the appearance is also good, and when the refrigerator is used, the handle portion 57 is touched to the door. The operation unit 59 can be viewed while opening and closing the 55, and the operability can be improved, and the movement of the hand and the movement of the line of sight can be reduced.

本発明のいくつかの実施形態を説明したが、これらの実施形態は、例として提示したものであり、発明の範囲を限定することは意図していない。これら新規な実施形態は、その他の様々な形態で実施されることが可能であり、発明の要旨を逸脱しない範囲で、種々の省略、置き換え、変更を行うことができる。これら実施形態やその変形は、発明の範囲や要旨に含まれるとともに、特許請求の範囲に記載された発明とその均等の範囲に含まれる。 Although some embodiments of the present invention have been described, these embodiments are presented as examples and are not intended to limit the scope of the invention. These novel embodiments can be implemented in various other embodiments, and various omissions, replacements, and changes can be made without departing from the gist of the invention. These embodiments and variations thereof are included in the scope and gist of the invention, and are also included in the scope of the invention described in the claims and the equivalent scope thereof.

1、10 冷蔵庫
3 冷蔵室
5、55 扉
7 ハンドル
9、59 操作部
19 皿ねじ
21 扉上キャップ
23、230 扉下キャップ
25、63 面材
27、65 真空断熱材
29a、29b、29c、29d、290 発泡断熱材
31 扉内側部
33 スロート部
35 ガスケット
37 発泡断熱材
39 凹部
41 発泡断熱材
43、67、430 基板
51 側壁
55a 自由端部
57 手掛け部
61 ヒンジ部
1, 10 Refrigerator 3 Refrigerator room 5, 55 Door 7 Handle 9, 59 Operation unit 19 Countersunk screw 21 Door top cap 23, 230 Door bottom cap 25, 63 Face material 27, 65 Vacuum heat insulating material 29a, 29b, 29c, 29d, 290 Foam heat insulating material 31 Door inner part 33 Throat part 35 Gasket 37 Foaming heat insulating material 39 Recessed part 41 Foaming heat insulating material 43, 67, 430 Board 51 Side wall 55a Free end part 57 Handle part 61 Hinge part

Claims (4)

扉内に配設される真空断熱材と、
前記真空断熱材と対向する位置に配設される基板と、
前記扉を構成する前板と異なる構成部に設けられ、前記基板に電気的に接続される機能手段と、を有し、
前記構成部は、前記前板に設けられ、
前記基板の実装面は、前記扉の前面に向けて延び、且つ、前記真空断熱材の面に沿って延びるように配設され、前記基板と前記真空断熱材との間にガスケットが配設され、前記ガスケットと前記基板との間に発泡断熱材が配設される冷蔵庫。
The vacuum heat insulating material placed inside the door and
A substrate disposed at a position facing the vacuum heat insulating material and
It has a functional means provided in a component different from the front plate constituting the door and electrically connected to the substrate.
The component is provided on the front plate and is provided on the front plate.
The mounting surface of the substrate is arranged so as to extend toward the front surface of the door and extend along the surface of the vacuum heat insulating material, and a gasket is arranged between the substrate and the vacuum heat insulating material. , A refrigerator in which a foam heat insulating material is arranged between the gasket and the substrate .
前記扉の前板と異なる構成部は、扉のハンドルであることを特徴とする請求項に記載の冷蔵庫。 The refrigerator according to claim 1 , wherein the component different from the front plate of the door is a handle of the door. 前記扉の前板と異なる構成部は、扉のキャップであることを特徴とする請求項に記載の冷蔵庫。 The refrigerator according to claim 1 , wherein the component different from the front plate of the door is a door cap. 前記キャップに設けられている手掛けの近傍に前記機能手段を配設することを特徴とする請求項記載の冷蔵庫。 The refrigerator according to claim 3 , wherein the functional means is arranged in the vicinity of a handle provided on the cap.
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JP2003247774A (en) 2002-02-26 2003-09-05 Hitachi Ltd Refrigerator
JP2004116788A (en) 2002-09-20 2004-04-15 Toshiba Corp Refrigerator door
JP2006194545A (en) 2005-01-14 2006-07-27 Toshiba Corp Refrigerator door

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