JP6939962B1 - Method for predicting shape change of press-molded products - Google Patents

Method for predicting shape change of press-molded products Download PDF

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JP6939962B1
JP6939962B1 JP2020137339A JP2020137339A JP6939962B1 JP 6939962 B1 JP6939962 B1 JP 6939962B1 JP 2020137339 A JP2020137339 A JP 2020137339A JP 2020137339 A JP2020137339 A JP 2020137339A JP 6939962 B1 JP6939962 B1 JP 6939962B1
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亮伸 石渡
亮伸 石渡
祐輔 藤井
祐輔 藤井
正樹 卜部
正樹 卜部
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JFE Steel Corp
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D22/00—Shaping without cutting, by stamping, spinning, or deep-drawing
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
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    • B21D22/20—Deep-drawing

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Abstract

【課題】上面視で湾曲したハット型断面形状のプレス成形品の時間経過による形状変化を予測する。【解決手段】本発明に係るプレス成形品の形状変化予測方法は、天板部と縦壁部とフランジ部とを有してなるハット型断面形状であり、上面視で長手方向に沿って湾曲した形状を含むプレス成形品について、金型から離型してスプリングバックした後の時間経過に伴う応力緩和による長手方向端部側が捩れる形状変化を予測するものであって、スプリングバックした直後のプレス成形品の形状及び残留応力を取得する工程（Ｓ１）と、スプリングバックした直後のプレス成形品の少なくとも湾曲内側フランジ部及び／又は湾曲外側フランジ部に対し、スプリングバック直後の残留応力よりも緩和減少した応力の値を設定する工程（Ｓ３）と、緩和減少した応力の値を設定したプレス成形品について力のモーメントが釣り合う形状を求める工程（Ｓ５）と、を含むものである。【選択図】 図１PROBLEM TO BE SOLVED: To predict a shape change of a press-molded product having a hat-shaped cross-sectional shape curved in a top view over time. A method for predicting a shape change of a press-formed product according to the present invention is a hat-shaped cross-sectional shape having a top plate portion, a vertical wall portion, and a flange portion, and is curved along the longitudinal direction in a top view. It is intended to predict the shape change in which the end side in the longitudinal direction is twisted due to stress relaxation with the passage of time after the press-molded product including the formed shape is separated from the mold and springed back, and immediately after the springback is performed. The step (S1) of acquiring the shape and residual stress of the press-formed product and at least the curved inner flange portion and / or the curved outer flange portion of the press-formed product immediately after springback are relaxed more than the residual stress immediately after springback. It includes a step of setting the value of the reduced stress (S3) and a step of finding a shape in which the moments of force are balanced for the press-formed product for which the value of the relaxed reduced stress is set (S5). [Selection diagram] Fig. 1

Description

本発明は、プレス成形品の形状変化予測方法に関し、特に、天板部と縦壁部とフランジ部を有してなるハット型断面形状であり上面視で長手方向に沿って湾曲した形状を含むプレス成形品について、金型から離型してスプリングバックした後の時間経過に伴って生じる形状変化を予測するプレス成形品の形状変化予測方法に関する。 The present invention relates to a method for predicting a shape change of a press-molded product, and particularly includes a hat-shaped cross-sectional shape having a top plate portion, a vertical wall portion, and a flange portion, which is curved along the longitudinal direction in a top view. The present invention relates to a method for predicting a shape change of a press-molded product, which predicts a shape change that occurs with the passage of time after the press-molded product is separated from the mold and springed back.

プレス成形は金属部品を低コストかつ短時間に製造することができる製造方法であり、多くの自動車部品の製造に用いられている。近年では、自動車の衝突安全性と車体の軽量化を両立するため、より高強度な金属板が自動車部品のプレス成形に利用されている。 Press molding is a manufacturing method capable of manufacturing metal parts at low cost and in a short time, and is used for manufacturing many automobile parts. In recent years, higher-strength metal plates have been used for press molding of automobile parts in order to achieve both collision safety of automobiles and weight reduction of automobile bodies.

高強度な金属板をプレス成形する場合の主な課題の一つにスプリングバックによる寸法精度の低下がある。プレス成形により金属板を変形させる際にプレス成形品に発生した残留応力が駆動力となり、金型から離型したプレス成形品がプレス成形前の金属板の形状にバネのように瞬間的に戻ろうとする現象をスプリングバックと呼ぶ。 One of the main problems in press forming a high-strength metal plate is a decrease in dimensional accuracy due to springback. Residual stress generated in the press-molded product when deforming the metal plate by press molding becomes a driving force, and the press-molded product released from the mold instantly returns to the shape of the metal plate before press molding like a spring. The phenomenon of trying is called springback.

プレス成形時に発生する残留応力は高強度な金属板（例えば、高張力鋼板）ほど大きくなるため、スプリングバックによる形状変化も大きくなる。したがって、高強度な金属板ほどスプリングバック後の形状を規定の寸法内におさめることが難しくなる。そこで、スプリングバックによるプレス成形品の形状変化を精度良く予測する技術が重要となる。 Since the residual stress generated during press forming increases as the strength of the metal plate (for example, high-strength steel plate) increases, the shape change due to springback also increases. Therefore, the higher the strength of the metal plate, the more difficult it is to keep the shape after springback within the specified dimensions. Therefore, a technique for accurately predicting the shape change of the press-molded product due to springback is important.

スプリングバックによる形状変化の予測には、有限要素法によるプレス成形シミュレーションの利用が一般的である。当該プレス成形シミュレーションにおける手順としては、まず、金属板を成形下死点までプレス成形する過程のプレス成形解析を行い、プレス成形下死点での残留応力を予測する第１段階（例えば特許文献１）と、金型から離型した（取り出した）プレス成形品がスプリングバックにより形状が変化する過程のスプリングバック解析を行い、離型したプレス成形品における力のモーメントと残留応力との釣り合いがとれる形状を予測する第２段階（例えば特許文献２）に分けられる。 Press molding simulation by the finite element method is generally used to predict the shape change due to springback. As a procedure in the press forming simulation, first, a press forming analysis of a process of press forming a metal plate to the forming bottom dead point is performed, and a first step of predicting a residual stress at the press forming bottom dead point (for example, Patent Document 1). ) And the springback analysis of the process in which the shape of the press-molded product released (taken out) from the mold changes due to springback, and the moment of force and the residual stress in the released press-molded product can be balanced. It is divided into a second stage of predicting the shape (for example, Patent Document 2).

特許５７９５１５１号公報Japanese Patent No. 5795151 特許５８６６８９２号公報Japanese Patent No. 5866892 特開２０１３−１１３１４４号公報Japanese Unexamined Patent Publication No. 2013-13144

これまでに、前述した第１段階のプレス成形解析と第２段階のスプリングバック解析とを統合したプレス成形シミュレーションを行うことにより、金型から離型してスプリングバックした直後のプレス成形品の形状が予測されてきた。
しかしながら、発明者らは、プレス成形シミュレーションにより予測されたプレス成形品の形状と実際にプレス成形されたプレス成形品の形状とを比較した際、プレス成形シミュレーションによる形状予測精度が低くなるプレス成形品があることに気づいた。 By performing a press molding simulation that integrates the above-mentioned first-stage press-molding analysis and the second-stage springback analysis, the shape of the press-molded product immediately after being separated from the die and spring-backed. Has been predicted.
However, when the inventors compare the shape of the press-molded product predicted by the press-molding simulation with the shape of the press-molded product actually press-molded, the shape prediction accuracy by the press-molding simulation becomes low. I noticed that there is.

そこで、プレス成形シミュレーションによる形状予測精度が低くなるプレス成形品に関して調査したところ、一例として図２に示すような、天板部３と縦壁部５とフランジ部７とを有してなるハット型断面形状であり、上面視で長手方向に沿って湾曲したプレス成形品１においては、離型して数日経過した後では、長手方向中央部に対して長手方向端部側が捩れるような変形が生じてしまい、プレス成形直後と数日経過後とではプレス成形品１の形状が異なることを発見した。 Therefore, when a press-molded product having a low shape prediction accuracy by press-molding simulation was investigated, as an example, a hat type having a top plate portion 3, a vertical wall portion 5, and a flange portion 7 as shown in FIG. In the press-molded product 1 which has a cross-sectional shape and is curved along the longitudinal direction in a top view, the deformation is such that the end side in the longitudinal direction is twisted with respect to the central portion in the longitudinal direction after several days have passed since the mold was released. It was discovered that the shape of the press-molded product 1 was different immediately after the press molding and after several days had passed.

このようなプレス成形品の時間単位の経過に伴う経時変化は、クリープ現象のように外部から高い荷重を受け続ける構造部材が徐々に変形する現象（例えば、特許文献３）と類似しているように思われるが、外部から荷重を受けていないプレス成形品において起こる形状の変化はこれまでに知られていなかった。 The time-dependent change of such a press-molded product with the passage of time seems to be similar to a phenomenon in which a structural member that continues to receive a high load from the outside is gradually deformed (for example, Patent Document 3), such as a creep phenomenon. However, the change in shape that occurs in a press-molded product that is not loaded from the outside has not been known so far.

さらに、従来のプレス成形シミュレーションにおける第２段階（スプリングバック解析）は、金型から取り出した瞬間にスプリングバックした直後のプレス成形品の形状を予測するものである。そのため、本願が目的とするスプリングバックしたプレス成形品について、例えば数日経過した後の形状変化を予測することに関しては、これまでに何ら検討されていなかった。
その上、スプリングバックしたプレス成形品の時間単位の経過による形状変化は、前述したように、外部からの荷重を受けずに生じるものである。そのため、プレス成形品の時間単位の経過による形状変化の予測を試みたとしても、クリープ現象による形状変化を取り扱う解析手法を適用することはできなかった。 Further, the second stage (springback analysis) in the conventional press molding simulation predicts the shape of the press molded product immediately after springback at the moment of taking out from the mold. Therefore, for the spring-backed press-molded product, which is the object of the present application, for example, the prediction of the shape change after several days has not been studied.
Moreover, the shape change of the spring-backed press-molded product over time occurs without receiving an external load, as described above. Therefore, even if an attempt was made to predict the shape change of the press-molded product over time, it was not possible to apply an analysis method that handles the shape change due to the creep phenomenon.

本発明は、上記のような課題を解決するためになされたものであり、天板部と該天板部から連続する縦壁部と該縦壁部から連続するフランジ部とを有してなるハット型断面形状であり上面視（天板部方向から見た場合）で長手方向に沿って湾曲した形状を含むプレス成形品について、金型から離型した瞬間にスプリングバックした後の時間単位の経過による前記プレス成形品の形状変化を予測するプレス成形品の形状変化予測方法を提案することを目的とする。 The present invention has been made to solve the above-mentioned problems, and includes a top plate portion, a vertical wall portion continuous from the top plate portion, and a flange portion continuous from the vertical wall portion. For press-molded products that have a hat-shaped cross-sectional shape and include a shape that is curved along the longitudinal direction when viewed from above (when viewed from the top plate), the time unit after springing back at the moment of removal from the mold. An object of the present invention is to propose a method for predicting a shape change of a press-molded product that predicts a shape change of the press-molded product over time.

（１）本発明に係るプレス成形品の形状変化予測方法は、天板部と該天板部から連続する縦壁部と該縦壁部から連続するフランジ部とを有してなるハット型断面形状であり、上面視で長手方向に沿って湾曲した形状を含むプレス成形品について、金型から離型した瞬間にスプリングバックした後の時間経過に伴う応力緩和による長手方向端部側が捩れる形状変化を予測するものであって、
前記プレス成形品のスプリングバック解析により、スプリングバックした直後の前記プレス成形品の形状及び残留応力を取得するスプリングバック直後の形状・残留応力取得工程と、
スプリングバックした直後の前記プレス成形品の少なくとも湾曲内側フランジ部及び／又は湾曲外側フランジ部に対し、スプリングバックした直後の残留応力よりも緩和減少した応力の値を設定する残留応力緩和減少設定工程と、
緩和減少した応力の値を設定した前記プレス成形品について力のモーメントが釣り合う形状を求める残留応力緩和形状解析工程と、を含むことを特徴とするものである。 (1) The method for predicting a shape change of a press-molded product according to the present invention has a hat-shaped cross section including a top plate portion, a vertical wall portion continuous from the top plate portion, and a flange portion continuous from the vertical wall portion. For press-molded products that are shaped and include a shape that is curved along the longitudinal direction in top view, a shape in which the end side in the longitudinal direction is twisted due to stress relaxation with the passage of time after springback at the moment of release from the mold. It predicts change,
The shape / residual stress acquisition process immediately after springback to acquire the shape and residual stress of the press-formed product immediately after springback by the springback analysis of the press-formed product, and the process of acquiring the shape / residual stress immediately after springback.
A residual stress relaxation reduction setting step of setting a value of stress that is relaxed and reduced from the residual stress immediately after springback with respect to at least the curved inner flange portion and / or the curved outer flange portion of the press-formed product immediately after springback. ,
It is characterized by including a residual stress relaxation shape analysis step of obtaining a shape in which the moments of force are balanced with respect to the press-molded product in which the value of the stress reduced by relaxation is set.

（２）上記（１）に記載のものにおいて、
前記残留応力緩和減少設定工程において、スプリングバックした直後の残留応力よりも10%以上緩和減少した応力の値を設定することを特徴とするものである。 (2) In the item described in (1) above,
In the residual stress relaxation reduction setting step, the value of the stress whose relaxation is reduced by 10% or more from the residual stress immediately after springback is set.

（３）上記（１）又は（２）に記載のものにおいて、
前記プレス成形品のプレス成形に供するブランクは、引張強度が150MPa級以上2000MPa級以下の金属板であることを特徴とするものである。 (3) In the above-mentioned (1) or (2),
The blank to be used for press molding of the press-molded product is characterized by being a metal plate having a tensile strength of 150 MPa class or more and 2000 MPa class or less.

本発明においては、天板部と該天板部から連続する縦壁部と該縦壁部から連続するフランジ部とを有してなるハット型断面形状であり上面視で長手方向に沿って湾曲した形状を含むプレス成形品について、該プレス成形品のスプリングバック解析により、スプリングバックした直後の前記プレス成形品の形状及び残留応力を取得するスプリングバック直後の形状・残留応力取得工程と、該取得したスプリングバックした直後のプレス成形品の少なくとも湾曲内側フランジ部及び／又は湾曲外側フランジ部に対し、スプリングバックした直後の残留応力よりも緩和減少した応力の値を設定する残留応力緩和減少設定工程と、緩和減少した応力の値を設定した前記プレス成形品について力のモーメントが釣り合う形状を求める残留応力緩和形状解析工程と、を含むことにより、金型から離型してスプリングバックした後の時間経過に伴う前記プレス成形品の形状変化を精度良く予測することができる。その結果、自動車部品や車体等の製造工程において、従来よりもさらに寸法精度の優れたプレス成形品を得て、製造能率を大幅に向上できる。 In the present invention, it is a hat-shaped cross-sectional shape having a top plate portion, a vertical wall portion continuous from the top plate portion, and a flange portion continuous from the vertical wall portion, and is curved along the longitudinal direction in a top view. The shape / residual stress acquisition step immediately after springback and the acquisition of the shape / residual stress of the press-molded product immediately after springback are obtained by the springback analysis of the press-molded product including the formed shape. Residual stress relaxation reduction setting step for setting at least the value of the stress that is relaxed and reduced from the residual stress immediately after springback for at least the curved inner flange portion and / or the curved outer flange portion of the press-formed product immediately after springback. , Residual stress relaxation shape analysis step for finding a shape in which the moment of force is balanced for the press-formed product for which the value of the stress reduced by relaxation is set, and the time elapsed after the mold is released from the mold and springed back. It is possible to accurately predict the shape change of the press-formed product due to the above. As a result, in the manufacturing process of automobile parts, car bodies, etc., a press-molded product having higher dimensional accuracy than before can be obtained, and the manufacturing efficiency can be significantly improved.

本発明の実施の形態に係るプレス成形品の形状変化予測方法の処理の流れを示すフロー図である。It is a flow chart which shows the process flow of the shape change prediction method of the press-molded article which concerns on embodiment of this invention. 本発明の実施の形態で対象とした上面視で長手方向に沿って湾曲したハット型断面形状のプレス成形品を示す図である（（ａ）斜視図、（ｂ）上面図）。It is a figure which shows the press-molded article of the hat type cross-sectional shape curved along the longitudinal direction in the top view which was the object in embodiment of this invention ((a) perspective view, (b) top view). ひずみを付与した後に一定に保持した状態で時間の経過とともに応力が緩和して減少する応力緩和現象を説明する図である。It is a figure explaining the stress relaxation phenomenon that the stress relaxes and decreases with the lapse of time in the state of holding it constant after applying strain. 上面視で長手方向に沿って湾曲したハット型断面形状のプレス成形品の湾曲内側フランジ部及び湾曲外側フランジ部における応力緩和による形状変化を説明する図である（（ａ）プレス成形直後の成形下死点、（ｂ）スプリングバック直後、（ｃ）時間経過後）。It is a figure explaining the shape change by stress relaxation in the curved inner flange portion and the curved outer flange portion of a press-molded product having a hat-shaped cross-sectional shape curved along the longitudinal direction in the top view ((a) under molding immediately after press molding). Dead center, (b) immediately after springback, (c) after time). 実施例で対象とした上面視で長手方向に沿って湾曲したハット型断面形状のプレス成形品を示す図である。It is a figure which shows the press-molded article of the hat type cross-sectional shape curved along the longitudinal direction in the top view which was the object of an Example.

＜発明に至るまでの検討＞
発明者らは、前述の課題を解決するために、図２に一例として示すプレス成形品１について、金型から離型した瞬間にスプリングバックした後のさらなる時間経過に伴う応力緩和による形状変化を予測する手法を確立するために、その前段階として、プレス成形品１の形状が時間経過に伴って変化する原因について検討した。 <Examination leading up to the invention>
In order to solve the above-mentioned problems, the inventors have made a change in the shape of the press-molded product 1 shown as an example in FIG. In order to establish a prediction method, as a preliminary step, the cause of the change in the shape of the press-molded product 1 with the passage of time was examined.

検討の対象としたプレス成形品１は、図２に一例を示すように、天板部３と、天板部３から連続する一対の縦壁部５と、一対の縦壁部５のそれぞれから連続するフランジ部７とを有してなるハット型断面形状であり、上面視で長手方向に沿って湾曲した形状を含み、天板部３と縦壁部５とはパンチ肩Ｒ部９を介して連続し、縦壁部５とフランジ部７とはダイ肩Ｒ部１１を介して連続する。また、フランジ部７には、湾曲の内側に位置する湾曲内側フランジ部７ａと、湾曲の外側に位置する湾曲外側フランジ部７ｂとがある。なお、湾曲の内側とは、上面視において湾曲の曲率中心と同じ側とし、湾曲の外側とは、上面視において湾曲の曲率中心と反対側とする。 As shown in FIG. 2, the press-molded product 1 to be examined is composed of a top plate portion 3, a pair of vertical wall portions 5 continuous from the top plate portion 3, and a pair of vertical wall portions 5, respectively. It has a hat-shaped cross-sectional shape having a continuous flange portion 7, includes a shape curved along the longitudinal direction in a top view, and the top plate portion 3 and the vertical wall portion 5 are interposed via a punch shoulder R portion 9. The vertical wall portion 5 and the flange portion 7 are continuous via the die shoulder R portion 11. Further, the flange portion 7 includes a curved inner flange portion 7a located inside the curve and a curved outer flange portion 7b located outside the curve. The inside of the curve is on the same side as the center of curvature of the curve in the top view, and the outside of the curve is on the opposite side of the center of curvature of the curve in the top view.

そして、このようなプレス成形品１について上記を検討した結果、発明者らは、図３の応力―ひずみ線図に示すように、ひずみを付与した後に一定に保持したまま時間の経過とともに応力が徐々に緩和する応力緩和現象に着目した。そして、スプリングバックした後のプレス成形品１においても、湾曲内側フランジ部７ａと湾曲外側フランジ部７ｂの残留応力が時間の経過とともに徐々に緩和することで、プレス成形品１の力のモーメントと釣り合う形状が変化することを突き止めた。 Then, as a result of examining the above for such a press-molded product 1, the inventors, as shown in the stress-strain diagram of FIG. We focused on the stress relaxation phenomenon that gradually relaxes. Then, even in the press-molded product 1 after springback, the residual stresses of the curved inner flange portion 7a and the curved outer flange portion 7b are gradually relaxed with the passage of time, so that they are balanced with the moment of force of the press-molded product 1. I found that the shape changed.

プレス成形品１における残留応力の緩和による形状変化について、図４に示す模式図を用いて説明する。なお、図４（ａ）（ii）、図４（ｂ）（ii）及び図４（ｃ）（ii）中の破線は、プレス成形品１の長手方向端部の断面における天板部３の傾きを示す線である。 The shape change due to the relaxation of the residual stress in the press-molded product 1 will be described with reference to the schematic diagram shown in FIG. The broken lines in FIGS. 4 (a) (ii), 4 (b) (ii) and 4 (c) (ii) indicate the top plate portion 3 in the cross section of the longitudinal end portion of the press-molded product 1. It is a line showing the inclination.

プレス成形品１のプレス成形において、金属板（ブランク）は図２に示すように上面視で湾曲した形状に曲げられるため、成形下死点では、図４（ａ）（i）に示すように、湾曲内側フランジ部７ａではブランク端部の線長が伸びる伸びフランジ変形が生じて引張応力が発生し、湾曲外側フランジ部７ｂではブランク端部の線長が縮まる縮みフランジ変形が生じて圧縮応力が発生する。 In the press molding of the press-molded product 1, the metal plate (blank) is bent into a curved shape in a top view as shown in FIG. 2, so that the bottom dead point of molding is as shown in FIGS. 4 (a) and 4 (i). In the curved inner flange portion 7a, the line length of the blank end is extended and tensile stress is generated, and in the curved outer flange portion 7b, the line length of the blank end is shortened and the contraction flange deformation is generated to cause compressive stress. appear.

次に、金型からプレス成形品１を取り外すと、プレス成形時に発生した残留応力を駆動力としてスプリングバックが発生する。このスプリングバックにおいて、湾曲内側フランジ部７ａは縮もうとし、湾曲外側フランジ部７ｂは伸びようとする。しかしながら、湾曲内側フランジ部７ａ及び湾曲外側フランジ部７ｂの面内での縮みや伸びといった変形は剛性が大きくて生じにくいため、図４（ｂ）に示すように面外変形となる長手方向端部側の捩れが生じる。そして、成形下死点での湾曲内側フランジ部７ａ及び湾曲外側フランジ部７ｂの残留応力（引張応力及び圧縮応力）は、絶対値が小さくなるか、場合によっては、図４（ｂ）（i）に示すように残留応力が反転した状態となり力のモーメントが釣り合う形状となる。 Next, when the press-molded product 1 is removed from the mold, springback is generated using the residual stress generated during press molding as a driving force. In this springback, the curved inner flange portion 7a tends to shrink, and the curved outer flange portion 7b tends to expand. However, deformation such as in-plane shrinkage and elongation of the curved inner flange portion 7a and the curved outer flange portion 7b is difficult to occur due to its high rigidity. Therefore, as shown in FIG. 4B, the longitudinal end portion becomes an out-of-plane deformation. Side twist occurs. The residual stresses (tensile stress and compressive stress) of the curved inner flange portion 7a and the curved outer flange portion 7b at the bottom dead point of molding have small absolute values, or in some cases, FIGS. 4 (b) and 4 (i). As shown in, the residual stress is reversed and the force moments are balanced.

その後、スプリングバックした直後の湾曲内側フランジ部７ａにおける圧縮応力と湾曲外側フランジ部７ｂにおける引張応力は、図４（ｂ）（i）から図４（ｃ）（i）に示すように、時間経過とともに外部からの強制を受けないまま緩和して減少する。これにより、力のモーメントと釣り合う形状が変化するため、プレス成形品１の長手方向端部においてはさらに捩れが発生し、成形下死点形状からさらに乖離する。 After that, the compressive stress in the curved inner flange portion 7a and the tensile stress in the curved outer flange portion 7b immediately after springback are over time as shown in FIGS. 4 (b) (i) to 4 (c) (i). At the same time, it relaxes and decreases without being forced from the outside. As a result, the shape that balances with the moment of force changes, so that further twisting occurs at the longitudinal end of the press-molded product 1, further deviating from the shape of the bottom dead center of molding.

このように、上面視で湾曲した形状のハット型断面形状のプレス成形品１においては、プレス成形してスプリングバックした後のさらなる時間の経過に伴って湾曲内側フランジ部７ａと湾曲外側フランジ部７ｂの残留応力が緩和することに起因して、長手方向端部側に捩れが発生し、成形下死点からさらに乖離した形状になるという知見が得られた。 As described above, in the press-molded product 1 having a hat-shaped cross-sectional shape that is curved in the top view, the curved inner flange portion 7a and the curved outer flange portion 7b with the lapse of further time after the press molding and springback. It was found that twisting occurs on the end side in the longitudinal direction due to the relaxation of the residual stress of the molding, and the shape is further deviated from the bottom dead center of molding.

そこで、発明者らは、上記の新たな知見に基づいて、例えば、図２に示すようなプレス成形品１についてスプリングバックした後の時間経過に伴う応力緩和による形状変化を予測する方法について検討をすすめた。その結果、前述したプレス成形シミュレーションの第２段階（スプリングバック解析）で得られるスプリングバックした直後のプレス成形品１の少なくとも湾曲内側フランジ部７ａ及び／又は湾曲外側フランジ部７ｂの残留応力を緩和させ、プレス成形品１の力のモーメントと釣り合う形状を求める第３段階の解析をさらに行うことで、前述したようなプレス成形品１の時間経過に伴う形状変化（長手方向端部の捩れ）を予測できるということを見い出した。 Therefore, based on the above new findings, the inventors have studied, for example, a method for predicting a shape change due to stress relaxation with the passage of time after springing back the press-molded product 1 as shown in FIG. I recommended it. As a result, the residual stress of at least the curved inner flange portion 7a and / or the curved outer flange portion 7b of the press-formed product 1 immediately after springback obtained in the second stage (springback analysis) of the press forming simulation described above is relaxed. By further performing the third-stage analysis to find the shape that balances the moment of force of the press-formed product 1, the shape change (twist of the end portion in the longitudinal direction) with the passage of time of the press-formed product 1 as described above is predicted. I found that I could do it.

本発明は、このような検討及び知見に基づいてなされたものであり、以下に具体的な構成の一例を説明する。 The present invention has been made based on such studies and findings, and an example of a specific configuration will be described below.

＜プレス成形品の形状変化予測方法＞
本発明の実施の形態に係るプレス成形品の形状変化予測方法は、一例として図２に示すように、天板部３と天板部３から連続する縦壁部５と縦壁部５から連続するフランジ部７とを有してなるハット型断面形状であり、上面視で長手方向に沿って湾曲した形状を含むプレス成形品１について、金型から離型しスプリングバックした後の時間経過に伴う応力緩和による長手方向端部側が捩れる形状変化を予測するものであって、図１に示すように、スプリングバック直後の形状・残留応力取得工程Ｓ１と、残留応力緩和減少設定工程Ｓ３と、残留応力緩和形状解析工程Ｓ５と、を備えるものである。以下、上記の各工程について説明する。 <Method for predicting shape change of press-molded products>
As shown in FIG. 2 as an example, the method for predicting the shape change of the press-molded product according to the embodiment of the present invention is continuous from the top plate portion 3 and the vertical wall portion 5 continuous from the top plate portion 3 and the vertical wall portion 5. A press-molded product 1 having a hat-shaped cross-sectional shape having a flange portion 7 and a shape curved along the longitudinal direction in a top view, with the passage of time after being separated from the mold and springed back. As shown in FIG. 1, the shape / residual stress acquisition step S1 immediately after springback, the residual stress relaxation reduction setting step S3, and the shape change in which the end side in the longitudinal direction is twisted due to the accompanying stress relaxation are predicted. It includes a residual stress relaxation shape analysis step S5. Hereinafter, each of the above steps will be described.

≪スプリングバック直後の形状・残留応力取得工程≫
スプリングバック直後の形状・残留応力取得工程Ｓ１は、プレス成形品１のスプリングバック解析により、スプリングバックした直後のプレス成形品１の形状及び残留応力を取得する工程である。 ≪Shape and residual stress acquisition process immediately after springback≫
The shape / residual stress acquisition step S1 immediately after springback is a step of acquiring the shape / residual stress of the press-molded product 1 immediately after springback by the springback analysis of the press-molded product 1.

スプリングバックした直後のプレス成形品１の形状及び残留応力を取得する具体的な処理の一例としては、実際のプレス成形品１のプレス成形に用いる金型をモデル化した金型モデルを用いて、金属板を成形下死点までプレス成形する過程のプレス成形解析を行い、成形下死点におけるプレス成形品１の形状及び残留応力を求める第１段階と、該求めた成形下死点におけるプレス成形品１を金型モデルから離型した後のプレス成形品１の力のモーメントの釣り合いが取れる形状及び残留応力を求めるスプリングバック解析を行う第２段階と、を有する有限要素法によるプレス成形シミュレーションが挙げられる。 As an example of a specific process for acquiring the shape and residual stress of the press-molded product 1 immediately after springback, a die model that models the mold used for the actual press-molding of the press-molded product 1 is used. The first step of determining the shape and residual stress of the press-formed product 1 at the bottom dead point of molding by performing press molding analysis in the process of press molding the metal plate to the bottom dead point of molding, and press molding at the obtained bottom dead point of molding. Press molding after the product 1 is released from the die model Press molding simulation by the finite element method has a second stage of springback analysis to obtain the shape and residual stress that can balance the force moments of the product 1. Can be mentioned.

≪残留応力緩和減少設定工程≫
残留応力緩和減少設定工程Ｓ３は、スプリングバック直後の形状・残留応力取得工程Ｓ１において取得したスプリングバックした直後のプレス成形品１の少なくとも湾曲内側フランジ部７ａ及び／又は湾曲外側フランジ部７ｂに対し、スプリングバックした直後の残留応力よりも緩和減少させた応力の値を設定する工程である。 ≪Residual stress relaxation reduction setting process≫
The residual stress relaxation reduction setting step S3 is performed with respect to at least the curved inner flange portion 7a and / or the curved outer flange portion 7b of the press-formed product 1 immediately after springback acquired in the shape / residual stress acquisition step S1 immediately after springback. This is a step of setting a stress value that is relaxed and reduced from the residual stress immediately after springback.

残留応力緩和減少設定工程Ｓ３における残留応力とは、スプリングバックした直後のプレス成形品１に残留する引張応力及び圧縮応力のことをいう。
さらに、残留応力緩和減少設定工程Ｓ３において残留応力を緩和減少させた応力の値を設定するとは、スプリングバックした直後のプレス成形品１に残留する引張応力（正の値）及び圧縮応力（負の値）の絶対値を緩和減少させることをいう。 The residual stress in the residual stress relaxation reduction setting step S3 refers to the tensile stress and the compressive stress remaining in the press-formed product 1 immediately after springback.
Further, setting the stress value obtained by relaxing and reducing the residual stress in the residual stress relaxation reduction setting step S3 means that the tensile stress (positive value) and the compressive stress (negative value) remaining in the press-formed product 1 immediately after springback are set. Value) means to relax and reduce the absolute value.

≪残留応力緩和形状解析工程≫
残留応力緩和形状解析工程Ｓ５は、残留応力緩和減少設定工程Ｓ３で緩和減少した応力の値を設定したプレス成形品１について、力のモーメントが釣り合う形状を求める解析を行う工程である。 ≪Residual stress relaxation shape analysis process≫
The residual stress relaxation shape analysis step S5 is a step of performing an analysis for obtaining a shape in which the moments of force are balanced with respect to the press-formed product 1 for which the value of the stress that has been relaxed and reduced in the residual stress relaxation reduction setting step S3 is set.

残留応力緩和形状解析工程Ｓ５における解析には、スプリングバック直後の形状・残留応力取得工程Ｓ１におけるスプリングバック解析と同様の解析手法を適用することにより、残留応力を緩和減少させた後のプレス成形品１の形状及び残留応力を得ることができる。 Residual stress relaxation The press-formed product after the residual stress is relaxed and reduced by applying the same analysis method as the springback analysis in the shape / residual stress acquisition step S1 immediately after the springback to the analysis in the shape analysis step S5. The shape and residual stress of 1 can be obtained.

このように、本実施の形態に係るプレス成形品の形状変化予測方法によれば、スプリングバック解析により取得した、スプリングバックした直後のプレス成形品１の少なくとも湾曲内側フランジ部７ａ及び／又は湾曲外側フランジ部７ｂに対し、スプリングバックした直後の残留応力よりも緩和減少した応力の値を設定し、緩和減少した応力の値を設定したプレス成形品１について力のモーメントと釣り合う形状を求める解析を行うことで、実際のプレス成形品１における時間経過による応力緩和と形状変化を模擬し、金型から離型してスプリングバックした後のプレス成形品１の時間経過に伴う長手方向端部側が捩れる形状変化を予測することができる。 As described above, according to the method for predicting the shape change of the press-molded product according to the present embodiment, at least the curved inner flange portion 7a and / or the curved outer side of the press-molded product 1 immediately after springback acquired by the springback analysis. For the flange portion 7b, a stress value that is relaxed and reduced from the residual stress immediately after springback is set, and an analysis is performed to obtain a shape that balances the moment of force for the press-formed product 1 for which the stress reduced stress is set. As a result, the stress relaxation and shape change over time in the actual press-formed product 1 are simulated, and the end side in the longitudinal direction is twisted with the passage of time after the press-formed product 1 is separated from the mold and springed back. The shape change can be predicted.

なお、上記の説明において、残留応力緩和減少設定工程Ｓ３は、プレス成形品１における少なくとも湾曲内側フランジ部７ａ及び／又は湾曲外側フランジ部７ｂに対し、それら各部位の残留応力を緩和減少させた応力の値を設定するものであった。 In the above description, in the residual stress relaxation reduction setting step S3, the residual stress of each portion of the press-formed product 1 is relaxed and reduced with respect to at least the curved inner flange portion 7a and / or the curved outer flange portion 7b. Was to set the value of.

もっとも、本発明は、プレス成形品１における湾曲内側フランジ部７ａや湾曲外側フランジ部７ｂ以外の他の部位に対しても残留応力を緩和減少させるものであってもよいし、プレス成形品１の全部に対して残留応力を緩和減少させた値を設定してもよい。
さらには、湾曲内側フランジ部７ａや湾曲外側フランジ部７ｂ等の部位ごとに残留応力を緩和減少させる割合や値を変えてもよい。 However, according to the present invention, the residual stress may be relaxed and reduced with respect to other portions other than the curved inner flange portion 7a and the curved outer flange portion 7b in the press-molded product 1, and the press-molded product 1 may be used. A value obtained by relaxing and reducing the residual stress may be set for all of them.
Further, the ratio and value of relaxing and reducing the residual stress may be changed for each portion such as the curved inner flange portion 7a and the curved outer flange portion 7b.

なお、上記の説明は、長手方向の全長にわたって上面視で湾曲した形状のプレス成形品を対象とするものであったが、本発明は、長手方向における一部の部位が上面視で長手方向に沿って湾曲した形状のプレス成形品であればよく、例えば、湾曲した湾曲部と、該湾曲部の湾曲の端から長手方向の外方の両側又は片側に直線状に延出する辺部とを含むプレス成形品を対象とすることができる。 The above description is intended for a press-molded product having a shape curved in the top view over the entire length in the longitudinal direction, but in the present invention, a part of the portion in the longitudinal direction is in the longitudinal direction in the top view. A press-molded product having a curved shape may be used, for example, a curved portion and a side portion extending linearly from the curved end of the curved portion to both sides or one side outward in the longitudinal direction. The press-molded product including the product can be targeted.

また、本発明は、残留応力緩和減少設定工程において、スプリングバックした直後の残留応力よりも10%以上緩和減少させることにより、時間経過した後の形状変化を良好に予測できて好ましい。 Further, it is preferable that the present invention can satisfactorily predict the shape change after the lapse of time by reducing the residual stress by 10% or more compared to the residual stress immediately after springback in the residual stress relaxation reduction setting step.

本発明に係るプレス成形品の形状変化予測方法において、プレス成形に供するブランク（金属板）や、プレス成形品の形状、種類には特に制限はないが、プレス成形品の残留応力が高くなる金属板を用いてプレス成形した自動車部品に対してより効果がある。 In the method for predicting the shape change of a press-molded product according to the present invention, the blank (metal plate) to be used for press molding and the shape and type of the press-molded product are not particularly limited, but the metal having a high residual stress in the press-molded product. It is more effective for automobile parts press-molded using a plate.

具体的には、ブランクの板厚については、0.5mm以上4.0mm以下であることが好ましい。
また、ブランクの引張強度については、150MPa級以上2000MPa級以下であることが好ましく、440MPa級以上1470MPa級以下であることがより好ましい。 Specifically, the thickness of the blank is preferably 0.5 mm or more and 4.0 mm or less.
The tensile strength of the blank is preferably 150 MPa class or more and 2000 MPa class or less, and more preferably 440 MPa class or more and 1470 MPa class or less.

引張強度が150MPa級未満の金属板は、プレス成形品に利用されることが少ないため、本発明に係るプレス成形品の形状変化予測方法を用いる利点が少ない。引張強度150MPa級以上の金属板を用いた自動車の外板部品等の剛性が低いものについては、残留応力の変化による形状変化を受けやすいため、本発明を適用する利点が多くなるので本発明を好適に適用できる。 Since a metal plate having a tensile strength of less than 150 MPa class is rarely used for a press-molded product, there is little advantage in using the method for predicting shape change of a press-molded product according to the present invention. Since the outer plate parts of automobiles using metal plates with a tensile strength of 150 MPa class or higher and having low rigidity are susceptible to shape changes due to changes in residual stress, there are many advantages to applying the present invention. It can be suitably applied.

一方、引張強度が2000MPa級を超える金属板は延性が乏しいため、例えば、図２に示すようなハット型断面形状のプレス成形品１のプレス成形過程においてはパンチ肩Ｒ部９やダイ肩Ｒ部１１で割れが発生しやすく、プレス成形することができない場合がある。 On the other hand, since a metal plate having a tensile strength exceeding 2000 MPa class has poor ductility, for example, in the press forming process of the hat-shaped cross-sectional shape press-formed product 1 as shown in FIG. 2, the punch shoulder R portion 9 and the die shoulder R portion are formed. At No. 11, cracks are likely to occur, and press molding may not be possible.

さらに、プレス成形品の種類としては、ルーフサイドレールやフロントピラーアッパなどの上面視で湾曲したハット型断面形状の骨格部品を対象とすることが好ましいが、ハット型断面形状であって上面視で湾曲した形状を含み、プレス成形した後の時間経過により長手方向端部側の捩れが発生して寸法精度が低下する自動車部品に本発明を広く用いることができる。 Further, as the type of the press-molded product, it is preferable to target a skeleton part having a hat-shaped cross-sectional shape that is curved in the top view, such as a roof side rail and a front pillar upper. The present invention can be widely used for automobile parts including a curved shape, in which twisting on the end side in the longitudinal direction occurs with the passage of time after press molding and the dimensional accuracy deteriorates.

なお、本発明で対象とするプレス成形品のプレス成形方法についても、曲げ成形、フォーム成形又はドロー成形等、特に問わない。 The press molding method of the press molded product targeted in the present invention is not particularly limited to bending molding, foam molding, draw molding and the like.

実施例では、まず、金属板の一例として、以下の表１に一例を示す機械的特性を持つ鋼板Ａを用い、図５に示す、天板部２３と天板部２３から連続する縦壁部２５と縦壁部２５から連続するフランジ部２７とを有してなるハット型断面形状であり、上面視で長手方向に沿って湾曲した自動車部品であるプレス成形品２１のプレス成形を行った。プレス成形品２１の成形下死点形状は、湾曲の曲率半径を170mm、プレス成形方向における縦壁部２５の縦壁高さを40mmとした。 In the embodiment, first, as an example of the metal plate, a steel plate A having mechanical characteristics shown in Table 1 below is used, and the top plate portion 23 and the vertical wall portion continuous from the top plate portion 23 shown in FIG. 5 are used. A press-molded product 21 which has a hat-shaped cross-sectional shape having a 25 and a flange portion 27 continuous from the vertical wall portion 25 and is an automobile part curved along the longitudinal direction in a top view was performed. The shape of the bottom dead center of the press-molded product 21 is such that the radius of curvature of the curve is 170 mm and the height of the vertical wall portion 25 in the press-molding direction is 40 mm.

Figure 0006939962
Figure 0006939962

そして、成形下死点までプレス成形した後に金型から離型してスプリングバックした直後と、スプリングバックして３日経過した後において、プレス成形品２１の形状を測定し、長手方向中央の天板部２３を基準とする長手方向端部の天板部２３の傾きを捩れ角として実測した。 Then, the shape of the press-molded product 21 was measured immediately after the press-molding to the bottom dead center of the molding, the mold was released from the mold and springed back, and 3 days after the springback, and the top of the center in the longitudinal direction was measured. The inclination of the top plate portion 23 at the end in the longitudinal direction with respect to the plate portion 23 was actually measured as a twist angle.

次に、プレス成形品２１の時間経過による長手方向端部の捩れを予測する解析を行った。
解析では、まず、プレス成形に用いる金型をモデル化した金型モデルを用いて、鋼板Ａを成形下死点までプレス成形する過程のプレス成形解析を行い、成形下死点におけるプレス成形品２１の形状及び残留応力を求めた。 Next, an analysis was performed to predict the twist of the end portion in the longitudinal direction of the press-molded product 21 over time.
In the analysis, first, using a die model that models the mold used for press molding, press molding analysis is performed in the process of press molding the steel plate A to the bottom dead point of molding, and the press molded product 21 at the bottom dead point of molding is performed. The shape and residual stress of

続いて、成形下死点におけるプレス成形品２１を金型モデルから離型した直後のプレス成形品２１の形状及び残留応力を求めるスプリングバック解析を行った。 Subsequently, a springback analysis was performed to determine the shape and residual stress of the press-molded product 21 immediately after the press-molded product 21 at the bottom dead center of molding was released from the mold model.

さらに、スプリングバック解析により求めた、スプリングバックした直後のプレス成形品２１の湾曲内側フランジ部２７ａ及び／又は湾曲外側フランジ部２７ｂに対し、残留応力の絶対値を所定の割合で低下させた応力の値を設定した。
そして、残留応力を低下させたプレス成形品２１について力のモーメントが釣り合う形状を求める解析を行い、長手方向中央の天板部２３を基準とする長手方向端部の天板部２３の傾きである捩れ角を求めた。 Further, the stress obtained by reducing the absolute value of the residual stress by a predetermined ratio with respect to the curved inner flange portion 27a and / or the curved outer flange portion 27b of the press-formed product 21 immediately after springback, which was obtained by the springback analysis. I set the value.
Then, an analysis is performed to obtain a shape in which the moments of force are balanced with respect to the press-molded product 21 having the reduced residual stress, and the inclination of the top plate portion 23 at the end portion in the longitudinal direction with reference to the top plate portion 23 at the center in the longitudinal direction. The twist angle was calculated.

実施例では、スプリングバック解析により取得したプレス成形品２１の湾曲内側フランジ部２７ａのみ、又は、湾曲内側フランジ部２７ａ及び湾曲外側フランジ部２７ｂの双方に対し、スプリングバックした直後の残留応力を所定の割合（応力緩和減少率）で低下した応力の値を設定したものを発明例１〜発明例３とした。 In the embodiment, the residual stress immediately after springback is determined for only the curved inner flange portion 27a of the press-formed product 21 obtained by the springback analysis, or for both the curved inner flange portion 27a and the curved outer flange portion 27b. Inventive Examples 1 to 3 were defined as those in which the value of the reduced stress was set by the ratio (stress relaxation reduction rate).

また、比較対象として、発明例１〜発明例３と同様にプレス成形品２１のプレス成形解析及びスプリングバック解析を行ったものの、残留応力を緩和減少した応力の値を設定して力のモーメントが釣り合う形状を求める解析を行わなかったものを比較例１とした。 Further, as a comparison target, the press molding analysis and the springback analysis of the press molded product 21 were performed in the same manner as in Invention Examples 1 to 3, but the moment of force was set by setting the stress value in which the residual stress was relaxed and reduced. Comparative Example 1 was obtained in which the analysis for obtaining the balanced shape was not performed.

表２に、発明例１〜発明例３及び比較例１における応力緩和減少率と、実験値からの天板部２３の長手方向端部における捩れ角の乖離量の結果をまとめて示す。
長手方向中央の天板部２３を基準とする長手方向端部の天板部２３の傾きである捩れ角の実測値は6.7°であった。 Table 2 summarizes the results of the stress relaxation reduction rate in Invention Examples 1 to 3 and Comparative Example 1 and the amount of deviation of the twist angle at the longitudinal end of the top plate 23 from the experimental value.
The measured value of the twist angle, which is the inclination of the top plate portion 23 at the end portion in the longitudinal direction with respect to the top plate portion 23 at the center in the longitudinal direction, was 6.7 °.

Figure 0006939962
Figure 0006939962

表２において、予測値は、長手方向中央の天板部２３を基準とする長手方向端部の天板部２３の傾きである捩れ角を予測した値である。また、実測値と予測値との差分及び実測値に対する予測値の誤差を算出し、合わせて記載した。 In Table 2, the predicted value is a value that predicts the twist angle which is the inclination of the top plate portion 23 at the end portion in the longitudinal direction with reference to the top plate portion 23 at the center in the longitudinal direction. In addition, the difference between the measured value and the predicted value and the error of the predicted value with respect to the measured value were calculated and described together.

比較例１においては、捩れ角の予測値は5.8°であり、実測値と予測値との差分は0.9°であり、予測値の誤差は13.4%であった。 In Comparative Example 1, the predicted value of the twist angle was 5.8 °, the difference between the measured value and the predicted value was 0.9 °, and the error of the predicted value was 13.4%.

発明例１は、湾曲外側フランジ部７ｂのみに対して10%低下させた応力の値を設定したものであり、予測値は6.0°と増加し、実測値と予測値との差分は0.7°、予測値の誤差は10.4%となり、比較例１よりも実測値に近づく結果となった。 In Invention Example 1, the stress value reduced by 10% is set only for the curved outer flange portion 7b, the predicted value increases to 6.0 °, and the difference between the measured value and the predicted value is 0.7 °. The error of the predicted value was 10.4%, which was closer to the measured value than in Comparative Example 1.

発明例２は、湾曲外側フランジ部７ｂと湾曲内側フランジ部７ａの双方に対して10%低下させた応力の値を設定したものであり、予測値は6.4°に増加し、実測値と予測値との差分は0.3°、予測値の誤差は4.5%となり、比較例１及び発明例１よりも実測値に近づく結果となり、良好であった。 In Invention Example 2, the stress value reduced by 10% is set for both the curved outer flange portion 7b and the curved inner flange portion 7a, and the predicted value is increased to 6.4 °, and the measured value and the predicted value are set. The difference from the above was 0.3 °, and the error of the predicted value was 4.5%, which was closer to the measured value than in Comparative Example 1 and Invention Example 1, which was good.

発明例３は、湾曲外側フランジ部７ｂと湾曲内側フランジ部７ａの双方に対して20%低下させた応力の値を設定したものであり、予測値は7.0°に増加し、実測値と予測値との差分は-0.3°、予測値の誤差は-4.5%となり、いずれも負の値であるが、絶対値で比較すると比較例１及び発明例１よりも改善し、発明例３と同じく良好であった。 In Invention Example 3, the value of the stress reduced by 20% is set for both the curved outer flange portion 7b and the curved inner flange portion 7a, and the predicted value is increased to 7.0 °, and the measured value and the predicted value are set. The difference from is -0.3 ° and the error of the predicted value is -4.5%, both of which are negative values, but when compared by absolute values, they are improved compared to Comparative Example 1 and Invention Example 1, and are as good as Invention Example 3. Met.

１ プレス成形品
３ 天板部
５ 縦壁部
７ フランジ部
７ａ 湾曲内側フランジ部
７ｂ 湾曲外側フランジ部
９ パンチ肩Ｒ部
１１ ダイ肩Ｒ部
２１ プレス成形品（実施例）
２３ 天板部
２５ 縦壁部
２７ フランジ部
２７ａ 湾曲内側フランジ部
２７ｂ 湾曲外側フランジ部 1 Press-molded product 3 Top plate part 5 Vertical wall part 7 Flange part 7a Curved inner flange part 7b Curved outer flange part 9 Punch shoulder R part 11 Die shoulder R part 21 Press-molded product (Example)
23 Top plate 25 Vertical wall 27 Flange 27a Curved inner flange 27b Curved outer flange

Claims (3)

天板部と該天板部から連続する縦壁部と該縦壁部から連続するフランジ部とを有してなるハット型断面形状であり、上面視で長手方向に沿って湾曲した形状を含むプレス成形品について、金型から離型した瞬間にスプリングバックした後の時間経過に伴う応力緩和による長手方向端部側が捩れる形状変化を予測するプレス成形品の形状変化予測方法であって、
前記プレス成形品のスプリングバック解析により、スプリングバックした直後の前記プレス成形品の形状及び残留応力を取得するスプリングバック直後の形状・残留応力取得工程と、
スプリングバックした直後の前記プレス成形品の少なくとも湾曲内側フランジ部及び／又は湾曲外側フランジ部に対し、スプリングバックした直後の残留応力よりも緩和減少した応力の値を設定する残留応力緩和減少設定工程と、
緩和減少した応力の値を設定した前記プレス成形品について力のモーメントが釣り合う形状を求める残留応力緩和形状解析工程と、を含むことを特徴とするプレス成形品の形状変化予測方法。 It is a hat-shaped cross-sectional shape having a top plate portion, a vertical wall portion continuous from the top plate portion, and a flange portion continuous from the vertical wall portion, and includes a shape curved along the longitudinal direction in a top view. This is a method for predicting the shape change of a press-molded product, which predicts the shape change of the press-molded product in which the end side in the longitudinal direction is twisted due to stress relaxation with the passage of time after springing back at the moment of mold release.
The shape / residual stress acquisition step immediately after springback to acquire the shape and residual stress of the press-formed product immediately after springback by the springback analysis of the press-formed product, and the process of acquiring the shape / residual stress immediately after springback.
A residual stress relaxation reduction setting step of setting a value of stress that is relaxed and reduced from the residual stress immediately after springback with respect to at least the curved inner flange portion and / or the curved outer flange portion of the press-formed product immediately after springback. ,
A method for predicting a shape change of a press-molded product, which comprises a residual stress relaxation shape analysis step of obtaining a shape in which moments of force are balanced with respect to the press-molded product in which a value of stress reduced by relaxation is set. 前記残留応力緩和減少設定工程において、スプリングバックした直後の残留応力よりも10%以上緩和減少した応力の値を設定することを特徴とする請求項１記載のプレス成形品の形状変化予測方法。 The method for predicting a shape change of a press-formed product according to claim 1, wherein in the residual stress relaxation reduction setting step, a value of a stress whose relaxation is reduced by 10% or more from the residual stress immediately after springback is set. 前記プレス成形品のプレス成形に供するブランクは、引張強度が150MPa級以上2000MPa級以下の金属板であることを特徴とする請求項１又は２に記載のプレス成形品の形状変化予測方法。 The method for predicting a shape change of a press-molded product according to claim 1 or 2, wherein the blank used for press-molding the press-molded product is a metal plate having a tensile strength of 150 MPa class or more and 2000 MPa class or less.
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