JP6927207B2 - 電池用包装材料、その製造方法、電池、及びポリエステルフィルム - Google Patents
電池用包装材料、その製造方法、電池、及びポリエステルフィルム Download PDFInfo
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- JP6927207B2 JP6927207B2 JP2018520981A JP2018520981A JP6927207B2 JP 6927207 B2 JP6927207 B2 JP 6927207B2 JP 2018520981 A JP2018520981 A JP 2018520981A JP 2018520981 A JP2018520981 A JP 2018520981A JP 6927207 B2 JP6927207 B2 JP 6927207B2
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- polyester film
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- battery
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- H01M50/10—Primary casings, jackets or wrappings of a single cell or a single battery
- H01M50/183—Sealing members
- H01M50/19—Sealing members characterised by the material
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/10—Primary casings, jackets or wrappings of a single cell or a single battery
- H01M50/183—Sealing members
- H01M50/19—Sealing members characterised by the material
- H01M50/197—Sealing members characterised by the material having a layered structure
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/10—Primary casings, jackets or wrappings of a single cell or a single battery
- H01M50/183—Sealing members
- H01M50/19—Sealing members characterised by the material
- H01M50/198—Sealing members characterised by the material characterised by physical properties, e.g. adhesiveness or hardness
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/31504—Composite [nonstructural laminate]
- Y10T428/31678—Of metal
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/31504—Composite [nonstructural laminate]
- Y10T428/31678—Of metal
- Y10T428/31681—Next to polyester, polyamide or polyimide [e.g., alkyd, glue, or nylon, etc.]
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/31504—Composite [nonstructural laminate]
- Y10T428/31786—Of polyester [e.g., alkyd, etc.]
Description
項1. 少なくとも、バリア層と、前記バリア層の一方面側に位置する熱融着性樹脂層と、前記バリア層の他方面側に位置するポリエステルフィルムとを備える積層体から構成されており、
前記ポリエステルフィルムの複屈折率が、0.016以上0.056以下の範囲にある、電池用包装材料。
項2. 前記ポリエステルフィルムの厚みに対する前記熱融着性樹脂層の厚みの比が、3未満である、項1に記載の電池用包装材料。
項3. 前記バリア層と前記熱融着性樹脂層との間に接着層を備え、前記ポリエステルフィルムの厚みを1とした場合、前記ポリエステルフィルムの厚みに対する前記熱融着性樹脂層及び前記接着層の合計厚みの比が、3未満である、項1に記載の電池用包装材料。
項4. 前記熱融着性樹脂層の厚みが、100μm以下である、項1〜3のいずれかに記載の電池用包装材料。
項5. 少なくとも正極、負極、及び電解質を備えた電池素子が、項1〜4のいずれかに記載の電池用包装材料により形成された包装体中に収容されている、電池。
項6. 少なくとも、ポリエステルフィルム、バリア層、及び熱融着性樹脂層がこの順となるように積層して積層体を得る工程を備えており、
前記ポリエステルフィルムとして、複屈折率が0.016以上0.056以下の範囲にあるものを用いる、電池用包装材料の製造方法。
項7. 電池用包装材料に使用するためのポリエステルフィルムであって、
前記ポリエステルフィルムの複屈折率が、0.016以上0.056以下の範囲にある、ポリエステルフィルム。
項8. 前記ポリエステルフィルムの複屈折率が、0.016以上0.056以下の範囲にあるポリエステルフィルムの、電池用包装材料への使用。
本発明の電池用包装材料10は、例えば図1に示すように、ポリエステルフィルム1、バリア層3、及び熱融着性樹脂層4をこの順に備える積層体からなる。本発明の電池用包装材料において、ポリエステルフィルム1が最外層側になり、熱融着性樹脂層4は最内層になる。即ち、電池の組み立て時に、電池素子の周縁に位置する熱融着性樹脂層4同士が熱融着して電池素子を密封することにより、電池素子が封止される。
[ポリエステルフィルム1]
本発明の電池用包装材料において、ポリエステルフィルム1は、最外層側に位置する層であり、基材として機能する。
ポリエステルフィルムの複屈折率は、位相差測定装置を用いて、測定することができる。測定波長は550nm、入射角は10度とする。複屈折率の算出に用いたポリエステルフィルムの厚みは、マイクロメーターを用いて測定する。また、複屈折率の算出に用いるポリエステルフィルムの平均屈折率は仮定値1.6200とする。
本発明の電池用包装材料において、接着剤層2は、ポリエステルフィルム1または前述の樹脂フィルムとバリア層3を強固に接着させるために、必要に応じて、これらの間に設けられる層である。
電池用包装材料において、バリア層3は、電池用包装材料の強度向上の他、電池内部に水蒸気、酸素、光などが侵入することを防止する機能を有する層である。バリア層3は、金属層、すなわち、金属で形成されている層であることが好ましい。バリア層3を構成する金属としては、具体的には、アルミニウム、ステンレス、チタンなどが挙げられ、好ましくはアルミニウムが挙げられる。バリア層3は、例えば、金属箔や金属蒸着膜、無機酸化物蒸着膜、炭素含有無機酸化物蒸着膜、これらの蒸着膜を設けたフィルムなどにより形成することができ、金属箔により形成することが好ましく、アルミニウム合金箔により形成することがさらに好ましい。電池用包装材料の製造時に、バリア層3にしわやピンホールが発生することを防止する観点からは、バリア層は、例えば、焼きなまし処理済みのアルミニウム(JIS H4160:1994 A8021H−O、JIS H4160:1994 A8079H−O、JIS H4000:2014 A8021P−O、JIS H4000:2014 A8079P−O)など軟質アルミニウム合金箔により形成することがより好ましい。
本発明の電池用包装材料において、熱融着性樹脂層4は、最内層に該当し、電池の組み立て時に熱融着性樹脂層同士が熱融着して電池素子を密封する層である。
本発明の電池用包装材料において、接着層5は、バリア層3と熱融着性樹脂層4(バリア層3の表面に耐酸性皮膜を備えている場合には、バリア層3の表面の耐酸性皮膜と熱融着性樹脂層4)を強固に接着させるために、これらの間に必要に応じて設けられる層である。
本発明の電池用包装材料においては、意匠性、耐電解液性、耐擦過性、成形性の向上などを目的として、必要に応じて、ポリエステルフィルム1の上(ポリエステルフィルム1のバリア層3とは反対側)に、必要に応じて、表面被覆層6を設けてもよい。表面被覆層6は、電池を組み立てた時に、最外層に位置する層である。
本発明の電池用包装材料の製造方法については、所定の組成の各層を積層させた積層体が得られる限り、特に制限されない。電池用包装材料の製造方法としては、例えば、少なくとも、ポリエステルフィルム、バリア層、及び熱融着性樹脂層がこの順となるように積層して積層体を得る工程を備えており、前記ポリエステルフィルムとして、複屈折率が0.016〜0.056の範囲にあるものを用いる方法が挙げられる。
本発明の電池用包装材料は、正極、負極、電解質等の電池素子を密封して収容するための包装体に使用される。すなわち、本発明の電池用包装材料によって形成された包装体中に、少なくとも正極、負極、及び電解質を備えた電池素子を収容して、電池とすることができる。
本発明のポリエステルフィルムは、電池用包装材料に使用するために用いられるポリエステルフィルムである。本発明のポリエステルフィルムは、前記ポリエステルフィルムの複屈折率が、0.016以上0.056以下の範囲にあることを特徴としている。本発明のポリエステルフィルムの具体的な構成は、前記「2.電池用包装材料を形成する各層 [ポリエステルフィルム1]」の欄に記載した構成と同じである。
<電池用包装材料の製造>
それぞれ、延伸ポリエチレンテレフタレートフィルムの上に、両面に化成処理を施し耐酸性皮膜を形成したアルミニウム箔(JIS H4160:1994 A8021H−O)からなるバリア層をドライラミネート法により積層させた。具体的には、アルミニウム箔の一方面に、2液硬化型ウレタン接着剤(ポリオール化合物と芳香族イソシアネート系化合物)を塗布し、バリア層上に接着剤層(厚み3μm)を形成した。次いで、バリア層上の接着剤層と延伸ポリエチレンテレフタレートフィルムを積層した後、エージング処理を実施することにより、延伸ポリエチレンテレフタレートフィルム/接着剤層/バリア層の積層体を作製した。なお、バリア層として使用したアルミニウム箔の化成処理は、フェノール樹脂、フッ化クロム化合物、及びリン酸からなる処理液をクロムの塗布量が10mg/m2(乾燥質量)となるように、ロールコート法によりアルミニウム箔の両面に塗布し、焼付けすることにより行った。
ポリエチレンテレフタレートフィルムの複屈折率は、位相差測定装置(王子計測機器社製のKOBRA−WR)を用いて、測定した。測定波長は550nm、入射角は10度とした。複屈折率の算出に用いたポリエチレンテレフタレートフィルムの厚みは、マイクロメーター(ミツトヨ社製のDigimatic Micrometer)を用いて測定した値である。また、複屈折率の算出に用いたポリエステルフィルムの平均屈折率は仮定値1.6200とした。結果を表1に示す。
上記で得られた各電池用包装材料を長さ(z方向)150mm、幅(x方向)100mmの長方形に裁断して試験サンプルとした。このサンプルを30mm(x方向)、50mm(z方向)の口径を有する矩形状の成形金型(雌型、表面は、JIS B 0659−1:2002附属書1(参考) 比較用表面粗さ標準片の表2に規定される、最大高さ粗さ(Rzの呼び値)が3.2μmである)と、これに対応した成形金型(雄型、表面は、JIS B 0659−1:2002附属書1(参考) 比較用表面粗さ標準片の表2に規定される、最大高さ粗さ(Rzの呼び値)が1.6μmである)を用いて、押さえ圧(面圧)0.9MPaで0.5mmの成形深さから0.5mm単位で成形深さを変えて、それぞれ10個のサンプルについて冷間成形(引き込み1段成形)を行った。このとき、雄型側に熱融着性樹脂層側が位置するよう、雌型上に上記試験サンプルを載置して成形をおこなった。また、雄型及び雌型のクリアランスは、0.5mmとした。冷間成形後のサンプルについて、アルミニウム箔にピンホール、クラックが10個のサンプル全てにおいて発生しない最も深い成形深さをAmm、アルミニウム箔にピンホール等が発生した最も浅い成形深さにおいてピンホール等が発生したサンプルの数をB個とし、以下の式により算出される値を電池用包装材料の限界成形深さとした。結果を表1に示す。
限界成形深さ=Amm+(0.5mm/10個)×(10個−B個)
上記で得られた各電池用包装材料を裁断して、長さ(z方向)150mm、幅(x方向)100mmの短冊片を作製し、これを試験サンプルとした。次に、成形性の評価で用いた成形金型を用い、雄型側に熱融着性樹脂層側が位置するように雌型上に上記試験サンプルを載置して、成形深さ6mmとなるように当該試験サンプルを0.1MPaの押え圧(面圧)で押えて、冷間成形(引き込み1段成形)した。成形を行った位置の詳細は、図5に示される通りである。図6に示されるように、矩形状の成形部Mと電池用包装材料10の端部Pとの距離d=75mmとなる位置で成形した。次に、成形後の電池用包装材料10を、図6に示すようにして水平面20におき、水平面20から端部Pまでの垂直方向yの距離の最大値tをカールしている部分の最大高さ(成形カール(mm))とした。結果を表1に示す。
2 接着剤層
3 バリア層
4 熱融着性樹脂層
5 接着層
6 表面被覆層
Claims (10)
- 少なくとも、バリア層と、前記バリア層の一方面側に位置する熱融着性樹脂層と、前記バリア層の他方面側に位置するポリエステルフィルムとを備える積層体(但し、前記バリア層の両側にポリエステルフィルムが積層されたものを除く)から構成されており、
前記ポリエステルフィルムの複屈折率が、0.016以上0.042以下の範囲にあり、
前記ポリエステルフィルムは、単層であるか、または最外層側に位置している前記ポリエステルフィルム一層の厚みが4μm以上16μmの多層である、電池用包装材料。 - 前記ポリエステルフィルムの厚みに対する前記熱融着性樹脂層の厚みの比が、3未満である、請求項1に記載の電池用包装材料。
- 前記バリア層と前記熱融着性樹脂層との間に接着層を備え、前記ポリエステルフィルムの厚みを1とした場合、前記ポリエステルフィルムの厚みに対する前記熱融着性樹脂層及び前記接着層の合計厚みの比が、3未満である、請求項1に記載の電池用包装材料。
- 前記熱融着性樹脂層の厚みが、100μm以下である、請求項1〜3のいずれかに記載の電池用包装材料。
- 前記ポリエステルフィルムと前記バリア層との間に、接着剤層を有しており、
前記接着剤層は、前記ポリエステルフィルムに接着している、請求項1〜4のいずれかに記載の電池用包装材料。 - 前記ポリエステルフィルムの厚みが、12μm以上50μm以下である、請求項1〜5のいずれかに記載の電池用包装材料。
- 少なくとも正極、負極、及び電解質を備えた電池素子が、請求項1〜6のいずれかに記載の電池用包装材料により形成された包装体中に収容されている、電池。
- 少なくとも、ポリエステルフィルム、バリア層、及び熱融着性樹脂層がこの順となるように積層して積層体(但し、前記バリア層の両側にポリエステルフィルムが積層されたものを除く)を得る工程を備えており、
前記ポリエステルフィルムとして、複屈折率が0.016以上0.042以下の範囲にあるものを用い、
前記ポリエステルフィルムは、単層であるか、または最外層側に位置している前記ポリエステルフィルム一層の厚みが4μm以上16μmの多層である、電池用包装材料の製造方法。 - 少なくとも、バリア層と、前記バリア層の一方面側に位置する熱融着性樹脂層と、前記バリア層の他方面側に位置するポリエステルフィルムとを備える積層体(但し、前記バリア層の両側にポリエステルフィルムが積層されたものを除く)から構成された電池用包装材料に使用するためのポリエステルフィルムであって、
前記ポリエステルフィルムの複屈折率が、0.016以上0.042以下の範囲にあり、
前記ポリエステルフィルムは、単層であるか、または最外層側に位置している前記ポリエステルフィルム一層の厚みが4μm以上16μmの多層である、ポリエステルフィルム。 - 複屈折率が、0.016以上0.042以下の範囲にあるポリエステルフィルムであって、前記ポリエステルフィルムは、単層であるか、または最外層側に位置している前記ポリエステルフィルム一層の厚みが4μm以上16μmの多層であるポリエステルフィルムの、少なくとも、バリア層と、前記バリア層の一方面側に位置する熱融着性樹脂層と、前記バリア層の他方面側に位置するポリエステルフィルムとを備える積層体(但し、前記バリア層の両側にポリエステルフィルムが積層されたものを除く)から構成された電池用包装材料への使用。
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KR20240024333A (ko) * | 2016-05-31 | 2024-02-23 | 다이니폰 인사츠 가부시키가이샤 | 전지용 포장 재료, 그의 제조 방법, 전지 및 폴리에스테르 필름의 전지용 포장 재료에의 사용 방법 |
WO2019124281A1 (ja) * | 2017-12-18 | 2019-06-27 | 大日本印刷株式会社 | 電池用包装材料、その製造方法、及び電池 |
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CN113316857A (zh) * | 2019-01-23 | 2021-08-27 | 大日本印刷株式会社 | 全固体电池及其制造方法 |
CN113646856A (zh) * | 2019-04-04 | 2021-11-12 | 大日本印刷株式会社 | 蓄电装置用外包装材料、其制造方法和蓄电装置 |
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KR20190013806A (ko) | 2019-02-11 |
JP7156469B2 (ja) | 2022-10-19 |
JPWO2017209218A1 (ja) | 2019-04-04 |
WO2017209218A1 (ja) | 2017-12-07 |
JP2021193666A (ja) | 2021-12-23 |
CN114725589A (zh) | 2022-07-08 |
EP3467897A4 (en) | 2019-11-20 |
KR102551200B1 (ko) | 2023-07-06 |
US11370160B2 (en) | 2022-06-28 |
US20220281156A1 (en) | 2022-09-08 |
KR20220025279A (ko) | 2022-03-03 |
CN109219898A (zh) | 2019-01-15 |
EP3467897A1 (en) | 2019-04-10 |
US20190270237A1 (en) | 2019-09-05 |
KR102365930B1 (ko) | 2022-02-22 |
CN109219898B (zh) | 2022-06-10 |
JP7298765B2 (ja) | 2023-06-27 |
JP2023011590A (ja) | 2023-01-24 |
US11707880B2 (en) | 2023-07-25 |
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